Upload
docong
View
215
Download
1
Embed Size (px)
Citation preview
International Molybdenum AssociationRue Père Eudore Devroye 245 · 1150 Brussels · BelgiumTel: +32 2 770 8878 · Fax: + 32 2 770 8898e-mail: [email protected] · www.imoa.info
Selecting Stainless Steel forOptimum PerformanceSponsor:International MolybdenumAssociation (IMOA)
2
• Evaluate the environment• Select the right finish and design• Specify the right stainless steel
Learn why some stainless steel applications look fantastic after80 years while others look bad after 6 months
Achieve Long Term Success
Today’s Goal
3
Learning ObjectivesAttendees will learn to:
• Evaluate the corrosiveness of the application environmentbased on weather patterns and exposure to corrosivepollution, salt (chlorides), and other factors
• Compare the probable relative performance of architecturalmetals based on the service environment
• Determine which finish options and design will provide thedesired level of performance
• Select the right stainless steel for maximum performancegiven the environment, finish, and design
4
DisclaimerThe International Molybdenum Association (IMOA) hasmade every effort to ensure that the information in thispresentation is technically correct. However, IMOA doesnot represent or warrant the accuracy of the informationcontained in the presentation, supporting literature orsoftware or its suitability for any general or specific use.
The viewer is advised that the material contained hereinis for information purposes only; it should not be used orrelied upon for any specific or general application withoutfirst obtaining competent advice. IMOA, its members andconsultants specifically disclaim any and all liability orresponsibility of any kind for loss, damage, or injuryresulting from the use of the information contained in thispresentation and the supporting literature and software.
5 < 11% Chromium
Carbon Steel
Rust
Stainless Steel
> 11% Chromium
Passive Film
How Does A Stainless Steel Work?Stainless steel is iron plus at least 11% chromium. If enoughchromium is added, a protective passive film will form.
6
Major Alloying Elements• Iron (Fe)• Chromium (Cr)
• Improves corrosion resistance• Molybdenum (Mo)
• Improves resistance to pitting and crevice corrosioncaused by salt (chlorides) and pollution
• Nickel (Ni)• Improves ductility, toughness, and weldability
• Nitrogen (N)• Improves strength and pitting and crevice corrosion resistance
7
Families of Stainless Steels• Austenitic
• 300-series (304, 316)• Strengthened by cold work• Nonmagnetic
• Ferritic• 400-series (430, 447)• Magnetic
• Duplex• Austenitic/ferritic (2205)• More corrosion resistant• Higher strength• Magnetic
8
Low Carbon or “L” Grades• “L” refers to low carbon levels
• Examples: 304L and 316L• Specify “low carbon” for welding• When there is no price premium for low carbon
stainless steel, make it your standard specification
9
Architectural Stainless Steels(Nominal Chemical Composition, Wt. Pct.)
0.030.15352222050.080.06211173160.080.06---9183040.120.03------17430
C, maxNMoNiCr
10
0
5
10
15
20
25
30
35
40
45
50
430 316/316L 317L 317LMN 447 6% Mo
Index of Relative Pitting Corrosion ResistanceIn
crea
sing
Corro
sion
Resis
tanc
e
430 304/304L
316/316L
444 317L 2205 317LMN 904L 447 2507 6% Mo
11
Strength Comparison
Zinc AA 3003 Copper 304/316 SS
Carbonsteel
Structuralsteel
Structuralsteel
HSLAsteel
2205 SS
12
Phot
os c
ourte
sy o
f Alle
ghen
y Lu
dlum
and
TM
R Co
nsul
ting
Annual Cost ofMetallic Corrosion(US$ billions)
• Total US Cost• Direct cost = $296• Indirect cost = $255.4• Total cost = $551.4
• Construction*• Direct cost = $50• Indirect cost = $63.6• Total cost = $113.6• Avoidable = 20 to 25%
* May be underestimated.Does not include infrastructureand industrial construction
13
• Functioning pier• Built about 60 years ago
(1937-1941)• Stainless rebar
• Non-functioning pier• Built about 30 years ago• Carbon steel rebar
Photo courtesy of the Nickel Institute
Two Piers, Progreso, Mexico
14
* Low pollution, ** Moderate pollutionNational Building Research Institute, South Africa
0.005590.0090.040.025Copper0.00330.023NA0.111Zinc0.02290.2121.150.810Weathering Steel0.04320.3710.8462.190Mild Steel
0.000280.0050.0050.019Al 30030.000030.00040.00060.002Type 4300.000030.000080.00010.0004Type 3040.000030.000030.00010.0003Type 316
Rural*Marine**Severe Marine*
Severe Marine**
Metal
20-Year South African Exposure DataAverage Annual Corrosion Rate (mm/yr)
15
Type 304 Type 316Ph
otos
cou
rtesy
of T
MR
Cons
ultin
g
Kure Beach, 57 Years250 m (800 ft) from the ocean never washed
16
Phot
o co
urte
sy o
f the
Nick
el In
stitu
te
Kure Beach, 48 yearsCarbon steel with 60 Zn, 20 Al, 20 Mg coating 250 m (800 ft) from the ocean
17
Phot
o co
urte
sy o
f the
Nick
el In
stitu
te
Kure Beach, 58 yearsAnodized aluminum, 250 m (800 ft) from the ocean
18Gateway Arch, St. Louis, USA
Phot
o co
urte
sy o
f the
US
Natio
nal P
arks
Ser
vice
Select Type 304• Rural/suburban• Urban areas
• Low and moderate corrosivity• Not suitable for salt exposure
or moderate to high industrialpollution unless:
• Smooth finish• Regular cleaning• Some staining between
cleanings is acceptable
19
Frederick R. WeissmanArt Museum
Phot
os c
ourte
sy o
f the
Nick
el In
stitu
te
Select Type 316• Urban areas
• Moderate and high corrosivity• Industrial
• Low and moderate corrosivity• Marine and deicing salt
• Low to moderate corrosivity
20
Type 316 railingsHong Kong Convention Center -seawater spray exposure, rough finish
Phot
o co
urte
sy o
f the
Nick
el In
stitu
te• Industrial pollution• Developing countries• High sulfur dioxides levels• High particulate levels
• Coastal or deicing salt• Splashed by or immersed in salt
water• Corrosive, sheltered, unwashed
applications• Significant deicing salt deposits
Select MoreCorrosion ResistantStainless Steels
21
Site and Design Evaluation System• Designed for applications where
corrosion staining is not acceptable
• Do not use this system if• Appearance does not matter• Structural integrity is the primary concern
22
Stainless Steel Selection Scoring System
A more corrosion resistant stainless steel such as 2205,317LMN, 904L, super duplex, super ferritic, or a 6%molybdenum super austenitic stainless steel may beneeded
≥5
Type 317L or a more corrosion resistant stainless steel issuggested
4
Type 316/316L or 444 is generally the most economicalchoice
3
Type 303/304L is generally the most economical choice0 to 2Stainless Steel SelectionTotal Score
23
* Potentially a highly corrosive location. Have a stainless steelcorrosion expert evaluate the site.
Environmental PollutionSection 1: Environment (Select the highest applicable score)Rural
Industrial Pollution (Aggressive gases, iron oxides, chemicals, etc.)
Urban Pollution (Light industry, automotive exhaust)
Low or moderate
Points
High *4
3
High *3Moderate2Low0
Very low or no pollution0
24
ModerateHigh
ModerateHigh
ModerateLowHighHigh
PollutionLevel
1435Chicago129139Rio de Janeiro2627New York
109100Moscow1640Pittsburgh59Stockholm49375Calcutta90377Beijing
Sulfur Dioxideµgm/m3
SuspendedParticulate µgm/m3City
1995 Urban Pollution Levels, World Health Organization Data
Rating Pollution Levels
25
26
European Acid Rain Map
Dow
nloa
ded
from
http
://w
ww
.grid
a.no
/db/
map
s/pr
od/le
vel3
/id_1
177.
htm
27Chicago,Type 316
Pittsburgh,Type 304
Evaluation ScoresCase Study 01
22EnvironmentPittsburghChicagoSection
Phot
os c
ourte
sy o
f TM
R Co
nsul
ting
28
Weisman Art Museum, Type 316
Window frame,Type 304
Evaluation ScoreCase Study 02
22EnvironmentWindowMuseumSection
Phot
os c
ourte
sy o
f the
Nick
el In
stitu
te
29Jones Beach
light poles, Type 316
Miami Beachlight pole, Type 304
Evaluation ScoresCase Study 03
22Environment
JonesBeach
MiamiBeach
Section
Phot
o co
urte
sy o
f AIS
IPh
oto
cour
tesy
of T
MR
Cons
ultin
g
30Singapore Turf Club,
Type 316 roof
Evaluation ScoresCase Study 04
2EnvironmentSingaporeSection
Phot
os c
ourte
sy o
f Ewi
ng C
ole,
Pho
togr
aphe
r: Er
hard
Pfe
iffer
31Hong Kong
Convention Centerrailings, Type 316
Cheung Kong Center,Type 316
Evaluation ScoresCase Study 05
33Environment
RailingsCheungKong
Section
Phot
o co
urte
sy o
f Nick
el In
stitu
te
Phot
o co
urte
sy o
f Out
okum
pu
32Canary Island railing,
2205 stainless steel
Canary Islandlight pole,Type 316
Evaluation ScoreCase Study 06
0Environment
Canary IslandsSection
Phot
os c
ourte
sy o
f Out
okum
pu
33Mapfre Office Tower,Barcelona, Type 316
Evaluation ScoreCase Study 07
2EnvironmentMapfre TowerSection
Phot
o co
urte
sy o
f ACE
RINO
X
34Bank Boston, São Paulo,
Brazil, Type 316
Evaluation ScoreCase Study 08
4EnvironmentBank BostonSection
Phot
o co
urte
sy o
f Núc
leo
Inox
35Australian Coastal fence,
Type 316 gate and Type 304 post
Evaluation ScoresCase Study 09
00EnvironmentGatePostSection
Phot
o co
urte
sy o
f the
Aus
tralia
n St
ainl
ess
Stee
l Dev
elop
men
t Ass
ocia
tion
36
Gantry Plaza Park Railings and
Seating New York City
Type 316
Evaluation ScoreCase Study 10
00Environment
NonSplashedSplashedSection
37Thames River Barrier, London,
England, Type 316
Evaluation ScoreCase Study 11
0Environment
Thames RiverBarrierSection
38
Section 2: Coastal Exposure (Select the highest applicable score) If there is exposure to both coastal and deicing salt, obtain assistancefrom a stainless steel corrosion expertCoastal or Marine Salt Exposure
Points
Severe Marine (Continuous immersion) *10Severe Marine (Continuous splashing) *8Marine (Some salt spray or occasional splashing) *5High (< 30 m (100 ft) from salt water)4Moderate (30 m to 1.6 km (100 ft to 1 mile) from salt water)3Low (> 1.6 to 16 km (1 to 10 miles) from salt water) **1
* Potentially a highly corrosive location. Have a stainless steel corrosion expert evaluatethe site.
**This range shows how far chlorides are typically found from large salt water bodies.Some locations of this type are exposed to chlorides but others are not.
Coastal or Deicing Salt Exposure
39
Section 2: Deicing Salt (Chloride) Exposure (Select the highestapplicable score). If there is exposure to both coastal and deicing salt,obtain assistance from a stainless steel corrosion expertDeicing Salt Exposure (Distance from road or ground)
Points
High salt exposure (< 2 to 50 m (6.5 to 164 ft) or 1 to 3 floors) * **4Moderate salt exposure (< 3 to 100 m (10 to 328 ft) or 1 to 22 floors) **3Low salt exposure (< 10 to 500 m (33 to 1600 ft) or 2 to 34 floors) **2
Very low salt exposure (≥10 m to 1 km (33 to 3,280 ft) or 3 to 60 floors)**1
Traffic and wind levels on nearby roads are too low to carry chlorides tothe site and no deicing salt is used on sidewalks0
No salt was detected on a sample from the site and no change inexposure conditions is expected.0
* Potentially a highly corrosive location. Have a stainless steel corrosion expertevaluate the site.
** The range shows how far this chloride concentration has been found from smallrural and large high traffic roads. Test surface chloride concentrations.
40
Australian Chloride Deposition Map
Salt Deposition Rategrams/sq. meter/day
4 or more321.51
0 1000
Kilometers
Dow
nloa
ded
from
the
CS
IRO
web
site
http
://w
ww
.cm
it.cs
iro.a
u
41
Salt (Chloride) Concentration in the Air
42
Salt (Chloride) Concentration in the Rain
43
Section 3: Local Weather Pattern (Select only one)
Hot, humidity above 50%, very low or no rainfall ***2Regular very light rain or frequent fog1Temperate climate, infrequent rain, humidity above 50%1
Tropical or subtropical, wet, regular or seasonal very heavyrain0
Temperate or cold climate, occasional heavy rain0Hot or cold climates with typical humidity below 50%-1
-1Points
Temperate or cold climates, regular heavy rain
Local Weather Patterns
*** If there is also salt or pollution exposure, have a stainless steelcorrosion expert evaluate the site.
44
Critical Temperature/Humidity Combinationsfor Salt (Chloride) Corrosion
5045---0 (32)50417610 (50)50307625 (77)
Temperature °C (°F)Critical
SodiumChloride
Critical Humidity Level, %CalciumChloride
MagnesiumChloride
45
United States and Canadian Corrosion Map
The
Cat
alys
t, Is
sue
No.
2, 1
997,
AR
MC
O In
c.
46
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for Mexico
Map downloaded from http://www.corrosion-doctors.org
47
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for Central America
Map downloaded from http://www.corrosion-doctors.org
48
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for Cuba
Map downloaded from http://www.corrosion-doctors.org
49
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for Venezuela
Map downloaded from http://www.corrosion-doctors.org
50
Extremely severe
Severe
Moderate
Mild
Negligible
Brazilian Corrosion Map
Map
dow
nloa
ded
from
http
://w
ww
.cor
rosi
on-d
octo
rs.o
rg
51
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for Argentina
Map
dow
nloa
ded
from
http
://w
ww
.cor
rosi
on-d
octo
rs.o
rg
52
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for Chile
Map
dow
nloa
ded
from
http
://w
ww
.cor
rosi
on-d
octo
rs.o
rg
53
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for Columbia
Map
dow
nloa
ded
from
http
://w
ww
.cor
rosi
on-d
octo
rs.o
rg
54
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for China
Map
dow
nloa
ded
from
http
://w
ww
.cor
rosi
on-d
octo
rs.o
rg
55
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for JapanM
ap d
ownl
oade
d fro
m h
ttp://
ww
w.c
orro
sion
-doc
tors
.org
56
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for IndiaM
ap d
ownl
oade
d fro
m h
ttp://
ww
w.c
orro
sion
-doc
tors
.org
57
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for New ZealandM
ap d
ownl
oade
d fro
m h
ttp://
ww
w.c
orro
sion
-doc
tors
.org
58
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for PortugalM
ap d
ownl
oade
d fro
m h
ttp://
ww
w.c
orro
sion
-doc
tors
.org
59
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for SpainM
ap d
ownl
oade
d fro
m h
ttp://
ww
w.c
orro
sion
-doc
tors
.org
60
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for Great Britain
Map
dow
nloa
ded
from
http
://w
ww
.cor
rosi
on-d
octo
rs.o
rg
61
Extremely severe
Severe
Moderate
Mild
Negligible
Corrosion Map for South AfricaM
ap d
ownl
oade
d fro
m h
ttp://
ww
w.c
orro
sion
-doc
tors
.org
62
Truck on elevated highway
Phot
os c
ourte
sy o
f Nick
el In
stitu
te
Type 304 Stainless Steel Arbor• Deicing salt exposure• Rough, sand blasted finish• Sculpture park• Minneapolis, USA
63
Type304
Type316
Phot
os c
ourte
sy o
f Aus
tral W
right
Met
als
Coastal Applications
64
Type 316 roof2D finishCurved 400 meterlong building andwalkway canopiesStanding seam roofModular design keptcosts down
Photo courtesy of Ewing Cole
Singapore Turf ClubArchitect: Ewing Cole
65Chicago,Type 316
Pittsburgh,Type 304
Evaluation ScoresCase Study 01
-1-1Weather23 or 4Deicing salt22Environment
PittsburghChicagoSection
Phot
os c
ourte
sy o
f TM
R Co
nsul
ting
66
Weisman Art Museum, Type 316
Window frame,Type 304
Evaluation ScoresCase Study 02
-1-1Weather33Deicing salt22Environment
WindowMuseumSection
Phot
os c
ourte
sy o
f the
Nick
el In
stitu
te
67Jones Beach
light poles, Type 316
Miami Beachlight pole, Type 304
Evaluation ScoresCase Study 03
-11Weather33Coastal salt22Environment
JonesBeach
MiamiBeach
Section
Phot
o co
urte
sy o
f AIS
IPh
oto
cour
tesy
of T
MR
Cons
ultin
g
68Singapore Turf Club,
Type 316 roof
Evaluation ScoreCase Study 04
-1Weather3Coastal salt2Environment
SingaporeSection
Phot
os c
ourte
sy o
f Ewi
ng C
ole,
Pho
togr
aphe
r: Er
hard
Pfe
iffer
69Hong Kong
Convention Centerrailings, Type 316
Cheung Kong Center,Type 316
Evaluation ScoresCase Study 05
00Weather53Coastal salt33Environment
RailingsCheungKong
Section
Phot
o co
urte
sy o
f Nick
el In
stitu
te
Phot
o co
urte
sy o
f Out
okum
pu
70Canary Island railing,
2205 stainless steel
Canary Islandlight pole,Type 316
Evaluation ScoreCase Study 06
1Weather3 to 5Coastal salt
0EnvironmentCanary IslandsSection
Phot
os c
ourte
sy o
f Out
okum
pu
71Mapfre Office Tower,Barcelona, Type 316
Evaluation ScoreCase Study 07
1Weather3Coastal salt2Environment
Mapfre TowerSection
Phot
o co
urte
sy o
f ACE
RINO
X
72Bank Boston, São Paulo,
Brazil, Type 316
Evaluation ScoreCase Study 08
1Weather0Coastal salt4Environment
Bank BostonSection
Phot
o co
urte
sy o
f Núc
leo
Inox
73Australian Coastal fence,
Type 316 gate and Type 304 post
Evaluation ScoresCase Study 09
00Weather44Coastal salt00Environment
GatePostSection
Phot
o co
urte
sy o
f the
Aus
tralia
n St
ainl
ess
Stee
l Dev
elop
men
t Ass
ocia
tion
74
Gantry Plaza Park Railings and
Seating New York City
Type 316
Evaluation ScoreCase Study 10
-1-1Weather37Coastal salt00Environment
NonSplashedSplashedSection
75Thames River Barrier, London,
England, Type 316
Evaluation ScoreCase Study 11
0Weather5Coastal salt0Environment
Thames RiverBarrierSection
76
Section 4: Design Considerations (Select all that apply)
Horizontal finish grain orientation1Horizontal surfaces1Sheltered location or unsealed crevices***1Surface finish roughness > Ra 1 µm (40 µin)2Surface finish roughness Ra 0.5 µm (20 µin) < X ≤ Ra 1 µm (40 µin)1Surface finish roughness Ra 0.3 µm (12 µin) < X ≤ Ra 0.5 µm (20 µin)-1
Surface finish is pickled, electropolished, or roughness ≤ Ra 0.3 µm (12µin)-2
Vertical surfaces with a vertical or no finish grain0
0Points
Boldly exposed for easy rain cleaning
Design Considerations
*** If there is also salt or pollution exposure, have a stainless steelcorrosion expert evaluate the site.
77
Ra 0.5 micronsor 20 micro-inches
Incr
easin
g Co
rrosio
n Ra
te
78
Photo courtesy of Austral Wright
Type 316 railings beside a beach
0.74 µm
2.1 µm
Specifying thesurface roughnessis as important asselecting the rightstainless steel.
79
No. 4 Finish, DryPolished, AluminumOxide Abrasive
Ra 0.7 microns
No. 4 Finish, WetPolished, SiliconCarbide Abrasive
> Ra 0.3 microns
Phot
os c
ourte
sy o
f Out
okum
pu
80
Typical Sheet Surface Roughness Range
0.01 -0.02
0.4 -0.8
SuperNo. 8
0.02-0.10
0.8 -4
No. 8
0.06- 0.2
2.4 -8
No. 7
0.14 -0.2
5.5 -8.0
Hair-line
0.18-0.64
7 -25
No. 4
0.25 -1.1
10 -43
No. 3
0.01 -0.10
0.5 -4
BA
0.06- 0.5
2.4 -20
2B
0.13-1.0
5 -39
2D
RaMicron
RaMicro-inch
Finish
Based on a Nickel Institute survey of North American and European suppliers whichdetermined the surface roughness range that might be typically supplied for eachfinish. The surface roughness range will vary with thickness.
81
Tighten Specifications• Flatness
• Require stretcher or tension leveling• Chemistry
• Sulfur ≤ 0.005 for exterior and swimming pool applications• Iron Contamination
• Require iron free certification in compliance with ASTM A 380• Exterior and Swimming Pool Finishes
• Surface roughness ≤ Ra 20 micro-inches
82 Wall
Roof
Eave
45°
15 to 60°
Chloride Accumulation In Sheltered Locations
Chlo
rides
oz/
inch
2
83
Phot
os c
ourte
sy o
f JSS
A an
d AS
SDA
Sheltered ComponentsIncreased corrosion risk
84
Avoid Use
If the design will be exposed to salt (chlorides) and moisture,avoid crevices or seal them to prevent corrosion
Phot
o co
urte
sy o
f Nick
el In
stitu
te
Sites for Crevice Corrosion
85
Photo courtesy of Nickel Institute
Type 316 Light Fixture
• Highly polished light fixture• Unsealed crevices accumulated
salt and water causing corrosion• Eliminate corrosion by cleaning
the fixture and sealing thecrevices
86
Phot
os c
ourte
sy o
f Nick
el In
stitu
te
Peeling coatingCrevice
• Coatings are not necessary, require regular replacement,and can cause corrosion
• Using the right stainless steel is more cost effective
87
Galvanic Corrosion Requires...• Dissimilar metals• Electrical connection between metals
(i.e., metal-to-metal contact)• Moisture is present and connects the metals
Solution• Prevent direct metal to metal contact
• Inert washers• Paint• Other non-conducting barriers
88
Galvanic SeriesMetals and Alloys in Sea Water
MagnesiumZincAluminum AlloysMild SteelLow Alloy SteelCast IronMuntz MetalYellow BrassRed BrasscopperAluminum BronzeSilverStainless SteelMonelGold
AnodicMore Likely tocorrode
More NobleCathodic
89
Phot
os c
ourte
sy o
f Nick
el In
stitu
te
• Stainless steel fasteners in carbonsteel cover
• Good ratio = no impact on corrosion rate• Galvanized fasteners in stainless
steel• Bad ratio = rapid corrosion
90Chicago,Type 316
Pittsburgh,Type 304
Evaluation ScoresCase Study 01
-1-1Weather2-1 to -2Design
23 or 4Deicing salt22Environment
PittsburghChicagoSection
Phot
os c
ourte
sy o
f TM
R Co
nsul
ting
91
Frederick R. Weisman Art Museum,Type 316
Window frame,Type 304
Evaluation ScoresCase Study 02
-1-1Weather0-1Design
33Deicing salt22Environment
WindowMuseumSection
Phot
os c
ourte
sy o
f the
Nick
el In
stitu
te
92Jones Beach
light poles, Type 316
Miami Beachlight pole, Type 304
Evaluation ScoresCase Study 03
-11Weather-13Design
33Coastal salt22Environment
JonesBeach
MiamiBeach
Section
Phot
o co
urte
sy o
f AIS
IPh
oto
cour
tesy
of T
MR
Cons
ultin
g
93Singapore Turf Club,
Type 316 roof
Evaluation ScoreCase Study 04
-1Weather-1Design
3Coastal salt2Environment
SingaporeSection
Phot
os c
ourte
sy o
f Ewi
ng C
ole,
Pho
togr
aphe
r: Er
hard
Pfe
iffer
94Hong Kong
Convention Centerrailings, Type 316
Cheung Kong Center,Type 316
Evaluation ScoresCase Study 05
00Weather2-1 or -2Design
53Coastal salt33Environment
RailingsCheungKong
Section
Phot
o co
urte
sy o
f Nick
el In
stitu
te
Phot
o co
urte
sy o
f Out
okum
pu
95Canary Island railing,
2205 stainless steel
Canary Islandlight pole,Type 316
Evaluation ScoreCase Study 06
1Weather-1 or -2Design
3 to 5Coastal salt0Environment
Canary IslandsSection
Phot
os c
ourte
sy o
f Out
okum
pu
96Mapfre Office Tower,Barcelona, Type 316
Evaluation ScoreCase Study 07
1Weather0Design
3Coastal salt2Environment
Mapfre TowerSection
Phot
o co
urte
sy o
f ACE
RINO
X
97Bank Boston, São Paulo,
Brazil, Type 316
Evaluation ScoreCase Study 08
1Weather-1Design
0Coastal salt4Environment
Bank BostonSection
Phot
o co
urte
sy o
f Núc
leo
Inox
98Australian Coastal fence,
Type 316 gate and Type 304 post
Evaluation ScoresCase Study 09
00Weather-12Design
44Coastal salt00Environment
GatePostSection
Phot
o co
urte
sy o
f the
Aus
tralia
n St
ainl
ess
Stee
l Dev
elop
men
t Ass
ocia
tion
99
Gantry Plaza Park Railings and
Seating New York City
Type 316
Evaluation ScoreCase Study 10
-1-1Weather11Design
37Coastal salt00Environment
NonSplashedSplashedSection
100Thames River Barrier, London,
England, Type 316
Evaluation ScoreCase Study 11
0Weather-2Design
5Coastal salt0Environment
Thames RiverBarrierSection
101
Maintenance Schedule
Section 5: Maintenance Schedule (Select only one)
Washed at least monthly-3Washed four or more times per year-2Washed at least annually-1
0Points
Not washed
102
Standard Cleaning• Rain• Hot water power wash• Mild chloride-free detergent• Degreaser
• 5% ammonia and water (window cleaners)• Alcohol• Vinegar and water• Citrus cleaner
• 200 mesh or finer calcium carbonate abrasive(except on colored or mirror-like finishes)
103
150 East 42nd Street, New York CityCleaned for the first time after 30 years of service
Phot
o co
urte
sy o
f Alle
ghen
y Lu
dlum
104
Before
After Phot
os c
ourte
sy o
f IKM
and
Nick
el In
stitu
te
Reusing Stainless Steel
• Stainless entrance/lobby• Lobby renovation in 2002• Most of the stainless steel
was refinished and reused• Architect IKM
525 William Penn PlacePittsburgh, PennsylvaniaCompleted in 1952
105
Remedial Cleaning• Adhesives
• Alcohol, citric cleaner or other solvent recommended by adhesivesupplier
• Paint and marker pens• Solvents or chemical paint remover and soft brush
• Cement or mortar• Rinse off with water while still wet• If it has dried, use power washing and if necessary abrasives
106
Phot
o co
urte
sy o
f Nick
el In
stitu
te
Embedded Iron Corrosion• Remove by
• Mechanical cleaning• Chemical cleaning
(“Passivation”)• Confirm cleaning by test to
• ASTM A 967, ChemicalPassivation Treatments forStainless Steel Parts
107
Phot
os c
ourte
sy o
f Nick
el In
stitu
te
Muriatic Acid Corrosion• Tile, stone, masonry or concrete
are sometimes cleaned withMuriatic (hydrochloric) acid
• Muriatic acid is very corrosive tostainless steel!
• Avoid Muriatic acid containingcleaners
• Use citric acid or other non-corrosive cleaners
108
Phot
o co
urte
sy o
f ASS
DA
Removing WeldingHeat Tint
• Mechanical methods• Grinding• Abrasive blasting
• Chemical methods• Pickle paste• Pickling
109
Evaluation ScoresCase Study 01
0-1Maintenance53Total
-1-1Weather2-1 to -2Design
23 or 4Deicing salt22Environment
PittsburghChicagoSection
A more corrosionresistant stainless steelsuch as 2205, 904L,317LMN, super duplex,super ferritic or a 6%molybdenum superaustenitic stainless steelmay be needed
≥ 5
Type 316/316L or 444 isgenerally the mosteconomical choice
3
Stainless SteelSelection
TotalScore
110
Evaluation ScoresCase Study 02
00Maintenance43Total
-1-1Weather0-1Design
33Deicing salt22Environment
WindowMuseumSection
Type 317L or a morecorrosion resistantstainless steel issuggested
4
Type 316/316L or 444 isgenerally the mosteconomical choice
3
Stainless SteelSelection
TotalScore
111
Evaluation ScoresCase Study 03
00Maintenance39Total
-11Weather-13Design
33Coastal salt22Environment
JonesBeach
MiamiBeach
Section
A more corrosionresistant stainless steelsuch as 2205, 904L,317LMN, super duplex,super ferritic or a 6%molybdenum superaustenitic stainless steelmay be needed
≥ 5
Type 316/316L or 444 isgenerally the mosteconomical choice
3
Stainless SteelSelection
TotalScore
112
Evaluation ScoreCase Study 04
0Maintenance3Total
-1Weather-1Design
3Coastal salt2Environment
SingaporeSectionType 316/316L or 444 isgenerally the mosteconomical choice
3
Stainless SteelSelection
TotalScore
113
Evaluation ScoresCase Study 05
-3-2Maintenance72 or 3Total
00Weather2-1 or -2Design
53Coastal salt33Environment
RailingsCheungKong
Section
Type 316/316L or 444 isgenerally the mosteconomical choice
3
A more corrosion resistantstainless steel such as2205, 904L, 317LMN,super duplex, super ferriticor a 6% molybdenum superaustenitic stainless steelmay be needed
≥ 5
Type 304/304L is generallythe most cost-effectivechoice
2
Stainless SteelSelection
TotalScore
114
Evaluation ScoreCase Study 06
0Maintenance3 to 5Total
1Weather-1 or -2Design
3 to 5Coastal salt0Environment
CanaryIslandsSection
A more corrosion resistantstainless steel such as 2205,904L, 317LMN, super duplex,super ferritic or a 6%molybdenum super austeniticstainless steel may be needed
≥ 5
Type 316/316L or 444 is generallythe most economical choice
3Stainless Steel Selection
TotalScore
115
Evaluation ScoreCase Study 07
-3Maintenance3Total
1Weather0Design
3Coastal salt2Environment
Mapfre TowerSectionType 316/316L or 444 isgenerally the mosteconomical choice
3
Stainless SteelSelection
TotalScore
116
Evaluation ScoreCase Study 08
-2Maintenance2Total
1Weather-1Design
0Coastal salt4Environment
Bank BostonSectionType 304/304L is generallythe most cost-effectivechoice
2
Stainless SteelSelection
TotalScore
117
Evaluation ScoresCase Study 09
00Maintenance36Total
00Weather-12Design
44Coastal salt00Environment
GatePostSection
A more corrosion resistantstainless steel such as 2205,904L, 317LMN, super duplex,super ferritic or a 6%molybdenum super austeniticstainless steel may be needed
≥ 5
Type 316/316L or 444 isgenerally the most economicalchoice
3
Stainless Steel SelectionTotalScore
118
Evaluation ScoreCase Study 10
00Maintenance37Total
-1-1Weather11Design
37Coastal salt00Environment
NonSplashedSplashedSection
A more corrosion resistantstainless steel such as2205, 904L, 317LMN,super duplex, super ferriticor a 6% molybdenum superaustenitic stainless steelmay be needed
≥ 5
Type 316/316L or 444 isgenerally the mosteconomical choice
3
Stainless Steel SelectionTotalScore
119
Evaluation ScoreCase Study 11
0Maintenance3Total
0Weather-2Design
5Coastal salt0Environment
Thames RiverBarrierSection Type 316/316L or 444
is generally the mosteconomical choice
3
Stainless SteelSelection
TotalScore
120
How Can I Reduce the Score?• Design for rain washing• Select smooth surface finishes• Use vertical finish grain orientation• Eliminate sheltered areas and horizontal surfaces• Eliminate or seal crevices• Design to facilitate manual washing• Use natural or artificial barriers to reduce deicing salt
road mist exposure
121
Conclusions• Carefully evaluate each site and application• If technical questions arise, contact
(insert appropriate organization name)• In more corrosive environments, have a metallurgical engineer
with architecture experience evaluate the site and applications