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Site Visit Report
The site visit process is a sample on a particular day of an installation's compliance with some of its licence conditions. Where non-compliance against a particular condition has not been reported, this should not be construed to mean that there is full compliance with that condition of the licence.
Instructions and actions arising from the visit shall be addressed, or where applicable noted, by the licensee in order to ensure compliance, to improve the environmental performance of the installation and to provide clarification on certain issues.
The licensee shall take the actions specified to close out the non-compliances and observations raised in this Site Visit Report.
Licensee
Name of Installation Masonite Ireland
Licensee Masonite Ireland
Licence Register No. P0021-02
CRO Number 229654
Site Address Derryoughter, Drumsna, Carrick-on-Shannon, Leitrim
Site Visit Reference No. SV10520
Report Detail
Issue Date 25/07/2017
Prepared By David Matthews
Site Visit Detail
Date Of Inspection 31/05/2017 Announced No
Time In 09:30 Time Out 17:00
Visited by on behalf of the EPA Exova Catalyst Ireland
Licensee Personnel and Role See report.
Photo Taken No Samples Taken Yes Video Taken No
Odour Assessment No
Site Visit Report - SV10520 - Masonite Ireland Page 1 of 66
Scope
This is a report on monitoring of emissions to atmosphere at this site. Please find the detailed technical report attached.
Media
Air
Site Areas Inspected
See report.
Documents Inspected
See report.
Site Visit Report - SV10520 - Masonite Ireland Page 2 of 66
Site Visit Report - SV10520 - Masonite Ireland Page 3 of 66
ISO/IEC 17025 Accredited Legal Entity, UKAS Accredited Testing Laboratory No. 4279Exova (UK) Ltd trading as Exova Catalyst & Exova Catalyst Ireland
Unit C5, Emery Court, The Embankment Business Park, Stockport, SK4 3GL
Stack Emissions Testing Report Commissioned by
31st May - 1st June 2017
Job Reference Number
Installation Name & Address
Dates of the Monitoring Campaign
Stack Reference
Irish EPA IPPC Licence: P0021-02
(Prepared on behalf of the EPA by Exova Catalyst - EPA Contract No. OEE-DS-14)-
-
EMISSIONS REPORTEPA AIR EMISSIONS COMPLIANCE MONITORING
Exova Catalyst Ireland, Unit D8 North City Business Park, North Road, Finglas, Dublin 11T: +353 86 853 8247
E: [email protected] Exova Catalyst Ireland Contact: Nick Kenny (+353 86 853 8247)
County LeitrimDrumsna
Masonite Ireland
Ireland
EPA Office of Environmental Enforcement
S02B - First Stage Fibre Drier Line B
Job Reference NumberP0021-01-CAR-17-01
Team Leader
Deputy Regional Manager
TE1 TE2 TE3 TE4MM 08 922
MCERTS Level 2
Patrick O'BrienReport Approved by
John Glennon
24th July 2017Report Date
TE1 TE2 TE3 TE4
Version
MM 10 1074MCERTS Level 2
Signature of Report Approver
Version 2
Report Written by
Site Visit Report - SV10520 - Masonite Ireland Page 4 of 66
TITLE PAGE
CONTENTS
Summary of Sampling Deviations
EXECUTIVE SUMMARY
Monitoring Objectives
Monitoring Results
Monitoring Dates & Times
Process Details
Monitoring & Analytical Methods
Sampling Location
Plant Photos / Sample Points
APPENDIX 1 - Monitoring Personnel & List of Equipment
APPENDIX 2 - Raw Data, Sampling Equations & Charts
7
CONTENTS
4
2
9
3
5
6
8
The testing performed fully meets the technical requirements in Irish EPA
Opinions and interpretations expressed herein are outside the scope of Exova Catalyst Ireland's ISO 17025 accreditation.
This test report shall not be reproduced, except in full, without the written approval of Exova Catalyst Ireland.
This version of the test report supersedes the previous version of the test report. Please destroy all previous versions to ensure no confusion arises from having multiple test reports in existence.
The testing performed fully meets the technical requirements in Irish EPA Guidance Note, AG2.
CAT-RT (Version BQ)Page 2 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 5 of 66
Overall Aim of the Monitoring Campaign
Special Requirements
Target Parameters
Masonite Ireland, DrumsnaS02B - First Stage Fibre Drier Line B
31st May - 1st June 2017
(Page 1 of 7)
Exova Catalyst Ireland were commissioned by the EPA Office of Environmental Enforcement to carry out stack emissions testing at Masonite Ireland on the S02B - First Stage Fibre Drier Line B at Drumsna.
The aim of the monitoring campaign was to demonstrate compliance with a set of emission limit values (ELVs) as specified in the Site's Licence.
There were no special requirements.
Total Particulate Matter, Condensable VOCs, Dioxins & Furans, Formaldehyde, Total Aldehydes (as Carbon), Oxides of Nitrogen (as NO₂), Sulphur Dioxide, Carbon Monoxide
MONITORING OBJECTIVES
Executive Summary
CAT-RT (Version BQ)Page 3 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 6 of 66
where MU = Measurement Uncertainty associated with the Result
Parameter
Total Particulate Matter ¹
Condensable VOCs ¹ - -
Dioxins & Furans (NATO I-TEQ) - R1 Dioxins & Furans ¹
Formaldehyde ¹ - -Total Aldehydes (as Carbon) ¹ < <Oxides of Nitrogen (as NO₂) ¹ - -Sulphur Dioxide ¹ - -Carbon Monoxide ¹ - -Oxygen Wet Dry
Water Vapour Stack Gas TemperatureStack Gas Velocity
¹
- -NOTE: VOLUMETRIC FLOW RATE & VELOCITY DATA TAKEN FROM THE PRELIMINARY VELOCITY TRAVERSE.
¹ Reference Conditions (REF) are: 273K, 101.3kPa, without correction for water vapour content, 17% oxygen.
-
--
Volumetric Flow Rate (REF)
mg/m³
g/hr
12407
6942
% v/v16.4
158782
0.44
Volumetric Flow Rate (ACTUAL)
(Page 2 of 7)
3.36 100% v/v
°C
g/hr
3.49 200
19.03
7323m³/hr
15.92
150532m³/hr
2.000.38 0.09
MU
0.340.40 kg/hr
0.54
mg/m³
2.10
Dioxins & Furans Upper Limit (worst case where <LOD = LOD)
2.16 0.80
mg/m³3.32 100 2.81
-
1.95
Result Limit
17.7
µg/hr
6.70
Executive Summary
4.84 1.12
Mass Emission
201.48
MONITORING RESULTS
S02B - First Stage Fibre Drier Line BMasonite Ireland, Drumsna
31st May - 1st June 2017
kg/hr 0.2512.3+/-
Units Result
Concentration
0.0069
MU
0.0305
kg/hr
0.1
Limit+/-
Units
ng/m³0.06512
mg/m³
mg/m³ 67.140
mg/m³ 0.06 0.01520 kg/hr
Limit106700
g/hr
0.09
78.1
% v/v
10.0m/s
0.8757.3
3.13mg/m³ 192712.110654 740
783505
-
CAT-RT (Version BQ)Page 4 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 7 of 66
Parameter
R1 - -R1 - -
(NATO) R1 - -R1 - -R1 < <R1 - -R1 - -R1 - -R1 -R1
All results are expressed at the respective reference conditions.
31/05/2017 3014:30 - 15:00
30
31/05/2017
Oxygen30g/hr
14:30 - 15:0010654
14:30 - 15:00
mg/m³ g/hr
31/05/2017mg/m³ 78.130
14:30 - 15:00
67.1
31/05/201712407
g/hr 1927
31/05/2017kg/hrkg/hrFormaldehyde 0.34mg/m³
36031/05/2017
Sulphur Dioxide
3014:30 - 15:00Total Aldehydes (as Carbon) 0.38 0.060
10:45 - 11:38, 13:30 - 18:37
Carbon Monoxide15.55
Total Particulate Matter 12.3 32
DurationConcentration
01/06/2017
Sampling
1.95 09:45 - 10:17mg/m³
32
322.81kg/hrmg/m³
Units
(Page 3 of 7)
09:45 - 10:174.84
Oxides of Nitrogen (as NO₂)mg/m³
MONITORING DATE(S) & TIMES
mins
Masonite Ireland, Drumsna
Units
Velocity & Volumetric Flow Rate 31/05/2017% v/v
12.1mg/m³
10:10 - 10:30
09:45 - 10:17
Date(s)Mass Emission
kg/hr01/06/2017
2.16µg/hrDioxins & Furans ng/m³
01/06/20170.030517.7Condensable VOCs
S02B - First Stage Fibre Drier Line B31st May - 1st June 2017
Executive Summary
SamplingTimes
CAT-RT (Version BQ)Page 5 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 8 of 66
Standard Operating Conditions
Wood fibre and resin
Fuel
(Page 4 of 7)Executive Summary
PROCESS DETAILS
On
Continuous
Woodboard Production
Steam plume visible
Full Capacity
Parameter
Capacity (of 100%) and Tonnes / HourContinuous or Batch Process
Wood
Process Status
S02B - First Stage Fibre Drier Line B31st May - 1st June 2017
Abatement SystemAbatement System Running Status
Plume Appearance
Wet scrubber
Masonite Ireland, Drumsna
Feedstock (if applicable)
Value
CAT-RT (Version BQ)Page 6 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 9 of 66
Pitot Tube and Thermocouple
SUMMARY OF SAMPLING DEVIATIONS
EN 16911-1 (MID) CAT-TP-41
31st May - 1st June 2017
CAT-TP-21
MONITORING & ANALYTICAL METHODS
SAL
Analysis
LOD(Average)
Yes
AnalyticalTechnique
CAT-TP-03
S02B - First Stage Fibre Drier Line B
(Page 5 of 7)
Testing ISO
CAT-TP-23In House
Analysis17025
AnalysisLab
Total Particulate Matter EN 13284-1CAT-AP-05
Testing
CAT
0.048 mg/m³CAT
CAT-TP-01
CAT
ISOTechnical
Masonite Ireland, Drumsna
Gravimetric
MCERTS17025
Testing
0.18 mg/m³
Executive Summary
Procedure
Yes
Yes
Standard
Yes 0.519 mg/m³Yes
Monitoring
CAT
ParameterProcedure
OX-IR
Analytical
CAT-AP-05
Condensable VOCs
Total Aldehydes (as Carbon) HPLC
Lab
Yes
CAT-TP-07
0.102 mg/m³Yes
GC-HRMSYesYes SAL 0.0008 ng/m³
YesCATCAT-TP-16 Yes
EN 1948CAT
YesDioxins & Furans CAT Yes
HPLCRPS
Formaldehyde US EPA M316SOP 1C
YesCEN/TS 13649 YesA40(U)
CAT-TP-19
Velocity & Vol. Flow Rate
GravimetricWater VapourYes
(with short name reference as appears in the table above)ANALYSIS LABORATORIES
Yes 1.2 m/s
NDIR by Horiba PG-250
ISO 17025 Accreditation Number: 4279ISO 17025 Accreditation Number: 1549
Oxides of Nitrogen (as NO₂)
0.49 mg/m³
Yes
Carbon Monoxide
CAT Yes
YesYes
Sulphur Dioxide
CAT
1 mg/m³
Oxygen
CAT-TP-05 0.1 % v/v
ISO 17025 Accreditation Number: 0605
CAT
Scientific Analysis Laboratories Ltd (SAL)RPS Laboratories Ltd (RPS)
Exova Catalyst (CAT)
CAT-TP-05 YesEN 14790
CATYes
YesEN 14789 CAT-TP-21 Yes 0.1 %
YesTGN M21 CAT-TP-21 YesChemiluminescence by Horiba PG-250
Yes
EN 14792 CAT
EN 15058
0.41 mg/m³CAT-TP-21
CATNDIR by Horiba PG-250
Dry Zirconia Cell by Horiba PG-250
CAT
1 Due to the restricted access, it was not possible to sample at all of the sample points on the available sampling lines.
Parameter RunTotal Particulate Matter, Dioxins & Furans
Deviation
CAT-RT (Version BQ)Page 7 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 10 of 66
Duct Characteristics Location of Sampling Platform
Platform Details
Sampling Location / Platform Improvement Recommendations
Value
Easy Access Available
Depth
4" BSP
Area 4.19
Orientation of Duct
Irish EPA Technical Guidance Note AG1 / EN 15259 Platform Requirements
Port Depth
m
Yes
YesYes
SUITABILITY OF SAMPLING LOCATION
Outside
Platform has vertical base boards (approx. 0.25m high)
Value
Sample Port Size
Circular
Value
Although this platform does not meet the requirements in EPA Guidance Note AG1 and EN 15259, it is adequate for the testing carried out on this stack.
-
m²m
Yes
33
No
General Platform Information
Permanent / Temporary PlatformInside / Outside
Yes
Platform has chains / self closing gates at top of ladders
Safe Access Available
Parameter
There are no obstructions present which hamper insertion of sampling equipment
No
-
(Page 6 of 7)
Units
Vertical
2.31Width
Platform has 2 levels of handrails (approx. 0.5m & 1.0m high)
Executive Summary
cm
-
Permanent-
Sufficient working area to manipulate probe and operate the measuring instruments
Type
EN 15259 Homogeneity Test Requirements
Sampling Plane Validation Criteria (from EN 15259)
-
Lowest Differential Pressure
--
10.120.00: 1 Yes
< 15°0.00
-
0.00
-
< 3 : 1Ratio of AboveHighest Gas Velocity
1.03°
-Yes
-
Traverse 1
m/s
Pa
---
There is no requirement to perform a EN 15259 Homogeneity Test on this Stack.
69.5
-
--
Criteria in EN 15259
-
Compliant-
-
Lowest Gas Velocitym/s
-
9.83-
-
Required
--9.98
-9 -
No Local Negative Flow
Mean Velocity-
-
- > 5 Pa Yes
-
Units
Yes
0.00-
-
-
-
--m/s
Maximum Angle of Swirl Yes
-
--
CAT-RT (Version BQ)Page 8 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 11 of 66
PLANT PHOTOS
Photo 1 Photo 2
Photo 3 Photo 4
Executive Summary(Page 7 of 7)
SAMPLE POINTS
where = isokinetic point sampled at
= isokinetic point not sampled at
= combustion gases sample point
= non-isokinetic sample point
Line A
Line B
A1
A4
A3
A2
A5
A8
A7
A6
B3B4 B2 B1
B8 B7 B6 B5
CAT-RT (Version BQ)Page 9 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 12 of 66
APPENDIX 1 - Stack Emissions Monitoring Personnel, List of Equipment & Methods and Technical Procedures Used
APPENDIX 2 - Summaries, Calculations, Raw Data and Charts
APPENDIX CONTENTS
CAT-RT (Version BQ)Page 10 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 13 of 66
Oven Box (2)1m Heated Line (1)
Name
Equipment I.D. Equipment I.D.
1m Heated Line (3)
Control Box DGM (1)
CAT 4.0015
-
CAT 14.65
Single Channel Heater Controller
CAT 3.73
Oven Box (1)
CAT 20.62Laboratory Balance CAT 1.18 / 1.18aTape Measure CAT 16.35
Digital Manometer (1)Horiba PG-250
CAT 23.26
-
S-Pitot (1)
L-Pitot-
Digital Temperature Meter
Heated Probe (3) -CAT 6.1
-
Instrumental Analysers
Barometer
Digital Manometer (2)
Umbilical (1)Box Thermocouples (2)Box Thermocouples (1)
CAT 11.59SELECT Logger 2 -
Dual Channel Heater Controller -500g / 1Kg Check Weights CAT 17.30Last Impinger Arm CAT 4.404Callipers
- 20m Heated Line (1)
Tubes Kit Thermocouple CAT 4.741
20m Heated Line (2)
-
Stack Thermocouple (1)
Gasmet Sampling SystemCAT 5.19
Extractive Sampling
LIST OF EQUIPMENT
5m Heated Line (1)CAT 12.66
-Stack Thermocouple (2)
Mass View (1) CAT 25.11
MCERTS Accreditation
-
JCT JCC P1 Cooler
CAT 13.27
Mass Flow Controller (1)
Stack Thermocouple (3)
Technical Endorsements
Team Leader
S-Pitot (2) CAT 21P.50
Equipment Type
Hioki 5043 (V)
-
Equipment Type
CAT 4.605
Equipment I.D.
STACK EMISSIONS MONITORING PERSONNEL
APPENDIX 1
15m Heated Line (1)
CAT 17.30
-
Technical ProcedureStandard
Heated Probe (1)
CAT 24.9-
CAT 12.53
CAT 3.103-
Mass View (2)
CAT 20.62
Site Balance
M&C PSS
CAT 4.491
-
Umbilical (2) Servomex 5200MP
Bernath 3006 FID CAT 8.16-
- 1m Heated Line (2)Heated Probe (2)
Equipment Type
Control Box DGM (2)
-
John Glennon MCERTS Level 2
Mass Flow Controller (2) CAT 6.21
Parameter
Technician Neil Kelly MCERTS Level 1 MM 16 1390 TE1
Miscellaneous Items
METHODS & TECHNICAL PROCEDURES USED
CAT 7.42
Eco Physics CLD 822Mh
MCERTS Number
-
CAT 3.103
SELECT FTIR
SELECT Horiba Model (2)
StopwatchServomex 4900
-
CAT 25.12
CAT 9.1
Position
CAT 3.73-
-
CAT 21P.59
MM 10 1075 TE1 TE2 TE3 TE4
ABB AO2020-URAS26
Bioaerosols Temperature Logger -Electronic Refrigerator -
Formaldehyde CAT-TP-19CAT-TP-07CAT-TP-23
CAT-TP-05
In House
EN 14792
Condensable VOCsCAT-TP-01
US EPA M316CEN/TS 13649
EN 13284-1
Technical ProcedureStandard
Dioxins & Furans
TGN M21Sulphur Dioxide
Water Vapour
Total Particulate Matter
Total Aldehydes (as Carbon)
CAT-TP-21CAT-TP-21
CAT-TP-21
EN 16911-1 (MID) CAT-TP-41Velocity & Vol. Flow Rate
EN 1948
Oxides of Nitrogen (as NO₂)
Carbon Monoxide
EN 14790
EN 14789EN 15058
CAT-TP-16
Oxygen
Parameter
CAT-TP-21
CAT-RT (Version BQ)Page 11 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 14 of 66
General Stack Details
Stack Gas Composition & Molecular Weights
CO₂ (Estimated)
O₂
Moisture (H₂O)
Where: p = M / 22.41
pi = r x p
Calculation of Stack Gas Densities
-1.2498
44.01
% v/v
Units
kg/m³ 1.205Wet Density (STP), P STW
-
0.8037
0.06
--
0.1903
Average Pitot Tube Calibration Coefficient, Cp
ppm kg/m³
Average Stack Gas Pressure
Conc Conc
MWet
r% v/v
16.3880.91
0.13163
19.03 32.00
ConcMass
Component
N₂1.4277 0.27173-
0.00118
18.02
Determinand
kg/m³
57.3
Average Barometric Pressure, Pb
m
0.8091 28.01
Result
1.96350.05
mStack Width, W
Stack Details (from Traverse)
APPENDIX 2
Stack Area, A
1.01121
1.284
67.66
Dry Density (STP), P STD
0.0006
kg/m³
0.1638
Units
Pa
Fraction Density
Dry
-
Volume
kPakPa
0.84
Value
2.31
101.8
Average Stack Gas Temperature, Ta
-0.079
°C
Average Stack Static Pressure, Pstatic
-
71.7
Molar Conc
4.19
15.92
p pi
m²
PRELIMINARY STACK SURVEY: CALCULATIONS
Stack Diameter / Depth, D
Where: P STD = sum of component concentrations, kg/m³ (not including water vapour)
P STW = sum of all wet concentrations / 100 x density, kg/m³ (including water vapour)
P Actual = P STD x (TSTP / (PSTP)) x ((Pstatic + Pb) / Ta)
P ActualW (at each sampling point) = P STW x (Ts / Ps) x (Pa / Ta)
Calculation of Stack Gas Volumetric Flowrate, Q
N/A
104468
-0.0
16.38
kg/m³ 1.205
Duct gas flow conditions
124928150532
1.066
Wet Density (STP), P STW
Gas Volumetric Flowrate REF ¹
%
Result
°C
15.9 17.0
m³/hr
REF ¹
Oxygen (Dry)
1.000
Dry Density (Actual), P Actual
m³/hr
%
Gas Volumetric Flowrate (STP, Dry)
Units
16.38
kg/m³
m³/hr
Total Pressure
Average Wet Density (Actual), P ActualW
Gas Volumetric Flowrate (Actual) m³/hr
Temperature
%
Units
Gas Volumetric Flowrate (STP, Wet)
MoisturekPa
Actual
19.0
kg/m³
101.357.3
101.7
158782
Gas Volumetric Flowrate (from Traverse)
Oxygen (Wet)
CAT-RT (Version BQ)Page 12 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 15 of 66
Parameter Parameter
Date of Survey Initial Pitot Leak CheckTime of Survey Final Pitot Leak CheckAtmospheric Pressure Orientation of DuctAverage Stack Static Pressure Pitot Tube, Cp
Result of Pitot Stagnation Test Number of Lines AvailableAre Water Droplets Present? Number of Lines UsedDevice Used
7.073.0
2.216 6.070.4
10.05
1.0009.83
57.0
57.7
VelocitySwirl
Yes
kPa
-
Wet Density
-
1.000
72.8
9.08.071.1
70.6 57.1
57.510.12
1.00171.71.97
4.09.981.000
71.69.92
9.900.10
9.97
1
1.00057.40.68
57.510.0670.9
557.157.1
9.069.510.04
5.0
57.6
73.8
Mean
0.34
57.4
57.1
45.0
72.07.0
1.000
-
69.9
73.89.89
21.001
1.63
Temp
--10:10 - 10:30
Sampling Line A
1.001
PRELIMINARY STACK SURVEY: VELOCITY TRAVERSE TO EN 16911-1 (MID)
Swirl
Vertical
Pass
10.12
1.001
m/sPa
0.999
m
1.001
57.2 1.001
8.0
kg/m³
5.0
°C°
72.6
m/s°C-77.6
Depth
-
Velocity
Units
APPENDIX 2
kg/m³
1.001
Point
57.2
Pa
8.03
57.5
9.999.94
9.86
Wet Density
Pa
STATIC (Units: Pa)
S-Type Pitot with KIMO MP 200 (500Pa)
101.8PassPass
∆P
-
(1 of 1)
2
Value
∆P TempSampling Line B
-81.2°
-
Traverse
2
31/05/2017
Value
-
Units
-79 0.84-
1.000
-
---
----------
-
-
--
-
---
-
-
-
-
- -
-----
- - -
-
-
-
- --
- -
-
-
--
-
-
-
-
-
--
-
--
-
- - --
-
- -
-
-
-
- --- --
CAT-RT (Version BQ)Page 13 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 16 of 66
Standard uncertainty associated with the volume flow rate (95% Confidence)
Pau(res) 0.00087
1.009
Standard uncertainty associated with the absolute pressure in the duct- Atmospheric Pressure
u(drift) 0.083
u(∆pi)u(k) 0.005
Uc,rel(v) 0.880.088
Performance characteristics (Uncertainty Components) UnitsValueUncertainty
m/s
u(patm) 175.692u(pstat) 1.002
u(ρ) 0.00539
Standard Uncertainty on the coefficient of the Pitot Tube
- Resolution- Calibration
u(M) 0.00009
0.105u(v) 0.045
Uc(v)
- Drift- Lack of Fit
- Water Vapour- Oxygen, wet- Carbon Dioxide, wet
-
Standard uncertainty associated with the mean velocity (95% Confidence)
- Overall corrections to dynamic measurementsStandard uncertainty associated with the molar mass of the gas- φO₂,w
0.00053-
Uc(qV,w)
- φCO₂,w- Oxygen, dry- Carbon Dioxide, dry
u(fit) 0.390
Standard Uncertainty associated with the mean local dynamic pressures-
Standard uncertainty associated with the mean velocity (95% Confidence), relative
u(vi)
Ku(pc) 175.695 Pa
Standard uncertainty associated with the mean velocity
0.00055- 12544789
%
- Static PressureStandard uncertainty associated with the density in the duct
u(φH₂O) 0.836u(φO₂,w) 0.513
-Pa
m/s
-
u(φCO₂,d) 0.002
Standard uncertainty associated with the stack temperature
Standard uncertainty associated with the local velocities
u(Cf)
u(cal) 0.535
APPENDIX 2
PRELIMINARY STACK SURVEY: VELOCITY TRAVERSE TO EN 16911-1 (MID) - MEASUREMENT UNCERTAINTY(1 of 1)
u(Tc) 1.685
1.417
6942.1 m³/hr
- u²(qV,w)- u²(qV,w)/q²V,w
-
15.916- 0.050
u(φO₂,d) 0.583
u(φCO₂,w) 0.002
- u²(a)/a²
- u(qV,w)Standard uncertainty associated with the volume flow rate (95% Confidence), relative %
- 12544789- 3541.9
Uc,rel(qV,w) 4.61
- u²(qV,w)
CAT-RT (Version BQ)Page 14 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 17 of 66
Sample Runs
- -
- -
- -
- -
- -
- -
- -
- -
Blank Runs
- -
- -
Parameter
Uncertainty ±mg/m³ 1.48 1.48
Units
TOTAL PARTICULATE MATTER: RESULTS SUMMARY
Parameter Units
Uncertainty ±g/hr
Masonite Ireland, Drumsna
Mean
16.76
S02B - First Stage Fibre Drier Line B
% v/v
Concentration
12.27
Blank 1
Uncertainty
g/hr 1948.7
Mean
252.0
0.89 0.89
252.0
±% v/v
Parameter Units
Run 1
Water Vapour
Concentration
Mass Emission
0.19
16.76
APPENDIX 2
1948.7
mg/m³ 12.27
Run 1
Maximum
mg/m³ 0.19
General Sampling Information
FORMAT: Number Used / Number Required
FORMAT: Number Used / Number Required
Reference Conditions
Reference Conditions are: 273K, 101.3kPa, without correction for water vapour content, 17% oxygen.
Number of Sampling Lines Used
CAT-TP-01
Filter Size and MaterialOut Stack
Technical Procedure
Value
Positioning of Filter
2 / 2Number of Sampling Points Used 8 / 12
TitaniumFilter Housing Material Borosilicate GlassProbe Material
Standard
47mm Glass Fibre
Parameter
EN 13284-1
Sample Point I.D.'s A3, A4, A5, A6, B3, B4, B5 & B6
CAT-RT (Version BQ)Page 15 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 18 of 66
Absolute pressure of stack gas, Ps
Volume of water vapour collected, Vwstd
Volume of gas metered dry, Vmstd
Moisture content, Bwo & Rwv
Bwo as a percentageReported Water Vapour, checked with Tables in EN 14790, RwvVolume of gas metered wet, Vmstw
Volume of gas metered at Oxygen Reference Conditions, Vmstd@X%O₂ & Vmstw@X%O₂
Molecular weight of dry gas stream, Md
CO₂ (Estimated)
O₂
Volume of gas sample through gas meter, Vm m³Gas meter correction factor, Yd
% oxygen reference condition, REF%O₂ % v/v 17.00% dry oxygen measured in gas stream, ACT%O₂d
O₂ Reference Factor dry (O₂REFd) = (21 - REF%O₂) / (21 - ACT%O₂d)Vmstw@X%oxygen = (Vmstw) / (O₂REFw) m³ 0.7944
Vmstd = ((0.3592)(Vm)(Pb + (∆H/13.6))(Yd)) / (Tm + 273)
-8.3
16.76
% v/v
APPENDIX 2
mmH₂O
-
% v/v
m³
% v/v
15.4
Barometric pressure, Pb
88.7
mmH₂O
0.1105
% wet oxygen measured in gas stream, ACT%O₂w
% v/v
0.6595
0.6320
% v/v
2.43
No
m³
0.5490
Vwstd = (0.001246)(Vlc)
Average dry gas meter temperature, Tm °C
% v/v
79.4g
0.2263Vmstd@X%oxygen = (Vmstd) / (O₂REFd)
19.35
-
Vmstw = (Vmstd)(100/(100 - Rwv))
Total mass of liquid collected, Vlc
Stack static pressure, Pstatic
g
TOTAL PARTICULATE MATTER: ISOKINETIC SAMPLING CALCULATIONS
Test Units
Total mass collected in impingers (liquid trap)9.3
O₂ Reference Factor wet (O₂REFw) = (21 - REF%O₂) / (21 - ACT%O₂w)
0.9100
16.76
Run 1
-
19.35
mmHg
762.9
763.5
m³
0.06
IED & Incinerates Hazardous Material? (Yes = no positive O₂ correction)
Bwo = Vwstd / (Vmstd + Vwstd) 0.1676
16.18
0.83-
Ps = (Pb + (Pstatic / 13.6)
m³
m³
Average pressure drop across orifice, ∆H
Total mass collected in impingers (silica trap)
mmHg
g
39.3
O₂
Molecular weight of stack gas (wet), Ms
Total flow of stack gas: Actual (Qa), Wet (Qstw), Dry (Qstd), Wet@O₂REF (QstwO₂), Dry@O₂REF (QstdO₂)
Percent isokinetic, %I
√mmH₂O
Nozzle diameter, Dn
mm²
Total
2055.2Qstd = ((Qa)(Ps)(Cf)(1 - (Rwv/100))) / ((Ts) + 273)
80.59
Nozzle area, An
2475.6QstdO₂ = ((Qa)(Ps)(Cf)(1 - (Rwv/100))) / ((Ts) + 273) / (O₂REFd) m³/min 705.3
0.84
Vs = ((Kp)(Cp)(√∆P)(√Ts + 273)) / (√(Ms)(Ps)) 9.84
mm
% v/v
Pitot tube velocity constant, Kp
Average square root of velocity heads, √∆P
QstwO₂ = ((Qa)(Ps)(Cf)) / ((Ts) + 273) / (O₂REFw)
%I = (4.6398E⁶)(Ts+273)(Vmstd) / (Ps)(Vs)(An)(q)(1 - (Rwv/100))
% v/v 19.41
Md = 0.44(%CO₂)+0.32(%O₂)+0.28(%N₂)
Velocity of stack gas, Vs
Velocity pressure coefficient, Cp
7.002.65
39.12
m³/min
107.5
m/s
-m³/min
min 32
m³/min 1710.8
Ms = Md(1 - (Rwv/100)) + 18(Rwv/100)
Average stack gas temperature, Ts
%
Average of velocity heads, ∆Pavg mmH₂O
Total sampling time, q
4.19Qa = (60)(As)(Vs)
57.0
% v/v
19.35
Area of stack, As m²
7.06
°C
m³/min
Qstw = ((Qa)(Ps)(Cf)) / ((Ts) + 273)Conversion factor (K/mm.Hg), Cf
g/gmol 26.98
-
2475.0
-
g/gmol 28.78N₂
34.97
0.3592
CAT-RT (Version BQ)Page 16 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 19 of 66
Sample Runs
Filter I.D. Number
Probe Rinse I.D. Number
Where: ISO stands for Manual Isokinetic Sampling Train
Blank Runs
Filter I.D. Number
01/06/2017
g
g
0.00006
Volume Sampled (REF) m³
mg
01/06/2017
Units
APPENDIX 2
-
gg
End Filter Mass
g0.15851
Sampling Dates
0.15952
Average Volume Sampled (REF)
g
Parameter Units
Sampling Times
Blank 1
Run 1
3.11637Total Mass in Probe Rinse
09:45 - 10:17
0.00101-
Balance Uncertainty / LODCalculated Concentration
ISO
TOTAL PARTICULATE MATTER: SAMPLING DETAILS
47-41777
47-41774g
End Filter Mass
-
Parameter
Total Mass Collected
0.7944
0.7944
9.75
Start Filter Mass
-
Total Mass on Filter
mg/m³0.18
0.15918
Blank Dates -
mg/m³
-
0.15924Total Mass on Filter
End Probe Rinse Mass
-
g
g
m³
PR-47-41777
Start Filter Mass
12.27
3.10764
Sampling Device
0.00874
Start Probe Rinse Mass
Probe Rinse I.D. NumberStart Probe Rinse Mass
gPR-47-41774
mg/m³
0.00006
2.96724
Total Mass Collected0.00009
gEnd Probe Rinse Mass
mg/m³
g
g
Balance Uncertainty / LOD
mg 0.15
0.18Calculated Concentration
-Total Mass on Filter
0.19
2.96733Total Mass in Probe Rinse
CAT-RT (Version BQ)Page 17 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 20 of 66
Sample Runs
MU (Concurrent Water Vapour) Run 1Units
Pre-Sampling Leak Rate l/min
Overall Weighing Uncertainty
Run 1
0.21
5.3
Mean Sampling Rate l/min 17.97
Less than 50% Faded
20Yes
-
- Yes
Run 1
Water Droplets
%
%
107.5%
Isokineticity Acceptable
± mg
Units
Units
Measurement Uncertainty (MU)
Silica Gel (Concurrent Water Vapour) Units
Allowable Isokinetic Range %
Allowable MU
(PAGE 1 OF 2)
0.36
%
Units
%
Yes
Overall Weighing Uncertainty
Are Water Droplets Present
l/minLeak Test Acceptable
l/min 0.10
-
Units Run 1
TOTAL PARTICULATE MATTER: QUALITY ASSURANCE
0.32
Leak Test Results
ELV [Daily ELV for IED] mg/m³ 20.00
Allowable Leak Rate
Run 1
± mg/m³
MU Acceptable
95 - 115
0.25
No
Post-Sampling Leak Rate
Isokinetic Variation
Yes
Run 1
APPENDIX 2
Isokinetic Criterion Compliance
Weighing Uncertainty Criteria
Pre-Conditioning Temperature °C
°C
mg/m³ 1.00
Units Run 1
°CMaximum Filter Temperature
Run 1
Yes
120
Ambient Temperature Recorded? -
Filter Temperatures
-
Yes
Weighing Uncertainty Acceptable
ELV [Daily ELV for IED] mg/m³ 20.00
Post-Conditioning Temperature
Test Conditions Units
Allowable Weighing Uncertainty
180160
CAT-RT (Version BQ)Page 18 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 21 of 66
Blank Runs
Method Deviations
1
x
- - - - -
- - - - -
- - - - -
Blank Acceptable
Blank Acceptable
18.00
Blank
Nature of Deviation
mg/l 10
Allowable Leak Rate
(x = deviation applies to the associated run, wx = deviation also applies to the concurrent water vapour run)
2.7
Pre-Sampling Leak Rate
Yes
l/min
Acetone / Water Rinse Blank Units
Allowable Blank
Expected Sampling Rate
-
l/min
- Yes
Due to the restricted access, it was not possible to sample at all of the sample points on the available sampling lines.
2.0mg/m³
Validity of Blank vs ELV
Acetone / Water Rinse Value
0.12
(PAGE 2 OF 2)
Units
l/min
Units Blank 1
APPENDIX 2
TOTAL PARTICULATE MATTER: QUALITY ASSURANCE
Post-Sampling Leak Rate l/min 0.120.36
Blank 1
Leak Test Results
Allowable Blank
YesLeak Test Acceptable
mg/l
-
Run Number
- - - - -
- - - - -
CAT-RT (Version BQ)Page 19 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 22 of 66
Sampled Volume (Actual)Sampled Gas TemperatureSampled Gas PressureSampled Gas HumidityLeakMass of ParticulateUncollected Mass
Sampled Volume (Actual)Sampled Gas TemperatureSampled Gas PressureSampled Gas HumidityLeakMass of ParticulateUncollected Mass
Sampled Volume (STP)LeakMass of ParticulateUncollected Mass
≤1%% 1.00
0.14
≤1%
uTm
<5% of ELV
Run 1Symbol UnitsMeasured Quantities
% 0.56
Uncertainty in Measurement Units
mg
APPENDIX 2
TOTAL PARTICULATE MATTER: MEASUREMENT UNCERTAINTY CALCULATIONS
Measured Quantities
uUCM mg -
Units
Run 1 Units Run 1
0.5490m³
Tm
1.261.00
UCM 0.15
UCM
L
Vm
% v/v
uρm
≤1%
Lr mg
Uncertainty in Result
Vm
K 2.00.6320
2.00
% 0.88
22.35
-
Run 1 Requirement of Standard
0.09
≤2%
kPa
9.75
%
Uncertainty as a Percentage
-uL %
0.69%
Measured Quantities
uHm
0.5288.4
uVm m³
Measured Quantities Symbol
0.49
ρm 101.71.0
Run 1
Symbol
mg/m³
Run 1
≤2%
um
%
9.7501.26
m
mg
L 0.560.0Hm
0.039
Units
Sensitivity Coefficient
%
Value Standard uncertainty
0.0126
-
Sampled Volume (STP)LeakMass of ParticulateUncollected Mass
O₂ Correction FactorStack Gas O₂ ContentMU for O₂ Correction
Combined uncertainty
Expanded uncertainty (95% confidence), without Oxygen CorrectionExpanded uncertainty (95% confidence), with Oxygen CorrectionExpanded uncertainty (95% confidence), estimated with Method DeviationsReported Uncertainty
Expanded uncertainty (95% confidence), without Oxygen CorrectionExpanded uncertainty (95% confidence), with Oxygen CorrectionExpanded uncertainty (95% confidence), estimated with Method DeviationsReported Uncertainty
Measured Quantities
0.0394
0.39mg/m³
% 12.1
mg/m³
mg/m³
mg/m³
0.76
%
1.48mg/m³
0.1762
10.38
Parameter
%% 12.1
%
Units
0.09
mg/m³
0.1090
6.2
12.1
Run 1
1.48
mg/m³ 0.325
Run 1
% v/v 16.18-
1.48
Units
- 0.83
mg/m³
Units Run 1
Overall MU For O₂ Measurement
mg/m³
Oxygen Correction Part of MU BudgetMeasured Quantities
CAT-RT (Version BQ)Page 20 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 23 of 66
Sample Runs
- -
- -
- -
- -
- -
- -
- -
- -
Blank Runs
- -
< <
General Sampling Information
Mean
542.6Uncertainty
Run 1
3.32
S02B - First Stage Fibre Drier Line B
Water Vapour % v/v
Run 1
Uncertainty
16.76
mg/m³ 17.71
0.89
Parameter
2811.7
±% v/v
g/hr
Concentration mg/m³
Mass Emission
16.76
17.71
3.32
APPENDIX 2
0.40
Parameter
Concentration
Blank 1
Units
Masonite Ireland, Drumsna
±mg/m³
MaximumUnits
0.40
Mean
Uncertainty
2811.7
0.89
Units
CONDENSABLE VOCS: RESULTS SUMMARY
Parameter
542.6±g/hr
FORMAT: Number Used / Number Required
FORMAT: Number Used / Number Required
Reference Conditions
Reference Conditions are: 273K, 101.3kPa, without correction for water vapour content, 17% oxygen.
CAT-AP-05
Date of Sample Analysis
2 / 2
Analytical Laboratory's Procedure
Value
Borosilicate Glass
Out Stack
SAL
Positioning of Filter
Sample Point I.D.'s
Titanium
Parameter
Absorption Solution HPLC Grade Water
A3, A4, A5, A6, B3, B4, B5 & B6
Number of Sampling Lines Used
Yes
Borosilicate Glass
Number of Sampling Points Used 8 / 12
Impinger MaterialFilter Housing Material
Name of Analytical Laboratory
Probe Material
47mm Glass FibreFilter Size and Material
16/06/2017ISO 17025 Accredited Analysis?
Technical Procedure CAT-TP-23In HouseStandard
CAT-RT (Version BQ)Page 21 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 24 of 66
Absolute pressure of stack gas, Ps
Volume of water vapour collected, Vwstd
Volume of gas metered dry, Vmstd
Moisture content, Bwo & Rwv
Bwo as a percentageReported Water Vapour, checked with Tables in EN 14790, RwvVolume of gas metered wet, Vmstw
Volume of gas metered at Oxygen Reference Conditions, Vmstd@X%O₂ & Vmstw@X%O₂
Molecular weight of dry gas stream, Md
CO₂ (Estimated)
O₂
Total mass collected in impingers (liquid trap)
% v/v 19.35
% v/v
0.1676
16.18No
m³ 0.2263
0.06
-
°C
Vmstw = (Vmstd)(100/(100 - Rwv))
% v/v
-
-
Vmstd = ((0.3592)(Vm)(Pb + (∆H/13.6))(Yd)) / (Tm + 273)
9.3
Test Units
0.9100
% dry oxygen measured in gas stream, ACT%O₂d
Gas meter correction factor, Yd
-8.3Stack static pressure, Pstatic
% wet oxygen measured in gas stream, ACT%O₂w % v/v
m³
0.1105
mmHg
m³ 0.5490
79.4
39.3
763.5
APPENDIX 2
m³
Run 1
Vmstd@X%oxygen = (Vmstd) / (O₂REFd)
% oxygen reference condition, REF%O₂
2.43Vmstw@X%oxygen = (Vmstw) / (O₂REFw)
16.76
Average pressure drop across orifice, ∆H
762.9
m³
mmH₂O
g
CONDENSABLE VOCS: ISOKINETIC SAMPLING CALCULATIONS
Barometric pressure, Pb
15.4
mmHg
% v/v 17.00
88.7
mmH₂O
m³
Average dry gas meter temperature, Tm
Ps = (Pb + (Pstatic / 13.6)
O₂ Reference Factor wet (O₂REFw) = (21 - REF%O₂) / (21 - ACT%O₂w)
m³
Vwstd = (0.001246)(Vlc)
19.35
O₂ Reference Factor dry (O₂REFd) = (21 - REF%O₂) / (21 - ACT%O₂d)
% v/v
0.6320Volume of gas sample through gas meter, Vm
Bwo = Vwstd / (Vmstd + Vwstd)
0.7944-
g
% v/v
IED & Incinerates Hazardous Material? (Yes = no positive O₂ correction)
16.76
Total mass collected in impingers (silica trap) gTotal mass of liquid collected, Vlc
0.6595
0.83
O₂
Molecular weight of stack gas (wet), Ms
Total flow of stack gas: Actual (Qa), Wet (Qstw), Dry (Qstd), Wet@O₂REF (QstwO₂), Dry@O₂REF (QstdO₂)
Percent isokinetic, %I
mmH₂O
107.5
19.41
m³/min
m³/min
Average stack gas temperature, Ts
m²
0.3592
32
Velocity pressure coefficient, Cp 0.84
80.59
-7.00
Area of stack, As
705.3
-
QstwO₂ = ((Qa)(Ps)(Cf)) / ((Ts) + 273) / (O₂REFw)
Pitot tube velocity constant, Kp
2055.2Conversion factor (K/mm.Hg), Cf
g/gmol
1710.8m³/min 2475.6
Total
Nozzle diameter, Dn
2.65
m³/min
Average of velocity heads, ∆Pavg
%
m/s°C
mm²
34.97
N₂Md = 0.44(%CO₂)+0.32(%O₂)+0.28(%N₂) g/gmol 28.78
Qstd = ((Qa)(Ps)(Cf)(1 - (Rwv/100))) / ((Ts) + 273)
QstdO₂ = ((Qa)(Ps)(Cf)(1 - (Rwv/100))) / ((Ts) + 273) / (O₂REFd)
19.35
minTotal sampling time, q
26.98
% v/v
√mmH₂O
Ms = Md(1 - (Rwv/100)) + 18(Rwv/100)
Qstw = ((Qa)(Ps)(Cf)) / ((Ts) + 273)
% v/v
-
% v/v
4.19
7.06mm
Qa = (60)(As)(Vs) m³/min
Velocity of stack gas, Vs
Vs = ((Kp)(Cp)(√∆P)(√Ts + 273)) / (√(Ms)(Ps))
Average square root of velocity heads, √∆P
%I = (4.6398E⁶)(Ts+273)(Vmstd) / (Ps)(Vs)(An)(q)(1 - (Rwv/100))
2475.0
57.09.84
Nozzle area, An 39.12
CAT-RT (Version BQ)Page 22 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 25 of 66
Sample Runs
--------
Where: ISO stands for Manual Isokinetic Sampling Train
Blank Runs
<-<<
319.0
-
CONDENSABLE VOCS: SAMPLING DETAILS
Sampling Times
Sampling Dates
17.71
µg
Mass in Front Impingers 10881.7
1.00
01/06/2017
Calculated Concentration
-
Blank 1
Volume in Back Impinger ml
319.0
Total Mass Collected
µg
Laboratory Result for Front Impingers
Blank Dates
Total Mass Collected
m³ 0.7944
µg
27.00
Mass in Back Impinger
ml
Units
µg3186.0
Volume in Front Impingers
Run 1
-
Volume in Impingers ml
ISO
Units
Average Volume Sampled (REF)
294.1
09:45 - 10:17
-
µg/ml
Parameter
Laboratory Result for Back Impinger
Parameter
37.00Volume Sampled (REF)Sampling Device
mg/m³
APPENDIX 2
m³
Calculated Concentration mg/m³ 0.40
0.7944
118.0
Laboratory Result for Impingers
01/06/2017
µg/ml
14067.7
µg/ml
CAT-RT (Version BQ)Page 23 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 26 of 66
Sample Runs
0 7 0 7
Run 1Absorption Efficiency Units
Units
Mean Sampling Rate l/min
APPENDIX 2
0.10l/min
Run 1
Run 1
Absorption Efficiency
Units
Yes
% 77.4
Leak Test Acceptable -
Allowable Isokinetic Range % 95 - 115
MU Acceptable
Allowable Absorption Efficiency
No
0.36
Isokinetic Criterion Compliance Units
%
l/min 0.21
Are Water Droplets Present
Units
%
Run 1
Allowable MU
Run 1
CONDENSABLE VOCS: QUALITY ASSURANCE(PAGE 1 OF 2)
Leak Test Results Units
Pre-Sampling Leak Rate
Isokinetic Variation
N/AAbsorption Efficiency Acceptable
Allowable Leak Rate
20
17.97
%
107.5
%
Less than 50% Faded
N/A
Post-Sampling Leak Rate l/min
Measurement Uncertainty (MU)
Run 1
Silica Gel (Concurrent Water Vapour)
MU (Concurrent Water Vapour)
5.3
-
% Yes
-
% Yes
Water Droplets
120
-
Filter Temperatures
Isokineticity Acceptable
Yes
Units
Maximum Filter Temperature
-
Yes
Run 1
Run 1
°C
Units
Test Conditions
Ambient Temperature Recorded?
CAT-RT (Version BQ)Page 24 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 27 of 66
Blank Runs
Method Deviations
1
wx
- - - - -
- - - - -
- - - - -
- - - - -
- - - - -
UnitsLeak Test Results
l/min 0.12
l/min-
Run Number(x = deviation applies to the associated run, wx = deviation also applies to the concurrent water vapour run)
Leak Test Acceptable
Validity of Blank vs ELV
mg/m³
Allowable Leak Rate
Blank 1
Expected Sampling Rate
There are no deviations associated with the sampling employed.
l/min
10.0Blank Acceptable - Yes
18.00
Nature of Deviation
Yes
CONDENSABLE VOCS: QUALITY ASSURANCE(PAGE 2 OF 2)
0.36
Units Blank 1
Allowable Blank
APPENDIX 2
Pre-Sampling Leak RatePost-Sampling Leak Rate l/min 0.12
CAT-RT (Version BQ)Page 25 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 28 of 66
Sampled Volume (Actual)Sampled Gas TemperatureSampled Gas PressureSampled Gas HumidityLeakLaboratory Result
Sampled Volume (Actual)Sampled Gas TemperatureSampled Gas PressureSampled Gas HumidityLeakLaboratory Result
Sampled Volume (STP)LeakLaboratory Result
Sampled Volume (STP)Leak
Hm
-
APPENDIX 2
Uncertainty in Result
Symbol Units
%
Symbol
CONDENSABLE VOCS: MEASUREMENT UNCERTAINTY CALCULATIONS
uVm
m³ 32.25
Run 1
≤1%%
1.0% v/v
Lr
No Requirement
Lr
Units
Sensitivity Coefficient
% 0.69
%
0.5490
1.00L
0.4693mg/m³
% 0.491.00
uHm
uρm
Run 1
0.0
Units
0.56
≤2%
0.0569
Measured Quantities Run 1
mg/m³
1.00
Uncertainty in Measurement Units
0.057
SymbolMeasured Quantities
0.0126
Run 1
%
%uLr
2.00
uL
≤1%
≤2%
Requirement of Standard
≤1%
mg/m³ 1.328
Tm
0.56
Units
Uncertainty as a Percentage
L
0.6320
%
kPa
Vm
7.50
Measured Quantities
Value Standard uncertaintyRun 1
ρm 101.7
-7.50
288.4
Vm
uTm K 2.00.5
Measured Quantities
mg/m³
Run 1
m³
Laboratory Result
O₂ Correction FactorStack Gas O₂ ContentMU for O₂ Correction
Combined uncertainty
Expanded uncertainty (95% confidence), without Oxygen CorrectionExpanded uncertainty (95% confidence), with Oxygen CorrectionExpanded uncertainty (95% confidence), estimated with Method DeviationsReported Uncertainty
Expanded uncertainty (95% confidence), without Oxygen CorrectionExpanded uncertainty (95% confidence), with Oxygen CorrectionExpanded uncertainty (95% confidence), estimated with Method DeviationsReported Uncertainty
1.41
18.7
-
% 10.38
Run 1
3.323.32mg/m³
%
mg/m³
-% v/v 16.18
mg/m³ 3.32
% 18.7%
2.76mg/m³
15.6
Parameter Units
% 18.7
mg/m³ 1.328
mg/m³
0.09Overall MU For O₂ Measurement
Units Run 1Oxygen Correction Part of MU Budget
Measured Quantities
0.83
CAT-RT (Version BQ)Page 26 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 29 of 66
Sample Runs (UPPER NATO I-TEQ)
- -
- -
- -
- -
- -
Sample Runs (UPPER WHO TEQ Humans / Mammals)
- -
- -
- -
- -
- -
Sample Runs (UPPER WHO TEQ Fish)
TEQ1 - UPPER LIMITS (worst case where <LOD = LOD)
Uncertainty ±µg/hr 1.11540
Concentration
APPENDIX 2
ng/m³ 0.03048 0.03048
4.83909
1.11540
DIOXINS & FURANS: RESULTS SUMMARY
Masonite Ireland, Drumsna
(PAGE 1 OF 4)
Uncertainty ±ng/m³ 0.00688
S02B - First Stage Fibre Drier Line B
Parameter Units Run 1
0.00688
Mass Emission µg/hr
Mass Emission
1.11062
Concentration ng/m³ 0.03035
4.81834
Uncertainty ±µg/hr 1.11062
0.03035
Uncertainty
Run 1 Mean
µg/hr 4.81834
4.83909
Parameter Units
0.00685
Mean
±ng/m³ 0.00685
Sample Runs (UPPER WHO TEQ Fish)
- -
- -
- -
- -
- -
Sample Runs (UPPER WHO TEQ Birds)
- -
- -
- -
- -
- -Uncertainty ±µg/hr
Concentration
Units Run 1
12.07666
0.03393
5.38761
Uncertainty ±µg/hr 1.24183
Concentration ng/m³
1.24183
0.00766±ng/m³
Parameter Units Run 1
Mass Emission
0.03393
Parameter
0.01718
µg/hr 5.38761
0.01718
ng/m³
Mean
Mass Emission µg/hr 12.07666
0.07606 0.07606
±ng/m³
0.00766
Mean
2.78364
Uncertainty
2.78364
Uncertainty
CAT-RT (Version BQ)Page 27 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 30 of 66
Sample Runs (LOWER NATO I-TEQ)
- -
- -
- -
- -
- -
Sample Runs (LOWER WHO TEQ Humans / Mammals)
- -
- -
- -
- -
- -
Sample Runs (LOWER WHO TEQ Fish)
4.83909
0.03035
0.00685
Mean
0.03035
Uncertainty 0.00685
(PAGE 2 OF 4)
Masonite Ireland, DrumsnaS02B - First Stage Fibre Drier Line B
TEQ2 - LOWER LIMITS (best case where <LOD = 0)
Uncertainty
Run 1
±ng/m³
UnitsParameter Run 1
0.00688
0.03048
Concentration
±µg/hr 1.11540
Mass Emission µg/hr
Uncertainty ±µg/hr
µg/hr
ng/m³
1.11540
APPENDIX 2
4.83909
4.81834
Mean
Parameter Units
±ng/m³
Uncertainty
DIOXINS & FURANS: RESULTS SUMMARY
0.00688
Mass Emission
1.11062 1.11062
4.81834
Concentration ng/m³ 0.03048
Sample Runs (LOWER WHO TEQ Fish)
- -
- -
- -
- -
- -
Sample Runs (LOWER WHO TEQ Birds)
- -
- -
- -
- -
- - 2.78364
5.38761µg/hr 5.38761
Parameter Units Run 1
0.00766
0.03393
Uncertainty ±ng/m³
Uncertainty
0.00766
0.01718±ng/m³
12.07666
Uncertainty ±µg/hr 2.78364
1.2
Mass Emission
0.01718
Units Run 1
Concentration ng/m³ 0.076060.07606
Mass Emission
0.03393
µg/hr 12.07666
Mean
Parameter
Concentration ng/m³
±µg/hr 1.2
Uncertainty
Mean
CAT-RT (Version BQ)Page 28 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 31 of 66
Blank Runs (UPPER NATO I-TEQ)
- -
- -
Blank Runs (UPPER WHO TEQ Humans / Mammals)
- -
- -
Blank Runs (UPPER WHO TEQ Fish)
- -
- -
Blank Runs (UPPER WHO TEQ Birds)
- -
- -
S02B - First Stage Fibre Drier Line B
Maximum
TEQ1 - UPPER LIMITS (worst case where <LOD = LOD)
Parameter Units Blank 1
Units Blank 1
ng/m³
Concentration ng/m³ 0.0011
0.0011
APPENDIX 2
Parameter Units Blank 1
Maximum
Concentration
Blank 1
0.0018
DIOXINS & FURANS: RESULTS SUMMARY(PAGE 3 OF 4)
0.0013
0.0018
Parameter
Maximum
ng/m³
Units
0.0011
Maximum
Masonite Ireland, Drumsna
ng/m³
Concentration
TEQ2 - LOWER LIMITS (best case where <LOD = 0)
0.0013
Parameter
Concentration
0.0011
Blank Runs (LOWER NATO I-TEQ)
- -
- -
Blank Runs (LOWER WHO TEQ Humans / Mammals)
- -
- -
Blank Runs (LOWER WHO TEQ Fish)
- -
- -
Blank Runs (LOWER WHO TEQ Birds)
- -
- -
ng/m³
Concentration
0.0000 0.0000
Maximum
Parameter
Blank 1
0.0000
Parameter Units
Concentration ng/m³ 0.0000
Maximum
0.0000
Maximum
Concentration
0.0000
Maximum
0.0000
Parameter Units
Blank 1
Concentration
Parameter
Blank 1
ng/m³ 0.0000
Units
Units Blank 1
ng/m³
CAT-RT (Version BQ)Page 29 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 32 of 66
- -
- -
- -
General Sampling Information
FORMAT: Number Used / Number Required
ISO 17025 Accredited Analysis?
18.16
EN 1948
1.09
Filter Housing Material Titanium
Standard
Positioning of Filter
18.16
Parameter Units Run 1
Absorption Material
Out Stack90mm Quartz Fibre
Number of Sampling Lines Used 2 / 2
Date of Sample Analysis
Filter Size and Material
10/07/2017
DIOXINS & FURANS: RESULTS SUMMARY
S02B - First Stage Fibre Drier Line B
Analytical Laboratory's Procedure
Glassware Material
SOP 1C
Mean
Parameter Value
XAD-2Borosilicate Glass
Uncertainty ±% v/v 1.09
Yes
APPENDIX 2
Probe Material Titanium
Technical Procedure CAT-TP-07
Name of Analytical Laboratory SAL
Water Vapour % v/v
(PAGE 4 OF 4)
Masonite Ireland, Drumsna
FORMAT: Number Used / Number Required
FORMAT: Number Used / Number Required
Reference Conditions
Reference Conditions are: 273K, 101.3kPa, without correction for water vapour content, 17% oxygen.
8 / 12
Sample Point I.D.'s A3, A4, A5, A6, B3, B4, B5 & B6
Number of Sampling Lines Used 2 / 2Number of Sampling Points Used
CAT-RT (Version BQ)Page 30 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 33 of 66
Absolute pressure of stack gas, Ps
Volume of water vapour collected, Vwstd
Volume of gas metered dry, Vmstd
Moisture content, Bwo & Rwv
Bwo as a percentageReported Water Vapour, checked with Tables in EN 14790, RwvVolume of gas metered wet, Vmstw
Volume of gas metered at Oxygen Reference Conditions, Vmstd@X%O₂ & Vmstw@X%O₂
Molecular weight of dry gas stream, Md
CO₂ (Estimated)
O₂
% v/v
Vmstd = ((0.3592)(Vm)(Pb + (∆H/13.6))(Yd)) / (Tm + 273) m³
18.16
% wet oxygen measured in gas stream, ACT%O₂w
Vwstd = (0.001246)(Vlc) m³ 1.4338
m³ 0.1816
Units Run 1
6.4603
mmH₂O
Total mass collected in impingers (liquid trap)
m³ 7.7261
% v/v
-
mmH₂O
2.02
53.3
mmHg
g
O₂ Reference Factor dry (O₂REFd) = (21 - REF%O₂) / (21 - ACT%O₂d)
m³
% dry oxygen measured in gas stream, ACT%O₂d % v/v
°C
% v/v
26.6
15.75No
Gas meter correction factor, Yd - 0.9100
1097.4
Average dry gas meter temperature, Tm
Volume of gas sample through gas meter, Vm
Bwo = Vwstd / (Vmstd + Vwstd)
% oxygen reference condition, REF%O₂ % v/v 17.00-
Stack static pressure, Pstatic
APPENDIX 2
DIOXINS & FURANS: ISOKINETIC SAMPLING CALCULATIONS
IED & Incinerates Hazardous Material? (Yes = no positive O₂ correction)
m³ 3.1914
1150.7
Vmstw@X%oxygen = (Vmstw) / (O₂REFw) m³
% v/v 0.06
Vmstw = (Vmstd)(100/(100 - Rwv))
% v/v 18.16
10.3664
Total mass of liquid collected, Vlc
g
Vmstd@X%oxygen = (Vmstd) / (O₂REFd)
Test
0.76
Average pressure drop across orifice, ∆H
-8.3Barometric pressure, Pb mmHg 763.5
762.9Ps = (Pb + (Pstatic / 13.6)
19.02
40.9
Total mass collected in impingers (silica trap)
-
g
O₂ Reference Factor wet (O₂REFw) = (21 - REF%O₂) / (21 - ACT%O₂w)
7.8940
19.02O₂
Molecular weight of stack gas (wet), Ms
Total flow of stack gas: Actual (Qa), Wet (Qstw), Dry (Qstd), Wet@O₂REF (QstwO₂), Dry@O₂REF (QstdO₂)
Percent isokinetic, %I
2709.5
%I = (4.6398E⁶)(Ts+273)(Vmstd) / (Ps)(Vs)(An)(q)(1 - (Rwv/100))
Qstd = ((Qa)(Ps)(Cf)(1 - (Rwv/100))) / ((Ts) + 273) m³/min
Nozzle diameter, Dn mm 7.06
Qstw = ((Qa)(Ps)(Cf)) / ((Ts) + 273) m³/min 2063.3
Average stack gas temperature, Ts °C
834.1
% v/vTotal % v/v 19.08
% 113.9
Area of stack, As m²
mmH₂OAverage of velocity heads, ∆Pavg
- 34.97
2.65
N₂ % v/v
26.81
Velocity pressure coefficient, Cp -
1688.5
57.0Vs = ((Kp)(Cp)(√∆P)(√Ts + 273)) / (√(Ms)(Ps))
360
Ms = Md(1 - (Rwv/100)) + 18(Rwv/100) g/gmol
39.12
m³/min
9.88
√mmH₂O
Qa = (60)(As)(Vs)
QstwO₂ = ((Qa)(Ps)(Cf)) / ((Ts) + 273) / (O₂REFw) m³/min
Total sampling time, q min
0.3592
Md = 0.44(%CO₂)+0.32(%O₂)+0.28(%N₂) g/gmol
Pitot tube velocity constant, Kp
80.92
2484.74.19
mm²
28.77
0.84
Average square root of velocity heads, √∆P7.01
Velocity of stack gas, Vs
Conversion factor (K/mm.Hg), Cf
QstdO₂ = ((Qa)(Ps)(Cf)(1 - (Rwv/100))) / ((Ts) + 273) / (O₂REFd) m³/min
m/s
19.02
-
Nozzle area, An
CAT-RT (Version BQ)Page 31 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 34 of 66
Where: ISO stands for Manual Isokinetic Sampling Train
2378-TCDD12378-PeCDD123478-HxCDD123678-HxCDD123789-HxCDD1234678-HPeCDDOCDDTotal Dioxins
2378-TCDF12378-PeCDF23478-PeCDF123478-HxCDF123678-HxCDF234678-HxCDF123789-HxCDF
0.0026
0.0061
0.1584
0.22000.00330.0660
TEQ1 TEQ2Parameter Units Result
0.0610
0.0100ngng
0.0034
0.00740.0003ng
ng0.1792
0.0110
0.0071
0.0001-
0.0570
% Rec
0.0130
0.1703 0.1703
0.0360
0.0110
DIOXINS & FURANS: SAMPLING DETAILS
0.0034
0.1584
-10.3664
NATOI-TEQ
WHO Humans / Mammals
WHOFish
WHOBirds
DL
31/05/2017
0.0180
0.22000.0033
ng
0.00710.0071
0.0100
ng
0.01100.0360
0.00310.0007
0.00260.0002
0.00550.1100
0.01000.0130
-9269
5655
APPENDIX 2
0.0000
0.00740.0003
0.1300
TEQ2TEQ2
0.0360
Volume Sampled (REF)ISO
0.1100
m³
Value
ng
0.0570
0.01000.0130
0.01100.0034
Units
-
TEQ1
Parameter
RUN 1
ng
ng
0.1100
0.03050.0007
0.0061
-
-
0.0100
0.2000
0.00070.0003
0.0130
0.00350.0058
0.36000.1100ng
9766
0.0340
0.0021
0.0074
0.1254
0.0074 0.0074
0.0100
0.09000.0305
0.0110
0.09000.0570
0.0036
0.0100
TEQ1 TEQ2 TEQ1
10:45 - 11:38, 13:30 - 18:37 Sampling Times
Sampling DatesSampling Device
0.0450
0.07400.2600
0.0000
0.01100.0034
0.1100
0.3600
0.2200
0.0110
0.00210.0021
0.03600.0055
ng
0.0055
0.0036 0.01300.0110
0.0130
0.0570
0.0061
0.0074
ng800.0025
0.00260.0030
0.09000.0061
0.0007
0.0026
590.0900
0.05700.09000.0900
0.0570
0.01300.01100.0034
0.0660
0.0180
0.00340.0034
0.04500.0570
0.0900
0.8130
0.0570
0.00070.0031
0.07100.00070.0003
0.0570
0.0110
0.0002
0.0130
0.1254
0.0034
7867
0.0000
0.00550.1100
0.0000
0.0071
-0.0036ngng
-0.3600
0.0100
0.00260.0001
0.0030
0.1792ng
94
0.0034
0.1000 0.0030
123789-HxCDF1234678-HPeCDF1234789-HPeCDFOCDFTotal Furans
TotalsTotal ConcentrationLimit of Detection
Where: ND stands for Non Detected
DL stands for Analytical Detection Limit
TEQ1 refers to Non Detected Congeners at the Detection Limit
TEQ2 refers to Non Detected Congeners at Zero
% Rec stands for the Recovery Percentage of the Sample
0.00020.0000
0.35170.0339
0.1400 0.00140.0002
0.63000.0000
ng
-
0.0305
0.02100.1905 0.1443
0.0000
0.00140.0002
ng/m³
0.0000
800.0050 0.00140.00140.0014
0.00000.1905
0.0012
0.0002
0.03030.31590.0305
0.3159 0.78850.0761
0.31460.0303
-ng
0.3146
0.0002
0.1443 0.17250.0000
0.0014 0.0014
0.00000.00020.0210
-- - - 0.0009
-
-
0.00140.00500.0063
0.35170.0339
0.00020.0000
0.63001.246063
0.0008
ngng
- -ng 2.0590 0.7885
0.0761ng/m³ -
-
- 0.0010-
-
0.0002
0.1725
CAT-RT (Version BQ)Page 32 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 35 of 66
Where: ISO stands for Manual Isokinetic Sampling Train
2378-TCDD12378-PeCDD123478-HxCDD123678-HxCDD123789-HxCDD1234678-HPeCDDOCDDTotal Dioxins
2378-TCDF12378-PeCDF23478-PeCDF123478-HxCDF123678-HxCDF234678-HxCDF123789-HxCDF1234678-HPeCDF
0.0002
870.0000
87
0.0000
-
0.0001
0.0000
ng ND
0.0065
0.00000.0000 0.0001
0.0000 0.0002 0.0000 0.0000
ng
ng 0.0006 0.0000 0.0006
0.0000
0.0049 0.0000
0.000067
0.00480.0005
0.00060.0006
0.0033
ND0.0006
69ng
0.0000
910.0000
ND
0.0000 0.0033
0.0000
0.0000
0.0000
0.0000
0.0001
0.0000
0.0006
0.00000.0004
Parameter Units Result
0.0000ND
ng
0.00000.0000
0.0048
ng 0.0024
0.0000
ng
Units
TEQ2
Sampling Device -
-
-0.0000 0.0005
0.0006 0.0000
0.0025 0.0000
WHO Humans / Mammals
0.0024
10.3664
0.0005
ND 0.0042
0.0024 0.00000.0000
0.0000
ng
0.0004
0.0000
0.0004
TEQ2
0.0000
0.0000 0.0000ND 0.01400.0056 0.0000 0.0072
WHOBirds
0.00210.0033
ng 0.0005
m³
Value
0.0025
0.0043 0.00000.0004
0.0006 0.0000 0.0006ND
61
NATOI-TEQ
0.0015
0.0000
Sampling Dates - 31/05/2017
Average Volume Sampled (REF)
APPENDIX 2
DIOXINS & FURANS: SAMPLING DETAILS
0.0000
0.0005
0.0002
0.0001
ND
0.0006
TEQ1
ng ND 0.00430.0000
0.00000.0000
82
0.0000 68
280.0150
0.0000
0.0000 0.0024
0.00000.0005
ng
0.0060
0.0000
TEQ2 TEQ1
0.0000 0.0000
0.0000
ng72
0.0000ND
ng
0.0000
0.0000
ND
0.0024
0.0000
0.0033
0.00000.0000
0.0006 0.0000 0.0006
ND
0.0000
(Continued)
-
ND
0.00000.0049
0.0000
0.0000
0.0006 0.0000 0.0006
0.0002
ng
Parameter
0.0000 0.0079
0.0000
-
0.00020.0017 0.0000
96
78
0.0049
0.0060
0.0000
ND
0.0080 0.0001
0.0000ng ND 0.0060
0.0002
0.0000
BLANK 1
TEQ2 TEQ1
0.0000
0.0000ng 0.0060
% Rec
ISO
WHOFish
DL
0.0006 0.0000
0.0000 0.0006
0.0000
TEQ1
1234678-HPeCDF1234789-HPeCDFOCDFTotal Furans
TotalsTotal Concentration
Where: ND stands for Non Detected
DL stands for Analytical Detection Limit
TEQ1 refers to Non Detected Congeners at the Detection Limit
TEQ2 refers to Non Detected Congeners at Zero
% Rec stands for the Recovery Percentage of the Sample
0.0134
870.0000
-
0.00010.0080
0.0000ng/m³
0.0000
ng0.0000ng
0.0055 0.0000 0.0123 0.00000.0000
0.0000- - 0.0018
0.0001 0.0000 0.00010.0000 0.0000 0.0000ND
0.00000.0001
24
0.0011 0.0000 0.00000.0000 0.0187-
-ng
0.00010.0001
ngNDND
0.0000
0.0118 0.0000 -
0.0000
0.0113 0.0000
0.0200 0.00000.0000 0.00000.0000
0.0000
ng 0.0000 - 0.0057 0.0000 0.0046
0.00000.0080 0.0001-0.0000 0.0001
0.0011 0.00000.0013
CAT-RT (Version BQ)Page 33 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 36 of 66
Sample Runs
Allowable Leak Rate l/min 0.98
Leak Test Results
Isokineticity Acceptable
Less than 50% Faded
Maximum Filter Temperature
Filter Temperatures
- Yes
% Yes
Allowable MU
l/min19.53
Run 1
%
Run 1
113.9
Units
Water Droplets
Measurement Uncertainty (MU)
(PAGE 1 OF 2)
Run 1
MU (Concurrent Water Vapour)
Units
Condenser Exit Temperature Units Run 1
Yes
Pre-Sampling Leak Rate
APPENDIX 2
DIOXINS & FURANS: QUALITY ASSURANCE
Units Run 1
MU Acceptable %
0.39
Yes
6.020
l/min 0.45
Silica Gel (Concurrent Water Vapour)
Units Run 1
Units
Run 1
%
Allowable Isokinetic Range 95 - 115Isokinetic Variation
%
-
Post-Sampling Leak Rate
°C 120
Leak Test Acceptable
%
Are Water Droplets Present
-
No
l/min
Isokinetic Criterion Compliance
Units
Mean Sampling Rate
- No
Test Conditions
Exit Temperature Acceptable°C 20
Run 1
Maximum Temperature Recorded °C
-
Condenser Exit Temperature Units Run 1
20
YesAmbient Temperature Recorded?
Units
Maximum Allowable Temperature
CAT-RT (Version BQ)Page 34 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 37 of 66
Blank Runs
Method Deviations
1
wx
- - - - -
- - - - -
- - - - -
- - - - -
- - - - -
Blank Acceptable
Validity of NATO I-TEQ Blank vs ELV
Yes
-
Units Blank 1
Leak Test Acceptable
Run Number(x = deviation applies to the associated run, wx = deviation also applies to the concurrent water vapour run)
l/min 1.00l/min 0.40
Yes
Expected Sampling Rate l/min 20.00Sampling Leak Rate
-
Blank 1
Due to the restricted access, it was not possible to sample at all of the sample points on the available sampling lines.
APPENDIX 2
(PAGE 2 OF 2)
Allowable Blank ng/m³
DIOXINS & FURANS: QUALITY ASSURANCE
Leak Test Results Units
Nature of Deviation
0.0100
Allowable Leak Rate
CAT-RT (Version BQ)Page 35 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 38 of 66
Sampled Volume (Actual)Sampled Gas TemperatureSampled Gas PressureSampled Gas HumidityLeakLaboratory Result
Sampled Volume (Actual)Sampled Gas TemperatureSampled Gas PressureSampled Gas HumidityLeakLaboratory Result
Sampled Volume (STP)LeakLaboratory Result
Sampled Volume (STP)Leak
≤2%
0.49
Lr
≤5%
uLr
Run 1
ng/m³ 0.0008
Uncertainty in Result
Measured Quantities
ρm
Vm
Uncertainty as a Percentage
0.00
2.30
Lr 10.00
≤1%
≤1%
-
Hm
-
Uncertainty in Measurement Units
2.00
APPENDIX 2
DIOXINS & FURANS (NATO I-TEQ): MEASUREMENT UNCERTAINTY CALCULATIONS
Value
Measured Quantities
Measured Quantities Symbol
%
0.1545
101.7
0.0004
Units Run 1
uρm
Sensitivity Coefficient
10.00 No Requirement%
L
K7.7261
m³ 6.4603
uTm
1.00
ng/m³ 0.0004
%
Measured Quantities
ng/m³ 0.0030
L
%
kPa 0.5
uVm
SymbolStandard uncertainty
ng/m³
Run 1
2.0299.6
2.30
Units
1.00
%
Symbol Units
Units
≤1%
Vm
%
uHm
Run 1
1.00
0.67
Tm
%
Run 1
% v/v 1.0
m³
Requirement of Standard
%
uL
Run 1
0.0
Laboratory Result
O₂ Correction FactorStack Gas O₂ ContentMU for O₂ Correction
Combined uncertainty
Expanded uncertainty (95% confidence), without Oxygen CorrectionExpanded uncertainty (95% confidence), with Oxygen CorrectionExpanded uncertainty (95% confidence), estimated with Method DeviationsReported Uncertainty
Expanded uncertainty (95% confidence), without Oxygen CorrectionExpanded uncertainty (95% confidence), with Oxygen CorrectionExpanded uncertainty (95% confidence), estimated with Method DeviationsReported Uncertainty
Overall MU For O₂ Measurement
Run 1
Oxygen Correction Part of MU Budget
0.0069
22.6
ng/m³
0.0030ng/m³
ng/m³
ng/m³ 0.0032
Measured Quantities
ng/m³0.01
9.52
- 0.76% v/v 15.75
22.6
- 0.07
0.0069
UnitsParameter
%
Units Run 1
0.0062
20.5
22.6%
%
ng/m³
%
%
CAT-RT (Version BQ)Page 36 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 39 of 66
Sample Runs
- -
- -
- -
- -
- -
- -
- -
- -
Blank Runs
- -
< <
General Sampling Information
Uncertainty ±mg/m³
Parameter Blank 1
Concentration mg/m³
FORMALDEHYDE: RESULTS SUMMARY
0.40
2.16
0.59
0.40
Parameter Units
2.16Concentration mg/m³
Parameter
Masonite Ireland, Drumsna
g/hr
65.2
343.0 343.0
0.04 0.04
±% v/vUncertainty 0.59
Run 1
13.83Water Vapour % v/v
Mean
Units
Mass Emission
Units
13.83
±g/hr
Run 1
S02B - First Stage Fibre Drier Line B
Mean
APPENDIX 2
Uncertainty
Maximum
65.2
FORMAT: Number Used / Number Required
FORMAT: Number Used / Number Required
Reference Conditions
Reference Conditions are: 273K, 101.3kPa, without correction for water vapour content, 17% oxygen.
Name of Analytical Laboratory CATAnalytical Laboratory's Procedure CAT-AP-05
Probe Material Stainless SteelFilter Housing Material Titanium
Value
HPLC Grade Water
Positioning of Filter Out Stack Heated HeadFilter Size and Material
Parameter
0.1μm Glass Fibre
Standard US EPA M316Technical Procedure
Number of Sampling Points Used
CAT-TP-19
Sample Point I.D.'s
1 / 12Number of Sampling Lines Used
B1
ISO 17025 Accredited Analysis?
Impinger Material PolyethyleneAbsorption Solution
1 / 2
YesDate of Sample Analysis 13/06/2017
CAT-RT (Version BQ)Page 37 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 40 of 66
Sample Runs
--------
Where: MFC stands for Mass Flow Controller, MV stands for Mass View Flowmeter
Blank Runs
g 1666.0
Volume Sampled (STP, Dry) m³ 0.3128
Volume Sampled (REF)
Mass in Front Impingers µg 839.0
0.82294.4128.6
Silica Trap Start Mass
Volume Sampled (STP, Wet)
Sampling Dates - 01/06/2017
µg/mlml
2.85Laboratory Result for Back ImpingerVolume in Front ImpingersVolume in Back Impinger
µg/mlSample Flow Rate
m³ 0.43730.3630
1150.0
ml
Laboratory Result for Front Impingers
Liquid Trap End Mass g 1185.3
mins 32
m³
Sampling Times - 09:45 - 10:17
APPENDIX 2
FORMALDEHYDE: SAMPLING DETAILS
Parameter Units Run 1
Duration
l/min
Silica Trap End Mass g
Mass in Back Impinger µg
1671.0
105.5Total Mass Collected µg 944.5
9.77
Sampling Device - MFC / MV
Calculated Concentration mg/m³ 2.16
Liquid Trap Start Mass g
Total Mass Of Water Vapour g 40.3Calculated Water Vapour % v/v 13.83
<-<<Calculated Concentration mg/m³ 0.04
319.0
Blank Dates - 01/06/2017Average Volume Sampled (REF) m³ 0.4373
Total Mass Collected µg 16.0
Parameter Units Blank 1
Laboratory Result for Impingers µg/ml 0.05Volume in Impingers ml
CAT-RT (Version BQ)Page 38 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 41 of 66
Sample Runs
0 7 0 7
Blank Runs
Mean Sampling Rate
Yes
0.10
- No
l/min
Allowable Leak Rate l/min 0.20Leak Test Acceptable - Yes
l/min 0.109.77
Pre-Sampling Leak RatePost-Sampling Leak Rate l/min
Ambient Temperature Recorded? -
Test Conditions Units Run 1
Allowable Absorption Efficiency % N/AAbsorption Efficiency Acceptable - N/A
Water Droplets Units Run 1
Less than 50% Faded % Yes
Silica Gel (Concurrent Water Vapour)
MU Acceptable % Yes
Are Water Droplets Present
Measurement Uncertainty (MU) % 4.2
Allowable MU % 20
MU (Concurrent Water Vapour) Units Run 1
Units Run 1
Absorption Efficiency Units Run 1
Absorption Efficiency % 88.8
APPENDIX 2
FORMALDEHYDE: QUALITY ASSURANCE
Leak Test Results Units Run 1
Blank Runs
Method Deviations
1
wx
- - - - -
- - - - -
- - - - -
Yes-
Blank 1
1.2
Post-Sampling Leak Rate l/min 0.10
Blank Acceptable
-
mg/m³
UnitsValidity of Blank vs ELV
YesAllowable Leak Rate
Nature of Deviation Run Number(x = deviation applies to the associated run, wx = deviation also applies to the concurrent water vapour run)
There are no deviations associated with the sampling employed.
Allowable Blank
Pre-Sampling Leak Rate l/min 0.10
Leak Test Acceptable
Expected Sampling Rate l/min 10.00
l/min 0.20
Leak Test Results Units Blank 1
CAT-RT (Version BQ)Page 39 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 42 of 66
Sampled Volume (STP)LeakLaboratory Result
Sampled Volume (STP)LeakLaboratory Result
Sampled Volume (STP)LeakLaboratory Result
Sampled Volume (STP)LeakLaboratory Result
O₂ Correction FactorStack Gas O₂ Content
Lr
0.3128
Uncertainty as a Percentage
Vm 0.3128
mg/m³ 0.0128
Run 1
mg/m³
Sensitivity Coefficient
uLr
m³ 0.0063uL
% 1.02
mg/m³ 0.013
Uncertainty in ResultMeasured Quantities Units Run 1
0.162
mg/m³ 0.1620
Symbol Units Run 1
2.00
Measured Quantities Run 1
APPENDIX 2
- 0.83% v/v 16.18
Measured Quantities Units Run 1
Uncertainty in Measurement Units
1.00L 1.00
Requirement of Standard
%
7.50%
Symbol
uVm
L 1.02% -
-
Run 1
Lr
Vm
No Requirement
Value Standard uncertaintyMeasured Quantities
Oxygen Correction Part of MU Budget
≤2%% 7.50
m³
≤2%
FORMALDEHYDE: MEASUREMENT UNCERTAINTY CALCULATIONS
Measured Quantities Symbol Units Run 1
mg/m³ 0.0432
6.90
Units
Stack Gas O₂ ContentMU for O₂ Correction
Combined uncertainty
Expanded uncertainty (95% confidence), without Oxygen CorrectionExpanded uncertainty (95% confidence), with Oxygen CorrectionExpanded uncertainty (95% confidence), estimated with Method DeviationsReported Uncertainty
Expanded uncertainty (95% confidence), without Oxygen CorrectionExpanded uncertainty (95% confidence), with Oxygen CorrectionExpanded uncertainty (95% confidence), estimated with Method DeviationsReported Uncertainty
0.09
Run 1
Overall MU For O₂ Measurement
-
% 18.5
Units
mg/m³ 0.40
% 18.518.5%
Parameter
0.17
% 15.3
% v/v 16.18
mg/m³ 0.40
mg/m³ 0.33
mg/m³ 0.40
mg/m³
% 10.38
CAT-RT (Version BQ)Page 40 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 43 of 66
Sample Runs (as Carbon)
- -
- -< << <- -< <- -- -< << <
General Sampling Information
FORMAT: Number Used / Number Required
FORMAT: Number Used / Number Required
Parameter
Sample Tube Type
Units Run 1
APPENDIX 2
Analytical Laboratory's Procedure A40(U)ISO 17025 Accredited Analysis? See Executive SummaryDate of Sample Analysis 14/06/2017
0.12
mg/m³
0.12
Name of Analytical Laboratory RPS
Masonite Ireland, DrumsnaS02B - First Stage Fibre Drier Line B
Hexanal
1 / 1
DNPH Coated Silica Gel
TOTAL ALDEHYDES (AS CARBON): RESULTS SUMMARY
Mean
mg/m³
Value
Yes
Number of Sampling Lines Used 1 / 1
Technical Procedure CAT-TP-16Standard
Total mg/m³ 0.38 0.38
CEN/TS 13649
Parameter
0.02
0.02PropionaldehydeValeraldehyde
mg/m³mg/m³mg/m³
0.02mg/m³Acetaldehyde
0.01BenzaldehydeButyraldehyde
0.020.02
0.02
mg/m³mg/m³
0.020.01
0.01FormaldehydeHeptanal
0.16
Probe Material Stainless Steel
0.020.01
0.16
Dynamic Dilution Employed
Number of Sampling Points Used
Reference Conditions
Reference Conditions are: 273K, 101.3kPa, without correction for water vapour content, 17% oxygen.
Sample Point I.D.'s B3
CAT-RT (Version BQ)Page 41 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 44 of 66
Where: MV stands for Mass View (Mass Flow Controller Technology)
- - - - -< < - < << < - < <- < - - -< < - < <- < - - -- < - - -< < - < <
- < <
Reference Conditions
Reference Conditions are: 273K, 101.3kPa, without correction for water vapour content, 17% oxygen.
Duration
0.016 0.016 0.0160.0140.2
-
LOD (Total)
µg
Parameter
0.5
0.4 0.164 0.164 0.008 100.0Heptanal
MV
Volume Sampled (REF) m³ 0.0193
RUN 1
100.00.1
Parameter Units
0.2 0.4
: 1N₂ to Stack Gas Dilution Ratio
Sampling Times
0.2 0.116
0.013 100.00.2 0.2 0.4 0.014 0.014 0.014 100.0
100.0
0.2 0.4
LOD (Front)
µg
LOD (Back)
µg
0.006 90.2Benzaldehyde 0.2
Reported LOD
mg/m³
Adsorption Efficiency
%
0.016
0.014
31/05/2017
0.4
0.2 0.4
Sampling Device
0.116
0.2
0.014
Concentration (as Carbon) mg/m³
Reported Concentration
(Blank Reviewed) mg/m³
14:30 - 15:00
Propionaldehyde 0.3
mins
100.0Formaldehyde
0.44.1 0.1
-0.3783.0 0.378 0.102
0.2 0.2
0.2
0.1 7.9
30
APPENDIX 2
0.2 0.40.2 0.2 0.4 0.016
-
1.5
Butyraldehyde
0.022 0.022 0.015
14.7
3.7
7.8
TOTAL ALDEHYDES (AS CARBON): SAMPLING DETAILS
Value
Sampling Dates-
0.2 0.2 0.4 0.20.2
0.20.2
Lab Result (Front)
µg
0.4
0.4 0.015 0.015 0.015 100.0
Total
0.20.2
Lab Result (Back)
µg
Lab Result (Total)
µg
Valeraldehyde
Acetaldehyde
Hexanal 0.4 0.2 0.6 0.2
CAT-RT (Version BQ)Page 42 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 45 of 66
Where: MV stands for Mass View (Mass Flow Controller Technology)
< < - << < - << < - << < - << < - << < - << < - << < - <
Reference Conditions
Reference Conditions are: 273K, 101.3kPa, without correction for water vapour content, 17% oxygen.
0.4 0.016Butyraldehyde
Lab Result (Total)
µg
Concentration (as Carbon) mg/m³
0.1 0.2
Propionaldehyde
0.2
0.006Benzaldehyde 0.2 0.2
0.2
0.1
APPENDIX 2
Acetaldehyde
Formaldehyde 0.20.4
01/06/2017
TOTAL ALDEHYDES (AS CARBON): SAMPLING DETAILS
BLANK 1
Parameter Units
Sampling Dates -
Value
Sampling Device - MVAverage Volume Sampled (REF) m³ 0.0193
Parameter Lab Result (Front)
µg
Lab Result (Back)
µg
0.0150.2 0.2 0.4
0.2 0.4 0.014
0.0150.4 0.008
Heptanal 0.2 0.2Hexanal 0.2 0.2 0.4
0.013Valeraldehyde 0.2 0.2 0.4 0.014
CAT-RT (Version BQ)Page 43 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 46 of 66
Sample Runs
Temperature at Sample Tubes Units
Yes
90.2
Temperature40Allowable Temperature
Run 1
Yes
Temperature Acceptable -
-Ambient Temperature Recorded?
Units
°C
Adsorption Efficiency Acceptable
Run 1
NoAllowable Adsorption Efficiency
Test Conditions
(PAGE 1 OF 2)
%
Acetaldehyde %
-Leak Test Acceptable
100.0
Formaldehyde
TOTAL ALDEHYDES (AS CARBON): QUALITY ASSURANCE
Pre-Sampling Leak Rate
Propionaldehyde
HeptanalHexanal
Yes
100.0
Adsorption Efficiency Units
100.0
l/min
Run 1
% 100.0
%
Valeraldehyde
APPENDIX 2
%
1.000l/min
0.050
%
Run 1
%
Post-Sampling Leak Rate
100.0
l/min
0.010
100.0Butyraldehyde
100.0
Leak Test Results Units
%
0.010
Benzaldehyde
l/min
95
Mean Sampling Rate
°C 11
%-
Allowable Leak Rate
CAT-RT (Version BQ)Page 44 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 47 of 66
Blank Runs
Method Deviations
1
x
- - - - -
- - - - -
- - - - -
0.008
Expected Sampling Rate
mg/m³mg/m³
Run Number
N/A
Nature of Deviation
N/A
0.013 N/A
0.050
Allowable for FormaldehydeAllowable for HeptanalAllowable for Hexanal
Allowable for Acetaldehyde
Leak Test Acceptable
mg/m³mg/m³
0.000
(PAGE 2 OF 2)
Blank 1
- Yes
APPENDIX 2
TOTAL ALDEHYDES (AS CARBON): QUALITY ASSURANCE
(x = deviation applies to the associated run)
0.014 N/A
0.016mg/m³mg/m³mg/m³mg/m³
Leak Test Results
Sampling Leak Rate
Allowed
l/min
Units
Allowable for TOTAL
0.014
l/min 1.000
mg/m³
0.015 N/A
l/min
Allowable for Propionaldehyde
N/A
There are no deviations associated with the sampling employed.
Allowable for Valeraldehyde0.1
Allowable for Benzaldehyde0.006
N/A
Blank 1
2.0
Validity of Blank vs ELV Units
Allowable Leak Rate
Allowable for Butyraldehyde
0.015
N/A
CAT-RT (Version BQ)Page 45 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 48 of 66
Sampled Volume (STP)LeakLaboratory Result
Sampled Volume (STP)LeakLaboratory Result
Sampled Volume (STP)LeakLaboratory Result
Sampled Volume (STP)LeakLaboratory Result
O₂ Correction FactorStack Gas O₂ Content
Uncertainty in Measurement Units
Lr
Vm
0.0123
Units
0.0123
% 12.13
0.002
Measured Quantities
1.00
%
%
Requirement of Standard
- 0.76
No Requirement
uL
Uncertainty as a Percentage
-Lr
Oxygen Correction Part of MU BudgetMeasured Quantities Units Run 1
Units
Sensitivity Coefficient
Standard uncertainty
m³
APPENDIX 2
Measured Quantities Symbol
%
Vm uVm
Symbol Units Run 1
TOTAL ALDEHYDES (AS CARBON): MEASUREMENT UNCERTAINTY CALCULATIONS
Value
mg/m³
mg/m³
mg/m³
Run 1
Symbol Units
% v/v 15.76
mg/m³ 0.0022
≤2%
-1.000
0.0458
0.046
2.00
Run 1
≤5%
Run 1
Measured Quantities
1.00
L0.00025
1.00
Run 1
L mg/m³
Run 1
%
Measured Quantities
30.71
12.13 uLr
0.0076
Uncertainty in Result
m³
Stack Gas O₂ ContentMU for O₂ Correction
Combined uncertainty
Expanded uncertainty (95% confidence), without Oxygen CorrectionExpanded uncertainty (95% confidence), with Oxygen CorrectionExpanded uncertainty (95% confidence), estimated with Method DeviationsReported Uncertainty
Expanded uncertainty (95% confidence), without Oxygen CorrectionExpanded uncertainty (95% confidence), with Oxygen CorrectionExpanded uncertainty (95% confidence), estimated with Method DeviationsReported UncertaintyNOTE: Uncertainties reported in mg/m ³ are based upon the summation of all Speciated VOCs Measured.
0.091
%
mg/m³ 0.09
Run 1
%
0.091mg/m³
%% 24.1
mg/m³
mg/m³ 0.091
24.1
9.53- 0.07
Overall MU For O₂ Measurement %
Parameter Units
% v/v 15.76
24.1
mg/m³ 0.047
24.1
CAT-RT (Version BQ)Page 46 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 49 of 66
Sample Runs
- -
- -
- -
- -
- -
General Sampling Information
NOTE: Dilution performed to achieve correct span value
30/06/2016 - 97.1%Date & Result of Last Converter Check
3.49
StandardTechnical Procedure
Heated Line Temperature
Mass Emission
2
Span Gas Reference Number CYL 4.0160Span Gas Expiry Date
Concentration mg/m³
Span Gas Start Pressure (bar) 100Gas Cylinder Concentration (ppm)
740.5
3.49
740.5±g/hr
67.10
Probe Material Stainless Steel
180°C
Parameter
10653.8
Filtration Type / Size
CAT-TP-21
g/hr 10653.8
04/12/2019
OXIDES OF NITROGEN (as NO₂): RESULTS SUMMARY
Value
Masonite Ireland, Drumsna
408.41
Yes
S02B - First Stage Fibre Drier Line B
Parameter Units Mean
Span Gas Uncertainty (%)
Run 1
EN 14792
0.1µm Glass Fibre
Uncertainty
Heated Head Filter Used
Span Gas Type Nitrogen Monoxide
APPENDIX 2
67.10
Uncertainty ±mg/m³
FORMAT: Number Used / Number Required
FORMAT: Number Used / Number Required
Reference Conditions
Reference Conditions are: 273K, 101.3kPa, without correction for water vapour content, 17% oxygen.
2
A1
Zero Gas Type Nitrogen (5 Grade)
1 / 1Number of Sampling Lines Used 1 / 1Number of Sampling Points Used
Span Gas Uncertainty (%)
Sample Point I.D.'s
CAT-RT (Version BQ)Page 47 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 50 of 66
Graphical Trend of Data
APPENDIX 2
OXIDES OF NITROGEN (as NO₂): DATA TREND
COVER ME WITH CHART/S
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
90.0
14:3
0
14:3
1
14:3
2
14:3
3
14:3
4
14:3
5
14:3
6
14:3
7
14:3
8
14:3
9
14:4
0
14:4
1
14:4
2
14:4
3
14:4
4
14:4
5
14:4
6
14:4
7
14:4
8
14:4
9
14:5
0
14:5
1
14:5
2
14:5
3
14:5
4
14:5
5
14:5
6
14:5
7
14:5
8
14:5
9
15:0
0
Conc
entr
atio
n (m
g/m
³)
Oxides of Nitrogen (as NO₂) At Reference Conditions
- Run 1
CAT-RT (Version BQ)Page 48 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 51 of 66
Sampling Details
Quality Assurance
Zero Drift 0 0 0
Zero Drift 0 0 0
Zero Drift 0 0 0
Span Drift 0 0 0
Zero Drift Acceptable
ppm
Conditioning Unit Temperature
Run 1
Zero Down Sampling Line (Post) ppm
Zero Down Sampling Line (Post)
Yes
Units
Zero Down Sampling Line (Pre)
Run 1
ppm
31/05/2017
ppm
Units
CAL
3
Span Drift
Zero Drift
Zero Down Sampling Line (Pre)
Sampling Dates
Temperature Acceptable
ppm 0.80
250
-
Allowable Temperature
0.00
4.0
± ppm 4.01
< °C- Yes
-
Average Temperature °C 1.5
Sampling Times - 14:30 - 15:00
Instrument Range
Zero Down Sampling Line (Pre) ppm
APPENDIX 2
OXIDES OF NITROGEN (as NO₂): SAMPLING DETAILS & QUALITY ASSURANCE
Parameter
80.1
CAL
1
Run 1
Zero Down Sampling Line (Post) ppm 0.80
CAL
1CA
L 2
ppm
Allowable Zero Drift
ppm
Units
Span Down Sampling Line (Post) ppm 80.70ppm -0.80
Span Gas Value ppm
Span Down Sampling Line (Pre) ppm 81.50
Run 1
ppm
Units
Span Drift 0 0 0
Span Drift 0 0 0
Span Drift 0 0 0
Method Deviations
1
x
- - -
- - -
- - -
Run Number
± ppm
Span Down Sampling Line (Pre)
4.01Span Drift Acceptable - Yes
Nature of Deviation
Allowable Span Drift
Run Ambient Temperature Range
CAL
3
ppm
ppm
Units Run 1
(x = deviation applies to the associated run)
There are no deviations associated with the sampling employed.
14
CAL
2
Span Down Sampling Line (Post)
ppm -0.80
ppmSpan Down Sampling Line (Post)
ppm
Span Down Sampling Line (Pre) ppm
Test Conditions
°C
ppm
CAT-RT (Version BQ)Page 49 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 52 of 66
APPENDIX 2
Units
Uncertainty of calibration gas blending 1.40
0.07
Cal gas conc. 164.4
Performance characteristics RUN 1
mg/m³
mg/m³Lack of fit
% of valueZero drift 0.98
% full scaleVolume or pressure flow dependence 0.40
Uncertainty of calibration gas 2.00
use rep at span
0.40
Repeatability at span level 0.40
Performance characteristic RUN 1 UnitsStandard deviation of repeatability at zero mg/m³Standard deviation of repeatability at span level
Dependence on voltage
0.00
% full scaleDeviation from linearity 0.21
Combined interference% full scale/10V
97.1 %
mg/m³
% range
0.15 mg/m³Drift 0.66
Losses in the line (leak)
% full scale
Atmospheric pressure dependence 0.30 % of value/kPaAmbient temperature dependence 0.18 % full scale/10K
Span drift -0.98% of full scale
UnitsResponse time 60
mg/m³ (REF)10.0
200.0
mg/m³
OXIDES OF NITROGEN (as NO₂): MEASUREMENT UNCERTAINTY CALCULATIONS
mg/m³ (STP, dry)5 %
125.0
ppmRange Used [A] 513.1
seconds
250.0mg/m³
48.18
Range UsedRation NO / NO₂Measured concentrationTGN M2 Allowable MULimit value
%
Converter efficiency
Number of readings in measurement 30 -Repeatability at zero 0.40 % full scale
% of value% of value
0.00
mg/m³
Volume or pressure flow dependence
Cal gas conc. 80.1 ppmConversion 2.05 ppm to mg/m³MCERTS Range [B] 125.0
0.60
mg/m³
% of value
Performance characteristics RUN 1
Lower of [A] or [B]
k =
% at ELV
Overall Allowable uncertainty (with O₂) - at 95% Confidence 10.3 % at ELV
RUN 1
Requirement for SRM is that Uncertainty should be <10% of the value at the ELV, on a dry gas basis, or if O ₂ correction is applied less than 10% + the uncertainty associated with the O₂ correction (using sqrt of sum squares to add uncertainty components). Ref EA TGN M2.
mg/m³Atmospheric pressure dependence 0.11 mg/m³Ambient temperature dependence
mg/m³Converter efficiencyLosses in the line (leak) 0.00
COMPLIANT -
0.03 mg/m³Combined interference (from MCERTS Certificate) 0.43
2.25
Uncertainty of calibration gas
Units% of Value
Expanded uncertainty (no O₂) - at 95% Confidence 1.12 % at ELV
Overall Allowable uncertainty (no O₂) - at 95% Confidence 10.0
0.00
UnitsMeasurement uncertainty Result 48.18
mg/m³Expanded uncertainty 1.96
Uncertainty of calibration gas blending 0.39
mg/m³Combined uncertainty 1.15
2.96
Result of Compliance with Uncertainty Requirement in M2
% of Value
Expanded uncertainty (with O₂) - at 95% Confidence
mg/m³
UnitsExpanded uncertainty (with O₂) - at 95% Confidence 5.20
0.56
mg/m³Dependence on voltage
mg/m³
RUN 1
Expanded uncertainty (no O₂) - at 95% Confidence 4.66
% at ELVResult of Compliance with Uncertainty Requirement in M2 N/A -
RUN 1
0.05
mg/m³
Volume or pressure flow dependence
mg/m³ (REF)
mg/m³0.04
mg/m³
Uncertainty corrected to std conds. (O₂) 3.74
CAT-RT (Version BQ)Page 50 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 53 of 66
Sample Runs
- -
- -
- -
- -
- -
General Sampling Information
NOTE: Dilution performed to achieve correct span value
CYL 3.0085Span Gas Expiry Date 15/07/2018
180°C
100
±g/hr 505.2
12.14
Uncertainty 3.13
S02B - First Stage Fibre Drier Line B
1926.8
±mg/m³
Yes
Nitrogen (5 Grade)Span Gas Uncertainty (%) 2
Run 1
Parameter Value
3.13
Span Gas Reference Number
Filtration Type / Size 0.1µm Glass FibreHeated Head Filter Used
Units
Technical Procedure
Uncertainty
Parameter
505.2
Gas Cylinder Concentration (ppm)
Mean
SULPHUR DIOXIDE: RESULTS SUMMARY
Masonite Ireland, Drumsna
407.51
12.14
Span Gas Start Pressure (bar)
Standard TGN M21
APPENDIX 2
Concentration mg/m³
Zero Gas Type
Heated Line Temperature
g/hr 1926.8Mass Emission
CAT-TP-21
Probe Material Stainless Steel
Span Gas Type Sulphur Dioxide
FORMAT: Number Used / Number Required
FORMAT: Number Used / Number Required
Reference Conditions
Reference Conditions are: 273K, 101.3kPa, without correction for water vapour content, 17% oxygen.
1 / 11 / 1
Number of Sampling Points Used
Sample Point I.D.'s A1
Nitrogen (5 Grade)
Number of Sampling Lines Used
Zero Gas Type
CAT-RT (Version BQ)Page 51 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 54 of 66
Graphical Trend of Data
SULPHUR DIOXIDE: DATA TREND
APPENDIX 2
COVER ME WITH CHART/S
0.0
5.0
10.0
15.0
20.0
25.0
14:3
0
14:3
1
14:3
2
14:3
3
14:3
4
14:3
5
14:3
6
14:3
7
14:3
8
14:3
9
14:4
0
14:4
1
14:4
2
14:4
3
14:4
4
14:4
5
14:4
6
14:4
7
14:4
8
14:4
9
14:5
0
14:5
1
14:5
2
14:5
3
14:5
4
14:5
5
14:5
6
14:5
7
14:5
8
14:5
9
15:0
0
Conc
entr
atio
n (m
g/m
³)
Sulphur Dioxide At Reference Conditions
- Run 1
CAT-RT (Version BQ)Page 52 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 55 of 66
Sampling Details
Quality Assurance
Zero Drift 0 0 0
Zero Drift 0 0 0
Zero Drift 0 0 0
Span Drift 0 0 0 ppm -0.20
Run 1Units
Zero Down Sampling Line (Post)
°C
Span Down Sampling Line (Pre)
ppm -0.20
-
CAL
1
Parameter
0.20
Zero Down Sampling Line (Pre) ppm
Zero Down Sampling Line (Post)
ppm
APPENDIX 2
CAL
3
14:30 - 15:00
Instrument Range
ppm
Span Gas Value ppm
1.5
Zero Drift Acceptable
Yes
Yes
ppm 100
ppm
Units Run 1
31/05/2017
Zero Drift Units Run 1
0.00
Units Run 1
-
97.00
ppm
Temperature Acceptable -
4.87
SULPHUR DIOXIDE: SAMPLING DETAILS & QUALITY ASSURANCE
ppm
97.4
Zero Down Sampling Line (Pre)
Average Temperature
ppm
Span Drift
Allowable Temperature
Sampling Dates
ppm
Zero Down Sampling Line (Post) ppmZero Down Sampling Line (Pre)
Allowable Zero Drift
< °C 4.0
CAL
1CA
L 2
± ppm
Conditioning Unit Temperature
97.20
Sampling Times -
ppmSpan Down Sampling Line (Post)
Span Drift 0 0 0
Span Drift 0 0 0
Span Drift 0 0 0
Method Deviations
1
x
- - -
- - -
- - -
CAL
3
ppm -0.20
There are no deviations associated with the sampling employed.
Yes
ppm
Run 1
4.87
Run Ambient Temperature Range
CAL
2CA
L 1
Span Down Sampling Line (Post) ppm
Span Down Sampling Line (Pre)
Allowable Span Drift ± ppm
Test Conditions Units
Span Down Sampling Line (Pre)
Span Down Sampling Line (Post) ppm
Run Number
(x = deviation applies to the associated run)
°C 14
ppm
ppm
ppm
Nature of Deviation
Span Drift Acceptable -
CAT-RT (Version BQ)Page 53 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 56 of 66
Performance characteristics RUN 1
1.40
mg/m³
mg/m³Lack of fit
% of value
Performance characteristic RUN 1 UnitsStandard deviation of repeatability at zero use rep at span mg/m³
% of valueUncertainty of calibration gas blending % of valueUncertainty of calibration gas
1.05 mg/m³
Cal gas conc. 278.1
2.00
Standard deviation of repeatability at span level 0.07
% full scale/10VLosses in the line (leak) 0.21
0.40
Combined interference 0.10
% of full scaleAtmospheric pressure dependence 0.30 % of value/kPaAmbient temperature dependence 0.15 % full scale/10K
Drift -0.34
0.40
40.0 mg/m³ (REF)
0.02 mg/m³
Limit value
APPENDIX 2
mg/m³ (STP, dry)Measured concentration
mg/m³Volume or pressure flow dependence 0.01 mg/m³Atmospheric pressure dependence 0.10 mg/m³Ambient temperature dependence
Volume or pressure flow dependence
seconds
10.0
Dependence on voltage
-0.21 % full scaleSpan drift -0.21
160
Range Used 100.0
%
Number of readings in measurement 30 -
% full scale
8.71
mg/m³
Repeatability at zero 0.40 % full scaleRepeatability at span level 0.40 % full scaleDeviation from linearity 0.72 % of valueZero drift
Conversion 2.86
Range Used [A] 285.5
% range
UnitsResponse time
mg/m³Cal gas conc.
ppm to mg/m³MCERTS Range [B] 460.0 mg/m³Lower of [A] or [B] 285.5
TGN M2 Allowable MU
Performance characteristics RUN 1 Units
SULPHUR DIOXIDE: MEASUREMENT UNCERTAINTY CALCULATIONS
97.4 ppm
ppm
k =
mg/m³0.02 mg/m³
Combined interference (from MCERTS Certificate) 0.16Ambient temperature dependence
Dependence on voltage 0.05 mg/m³Losses in the line (leak) 0.01
% at ELV
Overall Allowable uncertainty (no O₂) - at 95% Confidence 10.0 % at ELVResult of Compliance with Uncertainty Requirement in M2 N/A -
RUN 1 UnitsExpanded uncertainty (with O₂) - at 95% Confidence 25.81 % of Value
mg/m³Uncertainty of calibration gas blending 0.07 mg/m³Uncertainty of calibration gas 0.10 mg/m³
RUN 1 UnitsMeasurement uncertainty Result 8.71 mg/m³Combined uncertainty 1.14 mg/m³Expanded uncertainty 1.96 2.24 mg/m³
Uncertainty corrected to std conds. (O₂) 3.73 mg/m³ (REF)
Expanded uncertainty (with O₂) - at 95% Confidence 9.61 % at ELV
Overall Allowable uncertainty (with O₂) - at 95% Confidence 10.3 % at ELVResult of Compliance with Uncertainty Requirement in M2 COMPLIANT -
Requirement for SRM is that Uncertainty should be <10% of the value at the ELV, on a dry gas basis, or if O ₂ correction is applied less than 10% + the uncertainty associated with the O₂ correction (using sqrt of sum squares to add uncertainty components). Ref EA TGN M2.
RUN 1 UnitsExpanded uncertainty (no O₂) - at 95% Confidence 25.71 % of Value
Expanded uncertainty (no O₂) - at 95% Confidence 5.60
CAT-RT (Version BQ)Page 54 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 57 of 66
Sample Runs
- -
- -
- -
- -
- -
General Sampling Information
NOTE: Dilution performed to achieve correct span value
100
Mass Emission
Probe Material Stainless SteelFiltration Type / Size
APPENDIX 2
S02B - First Stage Fibre Drier Line B
Parameter Units
Masonite Ireland, Drumsna
Uncertainty
Concentration
Value
mg/m³ 78.14
Gas Cylinder Concentration (ppm) 398.61
Mean
CARBON MONOXIDE: RESULTS SUMMARY
g/hr
Nitrogen (5 Grade)
12406.8
±g/hr
09/12/2020Span Gas Start Pressure (bar)Span Gas Expiry Date
Span Gas Uncertainty (%) 2
Technical Procedure CAT-TP-21Standard EN 15058
0.1µm Glass FibreYes
Heated Line Temperature
Span Gas Type Carbon Monoxide
Run 1
782.6
3.36
180°C
Span Gas Reference Number CYL 2.0111
Uncertainty
Zero Gas Type
782.6
78.14
Parameter
3.36
Heated Head Filter Used
12406.8
±mg/m³
FORMAT: Number Used / Number Required
FORMAT: Number Used / Number Required
Reference Conditions
Reference Conditions are: 273K, 101.3kPa, without correction for water vapour content, 17% oxygen.
Sample Point I.D.'s
Number of Sampling Points Used 1 / 1
Nitrogen (5 Grade)
Number of Sampling Lines Used 1 / 1
A1
Zero Gas Type
CAT-RT (Version BQ)Page 55 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 58 of 66
Graphical Trend of Data
APPENDIX 2
CARBON MONOXIDE: DATA TREND
COVER ME WITH CHART/S
0.0
20.0
40.0
60.0
80.0
100.0
120.0
140.0
160.0
180.0
14:3
0
14:3
1
14:3
2
14:3
3
14:3
4
14:3
5
14:3
6
14:3
7
14:3
8
14:3
9
14:4
0
14:4
1
14:4
2
14:4
3
14:4
4
14:4
5
14:4
6
14:4
7
14:4
8
14:4
9
14:5
0
14:5
1
14:5
2
14:5
3
14:5
4
14:5
5
14:5
6
14:5
7
14:5
8
14:5
9
15:0
0
Conc
entr
atio
n (m
g/m
³)
Carbon Monoxide At Reference Conditions
- Run 1
CAT-RT (Version BQ)Page 56 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 59 of 66
Sampling Details
Quality Assurance
Zero Drift 0 0 0
Zero Drift 0 0 0
Zero Drift 0 0 0
ppm
CAL
3CA
L 1
Units
14:30 - 15:00
Run 1
APPENDIX 2
CARBON MONOXIDE: SAMPLING DETAILS & QUALITY ASSURANCE
Parameter
100
CAL
2
Temperature Acceptable
Zero Drift
4.00
Zero Down Sampling Line (Post)
Conditioning Unit Temperature
- 31/05/2017Instrument Range
ppm
ppm
Span Down Sampling Line (Pre)
Units
79.30
Zero Down Sampling Line (Pre) ppm
Yes
Sampling Times
ppm
Run 1
Zero Down Sampling Line (Post) ppmppm
Run 1
Allowable Zero Drift ± ppm
-
ppm
ppm0.30
-
Yes
Zero Down Sampling Line (Post)
Units
80.1
4.0
CAL
1 Zero Down Sampling Line (Pre)
Span Down Sampling Line (Post)
Average TemperatureAllowable Temperature < °C
0.10
Sampling Datesppm
79.00
1.5
Span Gas Value
Units Run 1
Span Drift
ppm
0.40
Zero Down Sampling Line (Pre) ppm
°C
Zero Drift Acceptable -
ppm
Span Drift 0 0 0
Span Drift 0 0 0
Span Drift 0 0 0
Method Deviations
1
x
- - -
- - -
- - -
YesSpan Drift Acceptable -
°C 14
CAL
1CA
L 2
Span Down Sampling Line (Pre)Span Down Sampling Line (Post)
Nature of Deviation
ppm
ppm
CAL
3
ppm
Test Conditions
4.00
ppm
ppm -0.30
Run 1
Run Number
Allowable Span Drift ± ppm
(x = deviation applies to the associated run)
There are no deviations associated with the sampling employed.
Run Ambient Temperature Range
Span Down Sampling Line (Post)Span Down Sampling Line (Pre)
ppm
Units
ppm
CAT-RT (Version BQ)Page 57 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 60 of 66
0.40
mg/m³Lower of [A] or [B] 95.0
RUN 1
-Repeatability at zero
Performance characteristics
MCERTS Range [B] 95.0
seconds
Range Used 100.0 ppmRange Used [A] 124.9 mg/m³Cal gas conc. 80.1 ppmConversion 1.25 ppm to mg/m³
Zero drift 0.38
30
Span drift -0.38 % full scale% full scale
mg/m³Cal gas conc. 100.0 mg/m³
UnitsResponse time 60
% full scaleRepeatability at span level 0.40 % full scaleDeviation from linearity 0.22 % of value
Number of readings in measurement
APPENDIX 2
CARBON MONOXIDE: MEASUREMENT UNCERTAINTY CALCULATIONS
Uncertainty of calibration gas 2.00 % of value
Performance characteristic RUN 1 UnitsStandard deviation of repeatability at zero use rep at span mg/m³Standard deviation of repeatability at span level 0.07 mg/m³Lack of fit 0.12
% of full scaleAtmospheric pressure dependence 0.30 % of value/kPaAmbient temperature dependence 0.05 % full scale/10KCombined interference 0.73 % rangeDependence on voltage 0.40 % full scale/10VLosses in the line (leak) 1.00 % of valueUncertainty of calibration gas blending 1.40 % of value
Volume or pressure flow dependence 0.40
mg/m³Drift 0.10 mg/m³Volume or pressure flow dependence 0.00 mg/m³Atmospheric pressure dependence 0.08 mg/m³Ambient temperature dependence 0.01 mg/m³
Measured concentrationTGN M2 Allowable MULimit valuePerformance characteristics RUN 1 Units
100.0 mg/m³ (REF)6.0 %
56.11 mg/m³ (STP, dry)
k =
Ambient temperature dependence 0.01 mg/m³Combined interference (from MCERTS Certificate) 0.40 mg/m³Dependence on voltage 0.05 mg/m³Losses in the line (leak) 0.32 mg/m³Uncertainty of calibration gas blending 0.45 mg/m³
% of Value
Expanded uncertainty (no O₂) - at 95% Confidence 2.04 % at ELV
56.11 mg/m³Combined uncertainty 1.04 mg/m³Expanded uncertainty 1.96 2.04 mg/m³
Uncertainty corrected to std conds. (O₂) 3.40 mg/m³ (REF)
N/A -
RUN 1 UnitsExpanded uncertainty (with O₂) - at 95% Confidence 4.30
Result of Compliance with Uncertainty Requirement in M2 COMPLIANT -
Requirement for SRM is that Uncertainty should be <6% of the value at the ELV, on a dry gas basis, or if O ₂ correction is applied less than 6% + the uncertainty associated with the O₂ correction (using sqrt of sum squares to add uncertainty components). Ref EA TGN M2.
% of Value
Uncertainty of calibration gas 0.65 mg/m³
RUN 1 UnitsMeasurement uncertainty Result
RUN 1 UnitsExpanded uncertainty (no O₂) - at 95% Confidence 3.64
Expanded uncertainty (with O₂) - at 95% Confidence 4.10 % at ELV
Overall Allowable uncertainty (with O₂) - at 95% Confidence 6.4 % at ELV
Overall Allowable uncertainty (no O₂) - at 95% Confidence 6.0 % at ELVResult of Compliance with Uncertainty Requirement in M2
CAT-RT (Version BQ)Page 58 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 61 of 66
Sample Runs
- -
- -
- -
General Sampling Information
NOTE: Dilution performed to achieve correct span value
FORMAT: Number Used / Number Required
FORMAT: Number Used / Number Required
OXYGEN: RESULTS SUMMARY
0.1µm Glass Fibre
Concentration % v/v 15.55 15.55
S02B - First Stage Fibre Drier Line B
Heated Line Temperature
APPENDIX 2
0.36 0.36
Heated Head Filter Used Yes
Masonite Ireland, Drumsna
EN 14789Technical Procedure CAT-TP-21
Probe Material Stainless SteelFiltration Type / Size
Parameter
Span Gas Expiry Date 07/12/2021Span Gas Start Pressure (bar) 100Gas Cylinder Concentration (% v/v) 20.49
Number of Sampling Lines Used 1 / 1
Mean
Span Gas Uncertainty (%) 2
Parameter
Uncertainty ±% v/v
180°C
Number of Sampling Points Used 1 / 1
Nitrogen (5 Grade)Zero Gas Type
Span Gas Reference Number
Units Run 1
Value
Standard
CYL 11.0268Span Gas Type Synthetic Air (5 Grade)
Sample Point I.D.'s A1
CAT-RT (Version BQ)Page 59 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 62 of 66
Graphical Trend of Data
APPENDIX 2
OXYGEN: DATA TREND
COVER ME WITH CHART/S
0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
14:3
0
14:3
1
14:3
2
14:3
3
14:3
4
14:3
5
14:3
6
14:3
7
14:3
8
14:3
9
14:4
0
14:4
1
14:4
2
14:4
3
14:4
4
14:4
5
14:4
6
14:4
7
14:4
8
14:4
9
14:5
0
14:5
1
14:5
2
14:5
3
14:5
4
14:5
5
14:5
6
14:5
7
14:5
8
14:5
9
15:0
0
Conc
entr
atio
n (%
v/v
)
Oxygen Oxygen
- Run 1
CAT-RT (Version BQ)Page 60 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 63 of 66
Sampling Details
Quality Assurance
Zero Drift 0 0 0
Zero Drift 0 0 0
Zero Drift 0 0 0
Span Drift 0 0 0 % v/v
CAL
3
4.0
-0.03
% v/v 25Instrument Range% v/v 17.00
% v/v
% v/v
% v/v
0.00
17.05
-Allowable Zero Drift ± % v/v 0.85
Zero Drift
CAL
1 Zero Down Sampling Line (Pre) % v/v
-
Conditioning Unit Temperature Units Run 1
14:30 - 15:00Sampling Dates - 31/05/2017
CAL
2 Zero Down Sampling Line (Pre) % v/v
Span Gas Value
Run 1
Span Down Sampling Line (Post) % v/v
Allowable Temperature < °C
0.03Zero Down Sampling Line (Post) % v/v 0.00
Parameter Units Run 1
Sampling Times
Average Temperature
Temperature Acceptable - Yes
Span Drift Units
°C 1.5
Yes
Units
Zero Drift Acceptable
Zero Down Sampling Line (Post)
% v/v
% v/v
17.05
Run 1
APPENDIX 2
OXYGEN: SAMPLING DETAILS & QUALITY ASSURANCE
Zero Down Sampling Line (Pre) % v/v
Zero Down Sampling Line (Post)
% v/v
CAL
1 Span Down Sampling Line (Pre)
Span Drift 0 0 0
Span Drift 0 0 0
Span Drift 0 0 0
Method Deviations
1
x
- - -
- - -
- - -
CAL
2 Span Down Sampling Line (Pre) % v/vSpan Down Sampling Line (Post)
% v/v
Span Down Sampling Line (Pre) % v/v
Allowable Span Drift ± % v/v 0.85
0.00
Span Down Sampling Line (Post) % v/v
Nature of Deviation Run Number
(x = deviation applies to the associated run)
There are no deviations associated with the sampling employed.
% v/v% v/v
Span Drift Acceptable - Yes
CAL
3
Test Conditions Units Run 1
Run Ambient Temperature Range °C 14
% v/v
CAT-RT (Version BQ)Page 61 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 64 of 66
Performance characteristic RUN 1 Units
APPENDIX 2
OXYGEN: MEASUREMENT UNCERTAINTY CALCULATIONS
% of value
0.03 % of valueZero drift -0.18Deviation from linearity
% full scaleSpan drift
Number of readings in measurement 30 -Repeatability at zero 0.04 % full scaleRepeatability at span level 0.04 % full scale
20.5 %vol
Performance characteristics RUN 1 UnitsResponse time 60 seconds
N/A %vol6.0 %
Performance characteristics RUN 1 Units
Measured concentrationTGN M2 Allowable MULimit value
Combined interference 0.10
Combined interference (from MCERTS Certificate) 0.01 %volDependence on voltage 0.00 %volLosses in the line (leak) 0.00 %volUncertainty of calibration gas 0.21 %vol
RUN 1 Units
% of valueUncertainty of calibration gas 2.00
Standard deviation of repeatability at zero use rep at span %volStandard deviation of repeatability at span level 0.01 %volLack of fit 0.00 %volDrift -0.02
0.02
%volVolume or pressure flow dependence 0.00 %volAtmospheric pressure dependence %volAmbient temperature dependence -0.01 %vol
-0.07 % full scale/10KAtmospheric pressure dependence 0.30 % of value/kPaAmbient temperature dependence
Volume or pressure flow dependence 0.20 % of full scale0.00 % full scale
18.60 %volRange Used 25.0 %volCal gas conc.
% rangeDependence on voltage 0.02 % full scale/10VLosses in the line (leak) 0.00
k =
Requirement for SRM is that Uncertainty should be 0.5%vol absolute or 6% relative whichever is the lower, on a dry gas basis. Ref EA TGN M2.
RUN 1 UnitsMeasurement uncertainty Result 18.60 %volCombined uncertainty 0.22 %vol
Result of Compliance with Uncertainty Requirement in M2 COMPLIANT -Expanded uncertainty (no O₂) - at 95% Confidence 2.30 % of Value
Expanded uncertainty 1.96 0.43 %vol
RUN 1 Units
CAT-RT (Version BQ)Page 62 of 62
Masonite IrelandDrumsnaS02B - First Stage Fibre Drier Line B
Job Number: P0021-01-CAR-17-01, Version 2Sample Date/s: 31st May - 1st June 2017
Irish EPA IPPC Licence: P0021-02
Site Visit Report - SV10520 - Masonite Ireland Page 65 of 66
Summary
See report.
FOLLOW-UP ACTIONS
You are required to complete the instructions and actions, as outlined in this report, within the specified timeframe. Where required, you shall respond to actions specified in Compliance Investigations within the required timeframe.The licensee shall maintain documentary evidence, for review by the EPA, that the prescribed corrective actions were completed within the required timeframe.
(i) Compliance Investigations
You are not required to respond directly to items contained in this EPA site visit report; where an issue requires a direct response, the EPA will generate a Compliance Investigation through the EDEN system. You will receive notification when a Compliance Investigation instruction or action is generated.
(ii) Publication of reports and licensee response.
Please note that this Site Visit Report will be made available for public viewing via the EPA’s Licence Enforcement Access Portal within one day of the issue date and will be published on the Licence Details Page of the EPA’s website, www.epa.ie, that relates to your licence 60 calendar days after the issue date.
You may if you choose submit, within 45 calendar days of the issue date of this Site Visit Report, a Licensee Public Response that will be published alongside the Site Visit Report. This Response, should you wish to avail of it, provides you with an opportunity to inform the public about how you are implementing the actions set out in the report, activities underway, timescales and target completion dates. Please be aware that the content of your Licensee Public Response must be factual and should not breach the EPAs stated online publication standards.
If you wish to submit a Licensee Public Response to an EPA Site Visit Report, you should do this by clicking on the ‘Make a Response’ link on the Site Visits page in EDEN. A .pdf document containing your response can be attached and submitted from here.
(iii) Response to Site visit report
Where you do wish to respond directly to a site visit report, you should do this by generating a ‘Licensee Return’ of the type ‘Site Updates/Notifications’ and the sub-type ‘Response to EPA Report’ in EDEN.
Please note that you are required to comply with the conditions of your licence at all times, and where noncompliance occurs you must restore compliance within the shortest possible time. These actions will be verified during subsequent EPA visits.
Please quote the above Inspection Reference Number in any future correspondence in relation to this Report.
Site Visit Report - SV10520 - Masonite Ireland Page 66 of 66