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Made in the USA. [email protected] PRECISION TOOL DIVISION PCD & CBN Tipped Inserts Single Point Standard Brazed Carbide Tools CATALOG NO. 10-05 SUPERCEDES ALL PREVIOUS CATALOGS Cung Tools of Uncompromising Quality Delivering the Ulmate In Performance and Value STANDARD TOOL DIVISION

Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

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Page 1: Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

Made in the [email protected]

PRECISION TOOL DIVISION

PCD & CBNTipped Inserts

Single PointStandard Brazed

Carbide Tools

CATALOG NO. 10-05SUPERCEDES ALL PREVIOUS CATALOGS

Cutti ng Tools of Uncompromising QualityDelivering the Ulti mate

In Performance and Value

STANDARD TOOL DIVISION

Page 2: Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

American Carbide Tool Company

(ACT) is a leading manufacturer

of single point brazed carbide

ti pped tools.

Known for the uncompromising

excellence of our products, we

have applied our years of tool

manufacturing experti se to our

Precision Tool Division. ACT’s

Precision Tool Division produces

the most advanced cutti ng tools

including PCD (polycrystalline

diamond) & CBN (cubic boron

nitride) ti pped inserts and tools,

as well as precision-ground

cutti ng tools and fl at form

tools made from carbide and

other materials. The result is

precision cutti ng tools which are

unsurpassed in quality.

American Carbide Tool Company

GIVES YOU THE EDGE!• Over 50 years of toolmaking experience• PCD & CBN ti pped inserts and tools• Special precision-ground and wire-EDM fl at

form tools• Made in the USA

BENEFITS OF PCD AND CBN• Potenti ally hundreds of ti mes the tool life of carbide with PCD.• Up to 50 ti mes the tool life of carbide with CBN.• High material removal rates decrease operati on cycle ti mes,

providing more parts per shift .• Cutti ng speeds are two to three ti mes those of conventi onal tools.• Longer tool life results in excellent dimensional control and

consistent surface fi nishes. Together these provide improved workpiece quality and minimize scrap rates.

• Increased machine tool upti me as a result of longer tool life provides greater producti on capacity without investment in new equipment.

• PCD & CBN provide signifi cant producti vity and cost savings in manufacturing operati ons.

• The full potenti al and value of super-abrasive tools over conventi onal tooling can be evaluated by tracking gains in producti vity.

We have developed our own unique grindingprocess for PCD & CBN, giving ACT’s cutti ng

tools a superior edge.

The ACT edge gives you increased tool lifeand improved fi nish, while providing you with

increased producti vity and lower cost.

Prove it for yourself with a trial order! American madePCD & CBN ti pped tooling from American Carbide ToolCompany can outperform the competi ti on.

Page 3: Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

AbrasiveNonmetallics

PrimaryPCD Markets

PrimaryCBN Markets

Nonferrous Metals

CarbonCeramicsFiberglass CompositesGraphitePlasti csRubber

AluminumAluminum AlloysBrass AlloysBronze AlloysCopperCopper AlloysLead AlloysManganese AlloysMetal Matrix CompositesSintered Tungsten Carbide

Hardened SteelsGray Cast IronHard Cast IronPowder Metal MaterialsHard Facing AlloysThermal Spray Ni BasedThermal Spray Co BasedSuperalloys

Recommended Superabrasive Applicati ons

PCD Applicati ons

CBN Applicati ons

Transmission housings and valve bodies; manifolds; cylinder heads; wheels; pistons; oil, water, power steering and fuel pumps; brake cylinders; carburetors; engine blocks; alternator, starter and air conditi oning housings

Housings; moving parts

Housings; compressor pistons

Cowling; wing ti ps; ducts; fl oor posts;structural components; trim panels

Commutator shaft s; housings

Moving discs; mirrors/lenses

Gears; axles; shaft s; bearings; engine blocks; valve seats; brake rotors; brake drums; clutch plates; transfer housings

Combusti on case; shaft s; landing gear; bolts; struts; cylinders; turbine disk; turbine blades; turbine; shrouds; engine shaft s; turbine vanes

Pumps; impellers; shaft s; rolls

Automoti ve

Aerospace

Other

Automoti ve

Pumps/ValvesHome Appliances

Aircraft /Aerospace

Electrical MachineryComputer and Electronic

There are signifi cant diff erences in applicati ons for PCD vs. CBN. While PCD is engineered for use on nonferrous material, CBN is designed for machining high temperature alloys and hardened ferrous materials. Failure to have the correct tool for the applicati on will result in tool failure. Choosing the PCD grade is straight forward in soft /abrasive applicati ons however, hard turning requires multi ple applicati on specifi c grades of CBN. CBN works best with a specifi cally designed tool for your applicati on. The opti mally designed CBN tool for each material will allow for longer tool life and quality of fi nish. Whether choosing a PCD or CBN insert, let the experts at ACT design the perfect tool for your applicati on.

Page 4: Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

PCD Stock Inserts

PCD

Stoc

k In

sert

s PCD Diamond

PCD Applicati on Guidelines

STYLECCMW 21.51CCMW 21.52CCMW 32.51CCMW 32.52

CDCD 51*

CNGA 431CNGA 432

CPMW 21.51CPMW 21.52CPMW 32.51CPMW 32.52

DCMW 21.51DCMW 32.52

DNGA 431DNGA 432

DPMW 21.51DPMW 32.52* .060" PCD edge

• Max D.O.C. = .075• Standard PCD edge for all stock inserts is

.125" unless otherwise indicated.

STYLESPG 321SPG 322SPG 421SPG 422

TCMW 21.51

TNG 321TNG 322

TPG 221TPG 222TPG 321TPG 322TPG 431TPG 432

TPMW 21.51

VNGA 331VNGA 332

GRADE PCD13

64000

6525065300

66900

GRADE PCD1563404634546360463654

64004

6450464554

651546520465254653046560465654

66054

6675466904

GRADE PCD1360000600506010060150

6030060450

61200612506130061350

6140061450

6150061650

6195062150

GRADE PCD1560004600546010460154

60254

6030460454

61204612546130461354

6140461454

6150461654

6195462154

Material Operati on GradeSurface Speed

(ft ./min.)Feed Rate(in./rev.)

Aluminum/Aluminum Alloys <12% SiliconAluminum/Aluminum Alloys <12% Silicon

Rough TurningFinish Turning

1315/18

2000-60002000-6000

.005 -.020

.003 -.008Aluminum/Aluminum Alloys >12% SiliconAluminum/Aluminum Alloys >12% Silicon

Rough TurningFinish Turning

15/1815/18

1000-20001000-3000

.005 -.015

.003 -.008Copper/Copper Alloys/ZincCopper/Copper Alloys/Zinc

Rough TurningFinish Turning

1313

800-12001000-2000

.005 -.010

.004 -.010Plasti cs/CompositesPlasti cs/Composites

Rough TurningFinish Turning

13/1513

650-26001000-5000

.004 -.016

.004 -.016Sintered Tungsten Carbide <16 Cobalt Finish Turning 15 50-100 .004 -.010

Non-standard grades, PCD edge lengths, insert styles and sizes will be quoted on request.NOTE: Minimum PCD edge for all stock inserts is .125". (Except for TPG-221 and TPG-222, which have minimum PCD edges of .095" and .085" respecti vely.

WARNING: PCD depth of cut should not exceed 60% of total cutti ng edge available.

Rough Turning: >.025" D.O.C.; Finish Turning: <.025" D.O.C.

PCD 13General Purpose Applicati ons

Aluminums <12% SiliconCopper Alloys

PCD 15 / PCD 18Interrupted Cuts

Aluminums >12% SiliconComposite Graphite EpoxyMetal Matrix Composites

Page 5: Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

STYLETCMW 21.51TCMW 21.52TCMW 32.51TCMW 32.52

TNG 432

TNGA 431TNGA 432

TPG 221TPG 222TPG 321TPG 322TPG 431TPG 432

TPMW 21.51

VNGA 331VNGA 332VNGA 333

GRADECBN664012640626411264162

64612

6471264762

65162652126526265312

65662

66062

667626691267062

GRADECBN864028640786412864178

64628

6472864778

651786522865278653286562865678

66078

6677866928

CBN Stock Inserts

CBN

Sto

ck In

sert

s

CBN Inserts

CBN Application Guidelines

STYLECCMW 21.51CCMW 21.52CCMW 32.51CCMW 32.52

CDCD 505*CDCD 51*

CNGA 431CNGA 432CNGA 433

CPMW 21.51CPMW 21.52CPMW 32.51CPMW 32.52

DNGA 431DNGA 432

RNG32RNG42

SNG 432 FULL TOPSNG 433 FULL TOP

SNG 432

GRADECBN660012600626011260162

603126046260612

61212612626131261362

6151261662

6236262412

6286262912

63012

GRADECBN860028600786012860178

6022860278

6032860478

61228612786132861378

6152861678

6237862428

6287862928

63028

* .060" CBN edge

• Max D.O.C. = .044• Standard CBN edge for all stock inserts

is .125" unless otherwise indicated.• Interrupted cut may require an

additional hone. If applicable, please indicate when ordering.

Material Operation GradeSurface Speed

(ft./min.)Feed Rate(in./rev.)

Hardened High Carbon SteelHardened High Carbon Steel

Rough TurningFinish Turning

CBN8CBN8/CBN30

300-450400-600

.004 -.012

.004 -.008Hardened Alloy SteelsHardened Alloy Steels

Rough TurningFinish Turning

CBN8CBN8/CBN30

300-400400-500

.004 -.012

.004 -.008Hardened Tool and Die SteelsHardened Tool and Die Steels

Rough TurningFinish Turning

CBN8CBN8/CBN30

200-300250-350

.004 -.008

.004 -.008Pearlitic Gray Cast Iron <240HBNPearlitic Gray Cast Iron <240HBN

Rough TurningFinish Turning

CBN6CBN6

1500-35001500-3500

.010 -.020

.010 -.020Pearlitic Gray Cast Iron >240HBNPearlitic Gray Cast Iron >240HBN

Rough TurningFinish Turning

CBN6CBN6

1000-20001000-2000

.010 -.020

.010 -.020White Alloy Cast Iron (Ni-hard, Cr-Mo, HiCr)White Alloy Cast Iron (Ni-hard, Cr-Mo, HiCr)

Rough TurningFinish Turning

CBN6CBN6

200-400300-600

.010 -.030

.010 -.030SuperalloysSuperalloys

Rough TurningFinish Turning

CBN6CBN6

500-1000500-1000

.004 -.010

.004 -.010Thermal Spray Nickel BasedThermal Spray Nickel Based

Rough TurningFinish Turning

CBN6CBN6

200-600300-1000

.003 -.008

.003 -.008Thermal Spray Cobalt BasedThermal Spray Cobalt Based

Rough TurningFinish Turning

CBN6CBN6

400-700500-1000

.002 -.006

.002 -.006Powder MetalPowder Metal

Rough TurningFinish Turning

CBN6CBN6

300-800300-1000

.004 -.010

.003 -.008

WARNING: CBN depth of cut should not exceed 35% of total cutting edge available.

Rough Turning: >.025" D.O.C.; Finish Turning: <.025" D.O.C.

Page 6: Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

PCD Turning Tools

CBN Mini Tip Inserts

• Superior Life Over Carbide Tools

• Higher Speed and Feed Capabiliti es

• For Finishing of Hardened Steel

• Conti nuous or Interrupted Cut

• Single Use Insert Eliminates Regrinding

• Low Cost Per Insert

STYLEAL-4AL-6AL-8

AR-4AR-6AR-8

BL-4BL-6BL-8

BR-4BR-6BR-8

E-4E-6E-8

D-4D-6D-8

GRADEPCD18670486745867508

676586770867758

679086795867758

681586820868258

686586870868758

684086845868508

STYLECNGA 431 MTCNGA 431 DE MT

CNGA 432 MTCNGA 432 DE MT

DNGA 431 MTDNGA 431 DE MT

DNGA 432 MTDNGA 432 DE MT

6155961609

6170961759

6680966859

6695967009

VNGA 331 MTVNGA 331 DE MT

VNGA 332 MTVNGA 332 DE MT

GRADECBN306035960409

6050960559

When you need cutti ng tools, depend on the company that provides you with the very best in quality and service.

Page 7: Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

Sing

le P

oint

Sta

ndar

d Br

azed

STRAIGHT TURNING TOOLSAR & AL Style Tools -0° Side Cutti ng Edge AngleFor Turning, Facing or Boring to a square shoulder.A lead angle can be ground on the side cutti ng edgefor use on shallow cuts or Chamfering.

Red stock numbers – non-stock items* Limited quanti ti es available while supplies last.

AR

AL

AR-4AR-5AR-6AR-7

AR-8AR-10AR-12AR-16

AR-20AR-24AR-44AR-54

AR-55AR-64AR-66AR-85AR-86

AL-4AL-5AL-6AL-7

AL-8AL-10AL-12AL-16

AL-20AL-24AL-44AL-54

AL-55AL-64AL-66AL-85AL-86

TOOLNUMBER

TOOLNUMBER

NOSERADIUS

NOSERADIUS

PKGQTY

PKGQTY

Cast Iron & Non-Ferrous Grades

Cast Iron & Non-Ferrous Grades

Steel Grades

Steel Grades

C2

C2

C4

C4

883*

883*

K68

K68

C5

C5

C6

C6

K21

K21

MICROGRAIN

MICROGRAIN

Multi -purpose

Multi -purpose

370*

370*

SHANK DIMENSIONS

SHANK DIMENSIONS

A

A

B

B

C

C

1/45/163/8

7/16

1/25/83/41

1¼ 1½ 1/25/8

5/83/43/411

1/45/163/8

7/16

1/25/83/41

1¼ 1½ 1/25/8

5/83/43/411

1/45/163/8

7/16

1/25/83/41

1¼ 1½ 11

1¼ 1

1½ 1¼ 1½

1/45/163/8

7/16

1/25/83/41

1¼ 1½ 11

1¼ 1

1½ 1¼ 1½

22¼ 2½ 3

3½ 4

4½ 7

8876

86888

22¼ 2½ 3

3½ 4

4½ 7

8876

86888

1/641/641/641/32

1/321/321/321/32

1/321/161/321/32

1/321/321/321/321/32

1/641/641/641/32

1/321/321/321/32

1/321/161/321/32

1/321/321/321/321/32

12121212

1212126

BulkBulkBulkBulk

BulkBulkBulkBulkBulk

12121212

1212126

BulkBulkBulkBulk

BulkBulkBulkBulkBulk

50503505315055950587

50615506435067150699

50727507555078350811

5083950867508955092350951

50003500315005950087

50115501435017150199

50227502555028350311

5033950367503955042350451

50519505475057550603

50631506595068750715

50743507715079950827

5085550883509115093950967

50019500475007550103

50131501595018750215

50243502715029950327

5035550383504115043950467

50520505485057650604

50632506605068850716

50744507725080050828

5085650884509125094050968

50020500485007650104

50132501605018850216

50244502725030050328

5035650384504125044050468

50524505525058050608

50636506645069250720

50024500525008050108

50136501645019250220

50528505565058450612

506405066850696

50028500565008450112

501405016850196

50529505575058550613

506415066950697

50029500575008550113

501415016950197

50511505395056750595

506235065150679

50011500395006750095

501235015150179

50507505355056350591

5061950647

50703

50007500355006350091

501195014750175

505465057450602

50630

500465007450102

50130

5085650884509125094050968

50383504115043950467

Page 8: Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

LEAD ANGLE TURNING TOOLSBR & BL Style Tools -15° Side Cutti ng Edge AngleFor interrupted or irregular cuts. Side edge angle provides gradualentrance to the workpiece. Lead angle distributes cutti ng load.For Turning, Light Planing, Boring, Milling and Facing.

Red stock numbers – non-stock items* Limited quanti ti es available while supplies last.

BR

BL

BR-4BR-5BR-6BR-7

BR-8BR-10BR-12BR-16

BR-20BR-24BR-44BR-54

BR-55BR-64BR-66BR-85BR-86

BL-4BL-5BL-6BL-7

BL-8BL-10BL-12BL-16

BL-20BL-24BL-44BL-54

BL-55BL-64BL-66BL-85BL-86

TOOLNUMBER

TOOLNUMBER

NOSERADIUS

NOSERADIUS

PKGQTY

PKGQTY

Cast Iron & Non-Ferrous Grades

Cast Iron & Non-Ferrous Grades

Steel Grades

Steel Grades

C2

C2

C4

C4

883*

883*

K68

K68

C5

C5

C6

C6

K21

K21

MICROGRAIN

MICROGRAIN

Multi -purpose

Multi -purpose

370*

370*

SHANK DIMENSIONS

SHANK DIMENSIONS

A

A

B

B

C

C

1/45/163/8

7/16

1/25/83/41

1¼ 1½ 1/25/8

5/83/43/411

1/45/163/8

7/16

1/25/83/41

1¼ 1½ 1/25/8

5/83/43/411

1/45/163/8

7/16

1/25/83/41

1¼ 1½ 11

1¼ 1

1½ 1¼ 1½

1/45/163/8

7/16

1/25/83/41

1¼ 1½ 11

1¼ 1

1½ 1¼ 1½

22¼ 2½ 3

3½ 4

4½ 7

8876

86888

22¼ 2½ 3

3½ 4

4½ 7

8876

86888

1/641/641/641/32

1/321/321/321/32

1/321/161/321/32

1/321/321/321/321/32

1/641/641/641/32

1/321/321/321/32

1/321/161/321/32

1/321/321/321/321/32

12121212

1212126

BulkBulkBulkBulk

BulkBulkBulkBulkBulk

12121212

1212126

BulkBulkBulkBulk

BulkBulkBulkBulkBulk

51503515315155951587

51615516435167151699

51727517555178351811

5183951867518955192351951

51003510315105951087

51115511435117151199

51227512555128351311

5133951367513955142351451

51519515475157551603

51631516595168751715

51743517715179951827

5185551883519115193951967

51019510475107551103

51131511595118751215

51243512715129951327

5135551383514115143951467

51520515485157651604

51632516605168851716

51744517725180051828

5185651884519125194051968

51020510485107651104

51132511605118851216

51244512725130051328

5135651384514125144051468

51524515525158051608

516365166451692

51804

51024510525108051108

511365116451192

51304

51528515565158451612

516405166851696

51028510565108451112

511405116851196

51529515575158551613

516415166951697

51029510575108551113

511415116951197

51511515395156751595

516235165151679

51011510395106751095

511235115151179

51507515355156351591

5161951647

50703

51787

51007510355106351091

5111951147

51287

5157451602

51630

5107451102

51130

Page 9: Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

Sing

le P

oint

Sta

ndar

d Br

azed

SQUARE NOSE UTILITY TOOLC Style Tool - 0° Square NoseAllows for right or left hand cutti ng.For use in Forming, Turning,Facing, Chamfering andGrooving applicati ons.

CUTOFF TOOLSCT(COR & CTL(COL) StyleFor Cutoff or Grooving of solidbars and tubing stock.

Red stock numbers – non-stock items* Limited quanti ti es available while supplies last.

C

CT(COR & CTL(COL)

C-4C-5C-6C-7

C-8C-10C-12C-16

C-20C-44C-54C-55

C-64C-66C-86

CT-111CT-122(443)CT-120(445)

CT-121(444)CT-130(556)CT-140(666)

CTL-111CTL-122(443)CTL-120(445)

CTL-121(444)CTL-130(556)CTL-140(666)

TOOLNUMBER

TOOLNUMBER

PKGQTY

PKGQTY

Cast Iron & Non-Ferrous Grades

Cast Iron & Non-Ferrous Grades

Steel Grades

Steel Grades

C2 C4 883*

C2

K68

883*

C5 C6

C5

K21

370*

MICROGRAIN

MICROGRAIN

Multi -purpose

Multi -purpose

370*

C6

SHANK DIMENSIONS

SHANK DIMENSIONS

A

A

B

B C D W

C

1/45/163/8

7/16

1/25/83/41

1¼ 1/25/85/8

3/43/41

1/21/21/2

1/25/83/4

1/21/21/2

1/25/83/4

555

556

555

556

111

11¼ 1½

111

11¼ 1½

3/413/16

1

11¼ 1¼

3/413/16

1

11¼ 1¼

1/83/165/16

1/43/83/8

1/83/165/16

1/43/83/8

1/45/163/8

7/16

1/25/83/41

1¼ 11

11½ 1½

22¼ 2½ 3

3½ 4

4½ 7

8768

688

12121212

1212126

BulkBulkBulkBulk

BulkBulkBulk

666

666

666

666

52003520315205952087

52115521435217152199

52227522835231152339

523675239552451

52019520475207552103

52131521595218752215

52243522995232752355

523835241152467

52020520485207652104

52132521605218852216

52244523005232852356

523845241252468

52024520525208052108

521365216452192

52028520565208452112

521405216852196

52029520575208552113

521415216952197

52011520395206752095

521235215152179

52535

52591

52815

52871

52007520355206352091

52119521475217552203

525035253152559

525875261552643

527835281152839

528675289552923

525195254752575

526035263152659

527995282752855

528835291152939

525205254852576

526045263252660

528005282852856

528845291252940

525295255752585

526135264152669

5283752865

528935292152949

5252452552

52608

528045283252860

5288852916

52074

STYLE CT

Page 10: Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

POINTED NOSE UTILITY TOOLD Style Tool - 80° Included AngleAllows for right or left hand cutti ng.For use in Light Turning, Undercutti ng,Chamfering and Boring applicati ons.

THREADING TOOLE Style Tool - 60° Included AngleCuts a standard 60° V-thread. Ground toa sharp point for fi ne Threading, but canbe easily modifi ed for cutti ng round bott omthreads. Can also be used for Chamfering,Notching and Undercutti ng.

Quanti ty DiscountsAvailable for orders specifying 500 pieces or moreof one style, size and grade.

Non-stock ItemsSubject to quanti ty extra charge.

WarningAny cutti ng tool may break or shatt er under improperuse. Government regulati ons require the use of safetyglasses and other appropriate safety equipment at allti mes in the vicinity of use.

WARRANTYProducts manufactured by American CarbideTool Company are fully guaranteed against defectsin material and workmanship. If the product hasbeen subjected to improper operati ng conditi ons,machine set-up, applicati on of cutti ng fl uids oruser alterati ons, which in the opinion of AmericanCarbide Tool Company would adversely aff ect theperformance of the product, the warranty willnot apply.

* Limited quanti ti es available while supplies last.

D

E

D-4D-5D-6D-7

D-8D-10D-12D-16

E-4E-5E-6E-7

E-8E-10E-12E-16

TOOLNUMBER

TOOLNUMBER

NOSERADIUS

PKGQTY

PKGQTY

Cast Iron & Non-Ferrous Grades

Cast Iron & Non-Ferrous Grades

Steel Grades

Steel Grades

C2

C2

C4 883*

883*

K68

K68

C5

C5

C6

C6

K21

K21

MICROGRAIN

MICROGRAIN

Multi -purpose

Multi -purpose

370*

370*

SHANK DIMENSIONS

SHANK DIMENSIONS

A

A

B

B

C

C

1/45/163/8

7/16

1/25/83/41

1/45/163/8

7/16

1/25/83/41

1/45/163/8

7/16

1/25/83/41

1/45/163/8

7/16

1/25/83/41

22¼ 2½ 3

3½ 4

4½ 7

22¼ 2½ 3

3½ 4

4½ 7

1/641/641/641/32

1/321/321/321/32

12121212

1212126

12121212

1212126

53003530315305953087

53115531435317153199

53255532835331153339

53367533955342353451

53019530475307553103

53131531595318753215

53271532995332753355

53383534115343953467

53020530485307653104

53132531605318853216

53272533005332853356

53384534125344053468

530245305253080

53136

5319253220

53276

53332

53388

5344453472

53028530565308453112

531405316853196

53280533085333653364

533925342053448

53029530575308553113

531415316953197

532815330953337

533935342153449

53011530395306753095

531235315153179

53263532915331953347

533755340353431

53007

5306353091

53119

53175

5325953287

53343

53371

53074

Policy & Terms

Page 11: Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

ER-4ER-5ER-6

ER-8ER-10ER-12

EL-4EL-5EL-6

EL-8EL-10EL-12

TOOLNUMBER

PKGQTY

Cast Iron & Non-Ferrous Grades Steel GradesC2 883* C5 C6 MICROGRAIN

Multi -purpose370*

SHANK DIMENSIONSA B FC

1/45/163/8

1/25/83/4

1/45/163/8

1/25/83/4

1/45/163/8

1/25/83/4

1/45/163/8

1/25/83/4

1/161/161/16

3/323/321/8

1/161/161/16

3/323/321/8

22¼ 2½

3½ 4

22¼ 2½

3½ 4

121212

121212

121212

121212

542555428354311

543675439554423

540035403154059

541155414354171

542715429954327

543835441154439

540195404754075

541315415954187

5427254300

543845441254440

540205404854076

541325416054188

54309

543935442154449

5405754085

541415416954197

542765430454322

543885441654444

540245405254080

541365416454192

5428754315

5403554063

54175

OFFSET THREADING TOOLER & EL Style Tools -Off set 60° Included AngleOff set for Threading or Boring to a shoulder.

ER • EL

FR • FL

STYLE EL

END CUTTING OFFSET TOOLSFR & FL Style Tools - 0° End Cutti ng Edge AngleFor Turning, Facing, Boring and Straddle Facing close tochuck jaws on lathe and boring mill applicati ons.

FR-8FR-10FR-12FR-16

FR-20FR-24FR-44FR-55

FR-64FR-66FR-85FR-86

FL-8FL-10FL-12FL-16

FL-20FL-24FL-44FL-55

FL-64FL-66FL-85FL-86

TOOLNUMBER

NOSERADIUS

PKGQTY

Cast Iron & Non-Ferrous Grades Steel GradesC2 883* K68 C5 C6 K21370*

SHANK DIMENSIONSA B C

1/25/83/41

1¼ 1½ 1/25/8

3/43/411

1/25/83/41

1¼ 1½ 1/25/8

3/43/411

1/25/83/41

1¼ 1½ 1

11½ 1¼ 1½

1/25/83/41

1¼ 1½ 1

11½ 1¼ 1½

3½ 4

4½ 7

8867

6888

3½ 4

4½ 7

8867

6888

1/321/321/321/32

1/321/161/321/32

1/321/321/321/32

1/321/321/321/32

1/321/161/321/32

1/321/321/321/32

1212126

BulkBulkBulkBulk

BulkBulkBulkBulk

1212126

BulkBulkBulkBulk

BulkBulkBulkBulk

55615556435567155699

55727557555578355839

55867558955592355951

55115551435517155199

55227552555528355339

55367553955542355451

55631556595568755715

55743557715579955855

55883559115593955967

55131551595518755215

55243552715529955355

55383554115543955467

55632556605568855716

55744557725580055856

55884559125594055968

55132551605518855216

55244552725530055356

55384554125544055468

556235565155679

551235515155179

556195564755675

55787

55119551475517555203

55287

55636556645569255720

55136551645519255220

55304

556405566855696

551405516855196

Red stock numbers – non-stock items* Limited quanti ti es available while supplies last.

Sing

le P

oint

Sta

ndar

d Br

azed

Page 12: Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

ROUND SHANK BORING TOOLSTRC Style – For Boring to a square shoulder 30° boring bars.TRE Style – For Boring to a square in 45° boring or with a15° lead angle in 30° shoulder boring bars.TRG Style – For shouldering in 90° boring bars.Neutral rake.

TRC-5TRC-6TRC-8

TRE-5TRE-6TRE-8

TRG-5TRG-6TRG-8

TOOLNUMBER

NOSERADIUS

PKGQTY

Cast Iron & Non-Ferrous Grades Steel GradesC2 883* C5 C6 370*

SHANK DIMENSIONSA B FC

5/163/81/2

5/163/81/2

5/163/81/2

19/6411/3215/32

19/6411/3215/32

19/6411/3215/32

7/329/323/8

7/329/323/8

13/161/4

9/32

1½ 1¾ 2½

1½ 1¾ 2½

1½ 1¾ 2½

1/641/641/32

1/641/641/32

121212

121212

121212

570035703157059

571435717157199

572835731157339

570195704757075

571595718757215

572995732757355

570205704857076

571605718857216

573005732857356

57052

5716457192

573045733257360

5700757035

5714757175

572875731557343

TRC • TRE • TRG

SIDE CUTTING OFFSET TOOLSGR & GL Style Tools - 0° Side Cutti ng Edge AngleFor Turning, Facing and Boring close to chuck jaws on latheand boring mill applicati ons.

GR • GL

GR-8GR-10GR-12GR-16GR-20GR-24GR-44GR-55GR-64GR-85GR-86GL-8GL-10GL-12GL-16GL-20GL-24GL-44GL-55GL-64GL-85GL-86

TOOLNUMBER

NOSERADIUS

PKGQTY

Cast Iron & Non-Ferrous Grades Steel GradesC2 883* K68 C5 C6 K21370*

SHANK DIMENSIONSA B C

1/25/83/41

1¼ 1½ 1/25/83/411

1/25/83/41

1¼ 1½ 1/25/83/411

1/25/83/41

1¼ 1½ 1

1¼ 1

1¼ 1½ 1/25/83/41

1¼ 1½ 1

1¼ 1

1¼ 1½

3½ 4

4½ 78867688

3½ 4

4½ 78867688

1/321/321/321/321/321/161/321/321/321/321/321/321/321/321/321/321/161/321/321/321/321/32

1212126

BulkBulkBulkBulkBulkBulkBulk1212126

BulkBulkBulkBulkBulkBulkBulk

56615566435667156699567275675556783568395686756923569515611556143561715619956227562555628356339563675642356451

56631566595668756715567435677156799568555688356939569675613156159561875621556243562715629956355563835643956467

56632566605668856716567445677256800568565688456940569685613256160561885621656244562725630056356563845644056468

566235665156679

561235615156179

56619566475667556703

56787

561195614755175

56287

56636566645669256720

56136561645619256220

56304

566405666856696

561405616856196

Red stock numbers – non-stock items* Limited quanti ti es available while supplies last.

Page 13: Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

SQUARE SHANK BORING TOOLSTSA Style – For Boring to a square shoulder in a90° boring bar. High positi ve rake.TSB Style – For Boring to a 10° shoulder in 90°boring bars. High positi ve rake.TSC Style – For Boring to a square shoulder in60° boring bars. High positi ve rake.TSE Style – For Boring to a square shoulder in 45° boring barsor with a 15° lead angle in 30° boring bars. High positi ve rake.

TSA • TSB • TSC • TSE

TSA-4TSA-5TSA-6

TSA-8TSA-10TSA-12

TSB-4TSB-5TSB-6

TSB-8TSB-10TSB-12

TSC-4TSC-5TSC-6

TSC-8TSC-10TSC-12

TSE-4TSE-5TSE-6

TSE-8TSE-10TSE-12

TOOLNUMBER

NOSERADIUS

PKGQTY

Cast Iron & Non-Ferrous Grades Steel GradesC2 883* C5 C6 370*

SHANK DIMENSIONSA B C

1/45/163/8

1/25/83/4

1/45/163/8

1/25/83/4

1/45/163/8

1/25/83/4

1/45/163/8

1/25/83/4

1/45/163/8

1/25/83/4

1/45/163/8

1/25/83/4

1/45/163/8

1/25/83/4

1/45/163/8

1/25/83/4

1½ 1½ 1¾

2½ 3

1½ 1½ 1¾

2½ 3

1½ 1½ 1¾

2½ 3

1½ 1½ 1¾

2½ 3

1/641/641/64

1/321/321/32

1/641/641/64

1/321/321/32

1/641/641/64

1/321/321/32

1/641/641/64

1/321/321/32

121212

121212

121212

121212

121212

121212

121212

121212

580035803158059

580875811558143

5819958227

582555828358311

583395836758395

584235845158479

586715866958727

587555878358811

580075803558063

58091

5820358231

58259

583435837158399

58427

586755870358731

58759

580195804758075

581035813158159

5821558243

582715829958327

583555838358411

584395846758495

586875871558743

587715879958827

580205804858076

581045813258160

5821658244

582725830058328

583565838458412

584405846858496

586885871658744

587725880058828

580245805258080

58108

58164

5822058248

58276

583605839058416

58444

586925872058748

58776

Red stock numbers – non-stock items* Limited quanti ti es available while supplies last.

Sing

le P

oint

Sta

ndar

d Br

azed

8.00ø6.00ø

8.00ø

10.00ø

12.00ø

10.00ø

6.00ø

8.00ø12.00ø

10.00ø

30.00ø

38.00ø6.00ø

8.00ø

12.00ø

10.00ø

45.00ø

52.00ø

TSB

TSA

TSC TSE

Page 14: Single Point PCD & CBN Standard Brazed Tipped Inserts ... · PDF fileStandard Brazed Carbide Tools ... the experts at ACT design the perfect tool for your applica on. ... CBN Mini

TOOL NUMBER SHANK DIMENSIONS RADIUS DIMENSION HAND MICROGRAIN Multi -PurposeA B C

CCRH-6 .032 3/8" 3/8" 21/2" 1/32" RH 70009

CCRH-6 .062 3/8" 3/8" 21/2" 1/16" RH 70011

CCRH-6 .093 3/8" 3/8" 21/2" 3/32" RH 70013CCRH-6 .125 3/8" 3/8" 21/2" 1/8" RH 70015

CCRH-6 .156 3/8" 3/8" 21/2" 5/32" RH 70017

CCRH-6 .187 3/8" 3/8" 21/2" 3/16" RH 70019

CCRH-6 .218 3/8" 3/8" 21/2" 9/32" RH 70021CCRH-6 .250 3/8" 3/8" 21/2" 1/4" RH 70023CCLH-6 .032 3/8" 3/8" 21/2" 1/32" LH 70010

CCLH-6 .062 3/8" 3/8" 21/2" 1/16" LH 70012CCLH-6 .093 3/8" 3/8" 21/2" 3/32" LH 70014CCLH-6 .125 3/8" 3/8" 21/2" 1/8" LH 70016CCLH-6 .156 3/8" 3/8" 21/2" 5/32" LH 70018CCLH-6 .187 3/8" 3/8" 21/2" 3/16" LH 70020CCLH-6 .218 3/8" 3/8" 21/2" 9/32" LH 70022CCLH-6 .250 3/8" 3/8" 21/2" 1/4" LH 70024CCRH-8 .218 1/2" 1/2" 31/2" 9/32" RH 70109

CCRH-8 .312 1/2" 1/2" 31/2" 5/16" RH 70111

CCRH-8 .343 1/2" 1/2" 31/2" 11/32" RH 70113CCRH-8 .375 1/2" 1/2" 31/2" 3/8" RH 70115

CCLH-8 .218 1/2" 1/2" 31/2" 9/32" LH 70110

CCLH-8 .312 1/2" 1/2" 31/2" 5/16" LH 70112CCLH-8 .343 1/2" 1/2" 31/2" 11/32" LH 70114CCLH-8 .375 1/2" 1/2" 31/2" 3/8" LH 70116

TOOL NUMBER SHANK DIMENSIONS RADIUS DIMENSION HAND MICROGRAIN Multi -PurposeA B C

CVRH-6 .032 3/8" 3/8" 21/2" 1/32" RH 71009

CVRH-6 .062 3/8" 3/8" 21/2" 1/16" RH 71011

CVRH-6 .093 3/8" 3/8" 21/2" 3/32" RH 71013CVRH-6 .125 3/8" 3/8" 21/2" 1/8" RH 71015

CVRH-6 .156 3/8" 3/8" 21/2" 5/32" RH 71017

CVRH-6 .187 3/8" 3/8" 21/2" 3/16" RH 71019

CVRH-6 .218 3/8" 3/8" 21/2" 9/32" RH 71021CVRH-6 .250 3/8" 3/8" 21/2" 1/4" RH 71023CVLH-6 .032 3/8" 3/8" 21/2" 1/32" LH 71010

CVLH-6 .062 3/8" 3/8" 21/2" 1/16" LH 71012CVLH-6 .093 3/8" 3/8" 21/2" 3/32" LH 71014CVLH-6 .125 3/8" 3/8" 21/2" 1/8" LH 71016CVLH-6 .156 3/8" 3/8" 21/2" 5/32" LH 71018CVLH-6 .187 3/8" 3/8" 21/2" 3/16" LH 71020CVLH-6 .218 3/8" 3/8" 21/2" 9/32" LH 71022CVLH-6 .250 3/8" 3/8" 21/2" 1/4" LH 71024CVRH-8 .218 1/2" 1/2" 31/2" 9/32" RH 71109

CVRH-8 .312 1/2" 1/2" 31/2" 5/16" RH 71111

CVRH-8 .343 1/2" 1/2" 31/2" 11/32" RH 71113CVRH-8 .375 1/2" 1/2" 31/2" 3/8" RH 71115

CVLH-8 .218 1/2" 1/2" 31/2" 9/32" LH 71110

CVLH-8 .312 1/2" 1/2" 31/2" 5/16" LH 71112CVLH-8 .343 1/2" 1/2" 31/2" 11/32" LH 71114CVLH-8 .375 1/2" 1/2" 31/2" 3/8" LH 71116

Convex Radius Tools

Concave Radius Tools

Items in red non-stock available upon request.Other grades and styles also available upon request.Concave or Convex Radius Tolerance +/-.001.

Descripti onConcave/Convex Right Hand/Left Hand 3/8" Sq. 1/2" Sq. Radius as Shown CC / CV RH / LH 6 8 .xxx

SHANK DIMENSIONS RADIUS DIMENSIONB C

Concave Radius ToolsConcave Radius Tools

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ANSI/ISO Turning Insert Identification

ANSIISO

T N M G 4 3 2 H

Chart 1Shape

Chart 2ReliefAngle

Chart 3Tolerance

Chart 4Chipbreaker

Chart 5I.C.

Chart 6Thickness

Chart 7Nose

Radius

Chart 8ACTEdgePrep

T N M G 22 04 08

Insert ShapeSymbol Insert Shape

T TriangleS SquareW TrigonR Round

A, K, M ParallelogramC 80° DiamondD 55° DiamondV 35° Diamond

TypeSymbol Hole Chipbreaker Hole Style

A Yes None NoneG Yes Double StraightM Yes Single StraightN No None NoneF No Double NoneR No Single NoneB Yes Double CountersunkD Yes Single CountersunkP Yes Single Straight

ThicknessACT Number ISO Number Thickness

1.5 02 3/322 03 1/83 04 3/16– 05 7/324 06 1/45 07 5/165 08 5/166 09 3/8

ACT Edge PrepSymbol Edge Preparation

H Light HoneHH Heavy Hone

I.C.ACT Number ISO NumberSize/Shape R S T C D V I.C.

(5)

(6)0608

5/323/16

– 0609 7/32

(.236)2 (8)

0

0607

11 0608

07

09

1/45/16

30809 09 16 09 11 16

(.315)3/8

10

12(.394)(.472)

45

1215

1215

2227

1216

15 1/25/8

61619 19 33 19

(.630)3/4

2025

(.787)(.984)

80

2531

25 11/4

– 32 (1.260)

° Nose RadiusACT Number ISO Number Radius

0

00

020

.00791

0405

.0156

.01972–

0810

.0312

.03943–

1215

.0469

.059146

1624

.0625

.09388–

3240

.1250

.1575

Relief AngleSymbol Relief Angle

N 0°

B 5°

C 7°

P 11°

D 15°

E 20°

F 25°

ToleranceSymbol Insert I.C. Thickness

A + .001 + .001C + .001 + .001E + .001 + .001F + .0005 + .001G + .001 + .005J + .002 + .001

M + .002 +.005 + .005U + .003 +.010 + .005~

~

_ _

_ _

_ _

_ _

_ _

_ _

_ _

_ _

1

4

6

5

7 8

2 3

DescriptionConcave/Convex Right Hand/Left Hand 3/8" Sq. 1/2" Sq. Radius as Shown CC / CV RH / LH 6 8 .xxx

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Precision Specials

ACT can make your precision-ground or fl at form tools or inserts from PCD, CBN, carbide, high speed steel, or other materials to your samples or blueprint specifi cati ons.

Specials from ACT’s Precision Tool Division provide excellent repeatability. The precision workmanship of each order will be duplicated on every subsequent order.

Prove it for yourself with a trial order! American made PCD & CBN ti pped tooling from American Carbide Tool Company can outperform the competi ti on.

Please use the form on the previous page to request a quotati on. To expedite quoti ng, please provide a detailed print or an unused sample tool. Samples will be returned to you upon completi on of your quotati on.

Distributed by:

3620 Progress Street NE • Canton, OH 44705Ph: (330) 455-2009 | Fax: (330) 453-8498

www.americancarbidetool.com