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Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

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Page 1: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

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Page 2: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Since our founding in 1995, SPS has been dedicated to producing high quality Ductile Iron valves and fittings in Jeddah, Saudi Arabia. Our special blend of engineering expertise, craftsmanship, quality materials and sophisticated manufacturing processes have been the driving force behind SPS success in domestic and international markets.

In 2000, SPS set-up a foundry factory equipped with modern technology producing manhole covers & frames, gratings and valves casting.

In 2002, SPS again established a new factory producing a wide range of GRP/FRP/RTR and Pre-Insulated pipes ranging from 100mm up to 2600mm, and pressure rating of 6 bars to 25 bars.

In January 2004, SPS established an advanced facility with fully automated extrusion machinery producing High Density Polyethylene pipes (HDPE) with a minimum production output of 8,500 tons per year ranging from 16mm up to 400mm with pressure ratings of 5 bars to 16 bars.

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Page 3: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Is to make SPS about quality products that meet the requirements of all applicable standards as well as customers’ specifications, to be cost efficient and environmentally friendly, and exceed customers’ expectations.

Our Vision:

Our Mission:

Is to maintain our high quality standard, be reliable and deliver the best customer experience in our markets.

Our Values:

P - Passionate in delivering resultsI - IntegrityP - Providing excellenceE - Exceed the expectations of customersS - Shoulder responsibility for our products

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Page 4: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

SPS Organization Chart

Production Sales & Marketing

General Manager

AssistantGeneral Manager

HRQuality/ Safety

Sales team Customer Satisfaction

LogisticsPurchasing

Quality System QA/QC in-charge

Safety team

GRPValves

FoundryHDPE

Plants Manager

Finance /IT

AccountsIT supportCollections

GovernmentRelations /

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Page 5: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Incoming Material

ReceivingVendor Implement

Corrective & PreventiveAction

Reject Material

Warehouse

Acceptance Level

Reject

Accept

Inspection

MarkAccept label Mark Reject label

IQC Process

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Page 6: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Finished Product

Rework

Corrective & Preventive Action

Delivery

Warehouse

Acceptance Level

Inspection

Accept

Reject

QA Process

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Page 7: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

FACTORIES

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Page 8: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Location: Phase 4, Industrial City, Jeddah, Saudi Arabia

• Total Area: 13,500 square meters

• Accreditation: ISO 9001:2008

• Employees: Direct – 65 people

• Capacity: 500,000 Meters / year

Main Products:

• GRP Pipes & Fittings

• Pre Insulated Pipes & Fittings

GRP Factory

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Page 9: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Can produce 24 meters / hour Size range: 100mm up to 1800mm Stiffness: 2,500 Pa, 5,000 Pa, 10,000 Pa Pressure ratings: 6 bar, 10 bar, 16 bar & 25 bar

GRP (Glass Reinforced Polyester) Pipes

HELICAL WINDING CONTINIOUS WINDING

Can produce 60 meters / hour depending on the diameter Size range 300mm up to 2600mm Stiffness: 2,500 Pa, 5,000 Pa, 10,000 Pa , 12500 Pa Pressure ratings: 6 bar, 10 bar, 16 bar & 25 bar

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Page 10: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

GRP Standard

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Filament-Wound Reinforced Thermosetting Resin PipeASTM D 2996-88

Fiberglass (Glass-Fiber-Reinforced Thermosetting-Resin Sewer and Industrial Pressure Pipe

ASTM D3754-88

Fiberglass Pressure PipeAWWA C950

Fiberglass Pipe Design ManualAWWA M45

Gravity SewerSASO 1577

Pressure SewerSASO 1578

Fiberglass (Glass-Reinforced Thermosetting-Resin Pressure Pipe)

ASTM D3517-88

Specification for Glass fiber reinforced plastic (GRP) pipes and fitting to use for water supply or sewerage

BS 5480-90

Page 11: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

GRP Machinery

Specializes in producing GRP pipes and fittings from small to big

ranges with standard specifications, through filament helical

winding and continuous filament winding processes

Helical Filament winding is produced in a process on a computer

controlled machine by adjusting relative speed of mandrel rotation

and glass distribution head movement. Helical reinforced layer with

different angles can be wound

Continuous Filament winding process only produces cylindrical

parts like pipes, based on a special continuous mandrel design

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Page 12: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Advantages of GRP Pipes

High corrosion resistance

Very smooth inner pipe surfaces minimizes friction and pressure loss and simplifies hygienic measures

High stiffness classes available

High abrasion resistance

UV resistance

Low operating and maintenance costs

Service life of more than 50 years

Light weight, where weight of GRP is only a quarter the weight of ductile iron pipe and is around a tenth the

weight of concrete pipe

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Page 13: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Pre-insulated Pipes

Using pre-insulated piping system reduces the following:

Heat transfer

Size of chiller used

Energy consumption

Insulation:

SPS pre-insulated pipes use polyol foam insulation. This rigid foam provides the lowest thermal conductivity

of any commercially available factory application for insulation. It has a high compressive strength and is

dimensionally stable13

Page 14: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Pre Insulated Pipe

Pre-insulated Piping Systems

InsulationCore Casing

PURSteel HDPE GRP HDPE GRP Other

ISO Polyol

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Page 15: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

HDPE Factory

Location : Phase 5, Industrial City, Jeddah, Saudi Arabia

Total Area : 11,250 square meters

Accreditation : ISO 9001- 2008

Employees : Direct – 20 people

Capacity : 2,000 Meters / day

Main Product : HDPE Pipes

According to BS EN 12201 complies with – ISO 4427

DIN 8074

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Page 16: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Polyethylene Technical Specifications

Yield stress 23 Mpa ISO 527

Elongation at yield 9 % ISO 527

Tensile modulus 900 Mpa ISO 527

Notched impact strength 26 Kj/m2 ISO 179 / 1ea

20o c 13 Kj/m2 ISO 179 / 1ea

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Page 17: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

HDPE (High Density Polyethylene) Pipes

HDPE Pipes range from 16 mm up to 400 mm diameters. The factory uses advancedmachinery and equipment which are operated by qualified engineers and technicians.

Applications:

Sewage pumping mains

Fire mains

Chilled water

Submarine pipelines

Industrial and chemical applications

Welding technique for HDPE pipes

Butt fusion welding

Electro fusion welding

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Page 18: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Advantages of Polyethylene (PE100)

High impact and breakage resistance.

Very high resistance to direct sunlight. This is supplied by ultraviolet light resistance agent mixed to the PE raw

material

Not affected by earth movements such as landslides, earthquakes, etc.

PE pipes do not require concrete block at the place like bending and tee separations

Many different pressure resistance options, PE pipes can be produced resistant to 12 different pressure classes

from 2.5 bar up to 32 bar

High resistance to chemicals, not affected by corrosion, decay and abrasion

Perfect leak proof, no crack, no break and no deformation

Availability of more than one connection method (butt welding, electro fusion welding , push fit sockets etc.)

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Page 19: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Foundry Casting Factory

Product Line:

Includes Manhole covers and frames for different uses (electricity, sewage and telephones) Inspection Rooms

Many types of Gratings (Catch Basin) with Top Quality finished products

SPS Ability and Advantages:

Computerized production system, precise inventory control techniques, sophisticated engineering and design, responsive management and active sales services

Five units of induction furnace enables us to produce alloying metals, each unit melting out 2 tons / hour

Pattern shop can create any complicated engineering items out of drawing specifications

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Page 20: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Product: Casting Factory

Location : Phase 4, Industrial City, Jeddah, Saudi Arabia

Total Area : 13,500 square meters

Accreditation : ISO 9001 - 2008

Employees : 45 People

Melting capacity: 10 tons / hour

Five induction furnaces

Main Products:

Manhole covers and frames

Gratings

Valve Casting

Standard : Gray Cast Iron BS 497/A/B/C

Ductile Iron: BS EN 124

We manufacture anti-theft manhole covers and frames with hingeand three locking systems.

Page 21: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Product: Casting Factory

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Features: The intelligent solution regarding safety Ductile Iron GGG50/40 Loading class D400 Innovative master key for locking system Cover hinged with frame 120 deg of inspection

We developed our manhole cover with a master key to prevent anyone interfering with it.

Page 22: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Product: Casting Factory

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Feature: Fall protection grate under the cover

We also developed it with net (or basket) to protect from falling in the chamber in case anyone left the cover open

Page 23: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

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Product: Casting Factory

Feature Electrical switch for opening and

closing by Scada system

We again developed our manhole cover and frame to be with limit switch (sensor) to indicate whether the cover is open or closed on Scada system (control room)

Page 24: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Location : Phase 4, Industrial City, Jeddah, Saudi Arabia,

Total Area : 11,250 square meters

Accreditation : ISO 9001:2008

Employees : 37 People

Capacity : 6000 ton / year

Valves Factory

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Page 25: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Valves Factory: Main Products

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Gate Valve Design: BS 5163 AWWA C500 Pressure: 10,16,25 bars

Gate Valve Socket for PVC Design: DIN 3202 P1 Pressure: 16 bars

Gate Valve Design: BS 5163 Pressure: 10,16,25 bars

Gate Valve, Rising Stem Design: MSS SP-70 Pressure: ANSI B16-10

Page 26: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Valves Factory: Main Products

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Butterfly Valve: Design: BS 5155 Pressure: 10,16,25 bars

Check Valve W/Hydraulic Damper Design: BS 5163 Pressure: 10,16,25 bars

Control Valve Design: DIN Pressure: 10, 16, 25 bars

Double Air Release Valve Design: AWWA C512E Pressure: 10,16,25 bars

Page 27: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Valves Factory: Main Products

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Y-Strainer Design: BS 4504 Pressure: 10,16,25 bars

Universal Coupling Design: DIN Pressure: 10,16,25 bars

Dismantling Joint Design: DIN 2633 Pressure: 10,16,25 bars

Flange Adaptor Design: BS 4504 / ANSI B16.5 Pressure: 10, 16, 25 bars

Page 28: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Valves Factory: Main Products

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Page 29: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Storage:

When valves are stored for some time (2 months or

more) before being fitted, storage should be in the

original delivery crates or cases

Storage Conditions:

Valves should be stored off the ground in a clean,

dry indoor area

Protect the valve from temperature and humidity

extremes, and exposure to excessive dust, moisture,

vibration, deformations and sunlight

Warning:

For safety reasons it is important to take the followingprecautions before starting to work on the valve:

1. Personnel making any adjustment to the valves

should utilize suitable equipment. All required

personal protection means should be worn.

2. The line must be depressurized before installing

the valve.

3. Installation and handling of the valves should only

be done by personnel that are trained in all aspects

of manual and mechanical handling techniques.

4. Misuse of the valve is not allowed. The valve,

handles, actuators and other parts may not be

used as climbing tools.

Storage and Handling

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Page 30: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

IMPORTANT:

Before valves are installed or used the following

actions are recommended:

1. Valves/parts have to be inspected and thoroughly

cleaned if required.

2. Rubber parts need to be greased with silicone

grease if not present anymore.

3. All surfaces in contact with seats have to be

thoroughly cleaned and greased with silicone

grease if stored for more than 5 months.

HANDLING:

To prevent damage during handling the valves should be:

1. Lifted by hand or using appropriate lifting equipment.

2. protected from external events e.g. bumps, hitting and

vibrations during transport.

3. Any flange protection needs to be removed before the

valve is mounted in the pipeline.

4. Lift the valve with great care from the transport

package (crate, pallet).

5. While handling or installing the valve, ensure that no

damage occurs to the valve, the pneumatic/electrical or

hydraulic actuator or other instruments.

Storage and Handling

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Page 31: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

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Page 32: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

KING SAUD UNIVERSITY

KING ABDULAZIZ UNIVERISTY32

Page 33: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

PRINCESS NOURA BINT ABDULRAHMAN UNIVERSITY

KING ABDULLAH ECONOMIC CITY

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Page 34: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

KING FAISAL UNIVERSITY (AL-HASA)

KING ABDULAZIZ ENDOWMENT PROJECT -MAKKAH34

Page 35: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

ROYAL COMMISSION

SALINE WATER CONVERSION CORPORATION35

Page 36: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

MINISTRY OF WATER

NATIONAL WATER COMPANY36

Page 37: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

King Abdullah Sea Port - Jeddah

Development of Corniche - Jeddah37

Page 38: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Mayasem Project - Jeddah

Ministry of Housing Projects38

Page 39: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Approvals- National Water Company

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Page 40: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

ISO Certificate

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Page 41: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

WRAS Certificate

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Page 42: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Approvals – Ministry of Water and Electricity

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Page 43: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Approvals – Ministry of Water and Electricity

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Page 44: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

Approvals – Ministry of Housing

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Page 45: Since our founding in 1995, SPS has been dedicated to ...progtech.ae/pdf/PTS18 - SPS Corporate Presentation Oct 22.Approvals.pdf · ASTM D3754-88 AWWA C950 Fiberglass Pressure Pipe

THANK YOU

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