9
H34 Face Milling Radius Multi- Purpose Shoulder Milling High Feed R/ Profiling Groove/ T-Slot Chamfering Aluminum/ Light Alloys High-Speed Cast Iron Milling Cutters H SEC-Sumi Dual Mill DFC Type General Features SEC-Sumi Dual Mill DFC type is a general purpose, high efficiency face milling cutter which uses an unique shaped insert that delivers both cutting edge sharpness and strength, to cover a wide range of applications from high efficiency to finish milling operations. Unique insert shape delivers both cutting edge sharpness and strength. Usage Deep Shoulder Milling (2 or More Passes) Helical Milling Ramping Notes: 1. For down-cut S50C: ae=15mm or less FCD450: ae=30mm or less 2. For up-cut No restrictions. * For other queries, please contact us. × × Suitable for face milling and shoulder milling with a 90° cutting edge angle. Insert indexing accuracy of the DFC type is not affected as flank wear does not move pass the support face. Wear Support face Conventional Insert DFC Characteristics Face Milling Shoulder Milling (1 Pass Only) Side Milling Groove Milling

SEC-Sumi Dual Mill DFC Type - sumitool.com.sg - 2018... · SEC-Sumi Dual Mill DFC Type General Features SEC-Sumi Dual Mill DFC type is a general purpose, high efficiency face milling

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Page 1: SEC-Sumi Dual Mill DFC Type - sumitool.com.sg - 2018... · SEC-Sumi Dual Mill DFC Type General Features SEC-Sumi Dual Mill DFC type is a general purpose, high efficiency face milling

H34

Face Milling

Radius

Multi-Purpose

ShoulderMilling

High Feed

R/ Profiling

Groove/ T-Slot

Chamfering

Aluminum/Light Alloys

High-Speed Cast Iron

Millin

g

Cu

tters

H

SEC-Sumi Dual Mill

DFC Type

■ General Features

SEC-Sumi Dual Mill DFC type is a general purpose, high

efficiency face milling cutter which uses an unique shaped

insert that delivers both cutting edge sharpness and strength,

to cover a wide range of applications from high efficiency to

finish milling operations.

Unique insert shape delivers both

cutting edge sharpness and strength.

■ Usage

Deep Shoulder Milling (2 or More Passes) Helical Milling Ramping

Notes:

1. For down-cut

S50C: ae=15mm or less

FCD450: ae=30mm or less

2. For up-cut

No restrictions.

* For other queries, please

contact us.

◎ ◎ ◎ ○

○ × ×

Suitable for face milling and shoulder

milling with a 90° cutting edge angle.

Insert indexing accuracy of the DFC type is not affected as flank wear

does not move pass the support face.

Wear

Support face

Conventional InsertDFC

■ Characteristics

Face Milling Shoulder Milling (1 Pass Only) Side Milling Groove Milling

Page 2: SEC-Sumi Dual Mill DFC Type - sumitool.com.sg - 2018... · SEC-Sumi Dual Mill DFC Type General Features SEC-Sumi Dual Mill DFC type is a general purpose, high efficiency face milling

H35

Millin

g

Cu

tters

Face Milling

High Feed

Radius

Shoulder Milling

Multi-Purpose

R/Profiling

Groove/ T-Slot

Chamfering

Aluminum/Light Alloys

High-Speed Cast Iron

SEC-Sumi Dual Mill

DFC Type

H

■ Performance

(1) Cutting Force

Same as competitors' single-sided cutters.

(3) Surface Roughness Better than competitors' products.

(2) Cutting Edge Strength Edge damage from heavy interrupted milling

Higher cutting edge strength than competitor's double-sided and tangential insert cutters

fz (mm/t)

0.3 0.4 0.5

DFC ○ ○ ○

Comp. C (Double-Sided 6-Cornered Insert) ○ Breakage

Comp. D (Double-Sided 6-Cornered Insert) Breakage

Comp. E (Double-Sided tangential Insert) Breakage

3,000

4,000

2,000

1,000

0

DFC Comp. A (Single-Sided Cutter) Comp. B (Single-Sided Cutter)

Cut

ting

For

ce (

N)

Work Material : S50C

Tool : DFC09100RS

Cutting Conditions : vc=200m/min, fz=0.25mm/t, ae=65mm, ap=3mm, Dry

(4) Wear Resistance

Excellent wear resistance provides longer tool life.

(5) Versatility

Fewer milling restrictions than a cutter with a 45° cutting edge angle.

0.15

0.20

0.10

0.05

0 10 20 30

Number Of Passes (1Pass=0.3m)

Comp. GBreakage

Comp. HChipping

Able to continueDFC

Fla

nk w

ear

(mm

)

■■

F

F

D

D

D

DD

D

Work Material : S50C

Tool : DFC09100RS

Cutting Conditions : vc=200m/min, fz=0.2mm/t, ap=3mm, ae=85mm, Dry

Shoulder Milling

0.4mm

DFC

Conventional Grade

DFC

Comp. F

Conventional Grade

-10

0

+10

-10

0

+10

-10

0

+10

(μm)

0 0.5 1.0 1.5

Surface Roughness Ra(mm)

Comp. F

Conventional Cutter (Cutting Edge Angle 45°)

Uncut portionNo uncut portion

DFC (Cutting Edge Angle 90°)

Work Material

Jig

Work Material

Jig

Work Material : S50C     Tool : DFC09100RS     Cutting Conditions : vc=200m/min, fz=0.2mm/t, ap=3mm, ae=85mm, Dry

Cutting Distance : 0.9m

Work Material : S50C (With Holes)

Tool : DFC09100RS

Cutting Conditions : vc=150m/min, ap=3mm, ae=40mm, Dry

Face Milling

Page 3: SEC-Sumi Dual Mill DFC Type - sumitool.com.sg - 2018... · SEC-Sumi Dual Mill DFC Type General Features SEC-Sumi Dual Mill DFC type is a general purpose, high efficiency face milling

H36

Face Milling

Radius

Multi-Purpose

ShoulderMilling

High Feed

R/ Profiling

Groove/ T-Slot

Chamfering

Aluminum/Light Alloys

High-Speed Cast Iron

Millin

g

Cu

tters

H

SEC-Sumi Dual Mill

DFC Type

■ Difference in Applications between the DFC Series and WEX Series

The DFC series is suited for high feed, high efficiency milling taking advantage of its cutting edge strength.

The WEX Series is suitable for a range of applications in shoulder milling and deep shoulder milling.

■ Series

2.0

0 0.1 0.2 0.3 0.4

6.0

10.0

15.0

Feed Rate Per Tooth fz (mm/t)

DFCDFC

WEXWEX

Dep

th o

f Cut

ap

(mm

)

WEX Series

・Wide range of applications

・Low cutting resistance

・Large depth of cut

DFC Series

・ High strength, high efficiency

milling

・ Cost effective with double-

sided inserts SeriesWork material

Steel Stainless Steel Cast Iron Exotic Alloy

WEX ◎ ◎ ◎ ◎

DFC ◎ ○ ◎ ○

Type Description Cat No.Diameter (mm)

ø25 ø32 ø40 ø50 ø63 ø80 ø100 ø125 ø160 ø200

Shell Type

Standard Pitch DFC 09000R/RS Q Q Q D D A A A A

Fine Pitch DFCM 09000R/RS Q Q Q D D A A A A

Extra-Fine Pitch DFCF 09000R/RS Q Q Q D D A A A A

Shank Type

Standard Pitch DFC 09000E D D D D/S D/S D/S Q Q Q Q

Fine Pitch DFCM 09000E Q D D D/S D/S D/S Q Q Q Q

D : Only metric in stock, A : Both metric and inch in stock, S mark: Shank diameter 42mm type (made-to-order), Blank : Made-to-order for both metric and inch, Q mark : We cannot produce

■ Note for Inserts Set-up

There should be no gaps

No gap Gap

Place the insert flatly on the seat of the cutter and tighten the screw

with the recommended torque.

○ ×

Page 4: SEC-Sumi Dual Mill DFC Type - sumitool.com.sg - 2018... · SEC-Sumi Dual Mill DFC Type General Features SEC-Sumi Dual Mill DFC type is a general purpose, high efficiency face milling

H37

Millin

g

Cu

tters

Face Milling

High Feed

Radius

Shoulder Milling

Multi-Purpose

R/Profiling

Groove/ T-Slot

Chamfering

Aluminum/Light Alloys

High-Speed Cast Iron

SEC-Sumi Dual Mill

DFC Type

H

■ Insert Grades

We have released ACP100/ACP200/ACP300 grades for steel machining,

ACM200/ACM300 grades for stainless steel machining, and ACK200/

ACK300 grades for cast iron machining to cover a wide range of work

materials.

■ Grade Selection

■ Chipbreaker Selection

NEW SUPER ZX COAT

SUPER FF COAT

Super FF Coat

20

0.05 0.10 0.15 0.20

30

40

50

TiCN Finished Surface Roughness Ra (μm)

Coating Hardness: 30% higherCoating surface roughness 50% reduction.

Conventional coating

Substrate

Alumina

TiCN

Cross Section of Coating

Super ZX Coat

Super ZX Coat

ZX Coat

20

600 800 1,000 1,200

30

40

50

60

Starting Temperature For Oxidization (°C)

TiCN

TiN

TiAIN

Cross Section of Coating(TEM Image)

10nm

Coa

ting

Har

dnes

s (G

Pa)

ACP200/ACP300/ACK300/ACM300

ACP100/ACK200/ACM200

P

C

・Compared to conventional grades, the coating hardness has been increased by 40% and the oxidization starting temperature has been increased by 200°C.

・High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible.

・Achieves a tool life 2x or better that of conventional grades.

・Achieves excellent chipping resistance thanks to the smoothness of the coating and our coating stress control technology.

・High speed, high efficiency machining of more than 1.5 times that of conventional grades is possible. by hardening the coating layer.

・Achieves a tool life 2x or better that of conventional grades.

:CVD   :PVD Blank: Non-coatedC P

SExotic Alloy

Stainless SteelM

SteelP

Cast IronK

ACM200 C

ACM300P

ACM200 C

ACM300P

ACK300P

ACP200P

ACP300P

ACP100 C

ACK200 C

Work material Finishing to Light Cutting Rough to Heavy CuttingMedium Cut

The letters "C" and "P" at either end of each grade indicate coating type.

Laminating cycle up to 10nm

Coat

ing

Hard

ness

TiC

N (G

Pa)

Work Material P M SK

Breaker

L G H

Characteristic Low Cutting Force General Purpose Strong Edge

Cutting Edge Figure 30° 25° 20°

Corner Radius 0.4, 0.8 0.4, 0.8, 1.2, 1.6 0.8, 1.2, 1.6

ApplicationLight Cutting, Low Rigidity Milling

Low-Burr Design

Main Chipbreaker

General - Interrupted Milling

Heavy Cut, Heavy Interrupted Machining

Hardened steel

HHeavy Cutting

LLight Cutting

GGeneral Purpose (Standard)

Goo

dE

dge

Sha

rpne

ss

Edge Strength High→

Page 5: SEC-Sumi Dual Mill DFC Type - sumitool.com.sg - 2018... · SEC-Sumi Dual Mill DFC Type General Features SEC-Sumi Dual Mill DFC type is a general purpose, high efficiency face milling

H38

Face Milling

Radius

Multi-Purpose

ShoulderMilling

High Feed

R/ Profiling

Groove/ T-Slot

Chamfering

Aluminum/Light Alloys

High-Speed Cast Iron

Millin

g

Cu

tters

H

SEC-Sumi Dual Mill

DFC Type

Work

(S50C)Sumitomo Comp.

Tool DFC09080RS Single-sided 4-cornered

Grade ACP200

Chipbreakers G ー

Tool Diameter (mm) 80 80

No. of Teeth 5 5

vc (m/min) 226 200

vf (mm/min) 1,260 800

fz (mm/t) 0.28 0.20

ap (mm) 2.0 2.0

ae (mm) 5.0 5.0

Coolant Wet Wet

Results ・160% milling efficiency

Work

(S50C)Sumitomo Comp.

Tool DFC09063RS Single-sided 2-cornered

Grade ACP200

Chipbreakers G ー

Tool Diameter (mm) 63 63

No. of Teeth 4 5

vc (m/min) 180 180

vf (mm/min) 1,092 910

fz (mm/t) 0.3 0.2

ap (mm) 2.0 2.0

ae (mm) 50.0 50.0

Coolant Dry Dry

Results ・120% milling efficiency

Work

(FC250)Sumitomo Comp.

Tool DFC09080R Double-sided 6-cornered

Grade ACP200

Chipbreakers G ー

Tool Diameter (mm) 80 80

No. of Teeth 5 7

vc (m/min) 156 156

vf (mm/min) 536 404

fz (mm/t) 0.17 0.09

ap (mm) 2.2 2.2

ae (mm) 63.5 63.5

Coolant Dry Dry

Results・133% milling efficiency

・138% tool life

Work

(FCD400)Sumitomo Comp.

Tool DFCF09100R Double-sided 6-cornered

Grade ACK300

Chipbreakers G ー

Tool Diameter (mm) 100 100

No. of Teeth 11 8

vc (m/min) 335 335

vf (mm/min) 1,825 1,825

fz (mm/t) 0.15 0.21

ap (mm) 2.0 2.0

ae (mm) 75.0 75.0

Coolant Dry Dry

Results ・150% or more tool life

Work

(SCM430)Sumitomo Comp.

Tool DFC09080R Double-sided 6-cornered

Grade ACP300

Chipbreakers G ー

Tool Diameter (mm) 80 80

No. of Teeth 5 8

vc (m/min) 200 200

vf (mm/min) 838 838

fz (mm/t) 0.2 0.13

ap (mm) 6.0 6.0

ae (mm) 43.0 43.0

Coolant Dry Dry

Results ・120% or more tool life

Work

(SCMnH1)Sumitomo Comp.

Tool DFC09160RS Double-sided 8-cornered

Grade ACP300

Chipbreakers G ー

Tool Diameter (mm) 160 160

No. of Teeth 8 12

vc (m/min) 150 150

vf (mm/min) 500 500

fz (mm/t) 0.21 0.14

ap (mm) 1.0 0.5

ae (mm) 100.0 100.0

Coolant Wet Wet

Results・200% milling efficiency

・300% tool life

■ Application Examples

Page 6: SEC-Sumi Dual Mill DFC Type - sumitool.com.sg - 2018... · SEC-Sumi Dual Mill DFC Type General Features SEC-Sumi Dual Mill DFC type is a general purpose, high efficiency face milling

H39

Millin

g

Cu

tters

Face Milling

High Feed

Radius

Shoulder Milling

Multi-Purpose

R/Profiling

Groove/ T-Slot

Chamfering

Aluminum/Light Alloys

High-Speed Cast Iron

SEC-Sumi Dual Mill

DFC 09000R(S) Type

H

-9°-5° 90°6mm

RakeAngle Axial

Radial PSteel

MStainless Steel

KCast Iron

NNon-Ferrous Metal

NAluminum

SExotic Alloy

HHardened Steel

G S G S

General Milling for Steel & Cast Iron

KD

P

DCSFMSDCBKWW

CBD

P

LF

D1D2

DC

DCSFMS

D1 DC

KWW

ø18D2

DCB

LF

KD

PC

BD

P

DCSFMS

D1DC

KWWDCB

LF

KD

PC

BD

P

D1DC

D1DC

D1DC

DCSFMS

KWWDCB

DCSFMS DCSFMS

KWWDCB

KWWDCB

ø66.7 ø101.6

LF

LF

LF

KD

PC

BD

P

KD

PC

BD

P

KD

PC

BD

P

4-ø14 4-ø18

Fig.2 Fig.3 Fig.4 Fig.5 Fig.6Fig.1

■ Recommended Cutting Conditions

ISO Work Material HardnessCutting Speed vc(m/min)

Min.- Optimum -Max.

Feed Rate fz(mm/t)Min.- Optimum -Max.

Depth of Cut(mm)

Grade

P

General Steel 180 to 280HB 150 - 200 - 250 0.10 - 0.20 - 0.30 < 6ACP200ACP300

Soft Steel ≤180HB 180 - 250 - 350 0.15 - 0.25 - 0.35 < 6ACP200ACP300

Die Steel 200 to 220HB 100 - 150 - 200 0.10 - 0.18 - 0.25 < 4ACP200ACP300

M Stainless Steel - 160 - 205 - 250 0.12 - 0.18 - 0.25 < 6 ACM300

K Cast Iron 250HB 100 - 175 - 250 0.10 - 0.20 - 0.30 < 6ACK200ACK300

■ Insert Grade Coated Carbide

Application

High Speed/Light KGeneral Purpose KRoughing K

Cat. No.

AC

P100

AC

P200

AC

P300

AC

K200

AC

K300

AC

M20

0

AC

M30

0 Corner Radius

RE

XNMU 060604PNER-L D D D D 0.4

060608PNER-L D D D D 0.8

XNMU 060604PNER-G D D D D D D D 0.4

060608PNER-G D D D D D D D 0.8

060612PNER-G D D D D D D D 1.2

060616PNER-G D D D D D D D 1.6

XNMU 060608PNER-H D D D D D D D 0.8

060612PNER-H D D D D D D D 1.2

060616PNER-H D D D D D D D 1.6

P Steel M Stainless Steel K Cast Iron S Exotic Alloy 11

.3

11.2

RE

6.1

■ Parts

Wrench Screw Anti-seizure Cream

N m

TRDR15IP BFTX03512IP 3.0 SUMI-P

N m Recommended Tightening Torque (N・m)

■ Identification Details DFC(1)

Cutter Series

09(2)

Insert Size

050(3)

Cutter Diameter

R(4)

Direction

S(5)

Metric Bore

■ Body (Standard Pitch)

Cat. No. StockDiameter Boss Height Hole Size Grooving Width Grooving Depth Mounting Depth Bolt Bolt No. of

Teeth

Weight

(kg)Fig

DC DCSFMS LF DCB KWW KDP CBDP D1 D2

Metr

ic

DFC 09050RS D 50 41 40 22 10.4 6.3 20 18 11 4 0.3 1

09063RS D 63 50 40 22 10.4 6.3 20 18 11 4 0.5 1

09080RS D *80 55 50 27 12.4 7 22 20 14 5 1.0 1

09100RS D 100 70 50 32 14.4 8 32 46 - 6 1.4 3

09125RS D 125 80 63 40 16.4 9 29 52 29 7 2.8 1

09160RS D 160 130 63 40 16.4 9 29 90 - 8 4.6 5

09200RS 200 150 63 60 25.7 14 35 135 - 10 5.7 6

Inch

DFC 09080R D *80 55 50 25.4 9.5 6 25 20 14 5 1.0 1

09100R D *100 70 63 31.75 12.7 8 32 46 27 6 2.0 2

09125R D 125 80 63 38.1 15.9 10 35.5 55 30 7 2.8 1

09160R D 160 100 63 50.8 19.1 11 38 72 - 8 3.6 4

09200R 200 150 63 47.625 25.4 14 35 135 - 10 6.0 6

Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.

* Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing a ø80/ø100 cutter to the arbor.

Dimensions (mm)

Dimensions (mm)

Page 7: SEC-Sumi Dual Mill DFC Type - sumitool.com.sg - 2018... · SEC-Sumi Dual Mill DFC Type General Features SEC-Sumi Dual Mill DFC type is a general purpose, high efficiency face milling

H40

Face Milling

Radius

Multi-Purpose

ShoulderMilling

High Feed

R/ Profiling

Groove/ T-Slot

Chamfering

Aluminum/Light Alloys

High-Speed Cast Iron

Millin

g

Cu

tters

H

SEC-Sumi Dual Mill

DFCM 09000R(S) Type -9°

-5° 90°6mmAxial

RadialRakeAngle

PSteel

MStainless Steel

KCast Iron

NNon-Ferrous Metal

NAluminum

SExotic Alloy

HHardened Steel

G S G S

General Milling for Steel & Cast Iron

■ Recommended Cutting Conditions

ISOWork

MaterialHardness Cutting Speed vc(m/min)

Min.- Optimum -Max.Feed Rate fz(mm/t)

Min.- Optimum -Max.Depth of Cut

(mm) Grade

P

General Steel 180 to 280HB 150 - 200 - 250 0.10 - 0.20 - 0.30 < 6 ACP200ACP300

Soft Steel ≤180HB 180 - 250 - 350 0.15 - 0.25 - 0.35 < 6 ACP200ACP300

Die Steel 200 to 220HB 100 - 150 - 200 0.10 - 0.18 - 0.25 < 4 ACP200ACP300

M Stainless Steel - 160 - 205 - 250 0.12 - 0.18 - 0.25 < 6 ACM300

K Cast Iron 250HB 100 - 175 - 250 0.10 - 0.20 - 0.30 < 6 ACK200ACK300

■ Insert Grade Coated Carbide

ApplicationHigh Speed/Light KGeneral Purpose KRoughing K

Cat. No.

AC

P100

AC

P200

AC

P300

AC

K200

AC

K300

ACM

200

ACM

300 Corner Radius

RE

XNMU 060604PNER-L D D D D 0.4

060608PNER-L D D D D 0.8

XNMU 060604PNER-G D D D D D D D 0.4

060608PNER-G D D D D D D D 0.8

060612PNER-G D D D D D D D 1.2

060616PNER-G D D D D D D D 1.6

XNMU 060608PNER-H D D D D D D D 0.8

060612PNER-H D D D D D D D 1.2

060616PNER-H D D D D D D D 1.6

P Steel M Stainless Steel K Cast Iron S Exotic Alloy

11.3

11.2

RE

6.1

■ Parts

Wrench Screw Anti-seizure Cream

N m

TRDR15IP BFTX03512IP 3.0 SUMI-P

N m Recommended Tightening Torque (N・m)

■ Body (Fine Pitch)

Cat. No. StockDiameter Boss Height Hole Size Grooving Width Grooving Depth Mounting Depth Bolt Bolt No. of

TeethWeight

(kg)Fig

DC DCSFMS LF DCB KWW KDP CBDP D1 D2

Metr

ic

DFCM 09050RS D 50 41 40 22 10.4 6.3 20 18 11 5 0.3 109063RS D 63 50 40 22 10.4 6.3 20 18 11 6 0.5 109080RS D *80 55 50 27 12.4 7 22 20 14 7 0.9 109100RS D 100 70 50 32 14.4 8 32 46 - 8 1.4 309125RS D 125 80 63 40 16.4 9 29 52 29 11 2.7 109160RS D 160 130 63 40 16.4 9 29 90 - 12 4.5 509200RS 200 150 63 60 25.7 14 35 135 - 16 5.6 6

Inch

DFCM 09080R D *80 55 50 25.4 9.5 6 25 20 14 7 0.9 109100R D *100 70 63 31.75 12.7 8 32 46 27 8 1.9 209125R D 125 80 63 38.1 15.9 10 35.5 55 30 11 2.7 109160R D 160 100 63 50.8 19.1 11 38 72 - 12 3.5 409200R 200 150 63 47.625 25.4 14 35 135 - 16 5.9 6

Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.

* Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing a ø80/ø100 cutter to the arbor.

KDP

DCSFMSDCBKWW

CBDP

LF

D1D2

DC

DCSFMS

D1 DC

KWW

ø18D2

DCB

LF

KDP

CB

DP

DCSFMS

D1DC

KWWDCB

LF

KDP

CB

DP

D1DC

D1DC

D1DC

DCSFMS

KWWDCB

DCSFMS DCSFMS

KWWDCB

KWWDCB

ø66.7 ø101.6

LF LF LF

KDP

CB

DP

KDP

CB

DP

KDP

CB

DP

4-ø14 4-ø18

Fig.2 Fig.3 Fig.4 Fig.5 Fig.6Fig.1

DFC(1)

Cutter Series

09(3)

Insert Size

050(4)

Cutter Diameter

R(5)

Direction

S(6)

Metric Bore

M(2)

M : Fine PitchF : Extra-Fine Pitch

■ Identification Details

Dimensions (mm)

Dimensions (mm)

Page 8: SEC-Sumi Dual Mill DFC Type - sumitool.com.sg - 2018... · SEC-Sumi Dual Mill DFC Type General Features SEC-Sumi Dual Mill DFC type is a general purpose, high efficiency face milling

H41

Millin

g

Cu

tters

Face Milling

High Feed

Radius

Shoulder Milling

Multi-Purpose

R/Profiling

Groove/ T-Slot

Chamfering

Aluminum/Light Alloys

High-Speed Cast Iron

SEC-Sumi Dual Mill

DFCF 09000R(S) Type

H

-9°

-5° 90°6mmAxial

RadialRakeAngle

PSteel

MStainless Steel

KCast Iron

NNon-Ferrous Metal

NAluminum

SExotic Alloy

HHardened Steel

G S G S

General Milling for Steel & Cast Iron

■ Recommended Cutting Conditions

ISOWork

MaterialHardness Cutting Speed vc(m/min)

Min.- Optimum -Max.Feed Rate fz(mm/t)

Min.- Optimum -Max.Depth of Cut

(mm) Grade

P

General Steel 180 to 280HB 150 - 200 - 250 0.10 - 0.20 - 0.30 < 6 ACP200ACP300

Soft Steel ≤180HB 180 - 250 - 350 0.15 - 0.25 - 0.35 < 6 ACP200ACP300

Die Steel 200 to 220HB 100 - 150 - 200 0.10 - 0.18 - 0.25 < 4 ACP200ACP300

M Stainless Steel - 160 - 205 - 250 0.12 - 0.18 - 0.25 < 6 ACM300

K Cast Iron 250HB 100 - 175 - 250 0.10 - 0.20 - 0.30 < 6 ACK200ACK300

■ Insert Grade Coated Carbide

ApplicationHigh Speed/Light KGeneral Purpose KRoughing K

Cat. No.

AC

P100

AC

P200

AC

P300

AC

K200

AC

K300

ACM

200

ACM

300 Corner Radius

RE

XNMU 060604PNER-L D D D D 0.4

060608PNER-L D D D D 0.8

XNMU 060604PNER-G D D D D D D D 0.4

060608PNER-G D D D D D D D 0.8

060612PNER-G D D D D D D D 1.2

060616PNER-G D D D D D D D 1.6

XNMU 060608PNER-H D D D D D D D 0.8

060612PNER-H D D D D D D D 1.2

060616PNER-H D D D D D D D 1.6

P Steel M Stainless Steel K Cast Iron S Exotic Alloy11

.3

11.2

RE

6.1

■ Parts

Wrench Screw Anti-seizure Cream

N m

TRDR15IP BFTX03512IP 3.0 SUMI-P

N m Recommended Tightening Torque (N・m)

■ Body (Extra-Fine Pitch)

Cat. No. StockDiameter Boss Height Hole Size Grooving Width Grooving Depth Mounting Depth Bolt Bolt No. of

TeethWeight

(kg)Fig

DC DCSFMS LF DCB KWW KDP CBDP D1 D2

Metr

ic

DFCF 09050RS D 50 41 40 22 10.4 6.3 20 18 11 6 0.3 109063RS D 63 50 40 22 10.4 6.3 20 18 11 7 0.5 109080RS D *80 55 50 27 12.4 7 22 20 14 9 0.9 109100RS D 100 70 50 32 14.4 8 32 46 - 11 1.3 309125RS D 125 80 63 40 16.4 9 29 52 29 14 2.6 109160RS D 160 130 63 40 16.4 9 29 90 - 16 4.5 509200RS 200 150 63 60 25.7 14 35 135 - 20 5.5 6

Inch

DFCF 09080R D *80 55 50 25.4 9.5 6 25 20 14 9 0.9 109100R D *100 70 63 31.75 12.7 8 32 46 27 11 1.9 209125R D 125 80 63 38.1 15.9 10 35.5 55 30 14 2.7 109160R D 160 100 63 50.8 19.1 11 38 72 - 16 3.5 409200R 200 150 63 47.625 25.4 14 35 135 - 20 5.8 6

Inserts are not included. Check the arbor attachment size (DCB) when selecting the cutter.

* Please use JIS B1176 hexagonal bolt (ø80: M12x30 to 35mm, ø100: M16x40 to 45mm) for securing a ø80/ø100 cutter to the arbor.

KDP

DCSFMSDCBKWW

CBDP

LFD1D2

DC

DCSFMS

D1 DC

KWW

ø18D2

DCB

LF

KDP

CB

DP

DCSFMS

D1DC

KWWDCB

LF

KDP

CB

DP

D1DC

D1DC

D1DC

DCSFMS

KWWDCB

DCSFMS DCSFMS

KWWDCB

KWWDCB

ø66.7 ø101.6

LF LF LF

KDP

CB

DP

KDP

CB

DP

KDP

CB

DP

4-ø14 4-ø18

Fig.2 Fig.3 Fig.4 Fig.5 Fig.6Fig.1

■ Identification Details DFC(1)

Cutter Series

09(3)

Insert Size

050(4)

Cutter Diameter

R(5)

Direction

S(6)

Metric Bore

F(2)

M : Fine PitchF : Extra-Fine Pitch

Dimensions (mm)

Dimensions (mm)

Page 9: SEC-Sumi Dual Mill DFC Type - sumitool.com.sg - 2018... · SEC-Sumi Dual Mill DFC Type General Features SEC-Sumi Dual Mill DFC type is a general purpose, high efficiency face milling

Face Milling

Radius

Multi-Purpose

ShoulderMilling

High Feed

R/ Profiling

Groove/ T-Slot

Chamfering

Aluminum/Light Alloys

High-Speed Cast Iron

Millin

g

Cu

tters

H42

H

SEC-Sumi Dual Mill

DFC(M) 09000E Type -9°

-5° 90°6mmAxial

RadialRakeAngle

PSteel

MStainless Steel

KCast Iron

NNon-Ferrous Metal

NAluminum

SExotic Alloy

HHardened Steel

G S G S

General Milling for Steel & Cast Iron

■ Recommended Cutting Conditions

ISOWork

MaterialHardness Cutting Speed vc(m/min)

Min.- Optimum -Max.Feed Rate fz(mm/t)

Min.- Optimum -Max.Depth of Cut (mm) Grade

P

General Steel 180 to 280HB 150 - 200 - 250 0.10 - 0.20 - 0.30 < 6 ACP200ACP300

Soft Steel ≤180HB 180 - 250 - 350 0.15 - 0.25 - 0.35 < 6 ACP200ACP300

Die Steel 200 to 220HB 100 - 150 - 200 0.10 - 0.18 - 0.25 < 4 ACP200ACP300

M Stainless Steel - 160 - 205 - 250 0.12 - 0.18 - 0.25 < 6 ACM300

K Cast Iron 250HB 100 - 175 - 250 0.10 - 0.20 - 0.30 < 6 ACK200ACK300

■ Insert Grade Coated Carbide

ApplicationHigh Speed/Light KGeneral Purpose KRoughing K

Cat. No.

AC

P100

AC

P200

AC

P300

AC

K200

AC

K300

ACM

200

ACM

300 Corner Radius

RE

XNMU 060604PNER-L D D D D 0.4

060608PNER-L D D D D 0.8

XNMU 060604PNER-G D D D D D D D 0.4

060608PNER-G D D D D D D D 0.8

060612PNER-G D D D D D D D 1.2

060616PNER-G D D D D D D D 1.6

XNMU 060608PNER-H D D D D D D D 0.8

060612PNER-H D D D D D D D 1.2

060616PNER-H D D D D D D D 1.6

P Steel M Stainless Steel K Cast Iron S Exotic Alloy

11.3

11.2

RE

6.1

■ Parts

Wrench Screw Anti-seizure Cream

N m

TRDR15IP BFTX03512IP 3.0 SUMI-P

N m Recommended Tightening Torque (N・m)

DC

LF

LH

DM

M

LS

■ Body (Standard Pitch)

Cat. No. StockDiameter Shank Head Shank Total Length No. of

TeethDC DMM LH LS LFDFC 09025E D 25 25 40 80 120 2

09032E D 32 32 50 80 130 209040E D 40 32 50 80 130 309050E D 50 32 50 80 130 309050E-42 50 42 50 100 150 309063E D 63 32 50 80 130 409063E-42 63 42 50 100 150 409080E D 80 32 50 80 130 509080E-42 80 42 50 100 150 5

■ Body (Fine Pitch)

Cat. No. StockDiameter Shank Head Shank Total Length No. of

TeethDC DMM LH LS LFDFCM 09032E D 32 32 50 80 130 3

09040E D 40 32 50 80 130 409050E D 50 32 50 80 130 509050E-42 50 42 50 100 150 509063E D 63 32 50 80 130 609063E-42 63 42 50 100 150 609080E D 80 32 50 80 130 709080E-42 80 42 50 100 150 7

Inserts are not included.

■ Identification Details DFC(1)

Cutter Series

M(2)

M : Fine Pitch

09(3)

Insert Size

025(4)

Cutter Diameter

E(5)

Endmill Type

Dimensions (mm) Dimensions (mm)

Dimensions (mm)