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SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

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Page 1: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

w w w.elka ya m .co

SCREENSANDFEEDERSMaterial gradingfeeding and handlingequipment forindustrial installations

Page 2: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

ELK A YA M ha s b een designing b u ilding a nd su pplying screens a nd feeders o f a ll types fo r deca des. T he a ttentio n to every engineering deta il a nd a dva nced design co ncepts ensu re stu rdy lo ng la sting a nd u ltra relia b le pla nt needing a m inim u m o f m a intena nce a nd a giving relia b le fu ll specifica tio n o u tpu t.

T o da y ELK A YA M pro du ces screens a nd feeders o f every kno w n type fo r high gra de pro du ctio n in qu a rries a nd indu stria l insta lla tio ns - everyw here in fa ct w here gra ding a nd co nveying a re pa rt o f no rm a l pro du ctio n, fro m the sm a llest to the very la rgest o f insta lla tio ns, u nder a credo o f high sta nda rds a nd specifica tio ns w hich ELK A YA M ha s set itself to m eet.

1

ELK A YA MBU ILT TO M A TCH YOU R NEEDS

w w w .elka ya m .co

W hatev er the m aterial or the project,

Page 3: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

• Type of m aterial• Feed rate• Feed system• M aterial con dition – dry /w et• A ctu ation system• Frequ en cy• E fficien cy for th e specific project• E fficien cy for th e specific project• A ggressiv en ess of th e m aterials• W ater u sage• M esh type• Space an d position in g

Th e ELKAYAM con stru ction system en ables fin e tu n in g of each u n it to th e specific n eeds of th e project – th ere is a h u ge n u m ber of con figu ration s an d com bin ation s so th at each project can be optim ized for th e specific feedin g or screen in g process requ ired w ith ou t com prom ise or w aste of pow er.

Elements to Consider

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Page 4: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

E n gin eerin g solu tion s u sin g adv an ced tech n iqu es an d m aterials for efficien t w orkin g an d lon g life. D ifferen t screen s an d screen m ou n tin gs, su spen sion m eth ods an d driv e system s tailored to th e m aterial an d th e w orkin g en v iron m en t.

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Innovative Engineering

Page 5: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

E L vib rating s creens are ab le to s egregate a w ide range o f b u lk m aterials , s izes ranging fro m 0 -25 0 m m . The pro du ct range caters fo r all applicatio ns , i.e. m aterial clas s ificatio n, w o rking character o f the m aterial, different capacities and s creening qu ality. The s creens are pro du ced in line w ith the internatio nal s tandard. The qu ality o f s teel, the accu rate pro du ctio n, s tres s relief pro ces s and N D T ins pectio n, ens u re a pro du ct w hich w ill las t fo r years . E lkayam Indu s tries des ign and pro du ce all the acces s o ries w hich enab le perfect co o rdinatio n b etw een the s creen s ys tem and the co m po nents o f the pro ces s ing plant.co m po nents o f the pro ces s ing plant.

• Univers al drive s haft (direct) fo r the 95 0 r.p.m . s creen.• ‘V’ b elt drive pu lleys , w hich enab le a w ide range o f s peeds .• C o m b inatio n o f ‘V’ b elts w ith u nivers al drive s haft.

The s im plificatio n o f the trans m is s io n u nit, eas e o f m aintenance and reliab le o peratio n are the m ain featu res in gu iding u s to a go o d des ign. O s cillatio n o f the s creen can b e adju s ted b y adding o r rem o ving the w eights , o r b y r o tatio n o f the w eights relative to each o ther.

WASHING SYSTEM E L s creens can b e s u pplied w ith a w as hing s ys tem b u ilt in. E L s creens can b e s u pplied w ith a w as hing s ys tem b u ilt in. The s ys tem is m ade u p o f a s eries o f pipes acro s s the s creen fo r each deck. E ach pipe is fitted w ith s pecial s prays fo r the b es t res u lt.

ELS SCREENS This type o f s creen is s pecially des igned fo r s creening o f This type o f s creen is s pecially des igned fo r s creening o f s and and fine m aterials . The b o tto m deck co ns is ts o f w ires , w hich allo w s the s creen to w o rk in an high relative hu m idity. The principle o f o peratio n b eing b as ed o n fo rced o s cillatio n w ith s tatic b earings , w hich create the highes t acceleratio n fo r giving the b es t cleaning pro ces s .

ELH SCREENS H eavy-du ty type s creens are ab le to handle a large H eavy-du ty type s creens are ab le to handle a large aggregate s ize. M o s t co m m o nly u s ed after prim ar y cr u s hing o f the m aterial.

TRANSMISSION UNITThere a re three va ria tio ns:

EL Vibrating Screens

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Page 6: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

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Dimension and Model Reference Chart

Material Condition Compensation Factor

Spray Compensation Factor

Slot Comensation Factor

Page 7: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

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Page 8: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

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Sealed integral vibrating shaft and drive

Rubber support systems Dampers

Transmission Unit

Performance curves

Page 9: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

Rotating Screens

• A ll replaceable screen section s w ith m in im u m disru ption• C h ain or direct driv e system s• Easy access for clean in g an d m ain ten an ce• Variou s in tern al dru m option s in clu din g bag rippers, spiral feed etc.

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Page 10: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

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• A cceleration m atched• Integ ral drive and actu ation system• Unlim ited inclination positioning• M u ltiple m esh attachm ent options• M odu lar assem bly for ease of m aintenance• Natu ral dam ping system

D e-W aterin g an dW ashin g Screen s

Page 11: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

Grizzly Screens

• Extrem ely robu st constru ction for extrem e conditions w here requ ired.• Replaceable g rizzly elem ents.• M u ltiple drive options.• A dvanced internal shaft actu ation system• M atched dam ping system .

10w w w .elk ayam .co

Page 12: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

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• Replaceable w ear plates• M odu lar assem bly for ease of m aintenance• M u ltiple actu ator options• Ru g g ed extrem e service constru ction

Primary andGrizzly Feeders

Page 13: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

Vibratin g Feeders - E VF Ran ge

• F eeders are desig ned for feeding cru shers and dosing and g rading m aterials• Process rate controlled for integ rated feeding system s• F u lly stress relieved constru ction• VF H – for hig h ou tpu t and coarse g rain• VF L – for fine produ cts and processing

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W ed ge W ire screen W ed ge W ire D e-W atering Screens

EL Vibrating Screens

D e-W atering Phosphate Sy stem s

Page 15: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

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Page 16: SCREENS AND FEEDERS · Material grading feeding and handling equipment for industrial installations. ... w w w .e l k ayam .co 2. E n g in e e rin g sol u tion s u sin g ad v an ce

ELKAYA INDUSTRIES

Haamal Street 1 West Industrial Zone P.O. Box 283

Bet Shemesh 99000, Israel Tel: +972-2-991-6136

Fax: +972-2-991-2344

[email protected]

www.elkayam.co