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Service Innovation & Effective Teamwork.

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Page 1: Service Innovation & Effective Teamwork

Service Innovat ion & Effect ive Teamwork.

Page 2: Service Innovation & Effective Teamwork

M E S S A G E F R O M O U R T E A M

Accumech Is A Progressive Company That Delivers Customized Manufacturing Solutionsright at the first time. By Leveraging India's Value Advantage In Manufacturing And ItsSkilled Engineering Resource Base, We Consistently Offer Quality Products To A Cross-industrial & Global Clientele.

Needless To Say That Teamwork Separates “The Leaders And Laggards”. Our Team -Customers, Employees, Suppliers, Business Partners And Their Families Are The DrivingForces Behind Our Phenomenal Growth.

And Just As The Values That Condition Ourselves, Our Core Values Imbibed Fiercely In OurTeam Have Not Only Helped Shape Our Destiny, But Also Have Reposed Our Customers'

Faith In Us, A Relationship That Is Dependable & Trustworthy.

Page 3: Service Innovation & Effective Teamwork

T H E R I G H T P L A C E

Does Your Component Have To Meet Precise Specifications Or ASTM Standards?

Do You Have A Challenge Other Specification Plater’s Can’t Solve?

Does Your Project Need To Be Turned Around Quickly?

✓ Rapid Prototyping.

✓ Fabrication Convert.

✓ Forging to Ductile Iron.

✓ High Mix Parts With Responsiveness.

✓ Value & Quality.

✓ Low Volumes.

✓ Finished Components.

✓ Assemblies.

✓ Precision Plated Parts & Surface Finishing.

✓ Machining& Polishing.

✓ Combination Of These Technologies.

We Jointly Meet Requirement; Whether Your Needs Are:

WE PROMISE TO YOU TO PROVIDE✓ High Quality Work.

✓ Excellent Standard Of Workmanship.

✓ Delivery On Time.

✓ Reduced Lead Times.

Page 4: Service Innovation & Effective Teamwork

We Also manufacture components from forged steel, stainlesssteel, Aluminium, Gray Iron. Ductile Iron.

Special processes such as heat treatment and plating aresubcontracted to specialised facilities in and around Kolhapur

All Engineered Products business units are

continually motivated to deliver concentric

approach focused on Quality Services.

Accumech has offered both technical innovation

and financial strength to the marketplace, a

source of confidence to our many customers.

Offering Customer Based Approach For A Cost-effective Solution For You

L E A D E R S & L A G G A R D S

Being aware that our customer is on high risk when he out sources. We comprehend clearly that customers want

continuous Quality supplies We Instinctively work on the CAPA & POKA YOKE Techniques with the manufactures and

ensure that connective actions are taken immediately by the manufacturer and further supplies do not have any

deviations.

Page 5: Service Innovation & Effective Teamwork
Page 6: Service Innovation & Effective Teamwork

M E S S A G E F R O M T H E C O M P A N Y

You can benefit from our Network of suppliers. Since years we have developed and continuouslydeveloping co-operative relationships with some of the best manufacturers in order to provide ourcustomers with a risk-free opportunity to buy high quality components at cheaper price.

Our team and stronger business associations are in a position to deliver high quality components andwell- Documented Material certificates from internationally accredited Labs. With professionals fromthe industries we reduce and manage the lead times to avoid bottle necks and achieve production.

This not only saves on cost but also makes it easier and quickly get the components in batches tolarge production quantities.

Thus, providing an advantage in-✓ Maintain Little inventory.✓ Increasing the production without new investments in machinery.✓ Adds a leverage to adjust your production with the current production demands.

Page 7: Service Innovation & Effective Teamwork

H O W W E W O R K

OPERATIONS

ADMINISTRATION

ENGINEERING SOURCING QUALITYPRODUCTION

RFQ PROCESS

ADVANCED PRODUCT

QUALITY PLANNING

TOOLING AND SAMPLE

DEVELOPMENT

PPAP

PRODUCTION

SCHEDULING

PLANING &

SHIPPING

LOGISTICS

QUALITY ENGINEERING

INVENTORY

DELIVERY

SERVICE

DELIVERED

Page 8: Service Innovation & Effective Teamwork

Machining Facility

Facility Equipped With Basic to State-of-Art VMC,HMC & Turning Centers; meeting Stringent Quality& International Norms Are Available Through GroupCompanies.

F ACILITY INFRASTRUCTURE

❖ FURNACE TYPE

Induction Furnaces 300 & 500 Kgs.

❖ MELTING CAPACITY

500 M.T./Month

❖ INTENSIVE MIXER

250 Kg. Capacity.

❖ CORE MIXER

150 Kg Capacity.

❖ MINI SAND PLANT

Sieving rate 6 M.T/Hr.

Buffer Sand 30 M. Tons.

❖ SHOTBLASTING & FETTLING

500 Kg.

Various Pencil & Cutter Grinders.

❖ MOULDING BOXES

12”, 14”, 16” & 20”.

Fixed Boxes – Various assorted

Fabricated as and when required

❖ ARPA 350 MACHINES

2 Nos.

❖ PINLIFT MACHINES

6 Nos.

❖ Q.C. EQUIPMENTS

Ferro lab (C.E. Meter.)

Temperature Meter.

Sand Testing Equipment.

Microscope.

Hardness Tester. (BHN)

❖ GARDES MANUFACTURED

Grey Iron (All Grades).

Ductile Iron. (All Grades).

Alloyed Grey Iron.

❖ MOULDING FACILITY

Hand (Loose) Moulding.

Pin-lift Moulding.

❖ MOULDING PROCESS

Green Sand.

Eco-Lotec (CO2).

Shell (Resin Sand).

Castings are manufactured on a capacity sharing from foundries having excellent in house process and quality control facilities like pattern shop, fettling shop, heat treatment, online chemicaltesting with spectrometers, complete physical and non-destructive test equipment's.

Idle Capacity

Ductile Iron

Nickel Moly

Gray Iron

PRODUCT MIX

Development & Simulation

With Associated Partners; We Offer PatternManufacturing. Facility are fully Equipped WithState Of Art VMC’s with CAD & CAM SoftwareSupport (for Solid Modeling) with simulation &analysis for Rapid Prototyping)

GREY IRON & DUCTILE IRON HOT DIP GALVANIZING

Chromating

Hot Dip Galvanizing

Drying

Fluxing

Rinsing

Acid Pickling

Rinsing

De-Greasing

Page 9: Service Innovation & Effective Teamwork

GRADES MANUFACTURED

As Per

ASTMA-536-1998

As Per

IS 1865-

1991

As Per

ASTMA-897-1998

As Per DIN

Standard EN 1563-

1998

Grade 060-40-18 SG 800/2 ADI Grade 125-080-10 GGG 35.3

Grade 065-45-12 SG 700/2 ADI Grade 150-100-07 GGG 40.3

Grade 080-55-06 SG 600/2 ADI Grade 175-125-04 GGG 40

Grade 100-70-03 SG 600/10 ADI Grade 200-155-01 GGG 50

Grade 120-90-02 SG 500/7 ADI Grade 230-185-01 GGG 60

SG 450/10 GGG 60

SG 400/12 GGG 70

SG 400/15 GGG 80

SG 400/18

SG 350/22

DU

CTI

LE I

RO

NGermany

DIN

U.S.A.

AISI/SAE UNS

France

AFNOR

Great Britain

BS

Italy

UNI

Sweden

SS

Spain

UNE

Japan

JIS

GG10 CLASS20 Ft10D G10 110 FC100

GG15 CLASS25 Ft15D GRADE150 G15 115 FG15 FC150

GG20 CLASS30 Ft20D GRADE220 G20 120 FG20 FC200

GG25 CLASS35 Ft25D GRADE260 G25 125 FG25 FC250

GG30 CLASS45 Ft30D GRADE300 G30 130 FG30 FC300

GG35 CLASS50 Ft35D GRADE350 G35 135 FG35 FC350

GG40 CLASS55 Ft40D GRADE400 140 FC400GR

EY IR

ON

ALUMINIUMUK ISO EN France German

yItaly UNI USA USA Japan

LM0 AL 99.5 - A5 - 3950 150 - -

LM2 AL-Si10Cu2Fe 46100 A-S9U3-Y4 - 5076 384 383 ADC12

LM4 Al-Si5Cu3 4500 A-S5Ue G-AlSi6Cu4 (225)

3052 319 326 AC2A

LM5 AL-Mg5Si1 51300 AG6 3058 514 320 AC7A

LM6

AL-Mg6

44100 AS13G-AlSi12

(230)4514 A413 - AC3AAl-Si12

AL-Si12Fe

LM9 Al-Si10Mg 43100 A-S10G G-AlSi10Mg (233)

3049 A360 309 AC4A

LM12 Al-Cu10Si2Mg A-U10G - 3041 222 34 -

LM13 Al-Si12Cu 48000 A-S12UN - 3050 336 321 AC8A

Al-Si12CuFe -

LM16 Al-Si5Cu1Mg 45300 A-S4UG - 3600 355 322 AC4D

LM25 Al-Si7Mg 42000 A-S7G G-AlSi7Mg

3599 A356 323 AC4C

LM26 Al-Si9Cu3Mg - A-S7U3G - 3050 332 332 -

LM31 Al-Zn5Mg 71000 A-Z5G - 3602 712 310 -

Page 10: Service Innovation & Effective Teamwork

M A C H I N I N G F A C I L I T Y

With associated units we have state of the art CNC machining set up in form of Vertical Machining Centers, ably

backed up with skilled manpower and measuring instruments. This indigenous machining set up has provided the

flexibility and touch of customization to products. Committed to bring the benefit of innovation to our customers.

NO MACHINERY QTYTRAVELS

CAPACITY

1

CNC - Vertical Machining Center

BFW Make, BMV 50TC20. With Siemens 810

Controller. Equipped with Rotary Indexer 350

diameter.

01

X -1020

Y - 510

Z – 600

2CNC- Turning Center Jyoti Make, Siemens

Controller.01

Swing Over Bed-600

x-250

Y-700

Page 11: Service Innovation & Effective Teamwork

G R E E N I N I T I A T I V E S &

C O R P O R A T E R E S P O N S I B I L I T Y

Corporate Responsibility

Accumech Will Conduct Business With Highest Levels Of Integrity, Accountability, andResponsibility.

We Pledge Our Efforts To Find Solutions To Our Business Partners/ Associates’ Difficulties & MeetTheir Needs In Innovative Ways.

We Will Treat People Everywhere With Dignity & Respect, And We Will Participate In SocialPrograms & Support Communities In The Countries We Operate.

Page 12: Service Innovation & Effective Teamwork

Q U A L I T Y A S S U R A N C E S

PARTS INSPECTION

VISUAL INSPECTION.

TEST REPORT FROM SUPPLIER.

THIRD PARTY TEST REPORT

PATTERN INSPECTION.

WELL LUBRICATED EQUIPMENTS

BOX SIZE AND DOWEL PINS INSPECTION.

Mould Hardness Testing.

PREVENT SEGREGATION

INSPECTION OF II STAGE REJECTION.

PROPER DEBURRING OF CASTINGS.

PRIMING & COATING

USE OF NON POLLUTING COATINGS.

FOLLOW S.O.P

MACHINING.

VISUAL INSPECTION OF JIGS FOR DENTS.

ENSURING SOUNDNESS OF MACHINES

USE OF CALIBRATED TOOLS & GUSGES.

IN PROCESS INSPECTION OF COMPONENTS

PREPARING PDIR

FINAL INSPECTION&

DESPATCH

PREPARE COMPONENTS FOR PACKING.

ENSURE USE OR PROPER PACKING AND SAFETY

PROCEDURES.

PREPARE INVOICES AND LABLES FOR SHIPMENTS.

INSPECTION & PLANING

INCOMING PARTS

INSPECTIONMACHINING

INSPECTION & TESTING

DOCUMENTATION

DISPATCH

Page 13: Service Innovation & Effective Teamwork

Q U A L I T Y M A N A G E M E N T S Y S T E M

Page 14: Service Innovation & Effective Teamwork

T Y P I C A L S O U R C E D P R O D U C T S

PARTS

Facilities Having Excellent In House

Process And Quality Control Facilities

PROCESSES

Casting

Sand

Shell

Investment

Gravity

Die-Castings

Forging

Forming

Machining

CNC

VMC

HMC

Turning centres

Screw Machining

Conventional

MATERIALS

• Steel

o Plain carbon Steel

o Low Alloy Steel

o High Alloy steel

• Cast Iron

o Grey

o Malleable

o Ductile

• Non Ferrous

o Aluminium and alloys

o Copper and its alloys

o Zinc alloys Zamak

Page 15: Service Innovation & Effective Teamwork

Several Baby Steps

REDUCE

REUSERECYCLE

G R E E N I N I T I A T I V E S

Green Initiatives

Wet Scrubbers installed.

Stringent Preventive maintenance for Reduced

CO2 & SPM levels Under Acceptable Standards.

Increased Man Power Productivity & Efficiency.

Use of Eco-Friendly Chemicals.

Cleaner Power Source for Administrative office

Solar Powered Office by 2016.

Cleaner Power Source for Administrative office

Page 16: Service Innovation & Effective Teamwork

C O M P A N Y R E G I S T R A T I O N S

Sr. ISSUING AUTHORITY REGISTRATION DETAILS

1 SSI Registration 27-34-11-08899

2 Excise ECC No. ADMPH5889B-EM001

3 VAT 27700849865 V

4 Pollution Certificate KP-7790-11/E/CC-16

5 IEC Registration 3111015122

REGD. OFFICE1039/1, ‘E’-ward, Bagal Chowk,Near Duke’s Corner, KOLHAPUR: - 416005. - (0231)-2658091. - (0231)-2658091.@:- [email protected]

WORKSGat no 1082, Behind H-3, GOKUL SHIRGAONM.I.D.C.KOLHAPUR 416236.