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ulalalab
Learn:
PATTERN
DETECTION
AUTOMATED
DISCOVERY
Predict:
MACHINE
LEARNING
PREDICTIVE
MODELING
Adapt:
REAL TIME
PRESCRIPTION
ADAPT
PROCESSES
INSTRUCTIONS
INTELLIGENCE
OPTIMAZATIONS
DATA STREAMS
Learn from the Past Change the Future
Machine Learning and Big Data Analysis
Temperature
Humidity
Vibration1
Vibration2
Current
START ENDCase Study
Solutions
About Us
Applications
Technology
ulalalab
PREVENTIVE PREDICTIVE OPERATOR CARE RUN TO FAILURE
Certain Death
High RiskLow Risk
( Source: Ricky Smith, Allied Reliability )
Stage 1.Approx 10%~20%
Remaining life
Stage 2.5%~10%
Remaining lifeStage 3.
1%~5% of Remaining life
Stage 4.Remaining lLifeone hour to 1%
FailureInduced
UltrasonicEnergy
Detected Vibration AnalysisFault Detection
Oil AnalysisDetected
Temperature Rise
Audible Noise
Too Hot Touch
MechanicallyLoose
CatastrophicFailure
WITHPRECISION
MAINTENANCE
Predictive Maintenance
Case Study
Solutions
About Us
Applications
Technology
ulalalab
Technologies
Vibration Monitoring/Analysis O O O O
Lubricant, Fuel Analysis O O O O O
Wear Particle Analysis O O O O
Bearing, Temperature/Analysis O O O O
Performance Monitoring O O O O O O
Ultrasonic Noise Detection O O O O O O O
Ultrasonic Flow O O O O
Infrared Thermography O O O O O O O O O O
Non-destructive Testing (Thickness) O O O
Visual Inspection O O O O O O O O O O O
Insulation Resistance O O O O O
Motor Current Signature Analysis O
Motor Circuit Analysis O O O
Polarization Index O O O
Electrical Monitoring O O
Pu
mp
s
Ele
ctr
ic
mo
tos
Die
se
l
Ge
ne
rato
rs
Co
nd
en
se
rs
He
avy
Eq
uip
me
nt
Cir
cu
it
Bre
ak
ers
Va
lve
s
He
at
Ex
ch
an
ge
rs
Ele
ctr
ical
Sys
tem
s
Tra
nsfo
rme
rs
Th
an
ks
Pip
ing
Ap
pli
cati
on
s
Predictive Maintenance
Case Study
Solutions
About Us
Applications
Technology
ulalalab
Tool Base Condition Examination
Case Study
Solutions
About Us
Applications
Technology
Temperature Sensor
Vibration Sensor
Traditional and Outdated EquipmentRequire Performance and Condition
Monitoring
Existing Monitoring Tools areExpensive and Bulky
ulalalab
MACHINE - Health and Condition Monitoring
CTCT
wicon
Current
Temperature
Vibration
wicon
Other Sensors
WIM-X
Case Study
Solutions
About Us
Applications
Technology
Affordable and Easy to Deploy Performance and Condition
Monitoring Solution
Remote and Real-TimeMonitoring
ulalalab
Time
Analog Data
• Vibration
• Current
• Temperature
START END
Value
Digital Data
• Air Valve
• Proximity
• Counter
Machine Learning - Status Analysis
1 Cycle
Case Study
Solutions
About Us
Applications
Technology
Correlation Analysis
ulalalab
RMS Velocity Vibration Severity Standards(ISO10816)
Machine Class-ISmall
Machines
Class-IIMedium
Machines
Class-IIILarge Rigid
Foundation
Class-IVLarge Soft
FoundationVrms(in/s) Vrms(mm/s)
0.01 0.28
Good
(Start)
0.02 0.45
0.03 0.71
0.04 1.12
0.07 1.80
0.11 2.80
0.18 4.50SatisFactory
(Long Run)0.28 7.10
0.44 11.2UnsatisFactory
(Alert)0.70 18.0
0.71 28.0Unacceptable
(Danger)1.10 45.0
Capacitance 15kW(20hp) 75kW(100hp) 300kW(400hp) …+
±0.25
Machine Type Pump Electric Motor Heavy Machine Large Machine
Predictive Maintenance
Case Study
Solutions
About Us
Applications
Technology
ulalalab
Affordable and Easy to implement
Case Study
Solutions
About Us
Applications
Technology
DataAnalysis
Managingthe productionand quality
IoT D evice WIM-X
Smart D eviceUser
Cloud Platform
D ata Analysis
wiconwicon
wicon
Real-timeMonitoring
Sending
Production
data via3G/WiFi
ulalalab
wicon
Internet/CellularGatewaySensors Cloud MonitoringInternet/Cellular
WICON
GW Device
WIM-X
Cloud PlatformSensors
WIM-X
N-Screen
3G/LTE
Ethernet
WiFi
3G/LTE
Ethernet
WiFi
Window Browser
iOS/Android
Analog Input
Digital Input
WimFactory Solutions
Case Study
Solutions
About Us
Applications
Technology
ulalalab
Network Module
I/O Interface Module
2xLED Indicator
System Reset
Sensor Socket
DC Power Input
Div. Spec.
WiFi 802.11b/g/n
BLE 2.4 GHz RF
Battery Li-Polymer, 3.7V 2050mA
Module Ext Connector 20Pin, GPIO, UART
LED Comm Power, Communication, Check
Environment - 30 ~ + 80°C
WimFactory IoT Device (Version 1.5)
Stackable Bus
Case Study
Solutions
About Us
Applications
Technology
Sensor Controller Module
Base Bracket
ulalalab
WIF(V2.0)
WICON MAIN BLE B/D
WICON MULTI M
WIC
ON
-CO
M-B
D V
1.0
WICON WiFiWICON MAIN(2AI,2DIO)WICON Multi(485/232/I2C,SPI)
WimFactory IoT Device (Version 1.0)
Case Study
Solutions
About Us
Applications
Technology
DATA communication(485, 232, I2C, SPI)
ulalalab
Features
• IP67 Level
• Ethernet to WiFi
• Modbus/TCP
WimFactory IoT Device (AtlasCopco Korea ODM)
Specifications
• Quad Cortex A53 1.2GHz
• 1GB SDRAM
• 32GB Micro SD
• DC 5V / 2A
Case Study
Solutions
About Us
Applications
Technology
ulalalab
WimFactory IP67 Class Vibration Sensor
Six-Axis (Gyro+Accelerometer)
MEMS Motion Sensor Devices
And Temperature Sensor
wicon
MPU
GYRO
ACCEL
DM
P
FIF
O I2C
Case Study
Solutions
About Us
Applications
Technology
ulalalab
Smart Factory Total Administration Platform WIM-X
Real-time Monitoring of Production Condition
Setting the Safe / Warning / Danger Zone
Weekly / Monthly / Quarterly Status Report on Operation
Through Big data analysis and Industrial AI
Dash Board
Notification service about malfunctions
Analysis Report
Malfunctioning Prediction
WimFactory Service Platform
Case Study
Solutions
About Us
Applications
Technology
ulalalab
Data Analytics Engine Rules, Event Machine Learning
Application Platforn
Data management SystemAPI
Production Data, Data Bank
(RAW Data, Data Source)
Application Service, Dash-Board, Web, APP
Monitoring System, Service
Network Communication
(WiFi, 3G, LTE, Ethernet)
Physical Facilities
IoT Sensor Network
(AI, DI, RS232/485, I2C)
Other System
(ERP, MES…)
Smart & Multi Devices
CL
OU
DF
AC
TO
RY
Core Value and Providing Service of WimFactory
US
ER
INT
ER
NE
T
Case Study
Solutions
About Us
Applications
Technology
ulalalab
Cloud Service Platform WIM-X DashBoard - SaaS
Case Study
Solutions
About Us
Applications
Technology
ulalalab
Authentication
Authorization
Accounting
IoT Security(CoAP over DTLS, MQTT over TLS) SSL VPN Secure Channel
AAA
ID, Password
(USB Token)PLC/RTU or Sensor
Secure Booting(OS)
Secure Bootstraping
IP Filtering
Cloud Firewall
Secure Bootstraping
oneM2M, Software Defined Device Management
Non IP, Serial or Analog Line
SENSOR GATEWAY SERVICE PLATFORM APPLICATIONSNETWORK
WimFactory Network Security
WIM-XWICON
➊
ID Duplication
Data Leakage
Data Disclosure
➋
ID Spoofing
Data Sniffing
➌
Network Sniffing
Data Tampering
IP Spoofing
➍
Data Tampering
Repudiation
Case Study
Solutions
About Us
Applications
Technology
ulalalab
BIO - Health and Condition Monitoring
WIM-X
WICON
wicon
CO2 / Humidity
Temperature
Vibration
Other Sensors
CO2 Incubator / Shaker
Refrigerator / Freezer
Case Study
Solutions
About Us
Applications
Technology
Stand-Alone Facility Performance and Condition Monitoring
ulalalab
WIM-X
ROBOTS - Health and Condition Monitoring
Current
Temperature
Vibration
Other Sensors
WICON
wiconModbusRTU
RS-232/485
Case Study
Solutions
About Us
Applications
Technology
High-Tech Performance and Condition Monitoring
ulalalab
Compressors - Health and Condition Monitoring
Case Study
Solutions
About Us
Applications
Technology
Turbine Engine Performance and Condition Monitoring
WIM-X
WICON
Modbus/TCP
Ethernet
PCOffice
manager
TabletData
verification of field workers
Smart PhoneRemote real-time monitoring and
notice
ulalalab
WIM-X
MACHINING CENTER - Process and Condition Monitoring
Process Log
Error Code
Alert
WICON
Modbus/TCP
Ethernet
CTC
T
wiconwicon
WICONCase Study
Solutions
About Us
Applications
Technology
Machining Center Performance and Condition Monitoring
ulalalab
STEELMAKING - Motor Condition Monitoring
UNCOILERROUGHE
LEVELLERSIDE TRIMMER
FINISH
LEVELLERPILERLOOP TABLE F.D.S
WIM-X
WICON
Vibration/Temperature
Electric
Power
Gateway
EPS
WIM-X
Wireless AP
Case Study
Solutions
About Us
Applications
Technology
wicon wicon wicon wicon wicon
ulalalab
PRINTING BUFFER REFLOW SOLDERING UNLOADINGLOADING CHIP MOUNTING
WIM-X
WICON
Vibration/TemperatureElectric
Power
Gateway
EPS
WIM-X
wicon
SMT - Machine Condition Monitoring
Wireless AP
Case Study
Solutions
About Us
Applications
Technology
wicon wicon wicon wicon wicon
ulalalab
QMS
ERP
SCM
PLM MES
Manufacturing Process Management
WIM-X
WICON
Proximity
Temperature
Thermal
Wireless AP
Case Study
Solutions
About Us
Applications
Technology
wicon
wicon
wicon
ulalalab
Step Case1 Case2 Case3 Case4 Case5 Case6 Case7 Case8 Case9
Plant Classification Shoe Factory Shoe Factory Injection PlantStyrofoam
factoryInjection Plant Can Factory
Cosmetic Glass case factory
Wool, FabricPVC film Press out(Extrusion)
Factory location(Country)
China Indonesia Mexico Korea Korea Korea Korea Korea Korea
Products Sports Shoes Sports Shoes Plastic BasketFlame retardant
Shield BoardMotors
Connect PartCan Glass bottle Fabric, Cloth
Greenhouse film
Sensor Type
•Temperature•Voltage•Proximity•Pressure
•Temperature•Voltage
•Temperature•Proximity•Pressure
•Temperature•Voltage•Proximity•Pressure•Laser•RPM
•Temperature•Voltage•Proximity•Humidity
•Proximity•Laser•Voltage•Distance
•Proximity•Accelerometer
•Laser•RPM•Distance
•Laser•RPM•Temperature•Proximity
WICON BLE, WIFI BLE, WIFI BLE, WIFI BLE, WIFI BLE, WIFI BLE, WIFI BLE, WIFI BLE, WIFI BLE, WIFI
Apply a system- WIMX- Data Analytics- RT Dashboard
- WIMX- Data Analytics- RT Dashboard
- WIMX- Data Analytics- RT Dashboard
- WIMX- Data Analytics- RT Dashboard
- WIMX- Data Analytics- RT Dashboard
- WIMX- Data Analytics- RT Dashboard
- WIMX- Data Analytics- RT Dashboard
- WIMX- Data Analytics- RT Dashboard
- WIMX- Data Analytics- RT Dashboard
ServerData BankAnalysis serverWeb Server
Data BankAnalysis server
Data BankAnalysis serverWeb / APP
Data BankAnalysis serverWeb Server
Data BankAnalysis serverWeb / APP
Data BankAnalysis serverWeb Server
Data BankAnalysis serverWeb / APP
Data BankAnalysis server
Data BankAnalysis serverWeb / APP
ServiceWeb DashboardPOP System
Data SyncPOP System
Web DashboardMobile APP
Web DashboardPOP SystemMoblie APP
Web DashboardMobile / Tablet APPPOP System
Web DashboardPOP System
DashboardPOP System
POP System
Web DashboardMobile APPPOP System
Other System SPC, ERP QMS - - MES MES GMES MES ERP
Case Study, Applications
Case Study
Solutions
About Us
Applications
Technology
ulalalab
Case 1 : Shoe Making(China, Indonesia)
Case Study
Solutions
About Us
Applications
Technology
Conveyor – Part Heating Press temperature Heel shape temperature Front shape temperature Shoes shape Press
Chamber No-SEW BPM TA SidePress
TemperatureProximity
TemperatureVoltage
TemperatureHumidity
TemperatureVoltage
PressureVoltage
WIM-X
WICONs
POPDashBoard
Temperature, pressure, proximity, humidity, power
Applied Sensors
• Quality Control by Facilities / Process
• Production and utilization rates
Customer Needs
Operation rate• : 80% ⬆︎ (hourly basis)Defect rate• : 35% ⬇︎MES DATA interworking: Weekly • ➜Daily report
Effects
ulalalab
Case 2 : Injection Plant (Korea)
Case Study
Solutions
About Us
Applications
Technology
PCOffice manager
TabletData verification of field workers
Smart PhoneRemote real-time monitoring and notice
Injection facilities
TemperatureProximityPressureHumidity
WIM-X
WICONs
Sensor
Temperature, proximity, pressure, humidity
Applied Sensors
• Quality history data collection
• Two factory data linkage
• MES and POP connection
Customer Needs• Quality factor dictionary detection notification.• Centralized management through HQ• Manual + automatic analysis report / tablet• Faulty product history management ➜ Delivery
management.
Effects
ulalalab
Case 3 : Compressors Equipment (Korea)
Case Study
Solutions
About Us
Applications
Technology
VibrationMES data linkage
Applied Sensors
Vibration analysis to track the cause of •film production failure
Customer Needs
• Constant frequency oscillation and defect relation extraction ➜ Addition of production volume and electricity data
Effects
ulalalab
Infographic Case (Korea)
Case Study
Solutions
About Us
Applications
Technology
Number of Machinery
Primarily involved Injetion Mold factory equipment
Wicons per Equipment Total number of Wicon installed
Number of Wicon IoT Devices installed per machinery
Wicons = 66
Monthly Unit Price = $10 USD
Malfunction Rate 8%Malfunction Rate 18%
Annual Sales were $2,500,000 USDwith annual loss amount around$450,000 USD with existing loss rate0f 18%
Monthly Loss ~ $33,000 USD
AfterBefore
x3
22
Annual Sales
$450,000Annual Loss Amount
$200,000
Annual Sales
Loss after Improvement
Annual Loss after improvement dropped to $200,000 USD with improvement rate of 10%
Monthly Loss After Improvement = $14,000 USD 50%
Of total Malfunction Reduction in just
3 months
Hyundai Motors Tier-2 Supplier, 2015
South Korea
wicon
Wicon device sales: $27K USD, monthly usage fee: $660 USD ( $8K USD / year)
$2,500,000$2,500,000
ulalalab
ulalaLAB, Technical and Buniness Partners
Case Study
Solutions
About Us
Applications
Technology
ulalaLAB Partners
ulalaLAB Customers
청년창업투자지주[주]
ulalalab
If you want to know more about WimFactory,Please feel free to contact us. We always welcome your inquiries!
Case Study
Solutions
About Us
Applications
Technology
Operation HoursAM 10:00 ~ PM 18:00 (GMT+9)
Tel.+82-2-873-0010
ulalaLAB Inc. – www.ulalalab.comNo.614, 6F, 11-41, Simin-daero 327 beon-gil, Dongan-gu, Anyang-si,
Gyeonggi-do, South Korea. (Zip Code:14055)
ulalalab
Copyright ⓒulalaLAB, Inc. (www.ulalaLAB.com)
ulalaLAB Inc.No.614, 6F, 11-41, Simin-daero 327beon-gil,
Dongan-gu, Anyang-si, Gyeonggi-do, Korea
+82-2-873-0010 [email protected]
ulalalab.comHappiness Driven By Technology
Optimizing Productivity of
Your Physical World