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ZINSER SCHWEISSTECHNIK Since 1898 performance and progress Flame cutting systems Oxy-acetylene equipment Hot air welding devices One company 3 production lines Oxy-acetylene equipment 9d/01

Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

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Page 1: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

ZINSER

SCHWEISSTECHNIK

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

O n e c o m p a n y3 p r o d u c t i o n l i n e s

Oxy-acetylene equipment 9d/01

Page 2: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

ZINSER- the pioneer in oxy-fuel technologyFor more than 110 years “made in Germany”

ZINSER Schweisstechnik does belong to the pioneers of welding and cutting technology since the year 1898. The firm “Acetylenwerk Ebersbach” became “Autogenwerk Zinser”, from which then emerged ZINSER Schweisstechnik.

For more than 110 years the name ZINSER stands for quality made in Germany. At the new headquarters in Albershausen are produced the famous, reliable and durable ZINSER products with experience and high diligence. Due to the wide product range ZINSER is offering a solution to almost every application.

ZINSER Schweisstechnik GmbH is a team-oriented developer and producer of oxy-fuel technology which is delivered worldwide. Satisfaction of our customers is our main concern.

ZINSER Schweisstechnik is a dynamic global player which is offering best quality, top expertise and a very wide product range to its customers.

As a customer-oriented enterprise we focus on expansion, innovation and individual solutions. To achieve these goals we're at work every day with joy and enthusiasm.

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 3: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

ZINSERS C H W E I S S T E C H N I K

SetsAccessories for setsGas cylinder equipmentShanksPlumbing attachmentsWelding attachmentsCutting attachmentsSpecial attachmentsCutting torchesAccessories for cutting attachments and cutting torchesNozzles for hand cutting torchesNozzles for machine cutting torchesCutting torches for machinesAccessories for cutting torchesGas cylinder regulatorsPressure regulators for distribution pointsPressure regulators with pneumatic back pressure regulationMain pressure regulatorsAccessories for pressure regulatorsCylinder manifoldsCentral distribution pointsDistribution point unitsTube couplers for cylinders and accessoriesSafety devicesAccessoriesFavorit - portable flame cutting machinesRSV - pipe cutting devices

The oxy-acetylene equipment presented in this catalogue must be used exclusively for their application directed :- welding attachment- preheating attachment- cutting torches and cutting attachment for oxy-fuel cutting- gas cylinder regulators to reduce and regulate pressures from gas cylinders of compact or compressed gases as well as liquid gases- pressure regulators for distribution points for the reduction of the pressures coming from pipelines

It must be respected that the equipment is used only with the gas labelled.

An instruction manual is enclosed to every equipment. Respect imperatively the information given in this manual.

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1

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 4: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

Sets neck Ø 13 mm

Set LILIPUT neck mmwelding range: 0.2 - 9 mmcutting range: 0.5 - 6 mm

contents:1 shank LILIPUT6 welding attachments 0.2 - 9 mm assorted1 cutting attachment with spring-type lever, torch guide and circular cutting device1 step-type nozzle 0.5 - 6 mm1 pistol-shaped lighter1 universal spanner

Ø 13

Set LILIPUT for standard hoses 6 and 9 mmcomplete with steel box

291 4010-001

Set LILIPUT for construction of tubings and heatings neck mmwelding range: 0.2 - 4 mmcutting range: 0.5 - 6 mm

contents:1 shank LILIPUT4 welding attachments 0.2 - 4 mm assorted1 flexible plumbing attachment 1 - 2 mm1 flexible plumbing attachment 2 - 4 mm1 cutting attachment with spring-type lever, torch guide and circular cutting device1 step-type nozzle 0.5 - 6 mm1 pistol-shaped lighter1 universal spanner

Ø 13

Set LILIPUT - for construction of tubings and heatings for hoses 4 mm, warrants easy and manageable workingscomplete with steel box

291 4010-200

2

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 5: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

3

Set with 6 welding attachmentswelding range: 0.5 - 14 mmcutting range: 3 - 100 mm

contents:1 shank6 welding attachments 0.5 - 14 mm assorted1 cutting attachment with spring type lever, torch guide and circular cutting devicecutting nozzles 3 - 100 mm assorted1 pistol-shaped lighter1 universal spanner

Set, neck 1 with ring nozzle cutting attachmentcomplete with steel box

Ø 7 mm

291 4170-001

Set, neck 1 with block nozzle cutting attachmentcomplete with steel box

Ø 7 mm

291 4190-001

Set, neck with ring nozzle cutting attachmentcomplete with steel box

Ø 20 mm

291 4030-001

Set, neck with block nozzle cutting attachmentcomplete with steel box

Ø 20 mm

291 4050-001

Set with 8 welding attachmentswelding range: 0.5 - 30 mmcutting range: 3 - 100 mm

contents:1 shank8 welding attachments 0.5 - 30 mm assorted1 cutting attachment with spring type lever, torch guide and circular cutting devicecutting nozzles 3 - 100 mm assorted1 pistol-shaped lighter1 universal spanner

Set, neck 1 with ring nozzle cutting attachmentcomplete with steel box

Ø 7 mm

291 4210-001

Set, neck 1 with block nozzle cutting attachmentcomplete with steel box

Ø 7 mm

291 4230-001

Set, neck with ring nozzle cutting attachmentcomplete with steel box

Ø 20 mm

291 4070-001

Set, neck with block nozzle cutting attachmentcomplete with steel box

Ø 20 mm

291 4090-001

Sets, neck Ø 17 mm and 20 mmZINSERS C H W E I S S T E C H N I K

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 6: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

4

Set - Assemblywelding range: 0.5 - 30 mmcutting range: 3 - 100 mm

contents:1 shank8 welding attachments 0.5 - 30 mm assorted1 cutting attachment with spring-type lever, torch guide and circular cutting devicecutting nozzles 3 - 100 mm assorted1 pistol-shaped lighter1 universal spanner1 gas cylinder regulator oxygen EN 585 (ISO 2503)1 gas cylinder regulator acetylene EN 585 (ISO 2503)

Set, neck 1 assemblywith ring nozzle cutting attachmentcomplete with steel box

Ø 7 mm

291 4150-001

Set, neck 1 assemblywith block nozzle cutting attachmentcomplete with steel box

Ø 7 mm

291 4160-001

Set for heating and pipingwelding range: 0.5 - 14 mmcutting range: 3 - 100 mm

contents:1 shank6 welding attachments 0.5 - 14 mm assorted1 flexible plumbing attachment 2 - 4 mm1 flexible plumbing attachment 4 - 6 mm1 cutting attachment with spring-type lever, torch guide and circular cutting devicecutting nozzles 3 - 100 mm assorted1 pistol-shaped lighter1 universal spanner

Set, neck 1 for heating and pipingwith ring nozzle cutting attachmentcomplete with steel box

Ø 7 mm

291 4260-001

Set, neck 1 for heating and pipingwith block nozzle cutting attachmentcomplete with steel box

Ø 7 mm

291 4250-001

Set, neck for heating and pipingwith ring nozzle cutting attachmentcomplete with steel box

Ø 20 mm

291 4140-001

Set, neck for heating and pipingwith block nozzle cutting attachmentcomplete with steel box

Ø 20 mm

291 4130-001

Set, neck assemblywith ring nozzle cutting attachmentcomplete with steel box

Ø 20 mm

291 4110-001

Set, neck assemblywith block nozzle cutting attachmentcomplete with steel box

Ø 20 mm

291 4120-001

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 7: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

5

Steel box, empty for set - LILIPUT for set - 6 and 8 parts for set - assembly

293 9990-006293 9990-005293 9990-004

Accessories for sets

Universal spanner 235 6010-042

Lighter (pistol-shaped)235 7110-033

Hose nipple gas 4 mm G 3/8

9 mm G 3/8 11 mm G 1/2

oxygen 4 mm G 1/4 6 mm G 1/4 9 mm G 3/8

060 0400-015060 0400-002060 0400-016060 0400-014060 0400-003060 0400-002

Hose coupling nut gas G 3/8 LH

G 1/2 LHoxygen G 1/4 RH

G 3/8 RH

060 0401-020060 0401-022060 0401-003060 0401-001

Gas cylinder equipmentGas cylinder equipment completecontents:1 gas cylinder regulator DIN EN 585 for oxygen1 gas cylinder regulator DIN EN 585 for acetylene1 set with 6 welding attachments (complete with steel box) welding range: 0.5 - 14 mm cutting range: 3 - 100 mm1 safety goggles2 x 5 m hoses, hose clips and ASS clips

Gas cylinder equipment completewith set, neck 1 Ø 7 mm

291 1100-001

Gas cylinder equipment completewith set, neck Ø 20 mm

291 1100-002

Cylinder trolleywith rubber tyres for 2 gas cylinders 40/50 l (delivery without gas cylinders)

Ø 300 mm

291 2000-001

Accessories

Branch-line back pressure valve acc. DIN EN 730for connection to individual cylinders

3model DGN, rated gas flow 7 Nm /hfuel gas G 3/8 LH (ZNo.BAM 0395.LG76)

oxygen G 1/4 RH

Oxygen- and gas cylinderson request

291 5540-001291 5550-001

ZINSERS C H W E I S S T E C H N I K

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 8: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

6

Plumbing attachments

Plumbing attachments - acetylene

for mounting heatings and pipes, with flexible copper tube

neck 13 mm LILIPUT 221 6120-101221 6130-101221 6140-101

Ø neck 17 mm 221 6180-101221 6190-101221 6200-101221 6210-101

Ø neck mm 221 6030-101221 6040-101221 6050-101221 6060-101

Ø 20

Mixing tubes - acetylene

(front parts) for plumbing attachments

neck 13 mm LILIPUT 224 6030-001224 6040-001224 6140-001

Ø neck 17 mm 224 6030-001224 6040-001224 6050-001224 6060-001

Ø neck mm 224 6030-001224 6040-001224 6050-001224 6060-001

Ø 20

Monoblock valve complete with handwheel and valve plate

neck 13 mm LILIPUT 223 1070-020223 1070-010

Ø neck 17 mm 223 1070-050223 1070-040

Ø neck mm 223 1070-050223 1070-040

Ø 20

fuel gasoxygen

Connecting nut for shanks

neck 13 mm LILIPUT 225 1010-004

Ø neck 17 mm 225 1030-011

Ø neck mm 225 1040-001

Ø 20

connecting nut

Shanks with exchangeable monoblock valves and cone nipples for hose clips

neck 13 mm LILIPUT 221 1080-001

221 1070-001

Ø neck 17 mm 221 1100-001

Ø neck mm 221 1090-001

Ø 20

for standard hoses mm/

for small hoses

Ø 6 Ø 9 mm iw*

Ø 4 mm iw*

Also available for use with propane

Also available for use with propane

Shanks

for 1 - 2 mmfor 2 - 4 mmfor 4 - 6 mmfor 6 - 9 mm

for 1 - 2 mmfor 2 - 4 mmfor 4 - 6 mmfor 6 - 9 mm

*inner width

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 9: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

7

Welding attachments

Welding attachments for acetyleneNo. 0 for 0.2 - 0.5 mmNo. 1 for 0.5 - 1 mmNo. 2 for 1 - 2 mmNo. 3 for 2 - 4 mmNo. 4 for 4 - 6 mmNo. 5 for 6 - 9 mmNo. 6 for 9 - 14 mmNo. 7 for 14 - 20 mmNo. 8 for 20 - 30 mmNo. 9 for 30 - 50 mmNo. 10 für 50 - 100 mm

neck 13 mm Liliput

221 4010-101221 4020-101221 4030-101221 4040-101221 4050-101221 4060-101

Ø neck 17 mm

221 2220-101221 2230-101221 2240-101221 2250-101221 2260-101221 2270-101221 2280-101221 2290-101221 2300-101

Ø neck mm

221 2010-101221 2020-101221 2030-101221 2040-101221 2050-101221 2060-101221 2070-101221 2080-101221 2090-101221 2100-101221 2110-101

Ø 20

Copper welding tips for welding attachments acetylene

No. 0 for 0.2 - 0.5 mmNo. 1 for 0.5 - 1 mmNo. 2 for 1 - 2 mmNo. 3 for 2 - 4 mmNo. 4 for 4 - 6 mmNo. 5 for 6 - 9 mmNo. 6 for 9 - 14 mmNo. 7 for 14 - 20 mmNo. 8 for 20 - 30 mmNo. 9 for 30 - 50 mmNo. 10 for 50 - 100 mm

neck 13 mm Liliput

225 4010-003225 4020-003225 4030-003225 4040-003225 4050-003225 4060-003

Ø neck 17 mm

225 2010-001225 2020-001225 2030-001225 2040-001225 2050-001225 2060-001225 2070-001225 2080-001225 2090-001

Ø neck mm

225 2010-001225 2020-001225 2030-001225 2040-001225 2050-001225 2060-001225 2070-001225 2080-001225 2090-001225 2100-001225 2110-001

Ø 20

material thickness consumption ofacetylene / oxygen

9 - 14 mm 1 150 l/h14 - 20 mm 1 700 l/h20 - 30 mm 2 500 l/h30 - 50 mm 3 500 l/h50 - 100 mm 4 600 l/h

Also available for use with propane for preheating, soldering etc.For use with other gases: on request.

Also available for use with propane

Consumption of welding torchesmaterial thickness consumption of

acetylene / oxygen0.2 - 0.5 mm 35 l/h0.5 - 1.0 mm 75 l/h 1 - 2 mm 150 l/h 2 - 4 mm 300 l/h 4 - 6 mm 500 l/h 6 - 9 mm 750 l/h

Oxygen pressure for all sizes 2.5 bar. Acetylene pressure for all sizes 0.5 bar.

ZINSERS C H W E I S S T E C H N I K

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 10: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

8

Cutting attachments

Cutting attachment LILIPUT with spring-type lever, for step type nozzleswithout nozzles and accessories

acetylene 231 1170-101231 1220-101231 1310-101

propane 231 1180-101231 1230-101231 1320-101

for shank with neck 13 mmfor shank with neck 17for shank with neck

Ø Ø mmØ 20 mm

Cutting attachment with spring-type lever for ring nozzles without nozzles and accessories

acetylene 231 1580-101231 1460-101

propane 231 1590-101231 1470-101

for shank with neckfor shank with neck

17 mmØ Ø 20 mm

Cutting attachment with spring-type leverfor block nozzles without nozzles and accessories

acetylene231 1610-101231 1490-101

propane231 1620-101231 1500-101

for shank with neckfor shank with neck

17 mmØ Ø 20 mm

Cutting attachment with rocking leverfor ring nozzles without nozzles and accessories

acetylene231 1520-101231 1400-101

propane231 1530-101231 1410-101

for shank with neckfor shank with neck

17 mmØ Ø 20 mm

Cutting attachment with rocking leverfor block nozzles without nozzles and accessories

acetylene231 1550-101231 1430-101

propane231 1560-101231 1440-101

for shank with neckfor shank with neck

17 mmØ Ø 20 mm

Piercing attachment

for ring nozzles, straight type with spur,for holes 60 - 160 mmwithout nozzles and accessories

with rocking lever

Ø

acetylene231 2310-101231 2490-101

propane231 2320-101231 2500-101

for shank with neckfor shank with neck

17 mmØ Ø 20 mm

Piercing attachment with rocking leverfor block nozzles, ,for holes 0 - 160 mmwithout nozzles and accessories

straight type with spurØ 4

acetylene231 2340-101231 2520-101

propane231 2350-101231 2530-101

for shank with neckfor shank with neck

17 mmØ Ø 20 mm

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 11: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

9

Special attachments

Flame cleaning attachment (a)

for cleaning of steel constructions, rough plates and for flame-straightening

50 mm flame width100 mm flame width150 mm flame width200 mm flame width

neck 17 mm acetylene 241 4210-101241 4230-101241 4240-101

Ø propane 241 4410-101241 4430-101241 4440-101

neck mm acetylene 241 4110-101241 4130-101241 4140-101241 4150-101

Ø 20 propane 241 4310-101241 4330-101241 4340-101241 4350-101

Preheating attachment with sieve-shape welding tip (b)

for brazing, preheating, annealing, flame-straightening

size 5 6 - 14 mmsize 7 14 - 20 mmsize 8 20 - 30 mmsize 9 30 - 50 mmsize 10 50 - 100 mmsize 11 >100 mmsize 2H 6 - 15 mmsize 3H 15 - 30 mmsize 4H 30 - 50 mmsize 5H 50 - 100 mm

neck 17 mm acetylene 221 5240-101221 5260-101221 5270-101

Ø propane

221 5320-100221 5330-100221 5340-100221 5350-100

neck mm acetylene 221 5040-101221 5060-101221 5070-101221 5080-101221 5090-101221 5100-101

Ø 20 propane

221 5120-100221 5130-100221 5140-100221 5150-100

Sieve-shape welding tip for preheating attachment (c)

size 5 6 - 14 mmsize 7 14 - 20 mmsize 8 20 - 30 mmsize 9 30 - 50 mmsize 10 50 - 100 mmsize 2H 6 - 15 mmsize 3H 15 - 30 mmsize 4H 30 - 50 mmsize 5H 50 - 100 mm

neck 17 mm acetylene 225 5040-001225 5060-001225 5070-001

Ø propane

225 5120-100225 5130-100225 5140-100225 5150-100

neck mm acetylene 225 5040-001225 5060-001225 5070-001225 5080-001225 5090-001

Ø 20 propane

225 5120-100225 5130-100225 5140-100225 5150-100

a

b

ca

b

c

ZINSERS C H W E I S S T E C H N I K

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 12: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

10

Cutting torches

Cutting torch LILIPUT for step-type nozzleswithout nozzles and accessories

>STABIL<

acetylene 231 1010-001231 1010-0011

propane 231 1020-001231 1020-0011

Cutting torch >STABIL<

for ring nozzles without nozzles and accessories

acetylene231 1071-001231 1071-0800231 1071-1000231 1071-1200231 1071-0011231 1071-0810231 1071-1010231 1071-1210

propane231 1081-001231 1081-0800231 1081-1000231 1081-1200231 1081-0011231 1081-0810231 1081-1010231 1081-1210

Cutting torchfor block nozzles without nozzles and accessories

>STABIL<

acetylene231 1101-001231 1101-0800231 1101-1000231 1101-1200231 1101-0011231 1101-0810231 1101-1010231 1101-1210

propane231 1111-001231 1111-0800231 1111-1000231 1111-1200231 1111-0011231 1111-0810231 1111-1010231 1111-1210

Cutting torchfor ring nozzles without nozzles and accessories

>STABIL 2002<

Cutting torchfor block nozzles without nozzles and accessories

>STABIL 2002<

acetylene231 2050-0001231 2050-0800231 2050-1000231 2050-1200231 2050-0011231 2050-0810231 2050-1010231 2050-1210

acetylene231 2070-0001231 2070-0800231 2070-1000231 2070-1200231 2070-0011231 2070-0810231 2070-1010231 2070-1210

propane231 2060-0001231 2060-0800231 2060-1000231 2060-1200231 2060-0011231 2060-0810231 2060-1010231 2060-1210

propane231 2080-0001231 2080-0800231 2080-1000231 2080-1200231 2080-0011231 2080-0810231 2080-1010231 2080-1210

lengthlength 800 mm / head 98°length 1,000 mm / head 98°length 1,200 mm / head 98°length 500 mm / head 180°length 800 mm / head 180°length 1,000 mm / head 180°length 1,200 mm / head 180°

500 mm / head 98° (standard)

length 500 mm / head 98° (standard)length 800 mm / head 98°length 1,000 mm / head 98°length 1,200 mm / head 98°length 500 mm / head 180°length 800 mm / head 180°length 1,000 mm / head 180°length 1,200 mm / head 180°

length 500 mm / head 98° (standard)length 800 mm / head 98°length 1,000 mm / head 98°length 1,200 mm / head 98°length 500 mm / head 180°length 800 mm / head 180°length 1,000 mm / head 180°length 1,200 mm / head 180°

length 500 mm / head 98° (standard)length 800 mm / head 98°length 1,000 mm / head 98°length 1,200 mm / head 98°length 500 mm / head 180°length 800 mm / head 180°length 1,000 mm / head 180°length 1,200 mm / head 180°

length 360 mm / head 90° (standard)length 360 mm / head 180°

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 13: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

11

Accessories for cutting attachments and cutting torches

Guiding wheelfor cutting torch LILIPUT

Torch guide for cutting torches withring or block nozzles

Circle cutting device for piercing attachment with block nozzles

Circle cutting device for torch guide

231 3340-001

231 3311-001

231 3420-001

231 3380-001

Circle cutting device for cutting torch LILIPUT

Torch guide for cutting torches with gas mixing nozzles

Circle cutting device for piercing attachment with ring nozzles

231 3330-001

231 3430-001

231 3410-001

Ball-beared circular guiding for ring nozzles 3 -100 mmfor block nozzles 3 -100 mm HSD nozzles 3 -100 mmfor gas mixing nozzles (STABIL 2000/2003)

231 3391-001231 3400-001

231 3440-001

Cutting torch >STABIL 2003<

Triple-tube torch for gas mixing nozzleswith monoblock valve, without nozzles

length 500 mm / head 98° (standard)length 800 mm / head 98°length 1,000 mm / head 98°length 1,200 mm / head 98°length 500 mm / head 180°length 800 mm / head 180°length 1,000 mm / head 180°length 1,200 mm / head 180°

acetylene/propane 231 2090-0001231 2090-0800231 2090-1000231 2090-1200231 2090-0011231 2090-0810231 2090-1010231 2090-1210

Cutting torch >STABIL 2000<

Triple-tube torch for gas mixing nozzleswith monoblock valve, without nozzles

acetylene/propane231 1850-001length 500 mm / head 98° (standard)

ZINSERS C H W E I S S T E C H N I K

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 14: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

12

Nozzles for hand cutting torches

Step-type nozzlesfor cutting attachment LILIPUT / cutting torch LILIPUT >STABIL<

acetylene 235 1010-001235 9990-001

propane 234 1020-001234 9990-001

0.5 - 6 mm6 - 30 mm

Ring nozzles

propane 235 3020-011235 3020-012

acetylene 235 3020-011235 3020-012

natural gas

235 3030-011

heating nozzle 3 - 100 mm100 - 300 mm 3 - 300 mm

235 3020-001235 3020-002235 3020-003235 3020-004235 3020-005235 3020-006

235 3040-001235 3040-002235 3040-003235 3040-004235 3040-005235 3040-006

235 3030-001235 3030-002235 3030-003235 3030-004235 3030-005235 3030-006

cutting nozzle 3 - 10 mm 10 - 30 mm 30 - 60 mm 60 - 100 mm100 - 200 mm200 - 300 mm

Block nozzlesacetylene (1-part)

propane (2-part) 235 3090-012235 3090-111

heating nozzle 3 - 100 mm100 - 300 mm (ZHD)

235 3050-001235 3050-002235 3050-003235 3050-004

235 3050-005

235 3050-006

235 3060-001235 3060-002235 3060-003235 3060-004235 3100-209

235 3100-210

235 3100-211

cutting nozzle 3 - 10 mm 10 - 30 mm 30 - 60 mm 60 - 100 mm100 - 160 mm (ZHD)100 - 200 mm160 - 230 mm (ZHD)200 - 300 mm200 - 300 mm (ZHD)

Gas mixing nozzles

for machine cutting torches and hand cutting torches >STABIL 2000<, >STABIL 2003<

acetylene (1-part nozzle) 235 3690-001235 3690-002235 3690-003235 3690-004235 3690-005235 3690-006235 3690-007

propane(2-part nozzle) 235 3700-001235 3700-002235 3700-003235 3700-004235 3700-005235 3700-006235 3700-007

3 - 10 mm 10 - 25 mm 25 - 75 mm 75 - 125 mm125 - 175 mm175 - 225 mm225 - 300 mm

Gouging nozzlesfor all cutting torches with sealing for block nozzles

acetylene 235 3130-001235 3130-002235 3130-003

6 - 8 mm 9 - 11 mm 12 - 15 mm

Rivet-head nozzlesfor all cutting torches with sealing for block nozzles

acetylene 235 3170-001235 3170-002235 3170-003

3 - 10 mm 10 - 30 mm 30 - 60 mm

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 15: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

13

ZHD nozzles

acetylene 235 3090-212235 3090-111

propane 235 3090-212235 3090-111

heating nozzle 3 - 100 mm100 - 300 mm

235 3090-201235 3090-202235 3090-203235 3090-204235 3090-205235 3090-206235 3090-207235 3090-208235 3090-209235 3090-210235 3090-211

235 3100-201235 3100-202235 3100-203235 3100-204235 3100-205235 3100-206235 3100-207235 3100-208235 3100-209235 3100-210235 3100-211

cutting nozzle 3 - 6 mm 6 - 10 mm 10 - 20 mm 20 - 30 mm 30 - 45 mm 45 - 60 mm 60 - 80 mm 80 - 100 mm100 - 160 mm160 - 230 mm230 - 300 mm

natural gas 235 3110-211235 3090-111

Mapp/Tetrene 235 3100-212235 3770-102

heating nozzle 3 - 100 mm100 - 300 mm

235 3110-201235 3110-202235 3110-203235 3110-204235 3110-205235 3110-206235 3110-207235 3110-208235 3100-209235 3100-210235 3100-211

235 3100-201235 3100-202235 3100-203235 3100-204235 3100-205235 3100-206235 3100-207235 3100-208235 3100-209235 3100-210235 3100-211

cutting nozzle 3 - 6 mm 6 - 10 mm 10 - 20 mm 20 - 30 mm 30 - 45 mm 45 - 60 mm 60 - 80 mm 80 - 100 mm100 - 160 mm160 - 230 mm230 - 300 mm

HSD nozzles (chromed)

acetylene 235 3090-012235 3090-111

propane 235 3090-012235 3090-111

heating nozzle 3 - 100 mm100 - 300 mm (ZHD)

235 3090-001235 3090-002235 3090-003235 3090-004235 3090-005235 3090-006235 3090-007235 3090-008235 3090-209235 3090-210235 3090-211

235 3100-001235 3100-002235 3100-003235 3100-004235 3100-005235 3100-006235 3100-007235 3100-008235 3100-209235 3100-210235 3100-211

cutting nozzle 3 - 6 mm 6 - 10 mm 10 - 20 mm 20 - 30 mm 30 - 45 mm 45 - 60 mm 60 - 80 mm 80 - 100 mm100 - 160 mm (ZHD)160 - 230 mm (ZHD)230 - 300 mm (ZHD)

natural gas 235 3060-011235 3090-111

Mapp/Tetrene 235 3770-001235 3770-102

heating nozzle 3 - 100 mm100 - 300 mm (ZHD)

235 3110-001235 3110-002235 3110-003235 3110-004235 3110-005235 3110-006235 3110-007235 3110-008235 3100-209235 3100-210235 3100-211

235 3100-001235 3100-002235 3100-003235 3100-004235 3100-005235 3100-006235 3100-007235 3100-008235 3100-209235 3100-210235 3100-211

cutting nozzle 3 - 6 mm 6 - 10 mm 10 - 20 mm 20 - 30 mm 30 - 45 mm 45 - 60 mm 60 - 80 mm 80 - 100 mm100 - 160 mm (ZHD)160 - 230 mm (ZHD)230 - 300 mm (ZHD)

Nozzles for machine cutting torches ZINSERS C H W E I S S T E C H N I K

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

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14

ZHD-R nozzles

acetylene 235 3090-512235 3090-513

propane 235 3090-512235 3090-513

heating nozzle 3 - 100 mm100 - 300 mm

235 3090-501235 3090-502235 3090-503235 3090-504235 3090-505235 3090-506235 3090-507235 3090-508235 3090-509235 3090-510235 3090-511

235 3100-501235 3100-502235 3100-503235 3100-504235 3100-505235 3100-506235 3100-507235 3100-508235 3100-509235 3100-510235 3100-511

cutting nozzle 3 - 6 mm 6 - 10 mm 10 - 20 mm 20 - 30 mm 30 - 45 mm 45 - 60 mm 60 - 80 mm 80 - 100 mm100 - 160 mm160 - 230 mm230 - 300 mm

natural gas 235 3110-512235 3110-514

Mapp/Tetrene 235 3100-512235 3100-513

heating nozzle 3 - 100 mm100 - 300 mm

235 3110-501235 3110-502235 3110-503235 3110-504235 3110-505235 3110-506235 3110-507235 3110-508235 3100-509235 3100-510235 3100-511

235 3100-501235 3100-502235 3100-503235 3100-504235 3100-505235 3100-506235 3100-507235 3100-508235 3100-509235 3100-510235 3100-511

cutting nozzle 3 - 6 mm 6 - 10 mm 10 - 20 mm 20 - 30 mm 30 - 45 mm 45 - 60 mm 60 - 80 mm 80 - 100 mm100 - 160 mm160 - 230 mm230 - 300 mm

Also to be used in ring nozzle torches from other manufacturers.

BILD

Accessories

235 3090-023Nozzle box for 15 nozzles: block nozzles / HSD nozzles / ZHD nozzles

Gas mixing nozzles

acetylene (1-part) 235 3690-001235 3690-002235 3690-003235 3690-004235 3690-005235 3690-006235 3690-007

propane(2-parts) 235 3700-001235 3700-002235 3700-003235 3700-004235 3700-005235 3700-006235 3700-007

3 - 10 mm 10 - 25 mm 25 - 75 mm 75 - 125 mm125 - 175 mm175 - 225 mm225 - 300 mm

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

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Cutting torches for machines

Cutting torch for Favorit I without nozzles

acetylene

231 4010-001propane

231 4030-001

Cutting torch for Favoritwithout nozzles

II

acetylene 231 4080-001

propane 231 4100-001

Cutting torch for pipe cutting device RSV size 0 - 4

without nozzlesacetylene 231 4200-001

propane231 4220-001

Twin cutting torch for pipe cutting device RSV size 0 - 4

for weld preparation, V- and X-cuts, with special torch mounting support, without nozzles

acetylene231 4260-001

propane231 4280-001

Cutting torch for Schablonettewithout nozzles

acetylene231 4140-001

propane231 4160-001

Cutting torch type 1000 Ø 28 mm, with rack, without nozzles

Cutting torch type 2000Ø 34 mm, with rack, without nozzles

Cutting torch type 2100Ø 34 mm, without rack, without nozzles

Cutting torch type 2200Ø 34 mm, short, without rack, without nozzles

propaneZHD-R231 47000-001

propaneZHD-R231 4890-001

propaneZHD-R231 4700-001

propaneZHD-R231 4670-101

acetyleneZHD-R231 46900-001

acetyleneZHD-R231 4880-001

acetyleneZHD-R231 4690-001

acetyleneZHD-R231 4680-101

gas mixing nozzles231 45100-001

gas mixing nozzles231 4870-001

gas mixing nozzles231 4510-001

gas mixing nozzles231 4520-001

propaneHSD/ZHD231 46600-001

propaneHSD/ZHD231 4860-001

propaneHSD/ZHD231 4660-001

propaneHSD/ZHD231 4670-001

acetyleneHSD/ZHD231 46500-001

acetyleneHSD/ZHD231 4850-001

acetyleneHSD/ZHD231 4650-001

acetyleneHSD/ZHD231 4680-001

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Oxy-acetyleneequipment

Hot air weldingdevices

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16

Accessories for cutting torches

Twin torchfor strip cutting with cutting torches (with HSD or ZHD nozzles)

working range 30 - 320 mmcutting range 3 - 60 mmworking range 30 - 600 mmcutting range 3 - 60 mmadapter

231 4620-001

231 4630-001

235 4620-005

Testing gauges, (with T-piece)

for testing of the working pressure at machine cutting torchesmounting at torch input

oxygen G 1/4 RHoxygen G 3/8 RHgas G 3/8 LH

233 9990-010233 9990-012233 9990-011

Shutoff valvefor cutting torches

manual central gas distribution

251 3010-001

Cutting torch type 2101Ø 32 mm, long, without rack, without nozzles

Cutting torch type 2201Ø 32 mm, short, without rack, without nozzles

propaneZHD-R231 47000-002

propaneZHD-R231 4890-002

acetyleneZHD-R231 46900-002

acetyleneZHD-R231 4880-002

gas mixing nozzles231 45100-002

gas mixing nozzles231 4870-002

propaneHSD/ZHD231 46600-002

propaneHSD/ZHD231 4860-002

acetyleneHSD/ZHD231 46500-002

acetyleneHSD/ZHD231 4850-002

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 19: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

Gas cylinder regulators single-stage

Gas cylinder regulators

oxygen 10 bar (1 BG 37)20 bar (1 BG 37)40 bar

acetylene(01 D-DE 56 172)

hydrogen10 bar

compressed air10 bar20 bar

nitrogen10 bar40 bar

251 1010-001251 1020-001251 1030-001

251 1120-001

251 1340-001

251 1250-001251 1260-001

251 1390-001251 1390-040

Gas cylinder regulatorstwo-stageoxygen 10 bar (1 BG 39)20 bar (1 BG 39)

251 1040-001251 1050-001

Gas cylinder regulators for shielded arc weldingwith integrated throttle, indicating range 0-20 l/min., with pressure gauge

single-stage argon, corgon, CO2

anti-slag gasnitrogen

251 1970-001251 0500-001251 0620-001

two-stage argon, corgon, CO2

anti-slag gasnitrogenhydrogen

251 1440-001251 1430-001251 1400-001251 1350-001

Gas cylinder regulators with flowmetermeasuring range 0-20 l/min.

single-stageanti-slag gasargon, corgon, CO2

251 0290-001251 0110-001

two-stageanti-slag gasargon, corgon, Co2

251 0230-001251 0250-001

acetylene 251 1120-001propaneconnection for industry cylinders (33 kg)

251 1300-001

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ZINSERS C H W E I S S T E C H N I K

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Oxy-acetyleneequipment

Hot air weldingdevices

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18

Pressure regulators for distribution points

Pressure regulator for distribution points with gaugeconnection acc. to DIN 477

acetylene1.5 barhose coupling nut W 21.8x14Gg. LH

251 0320-001propane1.5 barconnection for industry cylinder with 33 kg1.5 barconnection for household cylinder with 11 kg

251 0410-001

251 0420-001

Pressure regulator for distribution points with gaugeconnection acc. to DIN EN 560

oxygen10 barhose coupling nut G 3/8 RH

251 0350-101argon, corgon, CO2

0-20 l/min.hose coupling nut G 3/8 RH

251 0440-101

compressed air10 barhose coupling nut G 3/8 RH

251 0390-101acetylene1.5 barhose coupling nut G 3/8 LH

251 0320-101

propane1.5 barhose coupling nut G 3/8 LH

251 0410-101

Pressure regulator for distribution points withconnection acc. to DIN EN 560

flowmeter

anti-slag gas0-20 l/min.hose coupling nut G 3/8 LH

251 0371-101argon, corgon, CO2

0-20 l/min.hose coupling nut G 3/8 RH

251 0361-101

Pressure regulators with pneumatic back pressure regulation

suitable for pressure outlets from 1 bar up to inlet pressure (max. 200 bar)connection acc. to DIN EN 560

compressed airhose coupling screw G 5/8 RH 251 0050-001

nitrogenhose coupling nut G 24/36 RH 251 0210-001

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 21: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

Main pressure regulators

Main pressure regulatoracc. to DIN EN ISO 7291

oxygen3rated gas consumption 85 Nm /h

connection G 3/4 RH (DIN 477)outlet G 3/8 RH (DIN EN 560)inlet press. 200 bar, outlet press. 10 bar

251 1160-001 acetylene3rated gas consumption 20 Nm /h

connection G 3/4 LHoutlet G 3/8 LH (DIN EN 560)inlet press. 20 bar, outlet press. 1.5 barhomologation 01 D-DH 56180

251 1180-001

propane3rated gas consumption 20 Nm /h

connection 21.8x14 Gg.LH (DIN 477)outlet G 3/8 LH (DIN EN 560)inlet press. 8 bar, outlet press. 1.5 bar

251 1180-100

Main pressure regulatoracc. to DIN EN ISO 7291

oxygen3rated gas consumption 200 Nm /h

connection G 3/4 RH (DIN 477)outlet G 1/2 RH (DIN EN 560)inlet press. 200 bar, outlet press. 20 bar

251 1171-001

Accessories for pressure regulators

Single pressure gauge, connection radial at the bottom

acetylene0 - 1.5 / 2.5 bar0 - 40 bar

060 0600-001060 0600-002

oxygen0 - 10 / 16 bar0 - 200 / 315 bar0 - 20 / 40 bar

pressure gauges for other gases on request

060 0600-003060 0600-004060 0600-005

argon / Co2

0 - 20 l/min. 060 0600-015

seal for pressure gauge 040 0504-005

Single pressure gauge, connection on the backside

acetylene0 - 40 bar 060 0600-037

oxygen0 - 10/ 16 bar0 - 200/ 315 bar

060 0600-043060 0600-042

propane0 - 40 bar 060 0600-040

Measuring tube

measuring tube 0 - 20 l/min.anti-slag gasargon, corgon, CO2

295 5270-004295 5270-002

outer tube 295 5270-001

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ZINSERS C H W E I S S T E C H N I K

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Oxy-acetyleneequipment

Hot air weldingdevices

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20

Pressure gauge protection,against damage of pressure gauge at cylinder regulators

yellowblue

255 9990-032255 9990-033

Two outlets manifold,with two hose ripples and hose coupl. nuts

acetylene G 3/8 LHoxygen G 1/4 RHoxygen G 3/8 RHpropane G 3/8 LH

251 3050-001251 3070-001251 3060-001291 5370-001

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 23: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

Cylinder manifolds

Cylinder manifold for oxygenfor 2x2 cylinders, completely assembled, consisting of:- 2 wall fixing plates with holders for 2 cylinder - mounting parts for 4 cylinders- single shutoff valves between manifold and connection bow - 2 main shutoff valves between manifold and main pressure regulator- 1 main pressure regulator with fixing plate (ball tape = manual fast-closing device)

Cylinder manifold for acetylene, acc. TRAC 204 (example)

for 2x2 cylinders, completely assembled, consisting of:- 2 wall fixing plates with holders for 2 cylinder - mounting parts for 4 cylinders- single shutoff valve between manifold and connection bow - 2 main shutoff valves (ball tape = manual fast-closing device)- 1 main pressure regulator with safety device and wall fixing plate (assembly equates central distribution point for acetylene)

ZINSER Schweisstechnik supplies gas cylinder manifolds according to the customers requirements. Please do contact our expert sales staff.

A

A

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ZINSERS C H W E I S S T E C H N I K

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Oxy-acetyleneequipment

Hot air weldingdevices

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22

Central distribution point - oxygen 2x1 bundle

consisting of:1 wall fixing plate1 MS-T-piece2 main shutoff valves2 copper connection tubes length: 1.5 m or2 high pressure hoses with bleed off valve length: 2 m

31 main pressure regulator oxygen - rated gas consump. 85 Nm /h or31 main pressure regulator oxygen - rated gas consump. 200 Nm /h

various parts

Central distribution point oxygen completely mountedcopper connection tubes

3main pressure regulator oxygen - 85 Nm /hcopper connection tubes

3main pressure regulator oxygen - 200 Nm /hhigh pressure hoses

3main pressure regulator oxygen - 85 Nm /hhigh pressure hoses

3main pressure regulator oxygen - 200 Nm /h

251 4550-001

251 4550-002

251 4550-003

251 4550-004

Central distribution point - acetylene2x1 bundle (acc. DIN EN ISO 14114)

consisting of:1 wall fixing plate1 MS T-piece2 main shutoff ball valves (ball valve = manual fast-closing device acc. TRAC)2 high pressure hoses with ball valves length: 2 m1 automatic fast-closing safety device acc. TRAC approval number BAM 01811 main pressure regulator acetylene acc. DIN EN ISO 7291

3 rated gas consumption 20 Nm /h homologation 01 D-DH 56 1801 main shutt-off ball valve to be mounted behind the main pressure regulator

31 decomposition lock 30 Nm /h approval number 09 D-18 180 FSvarious parts

Central distribution point acetylene completely mounted251 4400-001

Central distribution points

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 25: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

Distribution point units

1-fold design, completely mounted

consisting of:1 support bar 1 connection screwing G 3/8 - G 3/8 LH1 shutoff valve (ball type)1 distribution point regulator without spout and safety device

251 4411-101251 4411-102251 4411-106251 4411-100251 4411-103251 4411-109251 4411-105

2-fold design, completely mounted

consisting of:(e.g. version for oxygen / acetylene)1 support bar2 connection screwings (1xG 3/8 RH - 1xG 3/8 LH)2 shutoff valves (ball type)1 distribution point regulator oxygen G 3/8 RH1 distribution point regulator acetylene G 3/8 LHwithout spout and safety device

251 4411-200251 4411-201251 4411-203

3-fold design, completely mounted

consisting of:(e.g. version for oxygen / acetylene / argon)1 support bar3 connection screwings (1xG 3/8 RH - 1xG 3/8 LH - 1xG 3/8 RH)3 shutoff valves (ball type)1 distribution point regulator oxygen G 3/8 RH1 distribution point regulator acetylene G 3/8 LH1 distribution point regulator argon G 3/8 RH (indication optionally in bar or l/min)without spout and safety device

251 4411-302

Distribution point unit for flame cutting machines (low pressure)

consisting of:1 support bar3 MS T-piece3 shutoff valves (ball type)1 main pressure regulator oxygen back pressure 0 - 20 bar1 main pressure regulator heating oxygen back pressure 0 - 10 bar1 main pressure regulator heating gas back pressure 0 - 1.5 bar 1 branch-line back pressure valve for gas

251 4450-100251 4450-120251 4450-140

unit with:heating gas acetyleneheating gas propaneheating gas natural gas

oxygenacetylene*propaneairargon l/min.argon 10 barargon flowmeter

oxygen / acetylene*oxygen / propane oxygen / air

oxygen / acetylene* / argon

*Branch-line back pressure valve (prescribed safety equipment) see page 25

*Branch-line back pressure valve (prescribed safety equipment) see page 25

*Branch-line back pressure valve (prescribed safety equipment) see page 25

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Oxy-acetyleneequipment

Hot air weldingdevices

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24

Tube couplings for cylinders and accessories

Tube couplings for gas and oxygen cylinders

Tube coupling for 2 cylinders complete, consisting of:1 connection tube (copper)1 cross piece

251 4510-001254 4510-001254 4510-002

oxygentube coupling for 2 cylind. cpl.only connection tubeonly cross piece

251 4990-002254 4990-008254 4990-005

argon / CO2

tube coupling for 2 cylind. cpl.only connection tubeonly cross piece

251 4990-003254 4990-007254 4990-006

hydrogen/anti-slag gastube coupling for 2 cylind. cpl.only connection tubeonly cross piece

251 4990-001254 4990-004254 4990-003

nitrogentube coupling for 2 cylind. cpl.only connection tubeonly cross piece

Tube couplings for acetylene cylinders

Tube coupling for 2 cylinders cpl. consisting of:1 screw piece with bow1 connection tube1 connection piece cpl. with ball valve

251 4030-002253 4010-002254 4010-003253 4030-001

acetylene - 2 cylinderstube coupling for 2 cylind. cpl.only screw piece with bowonly connection tubeonly connection piece with ball valve

254 4010-003253 4020-001

acetylene - each further cylinderconnection tubescrew piece with bow

Ball valvefor mounting to acetylene high pressure lines, designated for simultaneous use of 2-6 cylindersrated pressure: 500 barrated width: 10 mm

Ball valve G 1/2for low pressure, regulatorrated pressure: 64 barrated width: 15 mm

behind the main pressure

max. working pressureconnection

max. working pressure

max. working pressure

acetylene1.5 bar291 5460-005

propane1.5 bar291 5460-010

25 barM22x1.5 Ermeto291 5060-001

oxygen20 bar291 5460-003

nitrogen / argon20 bar291 5460-009

Ball valve G 3/8for low pressure, at distribution point unitsrated pressure: 64 barrated width: 10 mm

Ball valve G 3/4for low pressure, behind the main pressure regulatorrated pressure: 40 barrated width: 20 mm

Angle valveinput G3/8

max. working pressure

max. working pressure

acetylene1.5 bar291 5460-002

acetylene1.5 bar291 5460-013

outputoxygen G 3/8 RHargon/nitrogen G 3/8 RHgas G 3/8 LHmounting angle and locknut

oxygen10 bar291 5460-001

oxygen20 bar291 5460-011

291 5470-001291 5470-002291 5470-003291 5470-004

max. working pressure

max. working pressure

propane1.5 bar291 5460-007

propane1.5 bar291 5460-012

nitrogen / argon10 bar291 5460-008

nitrogen / argon20 bar291 5460-006

Ball valve G 1/4for low pressure, for ignition torches

291 5460-004

Angle valvecylinder valve

outputoxygen G 3/4 RHcombustible gases

W21.8x14Gg.LHnon combustible gases

W21.8x14Gg.RHnitrogen

W24.32x14Gg.RHmounting angle and locknut

291 5450-001291 5450-002

291 5450-003

291 5450-004

253 9990-003

Starting from 2 distribution points a trip equipment (ball valve) is prescribed.Decanting of acetylene is prohibited (acetylene ordinance).

Extension for further cylinder connections on request.

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 27: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

Safety devices

Flashback arrester acc. DIN EN 730model GT - for consumer devices

291 5500-001291 5510-001

fuel-gas (with approval number BAM 0193)oxygen

Branch-line back pressure valve acc. DIN EN 730For protection of distribution point units which are fed from cylinder manifolds. For protection of individual cylinder installations and of torches and flame cutting machines.(1) with / (2) without branch-line back-pressure valve

291 5540-001291 5550-001

3model DGN rated gas flow 7 Nm /h, (1)fuel-gas G 3/8 LH (ZNr. BAM 0395.LG76)

oxygen G 1/4 RH

Fast-closing device For installation in front of the main pressure regulator at the high-pressure part of acetylene cylinder manifolds and bundles when using more then 6 cylinders.

291 5640-001model SSE-05acc. TRAC 207 No.11.2 (ZNo. BAM 0181)

291 5590-002291 5590-004

3model DG-91 rated gas flow 20 Nm /h, (2)oxygen G 1/4oxygen G 3/8

Decomposition arresters Against detonative decomposition of acetylene. For installation behind the main pressure regulator of acetylene cylinder manifolds and bundles.

291 5630-001

291 5620-001

ZFS-4310 Nm /h (ZNo. BAM 0781)

ZFS-6330 Nm /h (ZNo. BAM 0781)

3model DG-91N rated gas flow 20 Nm /h, (1)fuel-gas G 3/8 LH (ZNo. BAM 0798)

oxygen G 1/4 RHoxygen G 3/8 RHoxygen G 1/2 RH

modell GG (for torches at flame cutting machines)cutting oxygen G 3/8 RH (without filter)

heating oxygen G 1/4 RHacetylene G 3/8 LHpropane G 3/8 LH

291 5580-001291 5590-001291 5590-003291 5590-005

291 5590-007291 5550-003291 5540-002291 5540-002

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Hot air weldingdevices

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26

Accessories

Hose couplings acc. DIN EN 561with automatic gas stop (flashback arrester)

Coupling pin acc. DIN EN 561

291 5690-100291 5700-100

291 5690-110291 5700-110

input: male thread / model DKGgas G 3/8 LHoxygen G 1/4 RH

male thread / model D4gas G 3/8 LHoxygen G 1/4 RH

291 5650-100291 5660-100

291 5650-110291 5660-110

input: nut / model DKDgas G 3/8 LHoxygen G 1/4 RH

hose nipple / model D2gas 8mmoxygen 6.3mm

Ø Ø

291 5670-100291 5680-100

291 5670-110291 5680-110

input: hose nipple / model DKTgas 8mmoxygen 6.3mm

Ø Ø

swivel nut / model D1gas G 3/8 LHoxygen G 1/4 RH

Hose clip

060 0409-003060 0409-005

for hose 11 mmfor hose 16 mm

Ø Ø

ASS clips

060 0408-101for hose 16 mmØ

Oxy-acetylene hoses

060 0105-003060 0105-001060 0105-002060 0105-007060 0105-004060 0105-005

oxygen (blue)

inner width 4 x 11inner width 6 x 16inner width 9 x 20inner width 11 x 22inner width 12.5 x 22.5inner width 16 x 28

060 0105-021060 0105-020060 0105-022

acetylene (red)

inner width 4 x 11inner width 9 x 16inner width 11 x 18

060 0109-001060 0109-002060 0109-003

060 0105-030

060 0123-001

060 0120-100

propane (orange)

inner width 4 x 12inner width 9 x 16inner width 11 x 18

all gas (red/orange)

inner width 11 x 18

air (clear, with woven insert)

inner width 10 x 16

N / argon (black)2

inner width 6 x 13

Nozzle cleaning drills

225 7010-003

235 3010-017

1 set for welding nozzles size 0 - 81 set forcutting nozzles 3 - 300 mm

Safety goggles

291 9990-003291 9990-004

with plastic framewith foldable glasses

Gas economiserwith ignition flame, to hang up the welding torch during short interruption of work. When suspending the torch, the gas supply will be interrupted. At continuation of work, the welding flame must not be re-adjusted. The torch will be ignited at the ignition flame.

291 1010-001291 1020-001

for acetylenefor natural gas, propane,Mapp ...

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Hot air weldingdevices

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Favorit I cutting thickness: 3 - 60 mm / 100 mm

circle cuts: Ø 80 - 1,600 mm Inch 3.15 - 62.99

gases: acetylene or propane

torch adjustment: lateral and height, bevelling bymeans of an angle scale

electric drive: continuously adjustable

forward and backward drive

feed: 50 - 900 mm/min

track width: 80 mm

length: 350 mm

weight: approx. 9.5 kg

voltage: 230 VAC

power consumption: approx. 35 W

Options: nozzles for cutting up to 100 mm

torch for natural gas / torch for Mapp gas

torch for other gases on request

circle cutting attachment for circle diameter > 1.600 mm Inch 62.99

Favorit I with standard torch (up to 100 mm)

Favorit II with 1 standard torch (up to 150 mm)

27

Favorit - portable flame cutting machines

Favorit II cutting thickness: 3 - 100 mm / 250 mm

circle cuts: Ø 100 bis 1,600 mm Inch 3.94 - 62.99

gases: acetylene or propane

torch adjustment: lateral and height, bevelling by

means of an angle scale

electric drive: continuously adjustable

forward and backward drive

with overrunning clutch

feed: 50 - 900 mm/min

track width: 150 mm

length: 540 mm

weight: approx. 19.5 kg

voltage: 230 VAC / 120 VAC selectively

power consumption: approx. 45 W

Options: nozzles for cutting up to 250 mm

torch for natural gas / torch for Mapp gas

torch for other gases on request

circle cutting attachment for circle diameter > 1,600 mm Inch 62.99

2nd and 3rd torch with height, lateral and longitudinal

adjustment

Plasma: feed up to 5 m/min (as option)

Favorit I (230 VAC) - acetyleneFavorit I (230 VAC) - propaneon request: vision for 120 VAC or 42 VDC

Favorit II (230 VAC) - acetylene / 1 torchFavorit II (230 VAC) - acetylene / 2 torchesFavorit II (230 VAC) - propane / 1 torchFavorit II (230 VAC) - propane / 2 torcheson request: version for 120 VAC or 42 VDC

231 6011-001231 6030-001

231 6530-001231 6530-002231 6540-001231 6540-002

Guide rails for Favorit I

Guide rails for Favorit II

guide rail 1.0 m useful length

guide rail 1.5 m useful length

guide rail 2.0 m useful length

guide rail 2.5 m useful length

guide rail 3.0 m useful length

connection set for 2 guide rails

guide rail 1.0 m useful length

guide rail 1.5 m useful length

guide rail 2.0 m useful length

guide rail 2.5 m useful length

guide rail 3.0 m useful length

connection set for 2 guide rails

235 6010-113235 6010-114235 6010-115235 6010-116235 6010-117234 6010-101

235 6500-087235 6500-088235 6500-089235 6500-090235 6500-091234 6500-101

Please ask your ZINSER representative for further information.

ZINSERS C H W E I S S T E C H N I K

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 30: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

Pipe cutting devices - low weight / robust design- simple use- particularly suitable for operation on site

Gases: acetylene or propaneNozzles: block nozzlesTorch adjustment: lateral, height

bevelling ±45° by means of an angle scale

Drive: manual by means of hand cranks

or motorized

Options: electrical drive (RSV-1, 2, 3, 4, 4/14)

Zubehör: double cutting torch

stable steel-plate transport box (not for RSV-4/14)

steel bands for RSV-4, 4/14

RSV-0 fixed ring half with adjustable pipe size swivelling armRSV-1, RSV-2, RSV-3 with 2 opening ring halves

RSV-0 for pipes with outer diameter Ø 70 - 100 mm Inch 2.76 - 3.94RSV-1 for pipes with outer diameter Ø 120 - 270 mm Inch 4.72 - 10.63RSV-2 for pipes with outer diameter Ø 270 - 420 mm Inch 10.63 - 16.54RSV-3 for pipes with outer diameter Ø 420 - 620 mm Inch 16.54 - 24.41

RSV-4, RSV-4/14 with steel band guidance

RSV-4 for pipes with diameter 400 - 1,600 mm Inch 15.75 - 62.99RSV-4/14 for pipes with diameter >1,400 mm Inch 55.12 RSV-4 steel band for Ø 600-1.000 mm Inch 23.62 - 39.37 included in the scope of delivery

RSV with electrical drive

speed: stepless, up to 1,500 mm/min Inch 59.06moving direction: forward / backwardvoltage: 230 VAC / 50 Hz (other voltages on request)

power consumption: 40-65 W RSV-0 is not available with electrical drive.

RSV - Pipe cutting devices

Steel box for safe storage of the RSV during transport Not available for RSV-4/14.

Double-head torch for the preparation of X- and V-shaped welding seams.Suitable for all pipe cutting devices .

Please ask your ZINSER representativefor further information.

28

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

RSV-0 acetylene / manually driveRSV-0 propane / manually driveRSV-0 steel boxRSV-1 acetylene / manually driveRSV-1 propane / manually driveRSV-1 acetylene / electrical driveRSV-1 propane / electrical driveRSV-1 steel boxRSV-2 acetylene / manually driveRSV-2 propane / manually driveRSV-2 acetylene / electrical driveRSV-2 propane / electrical driveRSV-2 steel boxRSV-3 acetylene / manually driveRSV-3 propane / manually driveRSV-3 acetylene / electrical driveRSV-3 propane / electrical driveRSV-3 steel boxRSV-4 acetylene / manually driveRSV-4 propane / manually driveRSV-4 acetylene / electrical driveRSV-4 propane / electrical driveRSV-4 steel boxRSV-4/14 acetylene / manually driveRSV-4/14 propane / manually driveRSV-4/14 acetylene / electrical driveRSV-4/14 propane / electrical drivesteel band for Ø 400 - 600 mm Inch 15.75 - 23.62steel band for Ø 600 - 1,000 mm Inch 23.62 - 39.37steel band for Ø 800 - 1,200 mm Inch 31.5 - 47.24steel band for Ø 1,200 - 1,500 mm Inch 47.24 - 59.06steel band for Ø 1,400 - 1,600 mm Inch 55.12 - 62.99steel band for Ø 1,500 - 1,800 mm Inch 59.06 - 70.87steel band for Ø 1,500 - 2,000 mm Inch 59.06 - 78.74steel band for Ø 2,000 - 2,500 mm Inch 78.74 - 98.43steel band for Ø 2,500 - 3,500 mm Inch 98.43 - 137.8steel band for Ø 3,500 - 4,500 mm Inch 137.8 - 177.17steel band for Ø 4,500 - 6,000 mm Inch177.17 - 236.22double-head torch acetylenedouble-head torch propane

231 5010-0001231 5010-0002293 9990-010231 5050-0001231 5050-0002231 5260-0001231 5260-0002293 9990-012231 5110-0001231 5110-0002231 5270-0001231 5270-0002293 9990-012231 5160-0001231 5160-0002231 5280-0001231 5280-0002293 9990-013231 5210-0001231 5210-0002231 5290-0001231 5290-0002293 9990-014231 5210-0011231 5210-0012231 5300-0001231 5300-0002234 9990-002234 5210-001234 9990-003234 9990-004234 9990-005234 9990-020234 9990-006234 9990-050234 9990-065234 9990-051234 9990-052231 4260-001231 4280-001

Page 31: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

ZINSER Schweisstechnik is one of the leading manufacturers worldwide for flame cutting systems. The well proven manually driven flame cutting and pipe cutting devices as well as guiding machines for every use belong to the wide product range.

The variety of machines does include simple and robust flame cutting machines with optical tracers as well as modern CNC-controlled machines for oxy-fuel or plasma cutting. For the ideal adaptation of the ZINSER flame cutting machine to your cutting tasks a huge variety of accessories is available. Plasma units with the newest technologies complete the product range. Programming systems for the creation of NC-programs are the interface beetween CAD and production.

Please ask your ZINSER representative for further information.

ZINSER 2425-NRobust gantry flame cutting machine for oxy-fuel and plasma cutting.

ZINSER 1306for oxy-fuel and/or plasma cutting of pipes.

ZINSER 4025B / 4125BGantry machine for oxy-fuel and plasma cutting. Up to 8 torches and track width up to 10,100 mm.

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

Page 32: Since 1898 performance and progress systems · PDF fileThe oxy-acetylene equipment presented in this catalogue must be used exclusively ... with ring nozzle cutting ... Since 1898

S i n c e 1 8 9 8 p e r f o r m a n c e a n d p r o g r e s s Flame cuttingsystems

Oxy-acetyleneequipment

Hot air weldingdevices

ZINSER

SCHWEISSTECHNIK

ZINSER SCHWEISSTECHNIK GmbHDaimlerstr. 4D-73095 Albershausen

PhoneFaxE-MailInternet

+49 (0)7161/5050-0+49 (0)7161/[email protected]

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