Section 9 Module - Nordsonemanuals.nordson.com/adhesives/English_Manuals/1049776.pdf · Module 9-1 E 2011 Nordson Corporation Issued 7/11 Part 1049776_07 Section 9 Module NOTE: This

Module 9-1

Part 1049776_07E 2011 Nordson Corporation Issued 7/11

Section 9Module

NOTE: This section applies to applicators with UM22 modules.

Table of ContentsModule 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Introduction 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Module Overview 9-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pattern Control Troubleshooting 9-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Module Service 9-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Synchronizing Multi-Module Applicator Adhesive Output 9-6. . . . . . .Replacing a Module 9-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remove the Module 9-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Install the Module 9-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rebuilding a Module 9-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Nozzle Service 9-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Parts 9-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UM22 Module Parts 9-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adjustable Modules 9-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fixed Modules 9-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OptiStroke Modules 9-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blank Module 9-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adjustable Air Cap 9-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fixed Air Cap 9-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OptiStroke Air Cap 9-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Nozzle-Retaining Clamp (Standard) 9-22. . . . . . . . . . . . . . . . . . . . . .Nozzle-Retaining Clamp (Right-Angle) 9-23. . . . . . . . . . . . . . . . . . . .

Module Service Kits 9-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Nozzle Part Numbers 9-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Recommended Spare Parts and Supplies 9-25. . . . . . . . . . . . . . . . . . .

Technical Data 9-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Applicator Specifications 9-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Torque Specifications 9-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Module9-2

Part 1049776_07 E 2011 Nordson CorporationIssued 7/11

WARNING! Allow only personnel with appropriate training and experience tooperate or service the equipment. The use of untrained or inexperiencedpersonnel to operate or service the equipment can result in injury, includingdeath, to themselves and others, and damage to the equipment.

IntroductionThis section provides troubleshooting, repair, parts, and specificationinformation for applicators with UM22 Universal modules. The UM22module, either directly or through the use of an adapter, can dispenseadhesive in a variety of spray applications, including Controlled Fiberization(CF), Summit, SureWrap, and Signature applications. Table 9-1 shows theavailable UM22 modules. Figures 9-1 and 9-2 show the key components ofthe UM22 module parts family.

Table 9-1 UM22 ModulesPart Number Orientation Construction Actuation Type Air Cap Type

1048999 Standard Aluminum AOSC Adjustable1049482 Standard Aluminum AOSC Fixed1049137 Standard Aluminum AOSC OptiStroke1054932 Right-angle Aluminum AOSC Adjustable1063255 Standard Aluminum Blank Not applicable

NOTE: AOSC stands for air-open, spring-close.

1 2 3

4

5

Figure 9-1 Example UM22 modules

1. Standard module, adjustable2. Standard module, fixed

3. Standard module, OptiStroke4. Right-angle module, adjustable

5. Blank module

Module 9-3


Introduction (contd)

1

4

2

5

3

76

Figure 9-2 Adapters and nozzles associated with UM22 modules

1. Bead adapter (for bead nozzles)2. CF adapter (for CF disk and unibody

nozzles)3. Universal CF nozzle

4. Summit nozzle5. SureWrap nozzle

6. Signature nozzle, continuous7. Signature nozzle, intermittent

Note: The bead adapter is used in non-spray applications, which are not covered by this manual. For more information onthe use of this adapter, contact your Nordson representative.

Note: No adapter is required for Universal CF, Summit, SureWrap, and Signature nozzles.Note: For nozzle-related troubleshooting, service, and parts information, refer to the nozzle-specific manuals available at

emanuals.nordson.com.

Module9-4


Module OverviewDispensing modules apply adhesive to a product. All modules areair-actuated (or air-open), meaning that an air supply controlled by asolenoid valve is required to open the module. Modules are thenspring-closed. In air-open, spring-close (AOSC) modules, the actuating airlifts a needle-and-piston assembly inside the module, thus opening themodule and allowing adhesive to flow through the nozzle onto the product.When the actuating air shuts off, a spring returns the needle-and-pistonassembly to the closed position, closing the module.

A separate air supply is used to supply pattern air to the module; this airenters the pattern air inlet and is directed onto the adhesive exiting thenozzle, creating the desired spray pattern.

UM22 OptiStroke modules are compatible with the OptiStroke needledetection system. The special OptiStroke air cap on the module accepts therequired sensor. The OptiStroke needle detection system electronicallyverifies the opening and closing time of a module/valve combination. It isused as a service and maintenance tool to measure compensation timesand sends an alarm or stops the line during a stroke fault. The detectionsystem automatically prevents production loss due to the absence ofadhesive on the substrate caused by a slow or non-operating module/valve.Contact your Nordson representative for additional information on theOptiStroke needle detection system.

Figure 9-3 shows the flow of adhesive and air through a UM22 module.Figure 9-4 shows the key parts of a module.

Actuating air inlet

Adhesive inlet

Pattern air inlet

Figure 9-3 Flow of adhesive and air through a UM22 module (adjustable moduleshown)

Module 9-5


1

3

6

8

4

7

5

2

Figure 9-4 Key parts of a UM22 module (standard adjustable module shown)

1. Module mounting screws2. Air cap assembly (adjustable air cap

shown)3. Module O-rings4. Module body

5. Nozzle-retaining clamp6. Nozzle-retaining clamp screw7. Nozzle O-ring8. Nozzle (SureWrap nozzle

shown)

Pattern Control TroubleshootingTo troubleshoot pattern control problems, refer to the nozzle-specificmanuals available at emanuals.nordson.com, or contact your Nordsonrepresentative for assistance.

Module9-6


Module ServiceThis part of Section 9 provides module-related service procedures.

Synchronizing Multi-Module Applicator Adhesive OutputNOTE: This procedure applies only to adjustable modules. Fixed andOptiStroke modules are not adjustable.A loading screw located in the top of the modules can be used to fine-tunethe alignment of the adhesive patterns of multi-module applicators, as shownin Figure 9-5.

You will need the following items:S 5/8-in wrenchS cap/nozzle/filter multi-tool (part 1059671)

NOTE: Refer to Parts for the part numbers of parts, tools, and supplies.

CAUTION! Do not use the loading screw to increase or decrease theamount of adhesive output (flow rate). To change the flow rate, adjust themelter pump speed.

1

2

3 4

Figure 9-5 Results of module loading screw adjustments

1. Target area2. Pattern too long

3. Pattern too short4. Desired pattern length

Using the multi-tool, part1059671, to adjust a module

Module 9-7


See Figure 9-6. To adjust a loading screw, loosen the locking nut (2) at thetop of the module and hold it loosely in place with a 5/8-in wrench whileturning the loading screw (1) with the multi-tool; then tighten the locking nut.Turn the loading screw as follows:S To decrease the length of a pattern, turn the loading screw clockwise.

This shortens the length at both ends of the pattern.S To increase the length of a pattern, turn the loading screw

counterclockwise. This increases the length at both ends of thepattern.NOTE: If the module loading screw is tightened too much, themodule will not dispense any adhesive.

To return a loading screw to the factory setting, loosen the locking nut, turnthe screw clockwise until it bottoms out, back the screw out three full turns(counterclockwise), and tighten the locking nut.

1

2

24 mm(0.94 in.)

Figure 9-6 Location of the module loading screw and locking nut

1. Loading screw 2. Locking nut

Module9-8


Replacing a ModuleYou will need the following items:S appropriate tools, including a torque wrenchS drain pans and disposable ragsS replacement moduleS replacement O-rings (if needed)S O-ring lubricant (if needed)S anti-seize lubricant

NOTE: Refer to Parts for the part numbers of parts, tools, and supplies.

Remove the Module1. Heat the system to application temperature.2. Relieve system pressure. Refer to Relieving System Pressure in

Section 10, Filter.3. Trigger the applicator solenoid valves to relieve any remaining pressure.4. Shut off the module-actuating air.5. Decrease the pattern air pressure. Leave just enough air pressure to

prevent adhesive from entering the pattern air outlet.6. See Figure 9-7. Remove the module mounting screws and then remove

the module. Discard the module O-rings.

1

2

Figure 9-7 Replacing a module (standard adjustable module shown)

1. Module mounting screws 2. Module O-rings

Module 9-9


Install the Module1. Wipe off any adhesive on the applicator, especially around the air

passages.2. Ensure that the module O-rings are lubricated and properly inserted in

the O-ring bores on the back of the replacement module.3. Coat the module mounting screws with anti-seize lubricant and use them

to secure the replacement module to the applicator. Tighten the screwsto 3.4 NSm (30 in.-lb).

4. Restore the system to normal operation. For best results, tighten themodule mounting screws again after the applicator reaches applicationtemperature.

Rebuilding a ModuleTo rebuild a module, order a module rebuild kit and follow the instructionsprovided in the kit. Refer toModule Service Kits. The UM22/UM25/UM50module rebuild instruction sheet is P/N 1050983. This instruction sheet isalso available at emanuals.nordson.com/.

Nozzle ServiceFor nozzle installation/removal and service procedures, refer to thenozzle-specific manuals available at emanuals.nordson.com, or contact yourNordson representative for assistance.

Module9-10


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Module 9-11


PartsThis part of Section 9 provides detailed parts lists for the module andnozzles. For other applicator parts, including a reference drawing and bill ofmaterials specific to your applicator, refer to Section 8, Parts. The followingchart provides guidance for reading the parts lists.

The number in the Item column corresponds to the circled item numberin the parts list illustration. A dash in this column indicates that the itemis an assembly.

The number in the Part column is the Nordson part numberyou can use to order the part. A series of dashes indicatesthat the part is not saleable. In this case, you must ordereither the assembly in which the part is used or a service kitthat includes the part.

The Description column describes the part andsometimes includes dimensions or specifications.

The Note column contains letters that refer to notes atthe bottom of the parts list. These notes provideimportant information about the part.

The Quantity column tells you how many of thepart is used to manufacture the assembly shown inthe parts list illustration. A dash or AR in thiscolumn indicates that the amount of the itemrequired in the assembly is not quantifiable.

Item Part Description Quantity Note— 0000000 Assembly A —1 000000 S Part of assembly A 2 A2 - - - - - - S S Part of item 1 13 0000000 S S S Part of item 2 ARNS 000000 S S S S Part of item 3 2

NOTE A: Important information about item 1AR: As RequiredNS: Not Shown

Module9-12


UM22 Module PartsThere are several types of UM22 module. Be sure to refer to the parts liststhat apply to your modules. Table 9-1 at the beginning of this sectionprovides an overview of the modules.

Adjustable ModulesSee Figure 9-8.

Item Part Description Quantity Note— - - - - - - - Module, UM22, adjustable, standard — ANS - - - - - - - Module, UM22, adjustable, right-angle — A1 - - - - - - - S Body, standard 12 - - - - - - - S Washer, seat 13 - - - - - - - S Seat, carbide 14 1048284 S Assembly, cartridge, insert, seal 15 150170 S Needle with piston 16 — S Item no. not used —7 1048249 S Assembly, air cap, standard, adjustable 1 B8 - - - - - - - S Assembly, clamp, nozzle-retaining 1 C9 1048244 S Screw, module mounting, 10-32, special 210 — S Item no. not used —11 940111 S O-ring, Viton, 0.301 ID x 0.070 W in. 3

NOTE A: Refer to Table 9-1 for module part numbers.B: Refer to Adjustable Air Cap.C: Refer to Nozzle-Retaining Clamp (Standard) or Nozzle-Retaining Clamp (Right-Angle).

NS: Not Shown

Module 9-13


7

5

4

3

21

9

8

11

Figure 9-8 UM22 adjustable module parts (standard module shown)

Module9-14


Fixed ModulesSee Figure 9-9.

Item Part Description Quantity Note— - - - - - - - Module, UM22, fixed, standard — A1 - - - - - - - S Body, standard 12 - - - - - - - S Washer, seat 13 - - - - - - - S Seat, carbide 14 1048284 S Assembly, cartridge, insert, seal 15 150170 S Needle with piston 16 — S Item no. not used —7 1048704 S Assembly, air cap, fixed 1 B8 - - - - - - - S Assembly, clamp, nozzle-retaining 1 C9 1048244 S Screw, module mounting, 10-32, special 210 — S Item no. not used —11 940111 S O-ring, Viton, 0.301 ID x 0.070 W in. 3

NOTE A: Refer to Table 9-1 for module part numbers.B: Refer to Fixed Air Cap.C: Refer to Nozzle Retaining Clamp (Standard).

Module 9-15


7

5

4

3

2

11

1

9

8

Figure 9-9 UM22 fixed module parts (standard module shown)

Module9-16


OptiStroke ModulesSee Figure 9-10.

Item Part Description Quantity Note— - - - - - - - Module, UM22, OptiStroke, standard — A1 - - - - - - - S Body, standard 12 - - - - - - - S Washer, seat 13 - - - - - - - S Seat, carbide 14 1048284 S Assembly, cartridge, insert, seal 15 150170 S Needle with piston 16 — S Item no. not used —7 1049134 S Assembly, air cap, OptiStroke 1 B8 - - - - - - - S Assembly, clamp, nozzle-retaining 1 C9 1048244 S Screw, module mounting, 10-32, special 210 — S Item no. not used —11 940111 S O-ring, Viton, 0.301 ID x 0.070 W in. 3

NOTE A: Refer to Table 9-1 for module part numbers.B: Refer to OptiStroke Air Cap.C: Refer to Nozzle Retaining Clamp (Standard).

Module 9-17


7

5

4

3

2

11

1

9

8

Figure 9-10 UM22 OptiStroke module parts (standard module shown)

Module9-18


Blank ModuleSee Figure 9-11.

Item Part Description Quantity Note— 1063255 Module, UM22, blank —1 - - - - - - S Body, block-off, Universal module 12 940111 S O-ring, Viton, 0.301 ID x 0.070 W in. 33 1048244 S Screw, module mounting, 10-32, special 2

3

1

2

Figure 9-11 UM22 blank module parts

Module 9-19


Adjustable Air CapSee Figure 9-12.

Item Part Description Quantity Note— 1048249 Air cap, standard, adjustable —1 - - - - - - S Air cap, adjustable 12 - - - - - - S Screw, spring loading 13 - - - - - - S Nut, locking, 1/2-28 14 - - - - - - S Spring, compression, 1.146 x 0.360 OD x 0.065

in.1

5 - - - - - - S Screw, fillister, 6-32 x 0.50 in., with lock washer 2

3

2

4

5

1

Figure 9-12 Adjustable air cap parts

Module9-20


Fixed Air CapSee Figure 9-13.

Item Part Description Quantity Note— 1048704 Air cap, fixed —1 - - - - - - S Cap, air, non-adjustable 12 - - - - - - S Washer, flat, 0.188 x 0.375 x 0.040 in. 13 - - - - - - S Spring, compression, 1.146 x 0.360 OD x 0.065

in.1

4 - - - - - - S Washer, lock, split, #6 25 - - - - - - S Screw, socket, 6-32 x 1.25 in. 2

5

4

1

2

3

Figure 9-13 Fixed air cap parts

Module 9-21


OptiStroke Air CapSee Figure 9-14.

Item Part Description Quantity Note— 1049134 Air cap, OptiStroke —1 - - - - - - S Cap, air, OptiStroke 12 - - - - - - S Button, piston 13 - - - - - - S Spring, compression, 1.146 x 0.360 OD x 0.065

in.1

4 - - - - - - S Washer, lock, split, #6 25 - - - - - - S Screw, socket, 6-32 x 1.25 in. 26 - - - - - - S Silencer 1

5

4

1

2

3

6

Figure 9-14 OptiStroke air cap parts

Module9-22


Nozzle-Retaining Clamp (Standard)See Figure 9-15.

Item Part Description Quantity Note— 1048283 Nozzle-retaining clamp assembly, standard

module, UM22—

1 - - - - - - - S Plate, clamp 12 - - - - - - - S Clamp, nozzle, 3-way 13 - - - - - - - S Screw, clamp, hex, M5 14 - - - - - - - S Retaining ring, external, 18, E-ring 15 - - - - - - - S Pin, dowel, 0.941 x 0.853 in. long 16 - - - - - - - S Pin, dowel, 0.125 x 0.375 in. 27 - - - - - - - S Screw, socket, 6-32 x 0.875 in. 2

5

4

1

2

3

6

7

Figure 9-15 Nozzle-retaining clamp parts (standard module)

Module 9-23


Nozzle-Retaining Clamp (Right-Angle)See Figure 9-16.

Item Part Description Quantity Note— 1058090 Nozzle-retaining clamp assembly, right-angle

module—

1 - - - - - - - S Plate, clamp 12 - - - - - - - S Clamp, nozzle-retaining 13 - - - - - - - S Screw, clamp, hex, M5 14 - - - - - - - S Retaining ring, external, 18, E-ring 15 - - - - - - - S Pin, dowel, 0.0941 x 0.853 in. long 16 - - - - - - - S Pin, dowel, 0.125 x 0.375 in. 27 - - - - - - - S Screw, socket, 6-32 x 0.625 in. 2

5

4

1

2

3

6

7

Figure 9-16 Nozzle-retaining clamp parts (right-angle module)

Module9-24


Module Service KitsSee Figure 9-17.

Item Part Description Quantity Note— 1049909 Kit, rebuild, minor, UM22/UM25/UM50 module —1 - - - - - - S Assembly, cartridge, insert, seal 12 - - - - - - S O-ring, Viton, 0.301 ID x 0.070 W in. 3— 1049908 Kit, rebuild, major, UM22/UM25/UM50 module —1 - - - - - - S Assembly, cartridge, insert, seal 12 - - - - - - S O-ring, Viton, 0.301 ID x 0.070 W in. 33 - - - - - - S Needle with piston 14 - - - - - - S Spring, compression, 1.146 x 0.360 OD x

0.065 in.1

— 1050081 Kit, tool, rebuild, UM22/UM25/UM50 module —5 - - - - - - S Tool, piston insertion 16 - - - - - - S Tool, cartridge 17 - - - - - - S Tool, base 18 900236 Sealant, paste AR9 900223 Lubricant, O-ring, Parker, 4 oz ARNS 401448 Grease, special AR A

NOTE A: This special grease is used to lubricate the piston on OptiStroke modules only.AR: As Required

4

3

1

5

6

8

72 9

Figure 9-17 Module service kit parts

Module 9-25


Nozzle Part NumbersFor nozzle part numbers, refer to the nozzle-specific manuals available atemanuals.nordson.com, or contact your Nordson representative forassistance.

Recommended Spare Parts and SuppliesFor a general spare parts and supplies list, refer to Recommended SpareParts and Supplies in Section 8, Parts.

Part Description Note- - - - - - Modules, UM22 A1048244 S Screw, module mounting, 10-32 (2 required to secure the module to the applicator)940111 S O-ring, Viton, 0.301 ID x 0.070 W in. (3 required for the back of the module)1069577 Module, cutaway, UM22 B1049909 Kit, rebuild, minor, UM22/25 (includes cartridge assembly and module O-rings)1049908 Kit, rebuild, major, UM22/25 (includes cartridge assembly, module O-rings,

needle-and-piston assembly, and compression spring)1050081 Kit, tool, rebuild, UM22/25 (includes tools needed to facilitate module rebuilding)1059671 Kit, multi-tool, cap/nozzle/filter (for adjusting a module)1048249 Air cap assembly, adjustable1048704 Air cap assembly, fixed1049134 Air cap assembly, OptiStroke1048283 Nozzle-retaining clamp assembly, UM22, standard module1050456 Nozzle-retaining clamp assembly, UM22, right-angle module900223 Lubricant, O-ring, Parker, 4 oz (for O-rings)900344 Lubricant, Never-Seez, 8 oz can (for screw threads)900236 Sealant, paste, PTFE (for the cartridge assembly threads)401448 Grease, special (for the piston on OptiStroke modules)

NOTE A: Refer to Table 9-1 for module part numbers.B: This cutaway module is nonfunctional and is intended for training purposes.

Module9-26


Technical DataApplicator Specifications

Table 9-2 provides specifications for an applicator with UM22 modules.Refer to Applicator-Specific Reference Drawings in Section 8, Parts, for thefollowing information about your applicator:S applicator dimensionsS cordset styleS number and orientation of filtersS number of modulesS type and number of solenoid valves

Table 9-2 UM22 Applicator SpecificationsItem Specification

Operating temperature 70-205 _C (160-400 _F)Working hydraulic pressure 13.8-55.2 bar (200-800 psi)Maximum hydraulic pressure 89.6 bar (1300 psi)Maximum hydraulic flow (per module) 110 g/min at 10,000 cps, 14 g/m2 at 300 m/minModule-actuating air pressure 4.1 bar (60 psi) recommendedMaximum pattern air flow (per 22-mmpattern)

1.0 scfm at 191 _C (375 _F);1.5 scfm at 177 _C (350 _F)

Adhesive pattern capability Continuous or intermittentNOTE: For additional information on the capabilities of Universal modules and nozzles, contact yourNordson representative to obtain the following product literature: Product Comparison: Universal Modulesand Product Comparison: Universal Spray Nozzles.

Torque SpecificationsThese torque specifications are also stated within the appropriateprocedures.

Item Torque SpecificationAir cap screws 1.7 NSm (15 in.-lb)Module mounting screws 3.4 NSm (30 in.-lb)Nozzle-retaining clamp screw 2.8 NSm (25 in.-lb)

Documents

Section 9 Module - Nordsonemanuals.nordson.com/adhesives/English_Manuals/1049776.pdf · Module 9-1 E 2011 Nordson Corporation Issued 7/11 Part 1049776_07 Section 9 Module NOTE: This