SiteStar Cabinet Manual[1]

SiteTel Sweden AB Box 7039 Staffans Väg 4-8 SE-192 07 Sollentuna Sweden Ph: +46 (0)8 410 102 00 Fax: +46 (0)8 638 06 00 [email protected]

SiteStar Cabinet CPI

Document No: D000100

Revision: R1A

Document No: D000100-INS-01 Page 2 of 71

Revision: PA9

Contents

1 Warnings .............................................................................................................................. 4

1.1 Batteries ........................................................................................................................ 4

1.2 Electrical equipment ...................................................................................................... 5

1.3 Refrigerant .................................................................................................................... 6

1.4 RoHS/WEEE ................................................................................................................. 6

1.5 In case of fire ................................................................................................................. 7

1.6 Damages ....................................................................................................................... 7

2 Abbreviations ....................................................................................................................... 8

3 Space requirements for installation ...................................................................................... 9

4 Tools .................................................................................................................................. 12

5 Unpacking .......................................................................................................................... 13

5.1 Content of the packaging............................................................................................. 13

5.2 How to unpack ............................................................................................................ 13

5.2.1 Avoiding damages and injuries ............................................................................. 13

5.2.2 Step by step ......................................................................................................... 14

5.2.3 Lifting ................................................................................................................... 15

5.2.4 Disassembling the plinth ...................................................................................... 16

5.3 Waste materials .......................................................................................................... 17

6 Installation .......................................................................................................................... 17

6.1 General torques during assembly ................................................................................ 17

6.2 Base ............................................................................................................................ 18

6.3 Plinth ........................................................................................................................... 20

6.4 Assembling the cabinet ............................................................................................... 21

6.4.1 Lifting the cabinet in place .................................................................................... 21

6.4.2 Assembling the cabinet to the plinth ..................................................................... 23

6.4.3 Door ..................................................................................................................... 24

6.4.4 Changing from left hanging door to right hanging door ......................................... 25

6.4.5 Assembling locks ................................................................................................. 34

6.4.6 Assembling side entry kit ...................................................................................... 35


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6.5 Battery cables ............................................................................................................. 41

6.6 Battery installation ....................................................................................................... 44

6.6.1 Placement of the batteries .................................................................................... 44

6.6.2 Connection of batteries ........................................................................................ 45

6.6.2.1 DC connection............................................................................................... 45

6.6.2.2 Connection of ventilation tube ....................................................................... 45

6.6.2.3 DCCU ........................................................................................................... 48

6.6.2.4 DC configuration ........................................................................................... 49

6.7 AC connection ............................................................................................................. 51

6.7.1 Connection to electricity networks ........................................................................ 51

6.7.2 Diverting of AC ..................................................................................................... 51

6.8 External alarm connection ........................................................................................... 53

6.9 Control unit .................................................................................................................. 55

6.10 Environmental considerations ..................................................................................... 57

7 Commissioning ................................................................................................................... 58

7.1 Starting up the system ................................................................................................. 58

7.2 Adjustments ................................................................................................................ 59

8 Troubleshooting.................................................................................................................. 60

8.1 Alarm........................................................................................................................... 60

8.2 Mechanics ................................................................................................................... 60

8.3 DC Output ................................................................................................................... 61

8.4 Cooling – Heating ........................................................................................................ 61

8.5 Leakage ...................................................................................................................... 62

9 Maintenance ....................................................................................................................... 62

9.1 Repair ......................................................................................................................... 63

9.2 Preventive Maintenance .............................................................................................. 64

9.3 Cleaning ...................................................................................................................... 64

10 Recycling ........................................................................................................................ 67

11 Functional description ..................................................................................................... 68

12 Specification ................................................................................................................... 70


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1 WARNINGS

1.1 BATTERIES

Warning!

High energy levels are present in this unit. Improper handling of the unit can lead to short circuiting that can result in serious injury. Exercise care when working with this unit.

Warning!

It is important that every battery is connected with the ventilation tube, and that the first battery in the chain is plugged. The tube must be routed out of the cabinet.

There is a risk that explosive gases are accumulated in the cabinet.

Caution!

Improper handling of batteries can result in the batteries short-circuiting, which can result in serious injury due to high energy levels. Exercise the necessary care when working with batteries.

Caution!

Batteries can leak electrolyte if improperly handled. Electrolyte in contact with skin or eyes can cause injury. In the event of electrolyte injuries, rinse the affected area with water and seek medical attention immediately. Use protective equipment when replacing batteries.


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Caution!

Excessive heat can cause battery casing to soften and warp, potentially allowing acid to escape. In contact with the skin, acid can cause injury, and if breathed in, can affect the airways. Use protective equipment when replacing batteries.

Caution!

Heavy batteries can cause injuries when lifting incorrectly.

Caution!

Heavy batteries can cause damages to the property when installed incorrectly.

Warning!

If the Sitestar cabinet is configured without the DCCU (type D000070) it is of vital importance that the Battery cables are provided with adequate protection at the site to ensure compliance to national wiring regulations.

Risk of personal injury and property damage.

1.2 ELECTRICAL EQUIPMENT

Installation personnel should exercise care when working on or around electrical equipment. In addition to this safety information, the specific safety instructions for all products involved in the installation procedure should be adhered to.

When work is being done in a power cabinet, the power supply system must be de-energized. The mains supply and, if applicable, all batteries must be disconnected.

Installation personnel must have competence for electrical installation according to local regulations.


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Warning!

High energy levels are present in this unit. Improper handling of the unit can lead to short circuiting that can result in serious injury. Exercise care when working with this unit.

1.3 REFRIGERANT

The refrigerant consists of R134a (1,1,1,2 – Tetrafluoroethane)

The refrigerant is not classified as hazardous.

The refrigerant is not classified as environmentally hazardous. However, as R134a is having a non-zero global warming potential (GWP) the refrigerant shall be reclaimed at any service interventions. The refrigerant shall also be reclaimed at end-of-life.

All handling must take place so that inhalation and skin and eye contact is avoided.

Avoid the steam coming into contact with the welding arcs.

Avoid the steam coming into contact with hot surfaces (decomposition)

If there is a suspicion of leakage from the cooling system, ventilate and leave the place. Call for a competent cooling technician.

In case of fire, the refrigerant, R134a, develops toxic and corrosive gases.

The cabinet must be standing upright for at least 1 hour before starting.

Caution!

Inhalation of high concentrations may irritate air pipes and cause drowsiness and dizziness. At very high levels there is a risk of breathing difficulties.

Skin contact or splashing in the eyes of the liquefied gas may cause frostbite.

1.4 ROHS/WEEE

For information, see document “DOC-081 – End of Life Treatment Plan”

This document is available on request.


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1.5 IN CASE OF FIRE

Take care of any injured persons – Call for help – Try to extinguish the fire.

Only use approved fire extinguisher for extinguishing electrical equipment.

After a fire the cabinet insulation might has been damaged. In this case the cabinet strength will be considerably reduced and can cause the cabinet to collapse when opening the door.

Warning!

In case of fire, toxic and corrosive gases will be formed.

Caution!

Excessive heat can cause battery casing to soften and warp, potentially allowing acid to escape. In contact with the skin, acid can cause injury, and if breathed in, can affect the airways. Use protective equipment when replacing batteries.

1.6 DAMAGES

If the cabinet gets a dented area in size of a hand, with a depth of 10 mm, the cabinet strenght is reduced and has to be replaced.

If the door have been warped so much so that it can‟t close securely, it have to be replaced.


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2 ABBREVIATIONS

Abbreviations used in this document.

CLU Climate Unit

CPI Customer Product Information

DC Direct Current

EN European Norm

ESD Electrostatic Discharge

PSU Power Supply Unit

RoHS Restriction of Hazardous Substances

WEEE Waste Electrical and Electronic Equipment


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3 SPACE REQUIREMENTS FOR INSTALLATION

Figure 1a shows the necessary minimum height to roof for tipping the cabinet to standing position.

Figure 01a


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Figure 1b shows the clearance between the cabinet and walls.

Figure 1b


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Figure 1c shows the clearance to the roof when the cabinet is standing up.

Figure 1c

Minimum Recommended

A 0 mm 10 mm

B 10 mm 200 mm

C 210 mm 400 mm

D 50 mm 200 mm


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4 TOOLS

The following tools are required for the cabinet installation.

8 mm wrench

13 mm wrench

Spirit level

Screwdriver 0.4x2.5xL

Torx T20 screwdriver (only when changing from left hanged door to right hanged door)

Torx T25 screwdriver



Knife

Chisel

Hammer

Universal pliers

Nipper


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5 UNPACKING

5.1 CONTENT OF THE PACKAGING

When the equipment arrives, check that the exterior packaging is undamaged and that all the units included in the shipping specification are present and correctly numbered.

Leave the final unpacking of each unit until it is required during the installation. This will help to avoid losing or misplacing smaller items such as sets of parts supplied with the units.

Content of the packaging

Item No. Designation Art. No. Quantity

1 Manual D000100 1

2 Cabinet incl. plinth 001/01 1

3 Side entry kit D000115 1

4 Lock kit D000121 1

Warning!

Do not leave the door open when the cabinet is lying down. The door can close and cause serious injury.

5.2 HOW TO UNPACK

5.2.1 AVOIDING DAMAGES AND INJURIES

Do not use sharp tools when removing packaging.

To avoid injuries to the personal unpacking and installing the cabinet, it is important to take special notice to the lifting instructions.

To avoid damages to the cabinet during unpacking and lifting, it is important to follow the lifting instructions and to protect surfaces to avoid scratches from sharp tools etc.


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5.2.2 STEP BY STEP

Figure 02

Note: At delivery the door is left hanging. If the door has to be right hanging, the change to right hanging door is best done with the cabinet standing up. See chapter 5.4.4 for instructions.


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5.2.3 LIFTING

Two persons can tip the cabinet over to standing position. Figure 03.

Figure 03


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5.2.4 DISASSEMBLING THE PLINTH

Warning!

When opening the door, the empty cabinet can tip. Risk of personal injury.

At delivery the plinth is assembled to the cabinet. Before the plinth can be assembled at the base, it has to be disassembled from the cabinet.

When opening the door, the empty cabinet can tip. Arrange some support for the door before removing the screws that connect the plinth to the cabinet.

Open the door and remove the screws that connect the plinth to the cabinet. Figure 04.

Figure 04

Lift the cabinet as in chapter 5.4.1.

When the cabinet has to be placed anywhere without standing on its plinth, the door has to be closed and not to be opened due to risk of damages.

If the cabinet gets a dented area in size of a hand with a depth of 10 mm, it is destroyed and has to be replaced.


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Warning!

Do not stay close to hanging load. Risk of personal injury.

Warning!

Be careful when lifting and lowering of the cabinet. Risk of personal injury.

Caution!

Be careful when lifting and lowering of the cabinet. Risk of property damage.

5.3 WASTE MATERIALS

Recycle all waste materials that can be recycled and sort waste so that it can be disposed of according to local regulations. (See chapter 9 - Recycling)

6 INSTALLATION

6.1 GENERAL TORQUES DURING ASSEMBLY

Dimension Torque Note

M8 15 Nm

M6 3 Nm Door locking screws

M6 9 Nm Generally

ST 3,5 1 Nm End torque.

Start torque are higher.


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6.2 BASE

The base, the cabinet is to be installed upon, must withstand a load of 1500 kg.

Configuration of support points of the base as shown in figure 05.

Figure 05


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The support points need to be horizontal within 1 mm. See figure 06.

Figure 06


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6.3 PLINTH

Figure 07 shows the hole pattern at the underside of the plinth.

Note: The hole pattern 460 x 620 mm is the preferred configuration for assembling the plinth to the base.

The hole pattern 360 x 620 mm is an alternative configuration for assembling the plinth to the base.

Hole dimension Ø 10 mm.

Figure 07


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Assembling the plinth to the base. See figure 08.

Figure 08

6.4 ASSEMBLING THE CABINET

6.4.1 LIFTING THE CABINET IN PLACE

Two persons can lift the cabinet by gripping it by their hands on the sides of the cabinet. Figure 09.

Be careful so that no dents occur.

Note: No batteries are allowed in the cabinet while lifting it.


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Figure 09

Warning!

Be careful when lifting and lowering of the cabinet. Risk of personal injury.

Caution!

Be careful when lifting and lowering of the cabinet. Risk of property damage.


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6.4.2 ASSEMBLING THE CABINET TO THE PLINTH

Figure 10


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6.4.3 DOOR

At delivery the door is closed and locked with the locking screws. To open the door, unscrew the locking screws.

Note: Do not open the door if the cabinet is standing without being assembled with the plinth. The door can be damaged.

The opened door is locked in position with a wind stopper. When the door is opened the hatch locks at its utmost position. Lift the hatch some millimeters to unlock the hatch when closing the door. Figure 11.

Figure 11


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6.4.4 CHANGING FROM LEFT HANGING DOOR TO RIGHT HANGING DOOR

At delivery the door is left hanging. If the door has to be right hanging, the change to right hanging door is best done with the cabinet standing up.

1. Start with the cabinet standing upright.

2. Open the door. Arrange some support under the door. Figure 12.

Figure 12

3. Disconnect the electrical connection, A to C. Figure 13.

Figure 13


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4. Dismantle the door hatch at the bottom shelf and the door, D and E. Figure 14.

Figure 14


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5. Unscrew the hinge from the cabinet. Start with screw no 1 and end with screw no 6. Figure 15.

Figure 15


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6. Dismantle the door. Figure 16.

Figure 16


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7. Remove the hinge from the door, and assemble it at the opposite side.

8. Remove the vertical safety beam. Figure 17.

Figure 17


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9. Assemble the vertical safety beam at the lefts side of the cabinet. Figure 18.

Figure 18


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10. Assemble the door at the right side of the cabinet. Start with the top screw. Figure 19 and 20.

Figure 19


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Figure 20


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11. Reassemble the door hatch at its new position. Figure 21.

Figure 21

12. Reconnect the electrical connections between the cabinet and the door. Figure 22.

Figure 22


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6.4.5 ASSEMBLING LOCKS

To cover the locking screws of the door there are two detachable locks that are to be assembled into the front cover at the opposite side to the door hinge. Figure 23.

Figure 23.


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To cover the alternative placement for the locks there are two plugs to be assembled to the front cover. Figure 24.

Figure 24

6.4.6 ASSEMBLING SIDE ENTRY KIT

Remove the knockout plate at left or right side of the cabinet. Figure 25.

Recommended tools to use when removing the knockout plate:

Chisel

Sharp Knife

Hammer

When removing the knockout plate it is important not to push or hammer at the center of the plate. Use chisel, knife or sharp tool to cut and tear out the plate. There are plates at the inside as well as at the outside. Between the plates there is insulation foam, which has to be cut out with a sharp knife.


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Figure 25

The side entry kit is delivered in a box strapped to the bottom shelf in the cabinet.

Assemble the inner part of the cable gland.

Figure 26.

Figure 26


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Figure 27 shows the assembled inner part of the cable gland.

Figure 27

Place the inner part of the cable gland into to hole in the cabinet wall. Figure 28.

Figure 28


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Figure 29 shows the inner part of the cable gland in its position.

Figure 29

Assemble the multi grommet to the outer part of the cable gland. Figure 30.

Tighten the screws with a torque of 3 Nm.

Figure 30


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Figure 31 shows the assembled outer part of the cable gland.

Figure 31

Assemble the outer part of the cable gland to the cabinet. Figure 32.

Figure 32


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Figure 33 shows the cable gland assembled to the cabinet.

Figure 33


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6.5 BATTERY CABLES

It is recommended that the battery cables are routed before the batteries are installed.

The battery cables are preferably routed at the front of the battery shelves.

Position the cables towards the corners to secure ventilation in the front of the cabinet.

Secure the cables with cable ties. Figure 34.

Figure 34


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If the cabinet is fully equipped with all batteries, the cables need to be secured together. After the first cable is secured to the shelf, as in figure 34, the other cables are secured to the first. Figure 35.

Figure 35


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If necessary, cables can be routed in the back of the cabinet. Cable routing in the back of the cabinet is done in the same way as in the front. Figure 36 shows routing of multiple cables.

Figure 36


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6.6 BATTERY INSTALLATION

Caution!

Heavy batteries can cause injuries when lifting incorrectly.

Caution!

Heavy batteries can cause damages to the property when installed incorrectly.

6.6.1 PLACEMENT OF THE BATTERIES

Secure that the cabinet is attached to the base.

Set the batteries on the shelves. The distances between the batteries are given by the connection and the distance blocks. The distance between the wall and the outer batteries are approx. 35 mm. Figure 37.

For further information, see the installation instructions for the battery kit.


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Figure 37

6.6.2 CONNECTION OF BATTERIES

6.6.2.1 DC connection

See the installation instruction for the battery kit to connect the battery cable to the battery.

6.6.2.2 Connection of ventilation tube

Warning!

It is important that every battery is connected with the ventilation tube, and that the first battery in the chain is plugged. The tube must be routed out of the cabinet.

There is a risk that explosive gases are accumulated in the cabinet.


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Connect the ventilation to all batteries. Secure that the free connection at the first battery in the chain is plugged, “A” in figure 38 and figure 38A, and that the ventilation tube is routed out of the cabinet, “B” in figure 38.

Figure 39 shows how the ventilation tube is routed between the batteries and between the shelves.

Figure 38


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Figure 38A

Figure 39

For more information, see the installation instruction for the battery kit.


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6.6.2.3 DCCU

The SiteStar system contains an optional DCCU (DC Connection Unit). The DCCU is a connection point, including fuses, for up to 4 battery strings.

The DCCU is mounted at the bottom of the cabinet, figure 40.

Figure 40

Warning!

If the Sitestar cabinet is configured without the DCCU (type D000070) it is of vital importance that the Battery cables are provided with adequate protection at the site to ensure compliance to national wiring regulations.

Risk of personal injury and property damage.


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6.6.2.4 DC configuration

The figures below show examples of different DC configurations with or without DCCU.


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6.7 AC CONNECTION

6.7.1 CONNECTION TO ELECTRICITY NETWORKS

Warning!

Ensure that the electricity is disconnected before work is started. Risk of personal injury.

The cabinet must be installed in accordance with national wiring regulations.

The cabinet has to be connected to the electricity network through a switch that allows contact separation in all poles that provide full disconnection under voltage category III.

Use an external 10A AC fuse when connecting the SiteStar cabinet alone to the electricity network. When using the SiteStar AC terminals to connect the cabinet and external equipment, the fuse rating must be checked accordingly.

Note: If the local electricity network demands over voltage protection to protect SiteStar mains AC feed, this protector shall be installed at the site mains switch board as per local electrical regulations.

6.7.2 DIVERTING OF AC

The AC connection is located at the bottom of the cabinet.

Figure 41a shows star connection. Figure 41b to 41d shows schematic examples of star, 1 phase, and delta connections.


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Figure 41a

Figure 41b


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Figure 41c

Figure 41d

6.8 EXTERNAL ALARM CONNECTION

The system supports sending an external sum alarm. The alarm can either be connected as normally closed (NC) or normally open (NO). The external alarm will be trigged by:

CLU failure: compressor fail, heater fail (if equipped), fan fail or controller fail

Temperature: Internal temperature outside regulation window or external temperature outside system specification

Door switch open

Mains failure

During startup sequence the external alarm will be trigged several times.


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Ext Alarm 9-pol D-SUB

1 – N.O.

2 – COMMON

3 – N.C.

8 – GND

9 – +12V DC


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6.9 CONTROL UNIT

The control unit and its display are located at the inside of the bottom part of the door. Figure 42.

Figure 42


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Figure 43 shows the display.

Eco and operational lamps are green, test is yellow and fault is red.

To the left of the lamps a plug is located. Behind the plug, the switch for the eco operation is located (if equipped).

Figure 43


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6.10 ENVIRONMENTAL CONSIDERATIONS

If the cabinet is exposed for extreme sun, it might be necessary to arrange for an extra sun protection. The sun protection is mainly needed to insure a long term reliable function of the cooling system. Extra sun protection is recommended if the temperature on a regular base exceeds +45 ºC.

Exampel, see figure 44.

Figure 44


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7 COMMISSIONING

7.1 STARTING UP THE SYSTEM

Note: The cabinet must be standing upright for at least 1 hour before starting.

Step What to do

1 Connect all cables (batteries, AC and alarm if applicable)

2 Check the installation of the batteries.

Connect the ventilation to all batteries. Secure that the free connection at the first battery in the chain is plugged and that the ventilation tube is routed out of the cabinet.

3 Start-up sequence

The system does a self test at start-up. The start-up sequence is approx 3 minutes long. During the self test, all components in the system are tested, i.e. compressor, fan, heater (if equipped), temperature sensors, etc. The indicator „Test‟ is lit during the self test sequence. After the self-test is completed the system will go into operation mode, or indicate a fail. As the system goes into operation, the yellow „Test‟ indicator will go out, and the green „Operational‟ will be lit.


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4 When everything is OK – close and tighten the door with the screws and lock with the blocking locks.

7.2 ADJUSTMENTS

This chapter applies only if the cabinet is equipped with the eco operation mode.

To turn the eco operation mode on, first remove the plug. Then press the eco switch, placed behind the plug. Use a stick or a small screwdriver to press the switch. A green lamp will indicate when the system is in ECO mode. Figure 45.

Figure 45


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8 TROUBLESHOOTING

8.1 ALARM

Problem What to do

Compressor fail. Replace door.

Heater fail (if equipped). Replace heater.

Fan fail. Replace fan.

Controller fail. Replace controller.

Internal temperature outside regulation window, too high.

Check compressor.

Internal temperature outside regulation window, too low.

Install optional heater. If heater is installer, check heater.

External temperature outside system specification.

See chapter 5.11

Door switch open. Close door

Mains failure. Check mains fuse (external)

8.2 MECHANICS

Problem What to do

The door does not close correctly. Check if there is anything stuck between the door and the cabinet.

Check if the door has been damaged. If necessary replace the door.

Check if the cabinet has been damaged. If necessary replace the cabinet.


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8.3 DC OUTPUT

Problem What to do

No voltage. Check battery connection.

If equipped, check DCCU fuse.

For further guidance check PSU and battery manuals.

Voltage too high or too low. Check if the battery configuration is right.

Check battery connection.

Check batteries.

8.4 COOLING – HEATING

Problem What to do

Temperature in the cabinet is too high.

The condenser might bee clogged with dirt. If necessary clean the condenser. See Maintenance, chapter 8.3.

Check if the door sealing is damaged. If necessary replace the sealing.

If the door is damaged, it has to be replaced.

Temperature in the cabinet is too low.

Check temperature sensor.

If temperature sensor is ok, replace control board.

The fan does not work. Check connections. If the fan still does not work, replace it to a new one.


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8.5 LEAKAGE

Problem What to do

Water in the cabinet Check possible water from condensation. Check If the drain tube is clogged.

Check possible water leakage from outside the cabinet. If necessary replace damaged sealing‟s.

Check if the door has been damaged. If necessary replace the door.

Acid from the batteries Remove leaking batteries. Clean the cabinet and shelves surfaces where acid leaked. Replace with new batteries.

9 MAINTENANCE

Note: See chapter 1 – Warnings, before maintenance work.

Note: Maintenance may only be performed by competent personnel.

Warning!

Leaking batteries can cause corrosion to the skin. Risk of personal injury.

Caution!

Leaking batteries can cause corrosion to the cabinet. Risk of property damage.


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Warning!

High energy levels. Short circuits can cause serious injuries. Risk of personal injury.

Caution!

Handling of the batteries in an incorrect way may cause denting of the cabinet. Risk of property damage.

Caution!

Handling of the batteries in an incorrect way may cause pinching. Risk of personal injury.

Caution!

Heavy lifting. Risk of personal injury.

9.1 REPAIR

If the door is damaged or broken it shall be exchanged to a new one.

If the battery shelf attachment in the cabinet wall is broken, it is possible to repair by drilling up the hole and replace the screw with a new larger one. It can also be repaired by using a pop rivet.

If the battery shelf is damaged or broken it can be replaced with a new one.

The AC connection can be replaced if it has got damaged or broken.

A damaged or broken side entry kit can be replaced with a new one.

Smaller dents can be touch painted to prevent corrosion. Use paint usable for outdoor applications to touch paint the dents. If the cabinet gets a dented area in size of a hand, with a depth of 10 mm, the cabinet strenght is reduced and has to be replaced.


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9.2 PREVENTIVE MAINTENANCE

Preventive maintenance shall be performed in a 12 month interval in normal conditions. If the condenser is fully clogged with dirt at the first 12 months service, the service intervals must be narrowed down to remain a long term reliable system.

For cleaning, see chapter 8.3.

9.3 CLEANING

Open the door and remove the ten screws that hold the cover. Start with screws AL (at the left side) and AR (at the right side) and finish with screws B. Figure 46.

Figure 46


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Remove the cover by lifting it up and out. Figure 47.

Figure 47


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Use vacuum cleaner and brush to clean the condenser and other equipment. If necessary, use water (low pressure) and mild detergent. Figure 48.

Note: Do not use high pressure water to clean the equipment.

Figure 48


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10 RECYCLING

It is strongly advised, that when cleaning after installing the cabinet, the personnel performing the installation pay particular attention to the environment. Primarily, recycle all waste materials that can be recycled and sort waste so that it can be disposed according to local regulations.

Recycle or dispose of all packing in accordance with local recycling regulations.

Items for recycling or disposal

Item Sort or Recycle?

Cable insulation from crimping, brazing or welding

Sort as plastics

Packing chips

Foam

Polystyrene

Bubble plastic

Cable tie clippings

Paper and wool Recycle or sort as paper

Waste metal from cable ladders Recycle or sort as metals

Pieces of cable

Nuts, bolts, washers and screws

Refrigerant R134a Recycle in accordance to local regulations.

Batteries Follow the manufacturer's instructions about the disposal of batteries.

Cabinet The cabinet is recyclable.

Recycle in accordance to local regulations.


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11 FUNCTIONAL DESCRIPTION

Power-up

When the system is powered up, it will automatically initiate the SW‟s start-up sequence. The start-up sequence contains a self-test.

Self-test

The system does a self test at start-up. The start-up sequence is approx 3 minutes long. During the self test, all components in the system are tested, i.e. compressor, fan, heater (if equipped), temperature sensors, etc. The indicator „Test‟ is lit during the self test sequence. After the self-test is completed the system will go into operation mode, or indicate a fail. As the system goes into operation, the yellow „Test‟ indicator will go out, and the green „Operational‟ will be lit.

Operational

After the system has completed the self test sequence the system will start to regulate the temperature inside, after a 320 sec delay. Normal temperature is 20C. The hysteresis in normal operation is ±2K, and in ECO operation ±5K. The system can be equipped with a heater if necessary. If so, the system will remain the optimum temperature for the batteries in sub zero temperatures down to -40C.

ECO Operation

The SiteStar system has an optional ECO Operation mode. This mode will reduce power consumption with approx 20%.


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Fail

The possible alarm statuses:

Compressor

Temperature sensors

Fan

Internal

Heater (if equipped)

Over temperature, inside

Under temperature, Inside

Over temperature, Outside


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12 SPECIFICATION

Area Spec Units

Mechanical

Size (l*w*h) 780*660*1800 Mm

Weight Cabinet Complete 95 Kg

Weight Mounting Plinth 6.5 Kg

Weight FPRA (incl cable rail) 5.9 Kg

Weight FlexiBTS Kit (per side) 4.4 Kg

Weight Battery Shelf 5 Kg

Load handling 1200 Kg

Encapsulation IP55 Class

Color NCS7500

Battery capacity 16x170Ah

Electrical

AC connection 103-127 or 198-250

VAC

Frequency 60 ±5% or 50/ 60 ±5%

Hz

Power consumption (Average at 35°C Ambient temperature in ECO Mode)

39 W

Power consumption max at cooling 150 W

Power consumption max at heating 250 W

Alarm connection Sum alarm NO or NC (over temp, malfunction, door)

Environmental

Highest ambient temperature +50 °C

Lowest ambient temp. (optional heater) -40 °C

Humidity 100%

Air pressure 70-106 kPa

Inside temperature Normal 20±2 °C

Inside temperature ECO 15-25 °C


Revision: PA9

Product approvals

Transport ETSI EN 300 019-1-2 Class 2.3

Storage ETSI EN 300 019-1-1 Class 1.2

Operation ETSI EN 300 019-1-4 Class 4.1, extended temperature range

Chemical and mechanical substances ETSI EN 300 019-1-4 Class 4.1

EMC EMC directive 2004/108/EC

EMC ETSI EN 300 386

EMC ETSI EN 301 489

EMC FCC CFR 47 part 15

Safety IEC 60 950-22

Approval CB, UL, CE

Encapsulation IEC 60 529 IP55

Safety IEC 60335 Cooling system

Safety LVD 2006/95/CE Low voltage directive

Safety UL 60950

Safety UL 50

Safety UL 1995

Documents

SiteStar Cabinet Manual[1]