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Sealing Control Wear & Friction Control Tolerance Control SAINT-GOBAIN SEALS Aerospace Industry

Sealing Control Aerospace Wear & Friction Control Industry … · 2018-01-31 · Superior performance: HVOF-coated shafts Wide temperature range with cold storage (from -55°C /-67°F

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Page 1: Sealing Control Aerospace Wear & Friction Control Industry … · 2018-01-31 · Superior performance: HVOF-coated shafts Wide temperature range with cold storage (from -55°C /-67°F

Sealing Control

Wear & Friction Control

Tolerance Control

SAINT-GOBAIN SEALS

Aerospace Industry

Page 2: Sealing Control Aerospace Wear & Friction Control Industry … · 2018-01-31 · Superior performance: HVOF-coated shafts Wide temperature range with cold storage (from -55°C /-67°F

JET ENGINES & AUXILIARY POWER UNITS (APU)

High temperature and high speed: Sealing solutions for extreme conditions

Temperatures up to 365°C (690°F) OmniSeal® 103A Spring-Energized Seal for lubrication system

OmniSeal® Rotary Lip Seal (30 Series) for APU accessory connections

Compatibility with HPC/HTS oils (AS5780/MIL-PRF-23699)

Meldin® 7021 Stator Vane Bushes

For rotary applications: speed up to 60 m/s and beyond in special cases

Excellent combination of wear resistance, mechanical properties and dimensional

stability for polyimide components

Lubrication Systems

Internal and Accessory Gearboxes

Low and High Pressure

Compressor

Low Pressure Turbine

LANDING GEARS

Superior performance: HVOF-coated shafts

Wide temperature range with cold storage (from -55°C /-67°F up to

> 200°C/392°F ) OmniSeal® RP Spring-Energized Seal for NLGDesigned to fit standard AS4716

and MIL-G-5514 grooves

Meldin® 5330 Bearing for shock strut

Wear resistance, peak pressure and constant friction solution – no shrinkage

at low temperature

Precise fit

Shock-Strut Assemblies Actuators Universal Joints

AIR MANAGEMENT SYSTEMS

OmniSeal® and Meldin® critical parts: Working at their best together

Temperatures up to 365°C (690°F)

OmniSeal® 103A Spring-Energized Seal

Excellent thermal oxidative stability

Meldin® 7022 Labyrinth Seal for bleed air

Meldin® 7001 OmniGasket™ for de-icing ducts

Low coefficient of thermal expansion

Wear resistance and low friction

Bleed Air Valves Anti-Icing Systems De-icing Ducts

Page 3: Sealing Control Aerospace Wear & Friction Control Industry … · 2018-01-31 · Superior performance: HVOF-coated shafts Wide temperature range with cold storage (from -55°C /-67°F

C R I T I C A L PA R T S M A K I N G T H E D I F F E R E N C E

OmniSeal® Rulon® Meldin®

Filled PTFE ideal sealing solution Filled PTFE compound materials for wear and friction controls

State-of-the-art polyimide thermoset material used in aerospace for decades

• Excellent chemical compatibility with all aerospace fluids

• High temperature resistance (up to 365°C/690°F)

• Replaces elastomer products when they reach their temperature, pressure or chemical limits

• Installation in closed or blind grooves are possible with specific procedure and tools

• Almost unlimited design capabilities with no specific tooling required

• For rotary shaft applications, can handle high speed (up to 60 m/s)

• Easier to install and replace than mechanical seals, requires much less space and allows easier integration

• Testing capabilities for pre-validation

• Choice of more than 1,000 formulations that enhance desired properties:

– Mechanical strength – Wear resistance – Low abrasion in dynamic applications

• High wear resistance at various temperatures, as in track liner applications for thrust reverser systems

• Exceptional chemical resistance to harsh environments

• Different manufacturing processes available to produce:

– Bearings – Bushings – Cup seals – Piston rings – Custom components

• High temperature/mechanical strength combinations, as in stator vane bushing applications in engine compressors

• High dielectric strength properties such as engine electrical harnesses

• Excellent thermal stability for precise components such as bearings or piston rings in bleed air or de-icing systems

• High wear and self-lubricating properties for applications such as abradable seals or landing gear bushings for jet engines

Meldin® material solutions are designed to customer specifications.

Meldin® bushings

Meldin® components for flap actuators

OmniSeal® seals for flight control actuators

OmniSeal® high-temperature seals for static applications and high-

speed seals for rotary applications

OmniSeal® seals for APUs

Meldin® components for de-icing systems

Rulon® low-friction components

For more than 50 years, Saint-Gobain Seals has been supplying critical parts to the aerospace industry for use in commercial aircraft, military aircraft and launch vehicle applications. Our OmniSeal®, Rulon® and Meldin® products made history aboard the Space Shuttle and Mars Rover Curiosity and are forming the future with the Space Launch System and the latest developments in commercial and military aircraft.

As Saint-Gobain Seals understands the continuous push to improve flight in terms of safety, comfort, cost, maintenance, efficiency and power, we work closely with our customers to solve these complex issues so they can venture as high and as far as possible to meet tomorrow’s challenges.

. . . Prepared for the Future

Proven in the Past…

Page 4: Sealing Control Aerospace Wear & Friction Control Industry … · 2018-01-31 · Superior performance: HVOF-coated shafts Wide temperature range with cold storage (from -55°C /-67°F

HELICOPTERS

Excellent sealing performance: Rotary speed up to 60 m/s

Dry running

OmniSeal® Rotary Lip Seal (70 Series)

Long life

OmniSeal® Rotary Lip Seal (60 Series)

Compatibility with engine and transmission oils in compliance with

MIL-PRF-23699 and DOD-PRF-85734

Very tight leakage requirements

Main Gearbox (MGB), Intermediate Gearbox (IGB), Auxiliary Gearbox (AGB)

and Tail Rotor Gearbox (TGB)Rotorhead Seals

FLIGHT CONTROLS

Long life: A key requirement

No compression set at low temperatures OmniSeal® 400A Low Friction Spring-Energized Seal for electromechanical actuators

Dry running, good wear resistance, compact design solutions

Meldin® 7021 Spring Retainer

Sealing capability against HVOF-coated hardware surfaces

Low friction to limit size of the actuators and consumption of electrical power

Horizontal Stabilizer Trim Actuator (HSTA) Primary and Secondary Control Actuators

SPACEProven pedigree: From project Mercury up to Mars Exploration Program (MEP)

and Space Launch System (SLS)

Cryogenic temperatures (20°K) OmniSeal® RACO™ Spring-Energized Seal for cryogenic applicationsChemical compatibility

(LOX, LH2, hypergolic fluids)

Meldin® 7021 Piston Ring

Sizes up to 3m diameter

Low friction and good mechanical properties

Ground Equipment Structure and Tanks Propulsion Systems Payload

Page 5: Sealing Control Aerospace Wear & Friction Control Industry … · 2018-01-31 · Superior performance: HVOF-coated shafts Wide temperature range with cold storage (from -55°C /-67°F

Products Main Features

High-Performance Spring-Energized Seals

• Temperatures from -253°C to +365°C (-424°F to +690°F)• Pressure: Vacuum up to 3,448 bar (50,000 psi)• Low and controlled friction• Broad chemical resistance

High-Performance PTFE Rotary Lip Seals• Temperatures from -53°C to +232°C (-65°F to +450°F)• Shaft speed up to 60 m/s and beyond in special cases• Pressures up to 35 bar (508 psi)

High-Performance PTFE Filled Compounds• Temperatures from -268°C to +316°C (-450°F to +600°F)• Low friction, high wear life and broad chemical resistance

High-Performance ThermosetPolyimide Materials

• Temperatures from cryogenic through +316°C (+600°F) intermittently up to +482°C (+900°F)

• Superior strength and rigidity combined with self-lubrication properties

Crit ica l Parts Protect ing Core Aerospace SystemsThrough our decades of experience, Saint-Gobain Seals has built a foundation of meeting and exceeding the continuously increasing performance requirements of the aerospace industry for temperature (from cryogenic to extremely high), speed and chemical compatibility.

We support customers not only with our products but with our people, who engineer, design, research and develop precise sealing solutions using the latest technology tools such as Finite Element Analysis.

Our Core Competencies:

• Maintenance-free solutions

• Lightweight components

• Low friction materials

• Vibration control

• Noise reduction

• Excellent chemical resistance

• Low and high pressure sealing

• Low and high temperature resistance

Sealing Control

Tolerance Control

Wear & Friction Control

Page 6: Sealing Control Aerospace Wear & Friction Control Industry … · 2018-01-31 · Superior performance: HVOF-coated shafts Wide temperature range with cold storage (from -55°C /-67°F

Meldin®, OmniSeal® and Rulon® are registered trademarks of Saint-Gobain Performance Plastics Corporation. Limited Warranty: For a period of 6 months from the date of first sale, Saint-Gobain Performance Plastics Corporation warrants this product(s) to be free from defects in manufacturing. Our only obligation will be to provide replacement product for any portion proving defective, or at our option, to refund the purchase price thereof. User assumes all other risks, if any, including the risk of injury, loss or damage, whether direct or consequential, arising out of the use, misuse, or inability to use this product(s). SAINT-GOBAIN PERFORMANCE PLASTICS DISCLAIMS ANY AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

NOTE: Saint-Gobain Performance Plastics Corporation does not assume any responsibility or liability for any advice furnished by it, or for the performance or results of any installation or use of the product(s) or of any final product into which the product(s) may be incorporated by the purchaser and/or user. The purchaser and/or user should perform its own tests to determine the suitability and fitness of the product(s) for the particular purpose desired in any given situation.

BST-4187-AERO-0617 ©2017 Saint-Gobain Performance Plastics

Manufacturing and sales locations Sales only locations R&D Centers

Sales only locationsDetroit, MI USAPhone (office): +1-248-834-2504Phone (mobile): +1-248-420-8918

12941 North Freeway, Suite 226 Houston, TX USA 77060 Phone: +1-832-666-2169

V.le Colleoni 3 Palazzo Taurus 2 20864 Agrate Brianza (MI), Italy Phone: +39 039 657891

Grindwell Norton LimitedDevanahalli Road, Via Old Madras RoadBangalore, India 560049Phone: +91 80 30978888

Fuchu South Building 6F, 1-40 MiyamachiFuchu-City, Tokyo, Japan 183-0023 Phone: +81 42 352 2100

Saint-Gobain Advanced Materials Co., Ltd3F-1, No. 147, Section 2, Jianguo North RoadTaipei, Taiwan 104Phone: +886-2-2503-4201

Manufacturing and sales locations7301 Orangewood Ave. Garden Grove, CA USA 92841Phone: +1-800-544-0080

386 Metacom Avenue Bristol, RI USA 02809Phone: +1-401-253-2000

Industria Aeroespacial 3601 Parque Industrial Saltillo-Ramos Ramos Arizpe, Coahuila, Mexico 25900Phone: +52-844-866-1200

Am Nordkanal 37 47877 Willich, Germany Phone: +49 2154-600

Am Herrnberg 8, 98724 Neuhaus amRennweg, GermanyPhone: +49 3679 7913-0

Dertinger Weg 10, 97877 Wertheim Bettingen, GermanyPhone: +49 9342 9266-0

Heiveldekens 22 2550 Kontich, Belgium Phone: +32 3-458-2828

A Global Network of Expertise and Service

[email protected]

www.seals.saint-gobain.com

Av. Independencia, 7031-Jd. Sao Matheus Sao Paulo, Vinhedo, Brazil 13280Phone: +55 19-2127-8521

45-46 Avda Ebro Pol El Sequero 26150 Agoncillo, La Rioja, SpainPhone: +34 941-29-20-53

ul. Norton 1 62-600 Kolo, Poland Phone: +48 63-26-17-281

10801-5, HaramuraSuwa, Japan 391-0106Phone: +81 266-79-6400

13th FL., Dongshin Bldg, 141-28Samsung-Dong, Kangnam-KuSeoul, South Korea, 135-090Phone : +82-2-554-8041

1468 Kun Yang RoadMinhang Development ZoneShanghai, ChinaPhone: +86 21-5472-1568