SECTION L - GTMAsimcut® BA Insert Keyway broaching (DIN138) • Tolerance C11. • For use in bores as of diameter 10,0 mm. BROACH FORM ØD w L2 R bH9 ØD Min Bore f LH t2+0.2 ORDER

932932

SECTION L

BRANDS

3D PRINTINGcontents

933933

CONTENTS Page

simcut®BA Broaching tools & inserts from 6mm bores. 936

simcut®BF Broaching tools & inserts from 17mm bores. 940

BENZLINTEC Push slot broaching units for CNC lathes and machining centres. 944

With our broaching tools from SIMTEK & Benz, your CNC lathe or machining centre can produce gears, hex, torx or keyways in 1 hit machining, faster and more efficient than a broaching machine.

Broaching

Germany's premier broaching tool specialist. Standard & special broaching tools.

Driven broaching units for CNC lathes and machining centres.

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01924 869610 Phone us 8am-6pm for next day delivery 01924 869611934

SIMTEK simcut® BA & simcut® BFintroduction

BroachFormsThe catalogue includes our standard cutting inserts for keyway broaching.

Please contact us in case you need one of the other profiles. We can supply special inserts on a short lead time on request

PerformanceBroachingTools

BroachingToolsfrom 17mm bores

BroachingTools from 6mm bores

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[email protected] www.cutwel.co.uk Order Online 24/7 935

BENZ LINTEC

simcut® BA

simcut® BF

SIMTEK simcut® BA & simcut® BFintroduction

For internal use in bores as of bore diameter 6mm • Standard Toolholders for conventional Broaching,

as well as for Push‑Slotting aggregates• Wide range of Standard cutting inserts• Individual special profiles upon request• 2 Cutting Edges per Insert

For internal use in bores as of bore diameter 17mm • Standard Toolholders for conventional Broaching,

as well as for Push‑Slotting aggregates• Wide range of Standard cutting inserts• Individual special profiles upon request

BenzBroachingSystems

for more info please see page 944‑950

Simcut broaching tools can be used for conventional broaching of standard and special profiles on capable CNC-Machines or with Benz Push Slot Aggregates for live tooling lathes or machining centres.

2 Cutting Edges Per Insert

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SIMTEK simcut® BAholders

ØD ØDg6 ØD1 ØD2 h L1 L2 Ls ORDER CODE PRICE INSERTS SPARES

Screw Torx Key6 16 38 21 14 78 32 32 A06.SB16 £145.27

BA06

A M6x7.5 T15F T15F

6 20 45 21 18 78 32 32 A06.SB20 £145.276 25 50 21 23 78 32 32 A06.SB25 £145.27

7 16 38 22 14 78 32 32 A07.SB16 £145.27

BA077 20 45 22 18 78 32 32 A07.SB20 £145.277 25 50 22 23 78 32 32 A07.SB25 £145.277 32 58 22 30 78 32 32 A07.SB32 £145.27

10 25 50 25 23 86 40 32 A10.SB25 £149.67BA10

10 32 58 25 30 86 40 32 A10.SB32 £149.67

Through Coolant

simcut®BAToolholderfor conventional Broaching

ØD ØDg6 ØD2 L1 L2 ORDER CODE PRICE INSERTS SPARES

Screw Torx Key6 16 32 41 30 A06.SB16-B £116.56 BA06

A M6x7.5 T15F T15F7 16 32 41 30 A07.SB16-B £116.56 BA0710 16 32 50 30 A10.SB16-B £124.41 BA10

simcut®BAToolholderfor Benz Push Slot Aggregate

BenzBroachingSystemsfor information on Benz broaching units please see pages 944‑950

TURNINGCENTRES MACHININGCENTRESBENZLinA-Driven BENZLinA-Driven BENZLinS-Static

AXIAL RADIAL AXIAL RADIAL AXIAL

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BENZ LINTEC

simcut® BF

simcut® BA

SIMTEK simcut® BAinserts

ØD w L2 R bP9 ØD Min Bore

f LH t2+0.2 ORDER CODE PRICE HOLDER

6 1.98 12.2 0.1 2 6 2.4 15 1 A06.0198.12.10 B £38.09BA06

6 2.98 12.2 0.1 3 8 2.4 15 1.4 A06.0298.12.10 B £38.09

7 3.97 15.2 0.1 4 10 2.8 18 1.8 A07.0397.15.10 B £41.51

BA077 3.97 25.4 0.2 4 10 2.8 28 1.8 A07.0397.25.20 B £55.24

7 3.97 40.6 0.2 4 10 2.8 43 1.8 A07.0397.40.20 B £66.98

10 4.97 25.4 0.2 5 12 4 28 2.3 A10.0497.25.20 B £59.46

BA1010 4.97 40.6 0.2 5 12 4 43 2.3 A10.0497.40.20 B £71.71

10 5.97 40.6 0.2 6 17 3.8 43 2.85 A10.0597.40.20 B £71.71

simcut®BAInsertKeyway broaching (DIN6885)• Tolerance P9.

• For use in bores as of diameter 6mm. BROACH FORM

ØD w L2 R bJS9 ØD Min Bore


6 2 12.2 0.1 2 6 2.4 15 1 A06.0200.12.10 B £38.09BA06

6 3 12.2 0.1 3 8 2.4 15 1.4 A06.0300.12.10 B £38.09

7 4 15.2 0.1 4 10 2.8 18 1.8 A07.0400.15.10 B £41.51

BA077 4 15.2 0.2 4 10 2.8 18 1.8 A07.0400.15.20 B £41.51

7 4 25.4 0.2 4 10 2.8 28 1.8 A07.0400.25.20 B £55.24

7 4 40.6 0.2 4 10 2.8 43 1.8 A07.0400.40.20 B £66.98

10 5 25.4 0.2 5 12 4 28 2.3 A10.0500.25.20 B £59.46

BA1010 5 40.6 0.2 5 12 4 43 2.3 A10.0500.40.20 B £71.71

10 6 40.6 0.2 6 17 3.8 43 2.85 A10.0600.40.20 B £71.71

simcut®BAInsertKeyway broaching (DIN6885)• Tolerance JS9.

• For use in bores as of diameter 6mm. BROACH FORM

For holders see page 936


Needadvice?Ourtechteamisheretohelp

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ØD w L2 R bC11 ØD Min Bore

f LH t2 ORDER CODE PRICE HOLDER

7 4.13 25.4 0.2 4 10 2.8 28 1.8 A07.0413.25.20 B £55.24BA07

7 4.13 40.6 0.2 4 10 2.8 43 1.8 A07.0413.40.20 B £66.98

10 5.13 25.4 0.2 5 12 4 28 2.3 A10.0513.25.20 B £59.46BA10

10 5.13 40.6 0.2 5 12 4 43 2.3 A10.0513.40.20 B £71.71

simcut®BAInsertKeyway broaching (DIN138)• Tolerance C11.

• For use in bores as of diameter 10,0 mm. BROACH FORM

ØD w L2 R bH9 ØD Min Bore


6 2.02 12.2 0.1 2 6 2.4 15 1 A06.0202.12.10 B £38.09BA06

6 3.02 12.2 0.1 3 8 2.4 15 1.4 A06.0302.12.10 B £38.09

7 4.02 15.2 0.1 4 10 2.8 18 1.8 A07.0402.15.10 B £41.51

BA077 4.02 25.4 0.2 4 10 2.8 28 1.8 A07.0402.25.20 B £55.24

7 4.02 40.6 0.2 4 10 2.8 43 1.8 A07.0402.40.20 B £66.98

10 5.02 25.4 0.2 5 12 4 28 2.3 A10.0502.25.20 B £59.46

BA1010 5.02 40.6 0.2 5 12 4 43 2.3 A10.0502.40.20 B £71.71

10 6.02 40.6 0.2 6 17 3.8 43 2.85 A10.0602.40.20 B £71.71

simcut®BAInsertKeyway broaching (DIN6885)• Tolerance H9.

• For use in bores as of diameter 6,0 mm. BROACH FORM



Pleasevisitourwebsiteforfullspecifications

www.cutwel.co.uk



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BENZ LINTEC

simcut® BF

simcut® BA


ØD L2 ØD Min Bore

f LH w ORDER CODE PRICE HOLDERConnect code

7 16 6 2.6 18 4.5 A07.4545.15.60 BF £51.52BA07

7 25.4 6 2.6 28 4.5 A07.4545.25.60 BF £55.24

10 25.4 9 3.8 28 6.3 A10.4545.25.90 BF £63.73BA10

10 40.6 9 3.8 43 6.3 A10.4545.40.90 BF £71.71

simcut®BAInsertChamfer broaching• For deburring keyways

ØD L2 f LH SWMin

SWMax

w ORDER CODE PRICE HOLDER

6 4.5 0.98 13 2.5 2.5 1.5 A06.H025.05.20 B £38.09

BA06

6 5.8 1.23 13 3 3 1.8 A06.H030.06.25 B £38.09

6 7 1.48 13 3.5 3.5 2.1 A06.H035.07.30 B £38.09

6 9 1.73 13 4 5 3 A06.H040.09.35 B £38.09

6 12.2 2.95 18 6 9 5 A06.H060.12.59 B £38.09

7 25.4 4.6 28 10 15 8 A07.H100.25.92 B £57.77 BA07

10 25.4 4.95 28 10 15 8 A10.H100.25.99 B £59.46 BA10

simcut®BAInsertHexagon broaching• For use in bores as of diameter 6,0 mm.

BROACH FORM



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SIMTEK simcut® BFholders

ØDg6 L2 a ØD Min Bore

ØD1 ØD2 f L1 SW ORDER CODE PRICE INSERTS SPARES

Screw Torx Key

25 56 15 17 58 35 9.2 94 23 F10.SB25.56 ZB £201.02

BF10 F M4x11 T15F T15F25 80 15 17 58 35 9.2 114 23 F10.SB25.80 ZB £206.93

32 56 15 17 58 35 9.2 94 30 F10.SB32.56 ZB £201.0232 80 15 17 58 35 9.2 114 30 F10.SB32.80 ZB £206.93

Through Coolant

simcut®BFToolholderfor conventional Broaching• For conventional broaching of standard and special profiles on capable CNC‑Machines.


ØD2 f h L L1 ORDER CODE PRICE INSERTS SPARES

Screw Torx Key

25 40 14.8 17 50 7.65 23 60 100 F10.05.40.25 £111.49BF10 F M4x11 T15F T15F

32 40 14.8 17 58 7.65 30 60 100 F10.05.40.32 £119.94

Through Coolant


ØDg6 L2 w a ØD Min Bore

ØD2 f h L L1 ORDER CODE PRICE INSERTS SPARES

Screw Torx Key

25 50 6 20.3 22 50 10.5 23 75 115 F39.06.50.25 £108.11BF12.06

FM5x13 T20R T20R

25 70 6 20.3 22 50 10.5 23 95 135 F39.06.70.25 £120.78

25 50 8 20.3 22 50 10.5 23 75 115 F39.08.50.25 £108.11BF12.08

25 75 8 20.3 22 50 10.5 23 100 140 F39.08.75.25 £120.78

32 50 10 28.5 30 58 14.75 30 75 115 F39.10.50.32 £109.80BF12.10

32 75 10 28.5 30 58 14.75 30 100 140 F39.10.75.32 £122.47

32 50 12 36 38 58 18.5 30 75 115 F39.12.50.32 £114.02BF12.12

32 75 12 36 38 58 18.5 30 100 140 F39.12.75.32 £122.47

Through Coolant


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simcut® BA

BENZ LINTEC

simcut® BF

SIMTEK simcut® BFholders


f L L1 ORDER CODE PRICE INSERTS SPARES

Screw Torx Key

16 35 15.75 17 7.75 49 79 F10.SB16.35-B £91.22 BF10 F M4x11 T15F T15F

simcut®BFToolholderfor Benz Push Slot Aggregate• For broaching of standard and special profiles on push slotting aggregate.

simcut®BFToolholderfor Benz Push Slot Aggregate• For broaching of standard and special profiles on push slotting aggregate.


f L L1 ORDER CODE PRICE INSERTSSPARES

Screw Torx Key

16 35 20.3 24 10.5 50 80 F39.SB16.35-B £91.22 BF12.08 BF12.10 BF12.12 FM5x13 T20R T20R

BenzBroachingSystemsfor information on Benz broaching units please see pages 944‑950


AXIAL RADIAL AXIAL RADIAL AXIAL

£91.22

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SIMTEK simcut® BFinserts

w R a bP9 ØD Min Bore

h tmax ORDER CODE PRICE HOLDER

4.97 0.2 14.5 5 17 4.4 2.8 F10.0498.02 B £19.43

BF105.98 0.2 14.5 6 17 4.4 2.8 F10.0598.02 B £19.43

7.97 0.2 14.5 8 22 4.4 4.1 F10.0796.02 B £19.43

7.98 0.2 20 8 22 5 4.1 F12.0796.02 B £19.43 BF12.08

9.98 0.3 21.5 10 30 5 4.2 F12.0996.03 B £21.88 BF12.10

11.97 0.3 21.5 12 38 5 5.7 F12.1196.03 B £21.88 BF12.12

simcut®BFInsertKeyway broaching (DIN6885)• Tolerance P9.

• For use in bores as of diameter 17 mm. BROACH FORM

simcut®BFInsertChamfer broaching• For deburring keyways BROACH FORM

For holders see page 940-941


w R a bJS9 ØD Min Bore


5 0.2 14.5 5 17 4.4 2.8 F10.0500.02 B £19.43BF106 0.2 14.5 6 17 4.4 2.8 F10.0600.02 B £19.43

8 0.2 14.5 8 22 4.4 4.1 F10.0800.02 B £19.438 0.2 20 8 22 5 4.1 F12.0800.02 B £19.43

BF12.088 0.5 20 8 22 5 4.1 F12.0800.02.05 B £19.43

10 0.3 21.5 10 30 5 4.2 F12.1000.03 B £21.88BF12.10

10 0.5 21.5 10 30 5 4.2 F12.1000.03.05 B £21.8812 0.3 21.5 12 38 5 5.7 F12.1200.03 B £21.88

BF12.1212 0.5 21.5 12 38 5 5.7 F12.1200.03.05 B £22.3012 0.5 21.5 12 38 5 8.5 F12.1200.05 B £21.45

simcut®BFInsertKeyway broaching (DIN6885)• Tolerance JS9.



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simcut® BA

BENZ LINTEC

simcut® BF

SIMTEK simcut® BFinserts

w R a bH9 ØD Min Bore


5.02 0.2 14.5 5 17 4.4 2.8 F10.0502.02 B £19.43

BF106.02 0.2 14.5 6 17 4.4 2.8 F10.0602.02 B £19.43

8.02 0.2 14.5 8 22 4.4 4.1 F10.0802.02 B £19.43

8.02 0.2 20 8 22 5 4.1 F12.0802.02 B £19.43 BF12.08

10.02 0.3 21.5 10 30 5 4.2 F12.1002.03 B £21.88 BF12.10

12.02 0.3 21.5 12 38 5 5.7 F12.1202.03 B £21.88 BF12.12

simcut®BFInsertKeyway broaching (DIN6885)• Tolerance H9.


w R a bC11 ØD Min Bore


6.1 0.85 6 17 14.5 4.4 2.63 F10.0611.08 B £19.43BF10

8.12 15 8 22 14.5 4.4 4.1 F10.0812.10 B £19.43

6.11 0.85 20 6 22 5 2.6 F12.0611.08 B £19.43BF12.06

7.13 0.85 20 7 22 5 3.48 F12.0712.08 B £19.43

8.12 15 20 8 22 5 3.52 F12.0812.10 B £19.43 BF12.08

10.12 15 21.5 10 30 5 4.35 F12.1012.10 B £21.88 BF12.10

12.15 1.35 21.5 12 38 5 5.25 F12.1215.13 B £21.88 BF12.10

simcut®BFInsertKeyway broaching (DIN138)• Tolerance C11.




w bC11 ØD Min Bore

a h tmax w1 ORDER CODE PRICE HOLDER

4 6 17 16.5 4.5 3.15 10.3 F10.4545.40.06.17 BF £20.99BF10

5.5 8 22 16.5 4.5 2.4 10.3 F10.4545.55.08.22 BF £20.99

5 8 22 20 5 3.25 11.5 F12.4545.50.08.22 BF £20.99 BF12.08

6.5 10 30 21.5 5 4.5 15.5 F12.4545.65.10.30 BF £20.99 BF12.10

8.5 12 38 21.5 5 3.5 15.5 F12.4545.85.12.38 BF £20.99 BF12.12

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BENZ LINTEC BROACHING UNITSintroduction

PushSlotBroachingAggregatesfromBenz

BenzLintecBroachingAdvantagesBenzLintecallows you to carry out broaching operations on CNC lathes or machining centres that was only previously possible with a separate broaching machine.

ThePrincipleBehindTheShaping/BroachingProcess

MovingtothestartpositionMove with the cutter in the X-axis and Z-axis at the desired starting dimension.

CuttingmovementThe cutter pushes forward into the workpiece and begins cutting.

Integratedlift-offfunctionThe broaching unit lifts up after the shaping process. It features an integrated lift-off device.

ReturnstrokeasidlestrokeThe non-contact return motion during the idle stroke prevents wear and prevents the cutter from breaking during the return motion. With the X-axis providing continuous feed, the cycle repeats until the desired groove depth has been reached.

As the leading company in shaping technology, BENZ provides units for all common CNC lathes and machining centers.

BenzRangeofLintecBroachingUnits

• Cost-effective manufacturing of a vast array of forms and profiles (pre-processing and finishing). This includes grooves, internal toothing, external toothing, hexagon sockets, Torx, special profiles, etc.

• Reduced retooling times and costs

• Complete machining of workpieces in just one setting increases production and reduces cycle times.

• Increase in efficiency, your productivity increases thanks to a reduction in machine operating time and downtime.

• Energy and resource-saving production

• The cutting and lift-off function is carried out by the broaching unit and not by the machine. All of the kinematics of the cutting process are integrated into the driven broaching unit. No heavy machine components are moved for removing material.

• Low investment costs


RADIAL AXIAL RADIAL AXIAL AXIAL

Standard

Short Stroke

Long Stroke

Fixed Angle

Standard

Short Stroke

Standard

Short Stroke

Long Stroke

Fixed Angle

Standard Standard

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simcut® BA

simcut® BF

BENZ LINTEC

BENZ LINTEC BROACHING UNITSintroduction

PossibleOperations

Splines

Torx

Involute toothing

(gears/shafts)

Hexagon socket

Keyway

Special forms

ModularQuick-ChangeInterfaceHighflexibility thanks to modular design.

Highrigiditythanks to planar support.

Simplehandling thanks to easy operation.

Quicktoolchange clamping holder securing using inclined plane and clamping screw. Clamping holder can be preset outside the machine.

Highrepeatingaccuracy even across several tool changes.

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BROACHING UNITS FOR LATHESBenz LinA

MODEL Usable working stroke mmTotal stroke

mmMax Material

StrengthNo. Strokes/ Max Speed L2 L3 L4 B S L kg

FS 32 35 900N/m2 1,000rpm 28 65 109 104 32/35 65-160 10FSS 17 19 1,100N/m2 1,200rpm 28 65 109 104 17/19 65-160 10FSL 51 53 900N/m2 750rpm 32 85 135 129 51/53 70-165 15

BenzLinARadial Push Slot Broaching Aggregate • For CNC lathes with live tooling

• VDI or BMT shank

• Max. groove width 8-10mm

• Ratio 1:1

• Max speed 1,200rpm

• Max feed per stroke 0.15mm

Coolant nozzle

Alignment area

Available with a wide variety of drives/shanks

Permanent grease lubrication

Foraquotationpleasecontactourtechnical teamwithyourmachinemakeandmodel

Call01924869610

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simcut® BA

simcut® BF

BENZ LINTEC

BROACHING UNITS FOR LATHESBenz LinA


mmMax Material

StrengthNo. strokes/ Max Speed L2 L3 B S L kg

DS 32 35 900N/m2 1,000rpm 28 66 104 32/35 195 12

DSS 17 19 1,10N/m2 1,200rpm 28 66 104 17/19 194 12

BenzLinAAxial Push Slot Broaching Aggregate • For CNC lathes with live tooling



• Ratio 1:1



Coolant nozzle

Alignment area


Permanent grease lubrication


Call01924869610

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BROACHING UNITS FOR MACHINING CENTRESBenz LinA


mmMax Material

StrengthNo. strokes/ Max Speed L1 L2 L3 L4 B S L kg

FS 32 35 900N/m2 1,000rpm 68 28 65 109 104 32/35 130 18

FSS 17 19 1,100N/m2 1,200rpm 68 28 65 109 104 17/19 130 18

FSL 51 53 900N/m2 750rpm 73 32 85 135 129 51/53 135 23

BenzLinARadial Push Slot Broaching Aggregate • For machining centres

• BT, DIN69871, CAT, HSK or Capto® shank


• Ratio 1:1



Coolant nozzle

3 pin support: - Maximum rigidity

between unit & machine- Ensures optimal power

transmission


Key alignment

Changeable torque support arm- Secures the broaching unit to prevent

turning during machining- Generally adapted to the specific

machine type


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simcut® BA

simcut® BF

BENZ LINTEC

BROACHING UNITS FOR MACHINING CENTRESBenz LinA

MODEL Usable working stroke mm Total strokeMax Material

StrengthNo. strokes/ Max Speed B S L kg

DS 35 38 900N/m2 800rpm 128 35/38 261 16

BenzLinAAxial Push Slot Broaching Aggregate • For machining centres



• Ratio 1:1




3 pin support: - Maximum rigidity

between unit & machine- Ensures optimal power

transmission

Key alignment



machine type


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BROACHING UNITS FOR MACHINING CENTRESBenz LinS

MODEL Usable Working StrokeTotal

StrokeMax Material

Strength L1 Ød ØD B K kg

WAS Depends on tool Depends on tool 1,100N/m2 73 32 85 135 129 23

BenzLinSAxial Static Broaching Aggregate • For machining centres (tool is static)

• BT, DIN69871, CAT, HSK or Capto® shank


Call01924869610




machine type

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simcut® BA

BENZ LINTEC

simcut® BF

951

FRONT COVER

MAIN INDEX

Documents

SECTION L - GTMAsimcut® BA Insert Keyway broaching (DIN138) • Tolerance C11. • For use in bores as of diameter 10,0 mm. BROACH FORM ØD w L2 R bH9 ØD Min Bore f LH t2+0.2 ORDER