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PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory Semiconductor doping •Two Levels of Masks - photoresist, alignment •Etch and oxidation to isolate – thermal oxide, deposited oxide, wet etching, dry etching, isolation schemes •Doping - diffusion/ion implantation •Metallization - Materials deposition, PVD, CVD Si solar Cell

Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

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Page 1: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Semiconductor doping

• Two Levels of Masks - photoresist, alignment • Etch and oxidation to isolate – thermal oxide, deposited oxide, wet etching, dry etching, isolation schemes • Doping - diffusion/ion implantation • Metallization - Materials deposition, PVD, CVD

Si solar Cell

Page 2: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory What’s a metal, a semiconductor?

IV

How do we “dope” a semiconductor

Page 3: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Electrons and holes

Valence Band

Conduction Band

Ev

ED Ec

EA

Page 4: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Sheet Resistance, what is it?

L W t

R = ρ L/Wt We can rearrange to get a film dependent quantity called the Sheet Resistance Rs = ρ/t =R / (L/W)

Notice L/W is unit less, but gives us the number of “squares” in the length of the bar. The units of Rs are ohms, but they are often given as Ω / .

What is the Resistance of this bar of material with resistivity ρ?

Page 5: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Sheet Resistance - Four Point Probe

If Probe spacing is: • Larger than film thickness • Smaller than distance to edge of film • Probe points are “small”

Rs=4.53 V/I and

ρ=Rst where t is thickness

Using a four point approach is a standard technique for eliminating the effects of contact resistance

Page 6: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

How do we get the doping?

Rs and t give us ρ, which gives us doping (but we must know t)

Page 7: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Another way to get doping - from C-V of a diode

Formation of a p-n junction

Formation of a Schottky junction

Page 8: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

1/C2 vs V

Assumes an abrupt junction - Schottky, p+n or n+p

v

C-2

Slope gives carrier Concentration

x-intercept give Vbi

What if the line isn’t straight?

Page 9: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

How about the thickness of our Oxide?

Again, C = εA/W, so we should have another way to measure W. In practice, we must be careful about what C we use.

Corresponds to oxide thickness

What about trapped charge?

Page 10: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Inversion in an MOS structure

accumulation (negative bias)

no bias

inversion (positive bias)

Page 11: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory What about I-V Characteristics?

Forward biased pn junction: Probability that carriers are over the barrier is like a Boltzmann factor

But, there is also an electric field pushing carriers back so at V = 0 there should be no current.

We can write this in a simpler form as:

What about when light is shining on the device?

Note, there is a sign difference with respect to the capacitance analysis

Page 12: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory How can we tell the carrier type

Thermovoltage

Hall Effect •  carrier type •  mobility •  sheet concentration

Hot Probe

e e e e e e e e

V

Page 13: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Other methods of getting at the carriers

•  SIMS •  RBS – Rutherford Backscattering •  Polaron profiler •  Spreading Resistance •  ...

Page 14: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Doping - reminder

Goal of Doping: Substitution of atoms with excess or deficiency of valence electrons e.g. B or P substituting for Si

Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping is now ion implantation)

Predeposition - Use a source to create the desired dose

Drive in - Source at surface removed, additional diffusion to get desired distribution (in ion implantation the anneal also removes damage and activates the dopant).

Page 15: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Generic Predeposition Process

Deliver Dopants to Partially Masked Substrates •  Diffusion (Hot) •  Ion Implantation (Cold)

Structure:

Mask: Oxide, Nitride, Photoresist

Silicon

Dopants

Page 16: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Dopant delivery Options for Diffusion

Gas Source: •  Nasty Gases: AsH3, PH3, B2H6 •  Very similar to Deal –Grove Oxidation

Liquid Source: •  SOG: Spin-On Glass •  Doped SiO2 dissolved in solvents •  Apply exactly like Photoresist

Solid Source: •  Glass Discs (B2O3, P2O5) •  Close-space Sublimation •  Vapors sublime/diffuse/react

CB

Co

Cs

Ci

δ

xj

Which is Best?

Page 17: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Drive-in - estimating the profile

Fick’s law - You need the PDE, but you also need the boundary conditions!

C(z,0) = 0, Z ≠ 0 dC(0,t)/dz = 0

C(∞,t) = 0

Solution: ⎟⎟⎠

⎞⎜⎜⎝

= Dt-z

T eDtQ 4

2

t)C(z,π

We can model the drive in step from our homework, here after a P predep with p8545 we had a sheet resistance of 12Ω/��� and depth of 1.1µm. This gave a carrier concentration of 5x1019/cm3 and a surface concentration of 5.5x1015/cm2

Characteristic Length Scale - Diffusion Length

C(z,t)dz =QT0

∫ = constant

Page 18: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

What about the diffusion Coefficient?

Use first three terms in Fair’s vacancy model.

−−⎥⎦

⎤⎢⎣

⎡++= 2

2

DnnD

nnDD

ii

o

From Campbell table 3.2 (1100C=1373K)

Do = 3.9cm2/s e-(3.66/k1373) = 1.43 x 10-13cm2/s D- = 4.4cm2/s e-(4.0/k1373) = 9.13 x 10-15cm2/s D2- = 44cm2/s e-(4.37/k1373) = 4.00 x 10-15cm2/s

D = 1.56 x 10-13cm2/s

I told you to assume n~ni ~1019/cm3

Is this reasonable?

Page 19: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Simulations Suprem-IV is a process simulation tool developed at Stanford University

Page 20: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

nanoHub TCAD tools

https://nanohub.org/tools

Page 21: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Suprem simulation of boron predep and drive-in

Boron Diffusion

0

5

10

15

20

0 2 4

Depth in microns

Log1

0(B

oron

)

Boron Predep 1100C30 min.

Boron drivein 1100C30 min.

Boron drivein 1100C60 min.

Boron drivein 1100C60 min 200 angstromoxide cap

Boron Diffusion

18.0

18.5

19.0

19.5

20.0

20.5

21.0

0 0.5 1 1.5 2 2.5

Depth in microns

Log1

0(B

oron

)

Boron predep in gas at 5 x 1020/cm3 concentration followed by drive-ins.

Effect of oxide cap on profile near the surface

Why 5x1020/cm3? 1)  Damage threshold 2)  Solubility limit 3) B partial pressure 1)  Dimensional argument

Page 22: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory Solid Solubility, what is it?

5x1020/cm3

1100C

Page 23: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Oxide is an effective anti-diffusion barrier for Si VLSI?

1)  For boron but not for phosphorus 2)  For phosphorus but not for boron 3)  It works well for both 4)  It depends

Page 24: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory Final Topic on Diffusion: Oxide

How fast do dopants diffuse through oxide? Diffusivity important, Solubility important

Consider Do of Boron Si prefactor 0.37cm2/s Activation Energy 3.46eV SiO2 prefactor 0.0003cm2/s Activation Energy 3.53eV

Now Do of Phosphorous Si prefactor 3.9 cm2/s Activation Energy 3.66eV SiO2 prefactor 0.19 cm2/s Activation Energy 4.03eV

• Oxide is often used as a diffusion mask- how thick does it need to be? • Oxide is used for isolation - does it isolate? What is the thermal load? • Oxide is also a gate dielectric with heavily B doped polysilicon gates - diffusion through gate is an issue

Silicon

Oxide

Metal Doped polysiliconM

O

S

Page 25: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Suprem-IV Wet Oxide then Diffusion

Effect of oxide cap on profile near the surface

Substrate is P doped at 1 x 1014/cm3, Wet oxide growth at atmospheric pressure for 60 minutes at 1000C, Boron predep from 30 minutes at 1100C in gas with a concentration of 5 x 1020/cc.

Oxide antidiffusion barrier

0

5

10

15

20

0 1 2 3 4

Depth in microns

Log1

0(Bo

ron) 60 min wet O2 at 1000C,

30 min boron predep at1100C30 minute boron predep at1100C

Page 26: Semiconductor doping - Inside Minesinside.mines.edu/impl/lectures/lecture4-Doping12.pdf · Diffusion doping (in fact most doping) is typically done in two steps: (Almost all doping

PHGN/CHEN/MLGN 435/535: Interdisciplinary Silicon Processing Laboratory

Simulation of predep and drive-in to find junction depth

1000°C P predep in p-type wafer doped at 1x1017/cm3. 1100°C drive in. How long to get a 4.0µm deep junction?