SERIES CCW725 CURTAIN WALL - hmicardinal.com...A.CHECK SHOP DRAWINGS, INSTALLATION INSTRUCTIONS AND GLAZING INSTRUCTIONS to become thoroughly familiar with the project. The SHOP DRAWINGS

www.cardcompro.com

SERIES CCW725 CURTAIN WALLCURTAIN WALL FRAMING SYSTEMfor CAPTURED and BLIND GLAZING

ARCHITECTURAL MANUAL

Cardinal Commercial Products reserves the right to change or modify its products without prior notice. Please check our website at www.cardcompro.com for the latest installation manual prior to commencing work.

CAPTURED GLAZED

Effective September 2014

2 www.cardcompro.com Effective October 2014

SERIES CCW725 - 21/2” x 7” - D1

BLIND GLAZED

Effective October 2014 www.cardcompro.com 3

SERIES CCW725 - 21/2” x 7” - D1

TABLE OF CONTENTS

GENERAL NOTES ................................................................................................................................................ 4 - 5

GENERAL SYSTEM INFORMATION Frame Design Features ....................................................................................................................................... 6 - 10Water Control Features ............................................................................................................................................ 11Captured Glazed Performance Test ......................................................................................................................... 12Blind Glazed Performance Test ................................................................................................................................ 13

SYSTEM DETAILS Typical Elevation ....................................................................................................................................................... 15Horizontal Details ..................................................................................................................................................... 16Vertical Details .......................................................................................................................................................... 17Corner Details .................................................................................................................................................... 18 - 19Anchor Details ................................................................................................................................................... 20 - 21

ENTRANCE/SUBFRAME DETAILS Offset Hung Entrance Details ............................................................................................................................ 22 - 23Center Hung Entrance Details ........................................................................................................................... 24 - 25

WIND LOAD / DEAD LOAD CHARTS Wind Load Charts for Captured Mullion - Single Span .............................................................................................. 26Wind Load Charts for Captured Mullion - Twin Span ............................................................................................... 27Wind Load Charts for Blind Glaze Mullion - Single Span ......................................................................................... 28Wind Load Charts for Blind Glaze Mullion - Twin Span ............................................................................................ 29Dead Load Charts for 1/4" and 1" Glazing ............................................................................................................... 30

GUIDE SPECIFICATIONS ................................................................................................................................ 31 - 35


SERIES CCW725 - 21/2” x 7” - D1

PART 1- Handling, Storing and Protection of Aluminum

A. PRECAUTIONS: The following precautions are recommended to protect architectural aluminum materials against damage. Following these precautions will help ensure early acceptance of your products and workmanship.

B. HANDLE CAREFULLY: All aluminum materials stored at job site must be stored with adequate separation and not stackeddirectlyontotheconcretefloorslabtopreventmaterialsfrombeingdamagedwhenhandling.Cardboard wrapped or paper interleaved materials must be kept dry.

C. CHECK ARRIVING MATERIALS: Check for quantity and keep records of where various materials are stored.

D. KEEP MATERIAL AWAY FROM WATER, MUD AND SPRAY: Prevent cement, plaster or other materials from damagingthefinish.

E. PROTECT MATERIALS AFTER ERECTION: Wrapaluminumsectionprofileswithpolyethyleneorprotectby erecting a polyethylene splatter screen. Cement, plaster, terrazzo, other alkaline solutions and acid based materials usedtocleanmasonryareveryharmfultothefinishandshouldberemovedwithwaterandmildsoapIMMEDIATELY. Reference AAMA 609 and 610-2 for cleaning architectural aluminum.

PART 2- General Installation Instructions

A. CHECK SHOP DRAWINGS, INSTALLATION INSTRUCTIONS AND GLAZING INSTRUCTIONS to become thoroughlyfamiliarwiththeproject.TheSHOPDRAWINGStakeprecedenceandincludespecificdetailsforthe project. The INSTALLATION INSTRUCTIONS are of general nature and cover most common conditions.

B. CUTTING TOLERANCES: Fabrication cutting tolerances are plus zero (0”) minus one thirty second (1/32”) unless otherwise noted.

C. ERECTION: All materials are to be installed plumb, level and true.

D. BENCH MARKS: All work should start from bench marks and/or column lines established by the ARCHITECTURAL DRAWINGS and the GENERAL CONTRACTOR with guaranteed accuracy. Working from these datum points and linesdetermine: a)Theplaneofthewallinrelationtooffsetlinesprovidedoneachfloor. b)Thefinishfloorlinesinrelationtobenchmarksontheouterbuildingcolumns. c) Mullion spacing from both ends of masonry opening to prevent dimensional build-up of daylight openings.

E. STEEL ANCHORS. Steel anchors that weld to steel structure are normally line set before mullions are hung. Outstanding leg of anchors must be at 90º to off set lines. Mullion space should be held to ± 1/32”. Steel anchors vary per job conditions. Follow approved shop drawings for size and location of steel anchors.

F. FIELD WELDING. Allfieldweldingmustbeadequatelyshieldedtoavoidanysplatteronglassoraluminum.Results willbeunsightlyand/orstructurallyunsound.Advisegeneralcontractorandothertradesaccordingly.Allfieldwelds of steel anchors must receive touch-up paint (zinc chromate) to avoid rust.

G. ISOLATION OF ALUMINUM: Aluminum to be placed in direct contact with uncured masonry or incompatible materials should be isolated with a heavy coat of zinc chromate or bituminous paint.

GENERAL NOTES


SERIES CCW725 - 21/2” x 7” - D1

H. SEALANTS: Sealants must be compatible with all materials which they have contact, including other sealant surfaces. Consult with sealant manufacturer for recommendations relative to joint size, shelf life, compatibility, cleaning/priming,tooling,adhesion,etc.ItistheresponsibilityoftheGLAZING CONTRACTOR to submit a statement from the sealant manufacturer indicating that glass and glazing materials have been tested for compatibility and adhesion with glazing sealants, and interpreting test results relative to material performance, including recommendations for primers and substrate preparation required to obtain adhesion. The chemical compatibility of all glazing materials and framing sealants with each other and with like materials used in glass fabrication must be established. This is required on every project.

I. FASTENING: Within the body of these instructions, “fastening” means any method of securing one part to another ortoadjacentmaterials.Onlythosefastenersusedforsystemassemblyarespecifiedintheseinstructions.Dueto varioussubstratestowhichtheframingmaybeattached,structuralperimeteranchorfastenersarenotspecifiedin these instructions. For structural perimeter fasteners, reference the shop drawings, structural anchor charts or consult with the fastener supplier.

J. BUILDING CODES: Glass and glazing codes governing the design and use of products vary widely throughout the USA.CardinalCommercialProductsdoesnotcontroltheselectionofproductconfigurations,operatinghardware,or glazingmaterials,andassumesnoresponsibilityforthesedesignconsiderations.Itistheresponsibilityoftheowner, specifier,architect,generalcontractorandinstallertomaketheseselectionsinstrictconformancewithallapplicable codes.

K. FIELD TESTING: ItisrecommendedthatAAMA501.2WaterHoseTestbeconductedonceasufficientportionof the framing is installed, glazed and sealed to ensure proper installation. This test should be repeated on large projectsatspecificintervalsasdeemednecessarybyjobconditionsandacceptabilityqualitycontrolstandards.

L. COORDINATION WITH OTHER TRADES: Coordinate with the GENERAL CONTRACTOR and sequence with other trades any materials which offset your framing installation. For example, backup walls, partitions, ceilings, mechanical ducts, convectors, etc.

M. FINAL CLEANING (CARE AND MAINTENANCE): Final cleaning of exposed aluminum surfaces should be done in accordance with AAMA publications 609.1 for anodized aluminum and 610.1 for applied painted coatings (liquid or powder).

N.PRODUCT DESIGN CHANGES: Cardinal Commercial Products reserves the right to make product design changes without prior notice when deemed necessary for product improvement. Please check website at www.cardcompro.com for the latest product installation instruction manual prior to commencing work.

PRODUCT APPLICATION AND INSTALLATION

Series CCW725 Curtain Wall system was designed for simple screw spline fabrication and Panel-Set installation. Curtain Wallframinginstallationshouldbelimitedtoglazingcontractorsemployingprojectmanagementandfieldpersonnelexperienced in handling this type work.

CCW725 Curtain Wall requirestheinstallertopaycloseattentiontothedetailsshownwithintheseInstallationInstructions.Critical seals must be done as shown.

Cardinal Commercial Products Abbreviations used in these instructions: C.O.C. = Concealed Overhead Closer D.L.O. = Day Light Opening S.A.C. = Surface Applied Closer C.V.R. = Concealed Vertical Rod D.O.W. = Door Opening Width Ø = Diameter D.O.H. = Door Opening Height Typ. = Typical B.G. = Structural Silicone Glazing

GENERAL NOTES


SERIES CCW725 - 21/2” x 7” - D1

Captured and Blind Glazed● Glazing gasket: Same EPM gasket used on exterior/interior and perimeter

● Screw spline joinery allows: Panelized assembly for “Ladder” type installation

● P-Bar: Factory pre-punched alignment holes 9” on center P-bar attached to back members with #12-14 x 1 ¼” HWH self -drilling screws

● Removable snap-on interior trim cover at head, horizontal and sill allows: Direct head/sill attachment to substrate without using T-anchors Anchor inspection to substrate after glazing Through bolt attachment of panels for ease of installation and for high span wind loads Inspectionofcriticaljoinerysealsafterglazingand repair when necessary

● Injection molded ABS plastic end dams at head, horizontal and sill allows: Tight seals at intersection of vertical/horizontal joints Zone glazed pressure equalized system for water control Infiltratedwaterdrainagetoexteriorthroughweep holes located in pressure bar and face cap

FRAME DESIGN FEATURES

HEAD

HORIZONTAL

SILL


SERIES CCW725 - 21/2” x 7” - D1

Captured Mullion

● Glazing gasket (Captured):

Same EPM gasket used on exterior/interior

● Screw spline joinery allows:

Panelized assembly for “Ladder” type installation

● P-Bar:

Factory pre-punched alignment holes 9” on center

P-bar attached to back members with #12-14 x 1 ¼” HWH self-drilling screws

● Snap-on Face Cap:

Standard 2 ½ x ½” snap-on Face Cap

Custom optional face cap designs are available for specificprojects

Allowsfordifferentcoloredfinishestobeusedfor exterior and interior

● Injection molded ABS plastic top/bottom mullion cap:

Top/bottom mullion cap for water control at perimeter allows for continuous perimeter seal at horizontal and vertical intersections

Blind Glazed Mullion

● Blind Glazed Vertical Mullion

Two (2) sided structural silicone glazing sealant supporting glass at vertical edges and mechanical support on other two (2) sides

Horizontal Pressure Bars and Face Caps run through

● Injection molded ABS plastic bridge dams at head, horizontal and sill allows:

Tight seals at intersection of vertical/horizontal joints

Zone glazed pressure equalized system for water control

Infiltratedwaterdrainagetoexteriorthroughweep holes located in pressure bar and face cap

FRAME DESIGN FEATURES

CAPTURED GLAZEDMULLION

BLIND GLAZED MULLION

WALL JAMB


SERIES CCW725 - 21/2” x 7” - D1FRAME DESIGN FEATURES

90º EXTERIOR CORNER

90° EXTERNAL CORNER MULLION● Glazing gasket:




● P-Bar:



● Snap-on Face Caps:






90º INTERIOR CORNER

90° INTERNAL CORNER MULLION● Glazing gasket:




● P-Bar:









45º CORNER

45° CORNER MULLION● Glazing gasket:




● P-Bar:


P-bar attached to back members with #12-14 x 1 ¼” HWH self -drilling screws






SERIES CCW725 - 21/2” x 7” - D1

CAPTURED GLAZED MULLION

BLIND GLAZED MULLION

Apply sealant to all areas to receive ED-1 and press end dams into place.

ED-1

Seal over end dams edges as shown.

WATER CONTROL FEATURES

● End Dams:

InjectionmoldedABSplasticenddams

● Bridge Dams:

InjectionmoldedABSplasticbridgedams

Seal over bridge dam edges as shown.

NOTE:GSK-11 gaskets runs throughon Blind Glazed Mullion.

Apply sealant to all areas to receive BD-1 and press bridge dam into place.

GSK-11


SERIES CCW725 - 21/2” x 7” - D1

Anchor Holes at Head and Sill

WALLJAMB

VERTICALMULLION

HEAD

HORIZONTAL

SILL

PERFORMANCE TESTING RECAP TEST METHOD (AAMA 501) TEST RESULTS■ AirInfiltrationTestat6.24psf <0.06cfm/ft² (ASTM E283)

■ UniformLoadDeflectionTestat +/-60psf (ASTM E330)

■ WaterInfiltrationTestat 20psf (ASTM E331)

■ UniformLoadStructuralTestat +/-90psf (ASTM E330)

SYSTEM INFORMATIONCaptured Glazing

Fig. 12.1


SERIES CCW725 - 21/2” x 7” - D1

Anchor Holes at Head and Sill

WALLJAMB

VERTICALMULLION

HEAD

HORIZONTAL

SILL

PERFORMANCE TESTING RECAP TEST METHOD (AAMA 501) TEST RESULTS■ AirInfiltrationTestat6.24psf <0.06cfm/ft² (ASTM E283)

■ UniformLoadDeflectionTestat +/-60psf (ASTM E330)

■ WaterInfiltrationTestat 20psf (ASTM E331)

■ UniformLoadStructuralTestat +/-90psf (ASTM E330)

SYSTEM INFORMATIONBlind Glazing (B.G.)

Fig. 13.1


SERIES CCW725 - 21/2” x 7” - D1

THIS PAGE INTENTIONALLY LEFT BLANK


SERIES CCW725 - 21/2” x 7” - D1

1

2

4

1

3

3

2

4

590°

90° Varies°

Parapet

Dead Load

Wind Load

5

17 12

16

12

13

1415

Opp.

KEY ELEVATION WALLSECTION

15

15A

11 6

10

6

7

8

Opp.

2

3

3

2

9

9A

1A

DeadLoad

DeadLoad

Soffit5A

18

18

1920

1920

Detail section cuts are shown in Figs. 16.1 through Fig. 20.1.

ELEVATION and WALL SECTIONSfor Typical Detail Section Cuts

Fig. 15.1

Reference Pages 20-21 for typical anchors.


SERIES CCW725 - 21/2” x 7” - D1

Through bolt used to hold two (2) Ladder Sectionstogether for lifting or high wind load conditions.

D.L

.O.

2½"

2½"

2½"

FRA

ME

HE

IGH

T

OP

EN

ING

DIM

EN

SIO

N

2½"

2½"

½"

D.L

.O.

D.L

.O.

D.L

.O.

½"

Soffit conditions and designvary. Refer to approved shop drawings for actual soffit design.

Parapet conditions and designvary. Refer to approved shop drawings for actual parapet design.

1A

1

2

3

4

5

ParapetHead

Head

IntermediateHorizontal



Sill

5A

SoffitSill

HORIZONTAL SECTIONS

Fig. 16.1


SERIES CCW725 - 21/2” x 7” - D1

6 7 8 6

12 13 14 12

Opp.

Jamb JambMullion Mullion

Jamb JambMullion Mullion

Opp.

2½"2½"

FRAME WIDTH

OPENING DIMENSION

2½"2½"

½"

D.L.O.D.L.O.D.L.O.

½"

2½"2½"

FRAME WIDTH

OPENING DIMENSION

2½"2½"

½"

D.L.O.D.L.O.D.L.O.

½"

VERTICAL SECTIONS

Fig. 17.1


SERIES CCW725 - 21/2” x 7” - D1

9

FRAME WIDTH

OPENING DIMENSION

313/16"D.L.O.

FRA

ME

WID

TH

OP

EN

ING

DIM

EN

SIO

N

313/ 16

"D

.L.O

.

7"

11

2½"

½"

D.L.O.

FRAME WIDTH

OPENING DIMENSION

C L (SYM)

45º

Optional

2½"

¾"

½"D.L.O.

FRAME WIDTH

OPENING DIMENSION

9A

1/16"

513/16"

69/16"

C L (SYM)

10

2½" ½

"

FRA

ME

WID

TH

OP

EN

ING

DIM

EN

SIO

N7"

D.L

.O.

C L (SYM)

7½"

CORNER SECTIONSfor 1" GLAZING

Fig. 18.1


SERIES CCW725 - 21/2” x 7” - D1

15

FRAME WIDTH

OPENING DIMENSION

313/16"D.L.O.

FRA

ME

WID

TH

OP

EN

ING

DIM

EN

SIO

N

313/ 16

"D

.L.O

.

7"

17

2½"

½"

D.L.O.

FRAME WIDTH

OPENING DIMENSION

C L (SYM)

45º

Optional

2½"

¾"

½"D.L.O.

FRAME WIDTH

OPENING DIMENSION

15A

1/16"

513/16"

69/16"

C L (SYM)

2½" ½

"

FRA

ME

WID

TH

OP

EN

ING

DIM

EN

SIO

N7"

D.L

.O.

C L (SYM)

7½"

16

CORNER SECTIONSfor 1/4" SPANDREL GLAZING

Fig. 19.1


SERIES CCW725 - 21/2” x 7” - D1TYPICAL MULLION ANCHORS

PLAN VIEW

C L

C C L to L

of Mullion

18JAMB ANCHOR

PLAN VIEW

1" (Typ

)C L

C C L to L C C L to L

of Mullion

19MULLION ANCHOR

PLAN VIEW

STL725-110" Long

Steel Anchor

Anchor Bolt

Anchor Bolt

Slip Pad

*Temporary Alignment Bolt

Anchor Bolt

Steel Anchor

1/4" Spandrel (Shown)

Anchor Bolt, Nut & Washers


Slip Pad

C L of Mullion

2090º CORNER MULLION ANCHOR

PLAN VIEW

Anchor Bolt

Steel Anchor

Anchor Bolt, Nut & Washers


Slip Pad

*Erector:Temporary alignment bolt for ladder panel erection. Remove at expansion anchor after bolts, nuts and washers are installed.

Fig. 20.1


SERIES CCW725 - 21/2” x 7” - D1TYPICAL MULLION ANCHORS

SIDE VIEW

C Lof Anchor

Typical Mullion

1"

Steel Anchor(Dead Load Shown)

Anchor Bolt by Glazing Contractor

Floor Line

CCW725-2

CCW725-1

Nylatron Slip Pad

Anchor Bolts,Nuts & Washers

Erector:Temporary alignmentbolt for ladder panelerection. Remove at

expansion anchorafter bolts, nuts and

washers are installed.

C Lof Anchor

1"

Wall Jamb

Floor Line

Erector:Temporary alignmentbolt for ladder panel

erection.

STL725-1Tapping Plate

Steel Anchor(Wind Load Shown)

Anchor Bolt by Glazing Contractor

Nylatron Slip Pad

Anchor Bolts,Nuts & Washers

CCW725-1

CCW725-2CCW725-8

STL45-1DEAD LOAD ANCHOR

STEEL MULLION ANCHORS

STL45-2WIND LOAD ANCHOR

5"

¼"

4"¼"

4"

Dead Load Anchor shown (Wind Load Anchor similar)

Wind Load Anchor for Wall Janb shown (Dead Load Anchor similar)

Fig. 21.1


SERIES CCW725 - 21/2” x 7” - D1

2

1

2

1

OFFSET HUNG ENTRANCEKEY ELEVATION

DO

OR

OP

EN

ING

FRA

ME

WID

TH a

t DO

OR

DO

OR

FRA

ME

OP

EN

ING

DO

OR

OP

EN

ING

FRA

ME

WID

TH

DO

OR

FRA

ME

OP

EN

ING

¼"

1¾"

¼"

DO

OR

OP

EN

ING

FRA

ME

WID

TH

DO

OR

FRA

ME

OP

EN

ING

1¾"

CF450-32

COC

CF200-1

T450

CF200-7CF450-31

2½"

D.L

.O.

2½"

D.L

.O.

1OFFSET HUNGT-BAR HEADER

for SURFACE CLOSER

2OFFSET HUNGTHRESHOLD

1AOFFSET HUNGT-BAR HEADER

for C.O.C.

OFFSET HUNG ENTRANCEHORIZONTAL SECTIONS

Narrow Stile doors shown. See Section A1 for Medium and Wide Stile.


SERIES CCW725 - 21/2” x 7” - D1

1 22 23

OFFSET HUNG ENTRANCEKEY ELEVATION

2½"D.L.O. D.L.O.2½"D.L.O.

1"

⅛"

DOOR OPENING

FRAME WIDTH

FRAME OPENING

CF450-36

CF200-7

1"

⅛"

DOOR OPENING

FRAME WIDTH

FRAME OPENING

CF450-36

CF200-7

1DOORFRAMELOCK JAMB

2DOORFRAMEHINGE JAMB

3MEETING STILES

Wall Jamb Condition(Dashed)


Steel Reinforcement where required (Dashed)


OFFSET HUNG ENTRANCEVERTICAL SECTIONS



SERIES CCW725 - 21/2” x 7” - D1

2

1

2

1

CENTER HUNG ENTRANCEKEY ELEVATION

DO

OR

OP

EN

ING

FRA

ME

WID

TH a

t DO

OR

DO

OR

FRA

ME

OP

EN

ING

¼"

DO

OR

OP

EN

ING

FRA

ME

WID

TH

DO

OR

FRA

ME

OP

EN

ING

1¾"

2½"

D.L

.O.

1CENTER HUNGT-BAR HEADER

2CENTER HUNGTHRESHOLD

CF450-33

CF450-34

COC

T450


CENTER HUNG ENTRANCEHORIZONTAL SECTIONS


SERIES CCW725 - 21/2” x 7” - D1



31 2

2 2

CENTER HUNG ENTRANCEKEY ELEVATION

3MEETING STILES

2½"D.L.O. D.L.O.2½"D.L.O.

1"

⅛"

DOOR OPENING

FRAME WIDTH

FRAME OPENING

1"

⅛"

DOOR OPENING

FRAME WIDTH

FRAME OPENING



CF450-36

CF450-16

CF450-36

CF450-16




CENTER HUNG ENTRANCEVERTICAL SECTIONS


SERIES CCW725 - 21/2” x 7” - D1

CCW725-1/CCW725-2

6

7

8

9

10

11

12

13

14

15

16

2 3 4 5 6 7 8

(1) (1.5) (2)

(2)

(2.5)

(3)

(3.5)

(4)

(4.5)

Mullion Spacing in feet (meters)

Mul

lion

heig

ht in

feet

(met

ers)

IA = 7.874SA = 2.343

2030

4050

60

CCW725-1/CCW725-2/CCW725-7

8

9

10

11

12

13

14

15

16

17

18

2 3 4 5 6 7 8

(1) (1.5) (2)

(2.5)

(3)

(3.5)

(4)

(4.5)

(5)


Mul

lion

heig

ht in

feet

(met

ers)

IA = 11.599SA = 3.452

20

3040

5060

9

10

11

12

13

14

15

16

17

18

19

2 3 4 5 6 7 8

(1) (1.5) (2)

(3)

(3.5)

(4)

(4.5)

(5)

(5.5)


Mul

lion

heig

ht in

feet

(met

ers) 20

30

4050

60

CCW725-1/CCW725-2/STL725-2

20

30

40

50

60

11

12

13

14

15

16

17

18

19

20

21

2 3 4 5 6 7 8

(1) (1.5) (2)

(3.5)

(4)

(4.5)

(5)

(5.5)

(6)


Mul

lion

heig

ht in

feet

(met

ers)

CCW725-1/CCW725-2/STL725-1AluminumIA = 7.874SA = 2.343

STL725-2IS = 3.148SS = 1.399

Alum. + SteelI = 17.002

AluminumIA = 7.874SA = 2.343

STL725-2IS = 5.182SS = 2.303


CC

W72

5-1

CC

W72

5-2

CC

W72

5-1

CC

W72

5-7

CC

W72

5-2

CC

W72

5-1

CC

W72

5-2

STL7

25-1

CC

W72

5-1

CC

W72

5-2

STL7

25-2

WIND LOAD CHARTSCAPTURED MULLION - SINGLE SPAN


SERIES CCW725 - 21/2” x 7” - D1

6

7

8

9

10

11

12

3 4 5 6 7 8 9

(1) (1.5) (2) (2.5)

(2)

(2.5)

(3)

(3.5)


Mul

lion

heig

ht in

feet

(met

ers)

20

30405060

CCW725-1/CCW725-2Two Equal Spans

IA = 7.874SA = 2.343

3040

50

60

8

9

10

11

12

13

14

4 5 6 7

(1.5) (2)

(2.5)

(3)

(3.5)

(4)


Mul

lion

heig

ht in

feet

(met

ers)

CCW725-1/CCW725-2/CCW725-7Two Equal Spans

IA = 11.599SA = 3.452

30

40

50

60

CCW725-1/CCW725-2/STL725-2

12

13

14

15

16

17

18

4 5 6 7

(1.5) (2)

(4)

(4.5)

(5)


Mul

lion

heig

ht in

feet

(met

ers)

Two Equal Spans

CC

W72

5-1

CC

W72

5-2

CC

W72

5-1

CC

W72

5-7

CC

W72

5-2

CC

W72

5-1

CC

W72

5-2

STL7

25-1

CC

W72

5-1

CC

W72

5-2

STL7

25-2


STL725-2IS = 3.148SS = 1.399


30

4050

60

CCW725-1/CCW725-2/STL725-1

14

15

16

17

18

19

20

4 5 6 7

(1.5) (2)


Mul

lion

heig

ht in

feet

(met

ers)

Two Equal Spans


STL725-2IS = 5.182SS = 2.303


(4.5)

(5)

(5.5)

(6)

WIND LOAD CHARTSCAPTURED MULLION - TWIN SPAN


SERIES CCW725 - 21/2” x 7” - D1

6

7

8

9

10

11

12

13

14

15

16

2 3 4 5 6 7 8

(1) (1.5) (2)

(2)

(2.5)

(3)

(3.5)

(4)

(4.5)


Mul

lion

heig

ht in

feet

(met

ers)

2030

4050

60

CCW725-6/2

IA = 5.950SA = 2.366


Mul

lion

heig

ht in

feet

(met

ers)

2030

405060

8

9

10

11

12

13

14

15

16

17

18

2 3 4 5 6 7 8

(1) (1.5) (2)

(2.5)

(3)

(3.5)

(4)

(4.5)

(5)

CCW725-6/CCW725-2/CCW725-7IA = 9.675SA = 3.848


Mul

lion

heig

ht in

feet

(met

ers) 20

30

40

50

60

CCW725-6/CCW725-2/STL725-1

10

11

12

13

14

15

16

17

18

19

20

2 3 4 5 6 7 8

(1) (1.5) (2)

(3.5)

(4)

(4.5)

(5)

(5.5)

(6)

CC

W72

5-6

CC

W72

5-2

CC

W72

5-6

CC

W72

5-2

CC

W72

5-7

CC

W72

5-6

CC

W72

5-2

STL7

25-1

CC

W72

5-6

CC

W72

5-2

STL7

25-2


STL725-1IS = 5.182SS = 2.303


9

10

11

12

13

14

15

16

17

18

19

(3)

(3.5)

(4)

(4.5)

(5)

(5.5)


Mul

lion

heig

ht in

feet

(met

ers)

20

30

4050

60

CCW725-6/CCW725-2/STL725-2

2 3 4 5 6 7 8

(1) (1.5) (2)


STL725-2IS = 3.148SS = 1.399


WIND LOAD CHARTSBLIND GLAZE MULLION - SINGLE SPAN


SERIES CCW725 - 21/2” x 7” - D1

7

8

9

10

11

12

13

3 4 5 6 7 8 9

(1) (1.5) (2) (2.5)

(2.5)

(3)

(3.5)


Mul

lion

heig

ht in

feet

(met

ers) 20

3040

5060

CCW725-6/CCW725-2Two Equal Spans

IA = 5.950SA = 2.366


Mul

lion

heig

ht in

feet

(met

ers)

3040

5060

7

8

9

10

11

12

13

4 5 6 7 8 9 10

(1.5) (2) (2.5) (3)

(2.5)

(3)

(3.5)

CCW725-6/CCW725-2/CCW725-7Two Equal Spans

IA = 9.675SA = 3.848


Mul

lion

heig

ht in

feet

(met

ers) 30

405060

CCW725-6/CCW725-2/STL725-1

13

14

15

16

17

18

19

4 5 6 7

(1.5) (2)

(4)

(4.5)

(5)

(5.5)

Two Equal Spans


Mul

lion

heig

ht in

feet

(met

ers)

3040

5060

CCW725-6/CCW725-2/STL725-2

13

14

15

16

17

18

19

4 5 6 7

(1.5) (2)

(4)

(4.5)

(5)

(5.5)

Two Equal Spans

CC

W72

5-6

CC

W72

5-2

CC

W72

5-6

CC

W72

5-2

CC

W72

5-7

CC

W72

5-6

CC

W72

5-2

STL7

25-2

CC

W72

5-6

CC

W72

5-2

STL7

25-1


STL725-1IS = 5.182SS = 2.303



STL725-2IS = 3.148SS = 1.399


WIND LOAD CHARTSBLIND GLAZE MULLION - TWIN SPAN


SERIES CCW725 - 21/2” x 7” - D1

4

5

6

7

8

9

10

11

12

13

14

4 5 6 7 8 9

(1.5) (2) (2.5)

(1.5)

(2)

(2.5)

(3)

(3.5)

(4)

Mullion Span in feet (meters)

Hei

ght o

f gla

ss in

feet

(met

ers)

4

5

6

7

8

9

10

11

12

13

14

3 4 5 6 7 8

(1) (1.5) (2)

(1.5)

(2)

(2.5)

(3)

(3.5)

(4)

Mullion Span in feet (meters)

Hei

ght o

f gla

ss in

feet

(met

ers)

A B

CCW725-4/CCW725-51/4" Glass = 3.25 PSF

CURVE A = 1/4 pointsCURVE B = 1/8 points or 8" from corners (whichever is larger)

1" Glass = 6.5 PSFCCW725-4/CCW725-5

A B

CCW725-5

¼" Glass 1" Glass

CCW725-4

CCW725-5

CCW725-4

DEAD LOAD CHARTS1/4" and 1" GLAZING


SERIES CCW725 - 21/2” x 7” - D1Cardinal Commercial ProductsCURTAIN WALL SYSTEM

SERIES CCW725GUIDE SPECIFICATIONS

SECTION 08900 ALUMINUM CURTAIN WALL

This suggested guide specification has been developed using the current edition of the Construction Specifications Institute (CSI) “Manual of Practice,” including the recommendations for the CSI 3 Part Section Format and the CSI Page Format. Additionally, the development concept and organizational arrangement of the American Institute of Architects (AIA) MASTERSPEC Program has been recognized in the preparation of this guide specification. Neither CSI nor AIA endorse specific manufacturers and products. The preparation of the guide specification assumes the use of standard contract documents and forms, including the “Conditions of the Contract,” published by the AIA.

PART 1 – GENERAL

1.01 Summary A. Section Includes:CardinalCommercialProductsAluminumCurtainWallSystems, including perimeter trims, stools, accessories, shims and anchors, and perimeter sealing of curtain wall framing. 1. Types of Cardinal Commercial Products Aluminum Curtain Wall include: a. CWW725 Curtain Wall System: 2-1/2” x 7” outside glazed pressure bar system captured. (Select) b. CWW725 Curtain Wall System: 2-1/2” x 7” outside glazed pressure bar system with Blind Mullion Option. (Select)

EDITOR NOTE: BELOW RELATED SECTIONS ARE SPECIFIED ELSE WHERE, HOWEVER, CARDINAL COMMERCIAL PRODUCTS RECOMMENDS SINGLE SOURCE RESPONSIBILITY FOR ALL OF THESE SECTIONS AS INDICATED IN 2.07 SOURCE QUALITY CONTROL.

B. Related Sections: 1. Section 08410 – Aluminum Entrances and Storefronts 2. Division 7 Section “Vapor Barriers” between glazed wall systems and adjacent construction 3. Division 7 Section “Fire Stopping” 4. Division 7 Section “Joint Sealants” for joint sealants installed as part of aluminum entrance and storefront systems 5. Division 8 Section “Aluminum Windows Walls 6. Division 8 Aluminum Entrance Doors and Frames 7. Division 8 Aluminum Mall Sliding Doors 8. Division 8 Section “Finish Hardware” 9. Division 8 Section “Glass and Glazing

1.02 References (Industry Standards) EDITOR NOTE: REFER TO INDEX FOR ANY AND ALL APPLICABLE STANDARDS.

1.03 System Description A. Curtain Wall System Performance Requirements: 1. AirInfiltration:ThetestspecimenshallbetestedinaccordancewithASTME283.Airinfiltrationrateshallnotexceed0.06cfm/ft2 at a static air pressure differential of 6.24 PSF. 2. Water Resistance, (static): The test specimen shall be tested in accordance with ASTM E 331. There shall be no leakage at a static airpressuredifferentialof20PSFasdefinedinAAMA501. 3. Uniform Load: A static air design load of 60 PSF shall be applied in the positive and negative direction in accordance with ASTM E 330. Thereshall benodeflection inexcessofL/175of thespanofany framingmemberatdesign load.At structural test loadequal to 1.5timesthespecifieddesignload,noglassbreakageorpermanentsetintheframingmembersinexcessof0.2%oftheirclearspans shall occur.

1.04 Submittals A. General:Prepare,review,approve,andsubmitspecifiedsubmittalsinaccordancewith“ConditionsoftheContract”andDivision1 SubmittalsSections.Productdata,shopdrawings,samples,andsimilarsubmittalsaredefinedin“ConditionsoftheContract.” B. Quality Assurance/Control Submittals: 1. TestReports:Submitcertifiedtestreportsshowingcompliancewithspecifiedperformancecharacteristics.


SERIES CCW725 - 21/2” x 7” - D1

GUIDE SPECIFICATIONS(Continued)

1.05 Warranty A. Project Warranty: Refer to “Conditions of the Contract” for project warranty provisions. B. Manufacturer’s Product Warranty: Submit, for Owner’s acceptance, manufacturer’s warranty for curtain wall system as follows: 1. Warranty Period: Two (2) years from Date of Substantial Completion of the project. The Limited Warranty shall begin in no event later than six months from date of shipment by Cardinal Commercial Products without regard to the date selected as substantial completion.

1.06 Quality Assurance A. Qualifications: 1. InstallerQualifications:Installerexperienced(asdeterminedbycontractor)toperformworkofthissectionwhohasspecializedinthe installation of work similar to that required for this project and who is acceptable to product manufacturer. 2. ManufacturerQualifications:Manufacturercapableofprovidingfieldservicerepresentationduringconstruction,approvingacceptable installer and approving application method. B. Pre-Installation Meetings: Conduct pre-installation meeting to verify project requirements, substrate conditions, manufacturer’s installation instructions, and manufacturer’s warranty requirements.

1.07 Delivery, Storage, and Handling A. Ordering: Comply with manufacturer’s ordering instructions and scheduling requirements to avoid construction delays. B. Packing, Shipping, Handling, and Unloading: Deliver materials in manufacturer’s original, unopened, undamaged containers with identificationlabelsintact. C. Storage and Protection: Store materials protected from exposure to harmful weather conditions. Handle storefront material and components to avoid damage. Protect curtain wall material against damage from elements, construction activities, and other hazards before, during and after curtain wall installation.

PART 2 – PRODUCTS EDITOR NOTE: RETAIN BELOW ARTICLE FOR PROPRIETARY METHOD SPECIFICATION; ADD PRODUCT ATTRIBUTES, PERFORMANCE CHARACTERISTICS, MATERIAL STANDARDS, AND DESCRIPTIONS AS APPLICABLE. DO NOT USE THE PHRASE “OR EQUAL” / “OR APPROVED EQUAL,” OR SIMILAR PHRASES. USE OF SUCH PHRASES MAY CAUSE AMBIGUITY IN THE SPECIFICATIONS BECAUSE OF THE DIFFERENT INTERPRETATIONS AMONG THE DIVERGENT PARTIES OF THE CONSTRUCTION PROCESS AND READERS OF THESE SPECIFICATIONS. SUCH PHRASES REQUIRE EXTENSIVE AND COMPLETE REQUIREMENTS (PROCEDURAL, LEGAL, REGULATORY, AND RESPONSIBILITY) FOR DETERMINING “OR EQUAL.”

2.01 Manufacturers (Acceptable Manufacturers/Products) A. Acceptable Manufacturers: 1. Address: Cardinal Commercial Products, LLC 4915 Heller Street Louisville,KY40218 a. Telephone: 502-969-4059 b. Fax: 502-813-2484 c. Email: [email protected] d. Web address: cardcompro.com 2. Proprietary Product(s)/System(s): Cardinal Commercial Products: Series CCW725 Curtain Wall a. Series: CCW725 Aluminum Curtain Wall System

b. Finish/Color: (See 2.06 Finishes)


SERIES CCW725 - 21/2” x 7” - D1


EDITOR NOTE: RETAIN BELOW FOR ALTERNATE MANUFACTURERS/PRODUCTS AS SPECIFIED IN THE CONTRACT DOCUMENTS. COORDINATE BELOW WITH BID DOCUMENTS (IF ANY), AND DIVISION 1 ALTERNATES SECTION. CONSULT WITH CARDINAL COMMERCIAL PRODUCTS FOR RECOMMENDATIONS ON ALTERNATE MANUFACTURERS AND PRODUCTS MEETING THE DESIGN CRITERIA AND PROJECT REQUIREMENTS. CARDINAL COMMERCIAL PRODUCTS RECOMMENDS OTHER MANUFACTURERS REQUESTING APPROVAL TO BID THEIR PRODUCT AS AN EQUAL, MUST SUBMIT THEIR REQUEST IN WRITING (10) DAYS PRIOR TO CLOSE OF BIDDING.

B. Alternate (Manufacturers/Products): In lieu of providing below specified base bid/contract manufacturer, provide below specified alternate manufacturers. Refer to Division 1 Alternates Section. 1. Base Bid/Contract Manufacturer/Product: Cardinal Commercial Products Curtain Wall a. Product: Cardinal Commercial Products Curtain Wall b. Series: CCW725 Aluminum Curtain Wall System c. FramingMemberProfile:2½"x7" 2. Alternate #____ Manufacturer/Product: a. Product: b. Series: c. FramingMemberProfile: 3. Alternate # ___ Manufacturer/Product: a. Product: b. Series: c. FramingMemberProfile: C. Substitutions: 1. General: Refer to Division 1 Substitutions for procedures and submission requirements. a. Pre-Contract (Bidding Period) Substitutions: Submit written requests ten (10) days prior to bid date. b. Post-Contract (Construction Period) Substitutions: Submit written request in order to avoid curtain wall installation and construction delays. 2. Substitution Documentation a. Product Literature andDrawings: Submit product literature and drawingsmodified to suit specific project requirements and job conditions. b. Test Reports: Submit test reports verifying compliance with each test requirement for curtain wall required by the project. c. ProductSampleandFinish:Submitproductsample,representativeofstorefrontfortheproject,withspecifiedfinishandcolor. 3. Substitution Acceptance: Acceptancewill be in written form, either as an addendum ormodification, and documented by a formal change order signed by the Owner and Contractor.

2.02 Materials A. Aluminum (Curtain Wall and Components): 1. Material Standard: Extruded Aluminum, A96063T6 and/or A95050-H32 alloy and temper. 2. MemberWallThickness:Eachframingmembershallhaveawallthicknesssufficienttomeetthespecifiedstructuralrequirements. 3. Tolerances: Reference to tolerances for wall thickness and other cross-sectional dimensions of curtain wall members are nominal and in compliance with AA Aluminum Standards and Data.

2.03 Accessories A. Fasteners: Where exposed, shall be Stainless Steel. B. Gaskets: Glazing gaskets shall comply with ASTM C 864 and be extruded of a silicone compatible EPDM rubber that provides for silicone adhesion. C. Perimeter Anchors: Aluminum. When steel anchors are used, provide insulation between steel material and aluminum material to prevent galvanic action. D. Thermal Barrier: Thermal separator shall be extruded of a silicone compatible elastomeric that provides for silicone adhesion.


SERIES CCW725 - 21/2” x 7” - D1


2.04 Related Materials A. Sealants: Refer to Joint Treatment (Sealants) Section. B. Glass: Refer to Glass and Glazing Section.

2.05 Fabrication A. General: 1. Fabricate components per manufacturer’s installation instructions and with minimum clearances and shim spacing around perimeter of assembly, yet enabling installation and dynamic movement of perimeter seal. 2. Accuratelyfitandsecurejointsandcorners.Makejointsflush,hairlineandweatherproof. 3. Prepare components to receive anchor devices. Fabricate anchors. 4. Arrange fasteners and attachments to conceal from view.

2.06 Finishes EDITOR NOTE: SELECT BELOW FINISH AND COLOR FROM CARDINAL COMMERCIAL PRODUCTS’ STANDARD COLORS. CUSTOM COLORS ARE AVAILABLE UPON REQUEST FROM CARDINAL COMMERCIAL PRODUCTS. OTHER POLYESTER POWDER COATINGS CONFORMING TO AAMA 2604 ARE AVAILABLE. CONSULT WITH YOUR CARDINAL COMMERCIAL PRODUCTS ARCHITECTURAL REPRESENTATIVE FOR OTHER SURFACE TREATMENTS AND FINISHES.

A. Shop Finishing: 1. Color Anodizing Conforming to AA-M12C22A34, AAMA 608.1, Color Anodic Coating (Color: #21 Dark Bronze). (Standard) 2. Clear Anodizing Conforming to AA-M12C22A31, AAMA 607.1, Clear Anodic Coating (Clear: #11) (Standard) 3. AAMA 2605, Fluoropolymer Powder Coating (Color: __________). 4. AAMA 2604, Polyester Powder Coating. (Color: __________). 5. Other: Manufacturer ____________ Type ____________ (Color: __________).

2.07 Source Quality Control A. SourceQuality:Providealuminumcurtainwallsspecifiedhereinfromasinglesource. 1. Building Enclosure System: When aluminum curtain wall is part of a building enclosure system, including entrances, entrance hardware, windows, storefront framing and related products, provide building enclosure system products from a single source manufacturer.

PART 3 – EXECUTION

3.01 Examination A. SiteVerificationofConditions:Verifysubstrateconditions(whichhavebeenpreviously installedunderothersections)areacceptablefor product installation in accordance with manufacturer’s instructions. Verify openings are sized to receive curtain wall system and sill plate is level in accordance with manufacturer’s acceptable tolerances. 1. FieldMeasurements:Verifyactualmeasurements/openingsbyfieldmeasurementsbefore fabrication;showrecordedmeasurements onshopdrawings.Coordinatefieldmeasurements,fabricationschedulewithconstructionprogresstoavoidconstructiondelays.

GUIDE SPECIFICATIONS


SERIES CCW725 - 21/2” x 7” - D1

(Continued) EDITOR NOTE: COORDINATE BELOW ARTICAL WITH MANUFACTURER’S RECOMMENDED INSTALLATION DETAILS AND INSTALLATION INSTRUCTIONS.

3.02 Installation A. General: Install curtain wall systems plumb, level, and true to line, without warp or rack of frames with manufacturer’s prescribed tolerances and installation instructions. Provide support and anchor in place. 1. Dissimilar Materials: Provide separation of aluminum materials from sources of corrosion or electrolytic action contact points. 2. Glazing: Glass shall be outside glazed and held in place with extruded aluminum pressure bars anchored to the mullion using stainless steel fasteners spaced no greater than 9” on center. 3. Water Drainage: Each light of glass shall be compartmentalized by using end dams at horizontal/vertical joint intersections and silicone sealant to divert water to the horizontal weep locations. Weep holes shall be located in the horizontal pressure bars and covers to divert water to the exterior of the building. B. RelatedProductsInstallationRequirements: 1. Sealants (Perimeter): Refer to Division 7 Joint Treatment (Sealants) Section. 2. Glass: Refer to Division 8 Glass and Glazing Section. a. Reference:ANSIZ97.1,CPSC16CFR1201andGANAGlazingManual

3.03 Field Quality Control A. Field Tests: Architect shall select curtain wall units to be tested as soon as a representative portion of the project has been installed, glazed,perimetercaulkedandcured.Conduct tests forair infiltrationandwaterpenetrationwithmanufacturer’s representativepresent. Testsnotmeetingspecifiedperformancerequirementsandunitshavingdeficienciesshallbecorrectedaspartofthecontractamount. 1. Testing:TestingshallbeperformedperAAMA503byaqualifiedindependenttestingagency.RefertoDivision1TestingSectionfor payment of testing and testing requirements. a. Air Infiltration Tests: Conduct tests in accordance with ASTM E 783. Allowable air infiltration shall not exceed 1.5 times the amount indicated in the performance requirements or 0.09 cfm/ft2, whichever is greater. b. WaterInfiltrationTests:ConducttestsinaccordancewithASTME1105.Nouncontrolledwaterleakageispermittedwhentested atastatictestpressureoftwo-thirdsthespecifiedwaterpenetrationpressurebutnotlessthan8PSF. B. Manufacturer’sFieldServices:UponOwner’srequest,providemanufacturer’sfieldserviceconsistingofproductuserecommendations and periodic site visit for inspection of product installation in accordance with manufacturer’s instructions.

3.04 Protection and Cleaning A. Protection: Protect installed product’s finish surfaces from damage during construction. Protect aluminum curtain wall system from damage from grinding and polishing compounds, plaster, lime, acid, cement, or other harmful contaminants. B. Cleaning: Repair or replace damaged installed products. Installed products are to be cleaned in accordance with manufacturer’s instructions prior to owner’s acceptance. Remove construction debris from project site and legally dispose of debris.

DISCLAIMER STATEMENTThisguidespecificationisintendedforusebyqualifiedconstructionspecifiers.Theguidespecificationisnotintendedtobeverbatimasaprojectspecificationwithoutappropriatemodificationsforthespecificuseintended.Theguidespecificationmustbeusedandcoordinatedwiththeproceduresofeachdesignfirm,andtheparticularrequirementsofaspecificconstructionproject.

END OF SECTION 08900

Documents

SERIES CCW725 CURTAIN WALL - hmicardinal.com...A.CHECK SHOP DRAWINGS, INSTALLATION INSTRUCTIONS AND GLAZING INSTRUCTIONS to become thoroughly familiar with the project. The SHOP DRAWINGS