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RM-198

Transceiver characteristics:

Band: Quad-band GSM/EDGE phone 850/900/1800/1900MHz

Camera: VGA camera with 4x digital post zoom

Display:

- Main display: 128 x 160-pixel, 1.8” CSTN passive LCD with

262,144 colors

- Cover display: 96 x 68-pixel, FSTN, black/ white with blue LEDs

Bluetooth

FM stereo radio

Connector: Pop-Port™ Connector

Memory: microSD™

SERVICE MANUALLevel 1&2

Environmental characteristics:

• Lead-freesoldered

Transceiver with BL-5C Li-Ion battery pack

Talk time Standby Note

up to 5h up to 10days Depends on network parameters

RM-260 RM-188

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CHANGE HISTORYStatus Version No. Date CommentsDraft 0.1 09.OKT.2006 Initialdraft

Approved 1.0 23.Okt.2006 ApprovalApproved 2.0 24.Okt.2006 SS-6 added to the Tools chapterApproved 3.0 25.Okt.2006 Spare Parts overview addedApproved 4.0 22.Nov.2006 6086 RM-188 addedApproved 5.0 21.Feb.2007 Exploded view & Spare Parts overview update; General Recycling

recommendation added

Approved 6.0 14.Mrz.2007 Exploded view & Spare Parts overview update, Page Battery Test and GONOGO Test removed

Approved 7.0 20.Mrz.2007 RM-260 added

Approved 8.0 29.May.2007 Exploded view & Spare Parts overview update

Approved 9.0 28.Sept.2007 Exploded view & Spare Parts overview update

Approved 10.0 15.Oct.2007 Exploded view & Spare Parts overview update

PageTABLE OF CONTENTS

INTRODUCTION 1. 3EXPLODED VIEW 2. 4SPARE PARTS OVERVIEW 3. 5LEVEL 2 SOLDER COMPONENTS 4. 6SERVICE DEVICES 5. 7SW-UPDATE 6. 9UPPER BLOCK DISASSEMBLY 17. 0UPPER BLOCK ASSEMBLY 18. 5LOWER BLOCK DISASSEMBLY 29. 3LOWER BLOCK ASSEMBLY 210. 7LEGEND FOR QUICK TROUBLE SHOOTER 311. 1QUICK TROUBLE SHOOTER - POWER ON 312. 2QUICK TROUBLE SHOOTER - CHARGING 313. 3QUICK TROUBLE SHOOTER - NO SERVICE 314. 4QUICK TROUBLE SHOOTER - SIM 315. 5QUICK TROUBLE SHOOTER - EARPIECE 316. 6QUICK TROUBLE SHOOTER - IHF SPEAKER 317. 7QUICK TROUBLE SHOOTER - DISPLAY SMALL 318. 8QUICK TROUBLE SHOOTER - DISPLAY 319. 9QUICK TROUBLE SHOOTER - MICROPHONE 420. 0QUICK TROUBLE SHOOTER - KEYMAT 421. 1QUICK TROUBLE SHOOTER - VIBRA 422. 2QUICK TROUBLE SHOOTER - VOLUME KEYS 423. 3QUICK TROUBLE SHOOTER - CAMERA KEY 424. 4QUICK TROUBLE SHOOTER - MEMORY CARD READER 425. 5QUICK TROUBLE SHOOTER - CAMERA 426. 6

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ThepurposeofthisdocumentistohelpNOKIAservicelevels1and2workshoptechnicianstocarryoutservicetoNOKIAproducts.ThisServiceManualistobeusedonlybyauthorizedNOKIAservicesuppliers,andthecontentofitisconfidential.PleasenotethatNOKIAprovidesalsootherguidancedocuments(e.g.ServiceBulletins)forservicesup-pliers,followtheseregularlyandcomplywiththegiveninstructions.

Whileeveryendeavorhasbeenmadetoensuretheaccuracyofthisdocument,someerrorsmayexist.Ifyoufindanyerrorsorifyouhavefurthersuggestions,pleasenotifyNOKIAusingtheaddressbelow: mailto:cc-ts-rc.documentation@nokia.com

Pleasekeepinmindalsothatthisdocumentationiscontinuouslybeingupdatedandmodified,sowatchalwaysoutforthenewestversion.

Warnings and CautionsPleaserefertothephone’suserguideforinstructionsrelatingtooperation,careandmaintenanceincludingimpor-tantsafetyinformation.Notealsothefollowing:

Warnings:CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS 1. AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI-CLE ELECTRONIC SYSTEMS TO RF ENERGY.THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE 2. ATMOSPHERES,EGPETROLSTATIONS(SERVICESTATIONS),BLASTINGAREASETC.OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH 3. THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTUR-ER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Cautions:1.Servicingandalignmentmustbeundertakenbyqualifiedpersonnelonly.2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn.3.Useonlyapprovedcomponentsasspecifiedinthepartslist.4.Ensureallcomponents,modulesscrewsandinsulatorsarecorrectlyre–fittedafterservicingandalignment.5. Ensure all cables and wires are repositioned correctly.

Electrostaticdischargecaneasilydamagethesensitivecomponentsofelectronicproducts.ThereforeeveryServiceSupplierhastotakecareofallprecautions,whicharementionedintheservice level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD Protection Requirements in this Service Manual.

INTRODUCTION1.

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See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL.EXPLODED VIEW2.

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SPARE PARTS OVERVIEW3.

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LEVEL 2 SOLDER COMPONENTS4.

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FLS-4S incl. ACF-8, Driver and User GuideDongleandflashdeviceincorporatedintoonepackage,devel-opedspecificallyforPOSuse.

ACF-8 Universal Power Supply is used to power FLS-4S.

Travel Charger AC-4Smallandlightweightchargerforfastchargingofyourphonebattery.

Internal Battery BL-5CInserted under the back cover, this Li-Ion battery provides power in a lightweight package.

SS-104Domesheet & Display alignment jig

SS-88Camera removal tool.

CA-53Service Cable to connect the PC with the Pop-Port™ connector.

SERVICE DEVICES5.

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SS-6Hinge opening tool.

RJ-154Soldering Jig

Lead-free Solder WireMandatoryforlead-freeproducts(Level2only).

0772040 NMP Standard Toolkit (V2)

FormoreinformationsrefertotheServiceBulletin(SB-011)onNOKIA Online.

Supplierormanufacturercontactsfortoolre-ordercanbefoundin“Recommended service equipment” document on NOKIA Online.

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SW-UPDATE6.

FlashConcept–(PointofSales)

TouseFLS-4SFlashDongleyouhavetofollowtheuserguideinsidethesalespackage.Pleasecheckalwaysforthelatestversionofflashsoftware,whichisavailableonNOKIA Online.

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UPPER BLOCK DISASSEMBLY7.

1. Needed tools: SS-88 camera removal tool, the SS-6, the SS-93, metal tweezers, a bit holder with a Torx Plus size 6 bit, a torque driver...

2....andtheSS-104forfittingtheadhesivesanddisplays.

3.Alwayscoverthewindowswithaprotectivefilm. 4.Removethebatteryifitisstillinserted.

5. Use the SS-93 to pry open the B-COVER UPPER ASSEMBLY, starting at the top.

6. Release the clips shown, on both sides.

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7.ShifttheB-CoverAssytothehingedirectionandliftitup. 8.CovertheLCDPMwithaprotectivefilm.

9.CarefullyreleaseandremovetheCAMERAMODULEwiththeSS-88 Camera removal tool.

10.Disconnecttheflexconnector.

11.CarefullyreleasetheadhesiveoftheLCDPMwiththeSS-93. 12. Remove the LCD PM.

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13.Disconnecttheflexconnector. 14. Fit the Torx Plus size 6 bit.

15.Unscrewthefourscrewsandremovethem. 16.LiftoutthePWB1WJ.

17.Covertheinnersidewindowwithaplasticfilm. 18.CarefullyliftouttheEARPIECE.NotethattheSpeakerGasketwill be destroyed during the removal, and must be replaced when reassemble.

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19.Coverthedisplaywithaplasticfilm. 20.Releasetheflexconnector.

21. Release the LCD BACK ADHESIVE with the SS-93. 22.CarefullyremovetheLCDCSDN.

23. Push out the glued in LCD WINDOW. 24.UnlocktheclipsoftheANTENNACAP.

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25. Remove the cap as shown. 26.BenddownthehingemodulewiththeSS-6first.Notethatthe SS-6 is very delicate and can be break easily.

27. Now lock the HINGE with a torx bit size 6 or similar. 28. Now, the A-COVER UPPER ASSEMBLY can be removed easily. Mindtheflexfoil.TheHingecanbepulledoutafterthespringexpandingcarefullyifneeded.

29. The disassembly procedure is now completed.

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UPPER BLOCK ASSEMBLY8.

1. Assembly 2.PlacetheA-COVERUPPERASSEMBLY.AfterlockingtheHINGEisshown.

3.Mindtheflexfoil. 4. Now expand the HINGE MODULE by removing the tool.

5.Ensurethatthehingeexpandscompletelybeforegoingon. 6. Place the ANTENNA CAP and click it into its place.

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7.UsetheSS-104jigforpositioningthedisplaysandgasketcorrectly.

8.Peeluptheprotectivefilmsfromthedisplays.

9. Place the displays into their compartments as shown. 10.FitnewgasketsonthePWB1WJforbothdisplays.

11.NowpositionthePWBtotheguidesofthejig. 12.Bothguidesmustbefittedcorrectly.

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13.PlacethePWBovertheLCDPMfirst. 14. Mind the guides.

15. Push it down evenly. 16. Release the lever and remove the PWB.

17. Position the PWB to the LCD CSTN. 18. Again - mind the guides.

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19.Closetheflexconnector. 20.CovertheLCDwithaprotectivefilm.

21. Smooth down the PWB evenly. 22.CovertheLCDCSTNwithaprotectivefilm,too.

23.Closetheflexconnector. 24. Insert the EARPIECE into ist recess. Note that a new speaker gasketmustbefittedfirst.

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25. Push it down evenly. 26.Removetheprotectivefilm.

27. Place the PWB into the A-COVER ASSEMBLY. 28. Mind the guides.

29. Insert the screws. 30. Set the correct torque.

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31. Tighten all screws. 32. Close this connector.

33. Insert the CAMERA MODULE with the SS-88. 34. Note the alignment tab.

35. Push it down evenly. 36.Removetheprotectivefilm.

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37.FitanewSECONDARYGASKETtotheB-COVERASSEMBLYifnot already done.

38.PlacetheB-COVERattheshownsidefirstandshiftitintothecorrect position.

39. Click all snaps into their places. 40.Notethecorrectpositioningoftherearclips.

41.Opentheunit,checkthedisplayandwindowforcleanness.

42. Fit the new LCD WINDOW, beginning at the hinge side.

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43. Smooth it down evenly.

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LOWER BLOCK DISASSEMBLY9.

1. Needed tools: The SS-93, metall tweezers, a dental pick, a bitholder, a Torx Plus size 6 bit and a torque driver.

2.Coverthewindowswithaprotectivefilm.

3.UnlockbothlatchesoftheANTENNACAP. 4.Opentheassembly,releasebothupperclipsoftheANTENNACAP.

5. Now, the cap can be removed easily. 6. Fit the Torx Plus size 6 bit.

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7.Unscrewthefourscrews. 8. Remove the screws.

9. Gently pry open the C-COVER with the SS-93. 10.Carefullyliftupthecover.

11.LiftuptheENGINEMODULE,keepinmindthattheflexfoilis still connected.

12. Open the connector with the SS-93.

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13. Push out the KEYMAT. 14. Remove the DC JACK with the DC PLUG.

15. Ease the MICROPHONE with the dental pick. 16.CarefullybendtheC-COVERasshowntoreleasetheclipsholding the ANTENNA COVER.

17. Lever out the VIBRA MOTOR. 18.ReleaseoneclipoftheSIMLIDandremoveit.

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19.LeverouttheIHFSPEAKERwiththeSS-93first. 20. Remove it with tweezers now. Bear in mind that the IHF GASKET will be destroyed during the removal and must be renewed when reassembly.

21.Thedisassemblyprocedureisnowfinished.

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1. Assembly 2. Fit a new IHF GASKET and place the IHF SPEAKER into the ANTENNAMODULE.Mindthecorrectpositioningofthespringcontacts. Smooth it down evenly.

3. Insert the SIM LID and close it.4. Place the VIBRA MOTOR. Do not bend the spring contacts.

5. Click the ANTENNA MODULE into the C-COVER. 6. Ensure ist correct positioning.

LOWER BLOCK ASSEMBLY10.

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7. Insert the MICROPHONE. 8. And the DC JACK.

9. Place the KEYMAT. 10. Mind the correct positioning.

11. Bring the ENGINE MODULE into position near the hinge. 12.Closetheflexconnector.

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13. Position the ENGINE MODULE into the cover. 14. Now align the C-COVER above the A-COVER and push it down evenly.

15. Insert the screws. 16. Set the correct torque.

17. Apply the torque to all screws. 18. Fit the ANTENNA CAP.

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19.Clickthesnapsintotheirplaces,beginningfromtheuppersideoftheANTENNACAP.

20.Notethecorrectpositioningofthesnapsgeforegoingon.

21. Complete the assembly with the BATTERY COVER.

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LEGEND FOR QUICK TROUBLE SHOOTER11.

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QUICK TROUBLE SHOOTER - POWER ON12.

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QUICK TROUBLE SHOOTER - CHARGING13.

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QUICK TROUBLE SHOOTER - NO SERVICE14.

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QUICK TROUBLE SHOOTER - SIM15.

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QUICK TROUBLE SHOOTER - EARPIECE16.

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QUICK TROUBLE SHOOTER - IHF SPEAKER 17.

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QUICK TROUBLE SHOOTER - DISPLAY SMALL 18.

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QUICK TROUBLE SHOOTER - DISPLAY 19.

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QUICK TROUBLE SHOOTER - MICROPHONE 20.

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QUICK TROUBLE SHOOTER - KEYMAT 21.

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QUICK TROUBLE SHOOTER - VIBRA 22.

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QUICK TROUBLE SHOOTER - VOLUME KEYS 23.

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QUICK TROUBLE SHOOTER - CAMERA KEY24.

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QUICK TROUBLE SHOOTER - MEMORY CARD READER 25.

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QUICK TROUBLE SHOOTER - CAMERA26.