Upload
others
View
8
Download
0
Embed Size (px)
Citation preview
Sealing Control
Wear & Friction Control
Tolerance Control
SAINT-GOBAIN SEALS
Aerospace Industry
JET ENGINES & AUXILIARY POWER UNITS (APU)
High temperature and high speed: Sealing solutions for extreme conditions
Temperatures up to 365°C (690°F) OmniSeal® 103A Spring-Energized Seal for lubrication system
OmniSeal® Rotary Lip Seal (30 Series) for APU accessory connections
Compatibility with HPC/HTS oils (AS5780/MIL-PRF-23699)
Meldin® 7021 Stator Vane Bushes
For rotary applications: speed up to 60 m/s and beyond in special cases
Excellent combination of wear resistance, mechanical properties and dimensional
stability for polyimide components
Lubrication Systems
Internal and Accessory Gearboxes
Low and High Pressure
Compressor
Low Pressure Turbine
LANDING GEARS
Superior performance: HVOF-coated shafts
Wide temperature range with cold storage (from -55°C /-67°F up to
> 200°C/392°F ) OmniSeal® RP Spring-Energized Seal for NLGDesigned to fit standard AS4716
and MIL-G-5514 grooves
Meldin® 5330 Bearing for shock strut
Wear resistance, peak pressure and constant friction solution – no shrinkage
at low temperature
Precise fit
Shock-Strut Assemblies Actuators Universal Joints
AIR MANAGEMENT SYSTEMS
OmniSeal® and Meldin® critical parts: Working at their best together
Temperatures up to 365°C (690°F)
OmniSeal® 103A Spring-Energized Seal
Excellent thermal oxidative stability
Meldin® 7022 Labyrinth Seal for bleed air
Meldin® 7001 OmniGasket™ for de-icing ducts
Low coefficient of thermal expansion
Wear resistance and low friction
Bleed Air Valves Anti-Icing Systems De-icing Ducts
C R I T I C A L PA R T S M A K I N G T H E D I F F E R E N C E
OmniSeal® Rulon® Meldin®
Filled PTFE ideal sealing solution Filled PTFE compound materials for wear and friction controls
State-of-the-art polyimide thermoset material used in aerospace for decades
• Excellent chemical compatibility with all aerospace fluids
• High temperature resistance (up to 365°C/690°F)
• Replaces elastomer products when they reach their temperature, pressure or chemical limits
• Installation in closed or blind grooves are possible with specific procedure and tools
• Almost unlimited design capabilities with no specific tooling required
• For rotary shaft applications, can handle high speed (up to 60 m/s)
• Easier to install and replace than mechanical seals, requires much less space and allows easier integration
• Testing capabilities for pre-validation
• Choice of more than 1,000 formulations that enhance desired properties:
– Mechanical strength – Wear resistance – Low abrasion in dynamic applications
• High wear resistance at various temperatures, as in track liner applications for thrust reverser systems
• Exceptional chemical resistance to harsh environments
• Different manufacturing processes available to produce:
– Bearings – Bushings – Cup seals – Piston rings – Custom components
• High temperature/mechanical strength combinations, as in stator vane bushing applications in engine compressors
• High dielectric strength properties such as engine electrical harnesses
• Excellent thermal stability for precise components such as bearings or piston rings in bleed air or de-icing systems
• High wear and self-lubricating properties for applications such as abradable seals or landing gear bushings for jet engines
Meldin® material solutions are designed to customer specifications.
Meldin® bushings
Meldin® components for flap actuators
OmniSeal® seals for flight control actuators
OmniSeal® high-temperature seals for static applications and high-
speed seals for rotary applications
OmniSeal® seals for APUs
Meldin® components for de-icing systems
Rulon® low-friction components
For more than 50 years, Saint-Gobain Seals has been supplying critical parts to the aerospace industry for use in commercial aircraft, military aircraft and launch vehicle applications. Our OmniSeal®, Rulon® and Meldin® products made history aboard the Space Shuttle and Mars Rover Curiosity and are forming the future with the Space Launch System and the latest developments in commercial and military aircraft.
As Saint-Gobain Seals understands the continuous push to improve flight in terms of safety, comfort, cost, maintenance, efficiency and power, we work closely with our customers to solve these complex issues so they can venture as high and as far as possible to meet tomorrow’s challenges.
. . . Prepared for the Future
Proven in the Past…
HELICOPTERS
Excellent sealing performance: Rotary speed up to 60 m/s
Dry running
OmniSeal® Rotary Lip Seal (70 Series)
Long life
OmniSeal® Rotary Lip Seal (60 Series)
Compatibility with engine and transmission oils in compliance with
MIL-PRF-23699 and DOD-PRF-85734
Very tight leakage requirements
Main Gearbox (MGB), Intermediate Gearbox (IGB), Auxiliary Gearbox (AGB)
and Tail Rotor Gearbox (TGB)Rotorhead Seals
FLIGHT CONTROLS
Long life: A key requirement
No compression set at low temperatures OmniSeal® 400A Low Friction Spring-Energized Seal for electromechanical actuators
Dry running, good wear resistance, compact design solutions
Meldin® 7021 Spring Retainer
Sealing capability against HVOF-coated hardware surfaces
Low friction to limit size of the actuators and consumption of electrical power
Horizontal Stabilizer Trim Actuator (HSTA) Primary and Secondary Control Actuators
SPACEProven pedigree: From project Mercury up to Mars Exploration Program (MEP)
and Space Launch System (SLS)
Cryogenic temperatures (20°K) OmniSeal® RACO™ Spring-Energized Seal for cryogenic applicationsChemical compatibility
(LOX, LH2, hypergolic fluids)
Meldin® 7021 Piston Ring
Sizes up to 3m diameter
Low friction and good mechanical properties
Ground Equipment Structure and Tanks Propulsion Systems Payload
Products Main Features
High-Performance Spring-Energized Seals
• Temperatures from -253°C to +365°C (-424°F to +690°F)• Pressure: Vacuum up to 3,448 bar (50,000 psi)• Low and controlled friction• Broad chemical resistance
High-Performance PTFE Rotary Lip Seals• Temperatures from -53°C to +232°C (-65°F to +450°F)• Shaft speed up to 60 m/s and beyond in special cases• Pressures up to 35 bar (508 psi)
High-Performance PTFE Filled Compounds• Temperatures from -268°C to +316°C (-450°F to +600°F)• Low friction, high wear life and broad chemical resistance
High-Performance ThermosetPolyimide Materials
• Temperatures from cryogenic through +316°C (+600°F) intermittently up to +482°C (+900°F)
• Superior strength and rigidity combined with self-lubrication properties
Crit ica l Parts Protect ing Core Aerospace SystemsThrough our decades of experience, Saint-Gobain Seals has built a foundation of meeting and exceeding the continuously increasing performance requirements of the aerospace industry for temperature (from cryogenic to extremely high), speed and chemical compatibility.
We support customers not only with our products but with our people, who engineer, design, research and develop precise sealing solutions using the latest technology tools such as Finite Element Analysis.
Our Core Competencies:
• Maintenance-free solutions
• Lightweight components
• Low friction materials
• Vibration control
• Noise reduction
• Excellent chemical resistance
• Low and high pressure sealing
• Low and high temperature resistance
Sealing Control
Tolerance Control
Wear & Friction Control
Meldin®, OmniSeal® and Rulon® are registered trademarks of Saint-Gobain Performance Plastics Corporation. Limited Warranty: For a period of 6 months from the date of first sale, Saint-Gobain Performance Plastics Corporation warrants this product(s) to be free from defects in manufacturing. Our only obligation will be to provide replacement product for any portion proving defective, or at our option, to refund the purchase price thereof. User assumes all other risks, if any, including the risk of injury, loss or damage, whether direct or consequential, arising out of the use, misuse, or inability to use this product(s). SAINT-GOBAIN PERFORMANCE PLASTICS DISCLAIMS ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
NOTE: Saint-Gobain Performance Plastics Corporation does not assume any responsibility or liability for any advice furnished by it, or for the performance or results of any installation or use of the product(s) or of any final product into which the product(s) may be incorporated by the purchaser and/or user. The purchaser and/or user should perform its own tests to determine the suitability and fitness of the product(s) for the particular purpose desired in any given situation.
BST-4187-AERO-0617 ©2017 Saint-Gobain Performance Plastics
Manufacturing and sales locations Sales only locations R&D Centers
Sales only locationsDetroit, MI USAPhone (office): +1-248-834-2504Phone (mobile): +1-248-420-8918
12941 North Freeway, Suite 226 Houston, TX USA 77060 Phone: +1-832-666-2169
V.le Colleoni 3 Palazzo Taurus 2 20864 Agrate Brianza (MI), Italy Phone: +39 039 657891
Grindwell Norton LimitedDevanahalli Road, Via Old Madras RoadBangalore, India 560049Phone: +91 80 30978888
Fuchu South Building 6F, 1-40 MiyamachiFuchu-City, Tokyo, Japan 183-0023 Phone: +81 42 352 2100
Saint-Gobain Advanced Materials Co., Ltd3F-1, No. 147, Section 2, Jianguo North RoadTaipei, Taiwan 104Phone: +886-2-2503-4201
Manufacturing and sales locations7301 Orangewood Ave. Garden Grove, CA USA 92841Phone: +1-800-544-0080
386 Metacom Avenue Bristol, RI USA 02809Phone: +1-401-253-2000
Industria Aeroespacial 3601 Parque Industrial Saltillo-Ramos Ramos Arizpe, Coahuila, Mexico 25900Phone: +52-844-866-1200
Am Nordkanal 37 47877 Willich, Germany Phone: +49 2154-600
Am Herrnberg 8, 98724 Neuhaus amRennweg, GermanyPhone: +49 3679 7913-0
Dertinger Weg 10, 97877 Wertheim Bettingen, GermanyPhone: +49 9342 9266-0
Heiveldekens 22 2550 Kontich, Belgium Phone: +32 3-458-2828
A Global Network of Expertise and Service
www.seals.saint-gobain.com
Av. Independencia, 7031-Jd. Sao Matheus Sao Paulo, Vinhedo, Brazil 13280Phone: +55 19-2127-8521
45-46 Avda Ebro Pol El Sequero 26150 Agoncillo, La Rioja, SpainPhone: +34 941-29-20-53
ul. Norton 1 62-600 Kolo, Poland Phone: +48 63-26-17-281
10801-5, HaramuraSuwa, Japan 391-0106Phone: +81 266-79-6400
13th FL., Dongshin Bldg, 141-28Samsung-Dong, Kangnam-KuSeoul, South Korea, 135-090Phone : +82-2-554-8041
1468 Kun Yang RoadMinhang Development ZoneShanghai, ChinaPhone: +86 21-5472-1568