Sensor E3M VG

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    Color Mark Sensor

    E3M-V

    Great for Irregularities and

    Lamination, an Easy-to-use Mark

    Sensor

    Be sure to read Safety Precautions  onpage 5.

    Ordering Information

    Sensors

    * Switchable between vertical and horizontal directions with a rotation connector.

    Accessories (Order Separately)Mounting Brackets

    Sensor I/O Connectors

    Appearance Connection method Sensing distance Spot diameterModel

    NPN output PNP output

    Connector (M12)*

    1 × 4 mm E3M-VG11 E3M-VG16

    4 × 1 mm E3M-VG21 E3M-VG26

    Appearance Model Quantity Remarks

    E39-L131 1 ---

    E39-L132 1 For rear mounting

    Cable Appearance Cable type Model

    Standard

    2 m

    4-wire

    XS2F-D421-D80-A

    5 m XS2F-D421-G80-A

    2 m XS2F-D422-D80-A

    5 m XS2F-D422-G80-A

    Green

    10±3 mm

    Straight

    L-shaped

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    E3M-V

    Ratings and Specifications

    *1. A single cable is shared for remote control input and answer-back output.*2. 0.75-mm double amplitude or 100 m/s2 when using a Mounting Bracket.*3. 300 m/s2 when using a Mounting Bracket.

    Item Model E3M-VG11 E3M-VG21 E3M-VG16 E3M-VG26

    Sensing distance 10 ± 3 mm

    Spot size(horizontal × vertical)

    1 × 4 mm 4 × 1 mm 1 × 4 mm 4 × 1 mm

    Light source(wavelength)

    Green LED (525 nm)

    Power supply voltage 10 to 30 VDC including 10% (p.p) ripple

    Current consumption 100 mA max.

    Control outputLoad power supply voltage: 30 VDC max., Load current:100 mA max. (Residual voltage: 1.2 V max.), NPN opencollector output

    Load power supply voltage: 30 VDC max., Load current:100 mA max. (Residual voltage: 2 V max.), PNP open col-lector output

    Remote control input *1ON: Short-circuit to 0 V or 1.5 V max. (Outflow current 1 mA max.)OFF: Open or Vcc-1.5 V to Vcc (Leakage current 0.1 mA max.)

    ON: Vcc-1.5 V to Vcc (Inlet current 3 mA max.)OFF: Open or 1.5 V max. (Leakage current 0.1 mA max.)

    Remote control output *1Load power supply voltage: 30 VDC max., Load current: 100 mA max.(Residual voltage: 1.2 V max.), NPN open collector output

    Load power supply voltage: 30 VDC max., Load current: 100 mA max.(Residual voltage: 2 V max.), PNP open collector output

    Bank selection 2-bank selection (Performed by remote control only. Refer to the remote control function for details.)

    Protective circuits Power supply reverse polarity protection, Load short-circuit protection

    Response time ON: 50 µs max., OFF: 70 µs max.

    Sensitivity adjustment Teaching system

    Ambient illumination(Receiver side)

    Incandescent lamp: 3,000 lx max., Sunlight 10,000 lx max.

    Ambient temperaturerange

    Operating: −20 to 55°C, Storage: −30 to 70°C (with no icing)

    Ambient humidityrange

    Operating: 35% to 85%, Storage: 35% to 95% (with no condensation)

    Insulation resistance 20 MΩmin. at 500 VDC

    Dielectric strength 1,000 VAC, 50/60 Hz for 1 min

    Vibration resistance *2 Destruction: 10 to 55 Hz, 1-mm double amplitude or 150 m/s2 for 2 hours each in X, Y and Z directions

    Shock resistance *3 Destruction: 500 m/s2 3 times each in X, Y and Z directions

    Degree of protection IEC 60529 IP67 (with Protective Cover attached)

    Connection method M12 Connector

    Weight (packed state) Approx. 100 g

    MaterialCase PBT (polybutylene terephthalate)

    Lens Mechacrylic resin

    Accessories Instruction manual

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    E3M-V

    Engineering Data (Typical)

    Sensing Distance vs Incident Level

    Characteristics

    Angle - Incident Level Characteristics

    (X Direction)

    Angle - Incident Level Characteristics

    (Y Direction)

    E3M-VG1@ E3M-VG1@ /-VG2@ E3M-VG1@ /-VG2@

    Color Detection

    E3M-VG@@ Difference in Incident Level by Color Conditions

    5 6 7 8 9 10 11 12 13 14 15

    100

    80

    60

    40

    20

    0

       I  n  c   i   d  e  n   t   l  e  v  e   l   (   %   )

    Distance (mm)

    -10 -8 -6 -4 -2 0 2 4 6 8 10

    100

    80

    60

    40

    20

    0

       I  n  c   i   d  e

      n   t   l  e  v  e   l   (   %   )

    Angle (°)

    +

    -

    +

    -

    E3M-VG1@

    E3M-VG2@

    -10 -8 -6 -4 -2 0 2 4 6 8 10

    Angle (°)

    100

    80

    60

    40

    20

    0

       I  n  c   i   d  e

      n   t   l  e  v  e   l   (   %   )

    E3M-VG1@

    E3M-VG2@

    +

    -

    +

    -

    : Detectable : Detectable but unstable ×: Not detectable

    White Red  Yellow/ 

    red  Yellow

     Yellow/ green

      Green  Blue/ green

      Blue Purple  Red/ purple

      Black

    White

    Red ×

    Yellow/ red

    ×

    Yellow

    Yellow/ green

    Green

    Blue/ green

    Blue

    Purple ×

    Red/ purple

    × ×

    Black ×

    100

    80

    60

    40

    20

    0

       R  e   l  a   t   i  v  e   i  n  c   i   d  e  n   t   l  e  v  e   l   (   %   )

    Color

    100

    33

    41

    71

    54

    60

    4843

    37

    3025

       W   h   i   t  e

       R  e   d

       Y   e   l   l   o  w   /

       r   e   d

       Y  e   l   l  o  w

       Y   e   l   l   o  w   /

       g   r   e   e   n

       G   r   e   e   n

       B   l  u  e   /

      g  r  e  e  n

       B   l  u  e

       P  u   r   p   l   e

       R   e   d   /

       p  u   r   p   l   e

       B   l  a  c   k

    Standard Sensing Object and Colors(Standard Color Card (230 Colors) forJapan Color Enterprise Co., Ltd.)

    Color (11 stan-dard colors)

    Munsell colornotation

    White N9.5

    Red 4R 4.5/12.0

    Yellow/red 4YR 6.0/11.5

    Yellow 5Y 8.5/11.0

    Yellow/green 3GY 6.5/10.0

    Green 3G 6.5/9.0

    Blue/green 5BG 4.5/10.0

    Blue 3PB 5.0/10.0Purple 7P 5.0/10.0

    Red/purple 6RP 4.5/12.5

    Black N2.0

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    E3M-V

    I/O Circuit Diagrams

    NPN output

    * A single cable is shared for remote control input and answer-back output. Be sure to install a load as shown in the diagram for the remote control function.

    PNP output

    * A single cable is shared for remote control input and answer-back output. Be sure to install a load as shown in the diagram for the remote control function.

    Plug (Sensor I/O Connector)

    Technical Guide

    Detection of Metal or Glossy Objects

    Color detection can be improved by inclining the Sensor to prevent i t

    from picking up regular reflection.

    Nomenclature

    Model Output circuit

    E3M-VG11E3M-VG21

    Model Output circuit

    E3M-VG16

    E3M-VG26

    1

    2

    4

    3

    8-leveldetectionindicator(green)

    13-levelthresholdindicator(red)

    Operationindicator(orange)

    Photoelectric

    Sensor main

    circuit

    Load Load

    Controloutput

    Brown

    White

    Remote control input/

    Answer-back outputBlack

    Blue

    10 to 30 VDC

    100 mAmax.

    [Connector Pin Arrangement]

    3

    1

    42

    *

    1

    4

    2

    3

    8-leveldetectionindicator(green)

    13-levelthresholdindicator(red)

    Operationindicator(orange)

    Photoelectric

    Sensor maincircuit

    Load Load

    Controloutput

    Brown

    Black

    Remote control input/Answer-back output

    White

    Blue

    10 to 30 VDC

    *

    [Connector Pin Arrangement]

    3

    1

    42

    * Used for both of remote control input and answer-back output

    Class Wire color Connector pin No. Application

    DC

    Brown 1 Power supply (+V)

    White 2 *

    Blue 3 Power supply (0 V)

    Black 4 Output

    2

    4

    1 3

    1

    2

    3

    4

    BrownWhiteBlueBlack

    Terminal No. Wire color

    XS2F-D421-D80-AXS2F-D421-G80-AXS2F-D422-D80-AXS2F-D422-G80-A

    Detected object

    5 to 15   °

    Detected object

    5 to 15   °

    Operation Indicator (orange)

    lits when output is ON.

    Detection Level Indicator (green)

    lits according to detection level.

    SET Button

    Adjusts teaching

    operation and threshold level.

    Mode Selector

    Selects mode.

    Threshold Indicator (red)

    Displays threshold level.

    Up/Down Selector

    To raise threshold

    level ... Select .

    To reduce threshold

    level ... Select .

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    E3M-V

    Safety Precautions

    Refer to Warranty and Limitations of Liability .

    This product is not designed or rated for ensuring

    safety of persons either directly or indirectly.

    Do not use it for such purposes.

    Do not use the product in atmospheres or environments that exceed

    product ratings.

    ● Designing

    Power Supply

    A power supply with full- or half-wave rectification cannot be

    connected.

    ● Wiring

    Tensile Strength of Cables

    The tensile strength of the cable should not exceed 50 N.

    ● MountingTightening Force

    The tightening force applied to the Fiber Unit should not exceed 1.2

    N·m.

    Mounting the Sensor

    If Sensors are mounted face-to-face, make sure that the optical axes

    are not in opposition to each other. Otherwise, mutual interference

    may result.

    ● Others

    EEPROM Writing Error

    An EEPROM error may result if the power supply to the Sensor fails

    or the Sensor is influenced by static noise. The threshold indicators

    will flash if there is an EEPROM error, in which case perform teaching

    and make threshold level settings again.

    WARNING

    Precautions for Correct Use

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    E3M-V

    (Unit: mm)

    Dimensions Unless otherwise specified, the tolerance class IT16 is used for dimensions in this data sheet.

    Sensors

    Accessories (Order Separately)Mounting Brackets

    E3M-VG

    47.7

    45Two, 4.5 dia.mounting holes

    50

    10-dia. lensOptical axis

    21

    68.5

    25

    29

    8

    37

    43

    7

    M12 Connector

    10

    2-M4

    25

    Operation indicator (orange)

    8-level Indicator (green)

    7-level Threshold Indicator (red)

    M2.6

    Mounting Holes

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    Operating Procedures: Photoelectric Sensors

    E3M-V

    Adjustment Steps

    Registering (Teaching) Marks

    Select the most appropriate teaching method in reference to the following descriptions. 

    Refer to the following descriptions for each teaching method. One-point teaching and two-point teaching can be controlled

    remotely.➜Refer to Remote Control Function  on page 10.

    Note: The reverse of the output described above (Background: ON, Mark: OFF) can be obtained by teaching using the background.

    Continued on next page

    Step Operation

    1 Install, wire, and turn ON the Sensor.

    2 Register (i.e., teach) the marks.➜Refer to Registering Marks  on this page to page 8.

    3 Adjust thresholds as required.➜Refer to Adjusting Thresholds  on page 9.

    4 Check that the mode selector switch is set to RUN.

    Application

    1 2 3

    Detection of clear color differences

    between the mark and the

    background when the background

    has a color pattern.

    Detection of slight color differences

    between the mark and background

    when the background has no color

    pattern.

    Remote teaching without positioning

    when the background has no color

    pattern.

    Teaching method 1 One-point teaching 2 Two-point teaching 1 Automatic teaching

    Output ON rangeThe default value will be set, and the

    output will turn ON at the mark.

    The threshold will be set in the

    middle between the mark and the

    background, and the output will turnON at the mark.

    The threshold will be set in the

    middle between the mark and the

    background, and the output will turn

    ON at the mark (which has the

    shortest passage time).

    1 One-point Teaching

    Step Operation method Operation condition

    1 Set the mode selector switch to TEACH.

    2Place the mark in the specified location, and press the SET Button.

    The threshold indicators (red) will light.

    3Set the mode selector switch to RUN.

    The output will turn ON at the set mark.

    2 Two-point Teaching

    Step Operation method Operation condition

    1 Set the mode selector switch to TEACH.

    2Place the mark in the specified location, and press the SET Button.

    The threshold indicators (red) will light.

    LEVEL

    OUT

    TEACH

    RUN

    SET

    ADJ

    LEVEL

    OUT

    TEACH

    RUN

    SET

    ADJ

    Press

    Mark

    Sensor

    Background

    Threshold indicators (red) lit

    LEVEL

    OUT

    TEACH

    RUN

    SET

    ADJ

    LEVEL

    OUT

    TEACH

    RUN

    SET

    ADJ

    Press

    Threshold indicators (red) lit

    Mark

    Sensor

    Background

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    Operating Procedures: Photoelectric Sensors

    Note: These teaching steps are for turning output ON at the mark. The output can be set to turn On at the background and turn OFF at the mark by reversing the orderof teaching.

    Note: Set input error of each signal pulse to within ±0.1 s.

    Automatic Teaching

    Example of Connection with Programmable Controller

    Note: Connect the Sensor as shown in the figure above when connecting it toa Programmable Controller.

    Precautions for Using Automatic Teaching

    In the following application conditions, incorrect judgment

    may occur using automatic tuning. If this occurs, use one-

    point teaching or two-point teaching.

    •The background has a color pattern.

    •There is a lot of variation in the samples.

    •The surface has height differences or protrusions.

    Step Operation method Operation condition

    3

    If the teaching is OK, move the mark and press the SET button when

    the mark is at the position of the background.

    •  If the teaching is OK, the detection level indicators (green) will all

    be lit.

    •  If the teaching fails, the threshold indicators (red) will all flash.

    4

    If the teaching is OK, the setting will be completed.

    Set the mode selector switch to RUN.If the teaching fails, perform the setting again from step 2.

    3 Automatic Teaching

    Step Operation

    1 Check that the mode selector switch is set to either RUN or ADJUST.

    2 A pulse of 0.9 s (see note) will be input to the remote control input/output.

    3

    Teaching will be performed automatically when the mark is moved. (Teaching will be completed after the mark passes six times.)

    • If teaching is OK, answer-back of 0.3 s will be output from the remote control input/output.

    • If teaching fails, answer-back will not be output. In this case, perform the adjustment again using two-point teaching.

    (Teaching will not be OK if there is no difference in light levels between the mark and the background.)

    4If answer-back is detected, the setting will be completed. The output will turn ON at the mark (which has the shortest passage

    time), and measurement will start.

    LEVEL

    OUT

    TEACH

    RUN

    SET

    ADJ

    LEVEL

    OUT

    TEACH

    RUN

    SET

    ADJ

    LEVEL

    OUT

    TEACH

    RUN

    SET

    ADJ

    Press

    NG

    OK

    Detection level indicators (green) lit

    Threshold indicators (red)flashing (with no differencein light level)

    Mark

    Sensor

    Background

    1.8 s0.3 s

    Teaching completed.Sensing restarts.

    0.9 s

    Automaticteaching

    Answer-back

    ON

    OFF

    Remote control input/ answer-back output

    Incident lightlevel

    1’2’

    3’4’ 5’

    12

    3 4 5

    Teaching starts.

    Dummy sampling(1 mark)

    Sampling(5 marks)

    Time

    Time

    Mark (short time)→Output ON

    Threshold setting at best position

    Background (long time)→Output OFF

    I/O Unit

    Programmable Controller

    Output

    Input

    Sensor

    Remote controlinput/output

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    Operating Procedures: Photoelectric Sensors

    Adjusting Thresholds

    Fine adjustment of thresholds can be performed after teaching.

    Operation can be performed remotely.

    ➜Refer to Remote Control Function  on the next page.

    Detection Level Indicators

    The control output will turn ON if the detection level exceeds the threshold level. The detection level display will depend on the

    teaching method.One-point Teaching

    Two thresholds (i.e., above and below the mark) are set. The

    indicators show the degree of match with the mark.

    Two-point teaching and Automatic Teaching

    A threshold is set in the middle between the mark (first

    registration) and background (second registration). The

    indicators show the level of excess gain between the mark

    and the background.

    Step Operation method Operation condition

    1 Set the mode selector switch to ADJUST.

    2

    In the ADJUST mode, specify the direction of adjustment using the

    Up/Down selector switch. The threshold will transition each time the

    SET Button is pressed.

    (Two indicators will be lit at the same time for even-numbered

    threshold levels.)

    3 After the setting is completed, set the mode selector switch to RUN.

    LEVEL

    OUT

    TEACH

    RUN

    SET

    ADJLEVEL

    OUT

    TEACH

    RUN

    SET

    ADJ

    LEVEL

    OUT

    TEACH

    RUN

    SET

    ADJ

    Press

    Downwardselection

    Upwardselection

    Moving the threshold up

    Moving the threshold down

    Thresh-oldindica-tors

    Thresh-old

    1 2 3 4 5 6 7 8 9 10 11 12 13

    Detection levelOperationindicator

    Detection levelindicators

    Threshold

    Output OFF

    Threshold

    Mark

    Threshold

    Output OFF

    Output ON

    Detection levelOperationindicator

    Detection levelindicators

    Threshold

    Mark

    Threshold

    Background

    Output OFF

    Output ON

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    Operating Procedures: Photoelectric Sensors

    Remote Control Function (Bank Selection, Mark Registration, Threshold Adjustment)

    In RUN mode and ADJUST mode, remote operation can be performed by inputting the signals in the following table for the remote

    control input/answer-back output. There will be answer-back output for 0.3 s if the signal is correctly received.

    Only one-point teaching can also be operated with manual input.

    (Provide input for 1.5 s min.)

    Timing Chart

    *If consecutive signals are to be sent, allow an interval of at least 2.5 s after thesignal is input, as in the figure above.

    Example of Ladder Programming

    Control signals can be created using the example of ladderprogramming shown in the following figure.

    Control Signals

    Note: Set input error of each signal pulse to within ±0.1 s

    Remote controlinput/output

    ON

    2.5 s min. *

    1.5 s

    2.0 s

    Input signalNext inputsignal

    Input judgment (1.8 s) Settingchanges.

    Sensing restarts.

    0.3 s

    OFF

    Sensor operation

    Answer-back output only if processing ofthe signal is properly completed.

    05001

    05002

    00100

    05000

    END

    TIM000#XXXX

    TIM001#YYYY

    TIM002#ZZZZ

    05000

    00000 T000

    05001

    T000 T001

    05002

    T001 T002

    05002

    05000

    TIM000, TIM001, TIM002 set values(XXXX, YYYY, ZZZZ)

    No.1: (0000, 0000, 0003)No.2: (0000, 0000, 0006)No.3: (0000, 0000, 0009)No.4: (0000, 0000, 00012)No.5: (0000, 0000, 00015)No.6: (0003, 0003, 0003)No.7: (0003, 0006, 0003)No.8: (0003, 0009, 0003)No.9: (0003, 0003, 0006)No.10: (0003, 0006, 0006)No.11: (0003, 0003, 0009)No.12: (0006, 0003, 0003)

    Input: 00000Output: 00100Others: Work bits

    No. Control signal Function

    1Bank 1 selection(Operation indicator OFF in TEACHmode)

    2Bank 2 selection(Operation indicator lit in TEACH mode)

    3 Automatic teaching

    4 Two-point teaching (first and second)

    5

    One-point teaching (input of 1.5 s min.

    also possible)

    6 Threshold 1 selection

    7 Threshold 3 selection

    8 Threshold 5 selection

    9 Threshold 7 selection

    10 Threshold 9 selection

    11 Threshold 11 selection

    12 Threshold 13 selection

    0.3 sON

    OFF

    0.6 sON

    OFF

    0.9 sON

    OFF

    1.2 sON

    OFF

    1.5 s

    ONOFF

    0.3 s 0.3 s 0.3 s

    ON

    OFF

    0.3 s 0.6 s 0.3 s

    ON

    OFF

    0.3 s0.9 s

    0.3 s

    ON

    OFF

    0.3 s 0.3 s 0.6 s

    ON

    OFF

    0.3 s 0.6 s0.6 s

    ON

    OFF

    0.3 s 0.3 s0.9 s

    ON

    OFF

    0.3 s0.3 s0.6 s

    ON

    OFF

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    Photoelectric Sensors Technical Guide

    General Precautions For precautions on individual products, refer to Safety Precautions  in individual product information.

    These Sensors cannot be used in safety devices for

    presses or other safety devices used to protect

    human life. These Sensors are designed for use in

    applications for sensing workpieces and workers

    that do not affect safety.

    To ensure safety, always observe the following precautions.

    ● Wiring

    ● Operating Environment

    (1) Do not use a Sensor in an environment where there are explosive or inflammable gases.

    (2) Do not use the Sensor in environments where the cables may become immersed in oil or other liquids or where liquids may penetrate the

    Sensor. Doing so may result in damage from burning and fire, particularly if the liquid is flammable.

    WARNING

    Precautions for Safe Use

    Item Typical examples

    Power Supply VoltageDo not use a voltage inexcess of the operatingvoltage range.

    Applying a voltage in excessof the operating voltagerange, or applying AC power(100 VAC or greater) to a DCSensor may cause explosionor burning.

    ---

    Load Short-circuitingDo not short-circuit the load.Doing so may cause explo-sion or burning.

    Incorrect WiringDo not reverse the powersupply polarity or otherwisewire incorrectly. Doing somay cause explosion orburning.

    Connection without a

    loadIf the power supply isconnected directly without aload, the internal elementsmay burst or burn. Be sure toinsert a load whenconnecting the powersupply.

    Load

    SensorBrown

    BlueBlack

    • DC Three-wire NPN Output Sensors

    +

    -(Loadshortcircuit)

    Load

    Sensor

    Brown

    BlueBlack

    • DC Three-wire NPN Output Sensor

    (Load short circuit)

    Load

    Sensor

    Brown

    Blue

    • AC Two-wire Sensors  Example: E3E2

    -

    +

    Load

    Sensor

    Brown

    BlueBlack

    • DC Three-wire NPN Output Sensors  Example: Incorrect Polarity

    +

    --

    +

    Load

    Load

    Sensor

    Brown

    BlueBlack

      Sensor

    Brown

    BlackBlue

    • DC Three-wire NPN Output Sensors  Example: Incorrect Polarity Wiring

    12 to

    24VDC

    0V

    Sensor

    Brown

    Blue

    Black

    • DC Three-wire NPN Output Sensors

    Sensor

    Brown

    Blue

    • AC 2-wire Sensors  Example: E3E2 etc.

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    Photoelectric Sensors Technical Guide

    ● Design

    Power Reset Time

    The Sensor will be ready to detect within approximately 100 ms after

    the power is turned ON.

    If the Sensor and the load are connected to separate power supplies,turn ON the Sensor power before turning ON the load power. Any

    exceptions to this rule are indicated in Safety Precautions  in individual

    product information.

    Turning OFF Power

    An output pulse may be generated when the power is turned OFF. It

    is recommended that the load or load line power be turned OFF

    before the Sensor power is turned OFF.

    Power Supply TypesAn unsmoothed full-wave or half-wave rectifying power supply cannot

    be used.

    Mutual Interference

    Mutual interference is a state where an output is unstable because the Sensors are affected by light from the adjacent Sensors.

    The following measures can be taken to avoid mutual interference.

    Precautions for Correct Use

    Counter-measure

    Concept Through-beam Sensors Reflective Sensors

    1

    Use a Sensorwith theinterferenceprevention

    function.

    If Sensors are mounted in close proximity, use Sensors with the interference prevention function.10 or fewer Sensors: E3X-DA@-S, E3X-MDA, E3C-LDA Fiber Sensors

    Performance, however, will depend on conditions. Refer to pages E3X-DA-S/E3X-MDAand E3C-LDA.

    5 or fewer Sensors: E3X-NA Fiber Sensors2 or fewer Sensors: E3T, E3Z, E3ZM, E3ZM-C, E3S-C, E3G-L1/L3, or E3S-C Built-in Amplifier Photoelectric

    Sensors (except Through-beam Sensors)E3C Photoelectric Sensor with separate amplifier

    2

    Install aninferencepreventionfilter.

    A mutual interference prevention polarizing filter can beinstalled on only the E3Z-TA to allow close-proximitymounting of up to 2 Sensors.Mutual Interference Prevention Polarizing Filter: E39-E11

    ---

    3

    SeparateSensors todistance whereinterferencedoes not occur.

    Check the parallel movement distance range in thecatalog, verify the set distance between adjacentSensors, and install the Sensors accordingly at adistance at least 1.5 times the parallel movementdistance range.

    If the workpieces move from far to near, chattering mayoccur in the vicinity of the operating point. For this type ofapplication, separate the Sensors by at least 1.5 times theoperating range.

    4

    AlternateEmitters andReceivers.

    Close mounting of Sensors is possible by alternatingthe Emitters with the Receivers in a zigzag fashion (upto two Sensors). However, if the workpieces are closeto the Photoelectric Sensors, light from the adjacentEmitter may be received and cause the Sensor tochange to the incident light state.

    ---

    5

    Offset theoptical axes.

    If there is a possibility that light from another Sensormay enter the Receiver, change the position of theEmitter and Receiver, place a light barrier between theSensors, or take other measures to prevent the lightfrom entering the Receiver.(Light may enter even if the Sensors are separated bymore than the sensing distance.)

    If Sensors are mounted in opposite each other, slant theSensors as shown in the following diagram. (This isbecause the Sensors may affect each other and causeoutput chattering even if separated by more than theSensor sensing distance.)

    6 Adjust thesensitivity. Lowering the sensitivity will generally help.

    L

    1.5 × L

    SensorSensor

    Workpiece

    Workpiece

    Emitter

    Receiver

    Receiver

    Emitter

    Workpiece

    Sensor Sensor

    θ θ

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    Photoelectric Sensors Technical Guide

    Noise

    Countermeasures for noise depend on the path of noise entry, frequency components, and wave heights. Typical measures are as given in the

    following table.

    ● Wiring

    Cable

    Unless otherwise indicated, the maximum length of cable extension is

    100 m using wire that is 0.3 mm2 or greater.

    Exceptions are indicated in Safety Precautions  in individual product

    information.

    Cable Tensile Strength

    When wiring the cable, do not subject the cable to a tension greater than

    that indicated in the following table.

    Note: Do not subject a shielded cable or coaxial cable to tension.

    Repeated Bending

    Normally, the Sensor cable should not be bent repeatedly.

    (For bending-resistant cable, see Attachment to Moving Parts  on

    page C-4.)

    Separation from High Voltage (Wiring Method)

    Do not lay the cables for the Sensor together with high-voltage lines

    or power lines. Placing them in the same conduit or duct may cause

    damage or malfunction due to induction interference. As a general

    rule, wire the Sensor in a separate system, use an independent metal

    conduit, or use shielded cable.

    Work Required for Unconnected Leads

    Unused leads for self-diagnosis outputs or other special functions

    should be cut and wrapped with insulating tape to prevent contact with

    other terminals.

    Type of noiseNoise intrusion path and countermeasure

    Before countermeasure After countermeasure

    Common mode noise(inverter noise)

    Common noiseapplied between themounting board and

    the +V and 0-Vlines, respectively.

    Noise enters from the noise source through the frame(metal).

    (1) Ground the inverter motor (to 100 Ω or less)(2) Ground the noise source and the power supply (0-V

    side) through a capacitor (film capacitor, 0.22 µF, 630V).

    (3) Insert an insulator (plastic, rubber, etc.) between theSensor and the mounting plate (metal).

    Radiant noise

    Ingress of high-fre-quency electromag-netic waves directlyinto Sensor, frompower line, etc.

    Noise propagates through the air from the noise sourceand directly enters the Sensor.

    • Insert a shield (copper) plate between the Sensor and

    the noise source e.g., a switching power supply).

    • Separate the noise source and the Sensor to a distance

    where noise does not affect operation.

    Power line noise

    Ingress of electromag-netic induction fromhigh-voltage wires

    and switching noisefrom the switching

    power supply

    Noise enters from the power line.   • Insert a capacitor (e.g., a film capacitor), noise filter (e.g.,

    ferrite core or insulated transformer), or varistor in the

    power line.

    IM

    Sensor

    Noise

    +V

    0V

    Inverter

    motor

    Mounting block

    (metal)

    IM

    Sensor

    Insert an insulator.

    Inverter motor+V

    0V

    Noise

    Noise

    Mounting block

    (metal)

    (3)

    (2)

    (1)Noise

    SensorNoise

    source

    +V

    0V

    Sensor

    Shield plate (copper)

    Noisesource

    +V

    0V

    Sensor

    Noise

    Noise+V

    0V

    Sensor

    Insert a capacitor, etc.

    Noise+V

    0V

    Cable diameter Tensile strengthLess than 4 mm 30 N max.

    4 mm or greater 50 N max.

    Power line

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    Photoelectric Sensors Technical Guide

    Power Supply

    When using a commercially available switching regulator, ground the

    FG (frame ground) and G (ground) terminals.

    If not grounded, switching noise in the power supply may cause

    malfunction.

    Example of Connection with S3D2 Sensor Controller

    DC Three-wire NPN Output SensorsReverse operation is possible using the signal input switch on the

    S3D2.

    ● Mounting

    Attachment to Moving Parts

    To mount the Photoelectric Sensor to a moving part, such as a robot

    hand, consider using a Sensors that uses a bending-resistant cable

    (robot cable).

    Although the bending repetition tolerance of a standard cable is

    approximately 13,000 times, robot cable has an excellent bendingtolerance of approximately 500,000 times.

    Cable Bending Destruction Test (Tough Wire Breaking

    Test)With current flowing, bending is repeated to check the number of

    bends until the current stops.

    The testing conditions of the standard cable and robot cable aredifferent.Refer to the values in the above table to check bend-resistantperformance under actual working conditions.

    5

    2

    4

    1

    6

    3

    11

    8

    10

    7

    12

    9

    S3D2

    Blue 0 V

    Black OUT

    Brown +12 V

    SpecimenStandard cable

    VR (H) 3 x18/0.12

    Robot cable: Strong,conductive electrical wire

    2 x 0.15 mm2, shieldedTest

          D    e    s    c    r      i    p     t      i    o    n      /    c    o    n      d      i     t      i    o    n    s

    Bendingangle (θ)

    Left/right 90° each Left/right 45° each

    Bendingrepetitions

    --- 60 bends/minute

    Weight 300g 200g

    Operationper bending

    (1) through (3) infigure once

    (1) through (3) infigure once

    Bendingradius ofsupportpoints (R)

    5 mm 2.5 mm

    Result Approx. 13,000 times Approx. 500,000 times

    Weight

    R

    (1) (3)

    (2)

    θθ

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    Photoelectric Sensors Technical Guide

    Securing Fibers

    The E3X Fiber Unit uses a one-touch locking mechanism. Use the

    following methods to attach and remove Fiber Units.

    (1) Attaching FibersOpen the protective cover, insert the fiber up to the insertion mark on

    the side of the Fiber Unit, and then lower the lock lever.

    (2) Removing FibersOpen the protective cover, lift up the lock lever, and pull out the fibers.

    ● Adjustments

    Optical Axis Adjustment

    Move the Photoelectric Sensor both vertically and horizontally and set

    it in the center of the range in which the operation indicator is lit or not

    lit. For the E3S-C, the optical axis and the mechanical axis are the

    same, so the optical axis can be easily adjusted by aligning the

    mechanical axis.

    Optical axis: The axis from the center of the lens to the center of

    the beam for the Emitter and the axis from the

    center of the lens to the center of the reception area

    for the Receiver.

    Mechanical axis: The axis perpendicular to the center of the lens.

    Note:1.To maintain the fiber characteristics, make sure that the lock

    is released before removing the fibers.

    2. Lock and unlock the fibers at an ambient temperature of

    −10 to 40°C.

    9mm

    Insertion

    position

    Locked

    position

    Lock released position

    Protective coverLock lever

    Fiber insertion mark

    Fiber

    Locked position

    Lock released

    position

    Protective cover

    l

    12

    Emitter

    ReceiverIncident indicator or Operation indicatorON OFF

    Incident indicator or Operation indicator

    Optimum value

    ON OFF

    Emitter Receiver

    Emission beam

    Optical axis Optical axis

    Mechanical axis

    Reception area

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    Photoelectric Sensors Technical Guide

    ● Operating Environment

    Water Resistance

    Do not use in water, in rain, or outside.

    Ambient Conditions

    Do not use this Sensor in the following locations. Otherwise, it may

    malfunction or fail.

    (1) Locations exposed to excessive dust and dirt

    (2) Locations exposed to direct sunlight

    (3) Locations with corrosive gas vapors

    (4) Locations where organic solvents may splash onto the Sensor

    (5) Locations subject to vibration or shock

    (6) Locations where there is a possibility of direct contact with water,

    oil, or chemicals

    (7) Locations with high humidity and where condensation may result

    Environmentally Resistive SensorsThe E32-T11F/T12F/T14F/T81F-S/D12F/D82F and E3HQ can be used

    in locations (3) and (6) above.

    Optical Fiber Photoelectric Sensors in Explosive Gas

    AtmospheresThe Fiber Unit can be installed in the hazardous area, and the

    Amplifier Unit can be installed in a non-hazardous area.

    For explosion or fire due to electrical equipment to occur, both the

    hazardous atmosphere and a source of ignition must be in the same

    location. Optical energy does not act as an ignition source, thus there

    is no danger of explosion or fire. The lens, case, and fiber covering are

    made of plastic, so this setup cannot be used if there is a possibility of

    contact with solvents that will corrode or degrade (e.g., cloud) the

    plastic.

    Electrical sparks or high-temperature parts that have sufficient energy

    to cause explosion in a hazardous atmosphere are called ignition

    sources.

    Influence from External Electrical Fields

    Do not bring a transceiver near the Photoelectric Sensor or its wiring,

    because this may cause incorrect operation.

    ● Maintenance and Inspection

    Points to Check When the Sensor Does Not Operate

    • If the Sensor does not operate, check the following points.

    (1) Are the wiring and connections correct?

    (2) Are any of the mounting screws loose?

    (3) Are the optical axis and sensitivity adjusted correctly?

    (4) Do the sensing object and the workpiece speed satisfy the ratings

    and specifications?

    (5) Are any foreign objects, such as debris or dust, adhering to the

    Emitter lens or Receiver lens?

    (6) Is strong light, such as sunlight (e.g., reflected from a wall), shining

    on the Receiver?

    (7) Do not attempt to disassemble or repair the Sensor under any

    circumstances.

    (8) If you determine that the Sensor clearly has a failure, immediately

    turn OFF the power supply.

    Lens and Case

    The lens and case of the Photoelectric Sensor are primarily made of

    plastic. Dirt should be gently wiped off with a dry cloth. Do not use

    thinner or other organic solvents.

    • The case of the E3ZM, E3ZM-C and E3S-C is metal. The lens,however, is plastic.

    ● Accessories

    Using a Reflector (E39-R3/R37/RS1/RS2/RS3)

    During Application

    (1) When using adhesive tape on the rear face, apply it after washing

    away oil and dust with detergent. The Reflector cannot be

    mounted if there is any oil or dirt remaining.

    (2) Do not press on the E39-RS1/RS2/RS3 with metal or a

    fingernail.This may weaken performance.

    (3) This Sensor cannot be used in locations where oil or chemicals

    may splash on the Sensor.

    M8 and M12 Connectors• Be sure to connect or disconnect the connector after turning OFF

    the Sensor.

    • Hold the connector cover to connect or disconnect the connector.

    • Secure the connector cover by hand. Do not use pliers, otherwise

    the connector may be damaged.

    • If the connector is not connected securely, the connector may be

    disconnected by vibration or the proper degree of protection of the

    Sensor may not be maintained.

    ● Others

    Values Given in Typical Examples

    The data and values given as typical examples are not ratings and

    performance and do not indicate specified performance. They are

    rather values from samples taken from production lots, and areprovided for reference as guidelines. Typical examples include the

    minimum sensing object, engineering data, step (height) detection

    data, and selection list for specifications.

    Cleaning

    • Keep organic solvents away from the Sensor. Organic solvents will

    dissolve the surface.

    • Use a soft, dry cloth to clean the Sensor.

    Non-hazardous area

    Amplifier Unit

    Fiber Unit

    Sensing object

    Hazardous area

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    2008.9

    OMRON CorporationIndustrial Automation Company

    In the interest of product improvement, specifications are subject to change without notice.

    Read and Unders tand This Catalog

    Please read and understand this catalog before purchasing the p roducts. Please consult your OMRON representative if you have any questions orcomments.

    Warranty and Limitations of Liability

    WARRANTYOMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period ifspecified) from date of sale by OMRON.

    OMRON MAKES NO WARR ANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR

    FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONEHAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCL AIMS ALLOTHER WARRANTIES, EXPRESS OR IMPLIED.

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    In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

    IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESSOMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOTSUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

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     At the custo mer's request, OMRON wi ll provide applicable thi rd part y certification documents identifying ratings and limitations of use that apply to theproducts. This information by itself is not suf ficient for a complete determination of the suitability of the products in combination with the end product,machine, system, or other application or use.

    The following are some examples of app lications for which particular attention must be given. This is not intended to be an exhaustive list of all possibleuses of the products, nor is it intended to imply that th e uses listed may be suitable for the products:

    • Outdoor use, uses involving potential chemical contamination or electrical interference, o r conditions or uses not described in this catalog.

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    • Systems, machines, and equipment that could present a risk to life or property.

    Please know and observe all p rohibitions of use applicable to the produ cts.

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    CHANGE IN SPECIFICATIONSProduct specifications and accessories may be chan ged at any time based on improvements and other reasons.

    It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made.However, some specifications of the product may be cha nged without any notice. When in doubt, special model numbers may be assigned tofixor establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actualspecifications of purchased product.

    DIMENSIONS AND WEIGHTSDimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

    ERRORS AND OMISSIONSThe information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical,typographical, or proofreading errors, or o missions.

    PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does n ot constitute a warranty. It may representthe result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRONWarranty and Limitations of Liability.

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