September 19-20, 2007 L. Snydstrup Controls, Diagnostics, Vacuum, Cooling Systems, Installation DOE Annual Review Controls, Diagnostics, Vacuum, Cooling

September 19-20, 2007

L. SnydstrupControls, Diagnostics, Vacuum, Cooling Systems, Installation

DOE Annual Review

Controls, Diagnostics, Vacuum, Cooling Systems, Installation

Lou Snydstrup




EBIS Pre-Assembly Area

Final Installation Site

Booster

1.10 Installation – Facility Site

Building 930

Now planning to install the EBIS Source at the final site ahead of baseline schedule of 9/08



3

1.10 Installation – EBIS Pre-Assembly

E-Gun

Drift Tube Structure

Electron CollectorSuperconducting Solenoid

Vacuum and High Voltage Testing



4

1.10 Installation – Pre-Assembly Area

EBIS Stand Pre-Assembly Area

Pre-Assembly Area and Superconducting Solenoid Acceptance Test



5

SSMS

1.10 Installation – SSMS Stand/Transport



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1.10 Installation – SSMS Stand/Transport



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1.10 Installation – EBIS/Support Systems



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1.10 Installation – EBIS Install Flowchart

BLDG 930 ADDITIONREADY TO OCCUPY

9/30/07

INSTALL WATERCOOLING SYSTEMS

ELECTRONIC RACKINSTALLATION

SITE SURVEY10/07

EBIS PULSERINSTALLATION

INSTALL CABLING(CONTR,DIAG,VAC,PS,RF)

INSTALL ELECCOMPONENTS

(CONTR,DIAG,VAC,PS,RF)

SUBSTATIONINSTALLATION

9/30/07 INSTALL CABLETRAY12/07

INSTALL DISTRIBPANELS/ DISCON

10/07

EC PS/INDUCTINSTALL

EBISPREASSEMBLY

2/08

EBIS PREASSYTESTS

MOVE EBIS INTOBEAM LINE

3/08

TEST ELECSUBSYSTEMS

4/08

INSTALL XFORMERSTR2, TR1, TR5

DT STRUCTUREASSEMBLY

1/08

SSMS DELIVER/ACCEPT TEST

10/07

EBIS CHAMBERS10/07

EC DELIVERY10/07

HV PLATFORMMOUNT PLATE

EBIS STAND/MOUNTS

INSTALL HV CAGE4/08

DT STRUCTUREFABRICATION

9/07

EC ASSY/TEST

EBIS Pre-Assembly

Elec. Subsystems

Power Distribution



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1.2 Controls

• Procurements < $25k– COTS items -- received– 5 small orders of custom-built electronics -- received

• Procurements > $25k Scheduled Delivery– VME chassis (6) imminent– Dual channel PSIs (39) end-Sept– Quad waveform generators (19) mid-Dec– Single channel PSIs (66) mid-Dec

• EBIS cable and console computer orders deferred to FY08

• Accelerator & Beam Line controls planned for FY08



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1.2 Controls

• EBIS Controls (>$25k) PO Value-unburden– VME chassis Placed $ 36k– PSI’s - Power supply interfaces Placed $116k– Quad waveform generators Placed $ 39k

$191k

• Total Spent/Committed to date: $285k

• Total Expected Material Costs including Accelerator & Beam Line controls: $426k

• Percentage Spent/Committed: 67%



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1.3 Diagnostics

• Current Transformer Prototype in progress

– Central Shops working on mechanical enclosure parts

• < 10% of construction budget spent (FY’08 procurements)

Ferrite Core

Iron Shield



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1.7 Vacuum Systems

Qty POValue

• Pumps:– Turbo Pumps 7 (all) Placed $73K– Cryo Pumps 5 Placed $82K

• Vacuum Valves EBIS Placed $51.4K• Instrumentation/Controls

– PLC Placed $12.6K– Gauge/Contr Placed $28.5K

• Beam Port Beam Tube Complete $24.5K

• Total Spent/Committed $272K*• Total Expected Material Cost $789K• Percentage Spent/Committed 34%

* $83K lower procurement costs than estimated



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1.8 Cooling Systems

Preparation of Cooling Systems at Facility Site

– Removed Legacy Piping– Extended Existing NSRL Power Supply DI Water– Tapped into Existing Chill Water System– Tapped into Existing Compressed Air

• Total Spent $17.8K• Total Expected Material/Labor Cost $143K• Percentage Spent 12%



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1.9 Facility

Schedule• Beam Port Installation Completed

• Building 930 Addition– Ready to Occupy 9/30/2007

• Electrical Distribution– Substation Installation 8/6-9/28/2007– Distribution Panels/Disconnects 8/31-10/15/2007– Cable Tray, Main Runs 10/15-12/31/2007

• Total Spent $105K• Total Expected Material/Labor Cost $290K• Percentage Spent 36%



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Summary

• For WBS 1.10 we are striving for the installation of the EBIS in the facility site by April-May 2008, ahead of the baseline schedule of September 2008 for all installed components (operating EBIS by December 2008). This goal depends on the delivery of certain primary components.

• Progress in WBS’s 1.2, 1.3, 1.7, and 1.8 is according to the scheduled plan.

• For WBS 1.9 the building infrastructure will be ready for an early EBIS installation.

Documents

September 19-20, 2007 L. Snydstrup Controls, Diagnostics, Vacuum, Cooling Systems, Installation DOE Annual Review Controls, Diagnostics, Vacuum, Cooling