Screening and Crushing equipment. The equipment offered by LLC MetalPartner has a high degree of raw material crushing, high capacity, low energy consumption,

Screening and Crushing equipment

The equipment offered by

LLC MetalPartner has a high degree of raw material crushing, high capacity, low energy consumption, simple design, easy to maintain and repair.

Our equipment is certified, has CE marking

Advantages of LLC MetalPartner:

Mobility - the production process is adapted to specific customer requirements

Personal approach - we take into account all the customer’s demands manufacturing equipment

Full technical and technological support Servicing during the entire period of operation of the

equipment Continuous improvement and modernization of the

equipment in accordance with the latest achievements of scientific and technical progress

Efficiency - low operating costs as a result of the individual order

1. Due to the simplicity of design and use of the manganese steel in the production of assemblies with the increased coefficient of friction the lifetime of the equipment is significantly longer.

We have succeeded, for example, to increase the operating time of the main equipment, not considering replacement of wear parts

Vibrating Feeders – from 3 to 8 years Belt feeders - from 3 to 12 years Apron feeders - from 3 to 25 years Heavy-duty impact screens - up to 10 years Standard and light- duty impact screens - up to 8 years Impact crushers –up to 10 years Jaw crushers -up to 15 years Belt conveyor - up to 6 years 2. The design development of our company - Impact screens of heavy-duty with

a transverse thick-walled tube, which provides flexible connection to the sidewalls and allows loading large lumps of rock of the volume up to 0.7 m3.

3. One more new engineering development is pipe insulation of screens by sleeves from a special rubber compound that improves noise insulation, increases the lifetime of both sieves and guide pipes.

Technological Advantages:

Jaw Crushers

These crushers are designed for crushing ore, basalt, quartzite, granite, limestone, sandstone. Jaw crushers are used for various solid and brittle materials in the primary rock processing industry, production of building stone and crushed stone, in metallurgy for grinding slag.

One of the main advantages of jaw crushers is their suitability to crush clay materials (both dry and wet) of high strength and abrasion; the ultimate compression strength is up to 3000 kgf/cm2.

Jaw Crushers

Model ShchDS 2,5х 9(analog

SMD-108А)

ShchDS 4х9(analog

SMD-109А)

ShchDS 6х9(analog

SMD-110А)

ShchDS1200х800

Feed opening size, mm: width length

250±15900±45

400±20900±45

600±30900±45

1200±30800±25

Feed material size, mm 210 340 520 700х1100

Discharge opening width, mm 20..60 40..90 75..130 50..160

Capacity, m3/h 22 35 75 100..220

Power (electric), kW 45 45 75 90..110

Weight, t 8,4 10,8 18,5 25

Impact Crushers with Vertical Shaft (VSI).Crushers of this type use the principle and technology of

"stone against stone" or “stone against iron” crushing.

Impact Crushers

The main features of Impact Crushers: Lower operating costs compared to traditional crushing

equipment, which make these crushers highly competitive.

Low maintenance requirements, low maintenance costs and low cost of fixed wearing parts and units.

Quick and easy erection and low requirements for bearing structure make these crushers ideal for usage with movable plants.

Excellent shape of finished product. Less sensitivity compared to traditional crushers, to

heavy conditions of material feeding. Simple and reliable lubrication system.

Main advantages of impact crushers:

Excellent cube shape of finished product.

Low wear of parts and units because of stone self-lining.

Higher degree of crushing.

Model DRS-10х10(analogSMD-75(А)

DRK-8х6(analog SMD-85(А)

DRK-8х6(analog SMD-86(А)

DRK-12х12 (analog DRO-733)

DRK-3х6 (analog DR-0,8х55)

DRK-4х8 (analog DR-1,2х150)

Feed material size, mm

300 400 600 300 300 500

Discharge opening width, mm

16-200 16-160 25-250 20-250 10-150 20-250

Capacity, m3/h 135 60 135 250 160 350

Drive power, kW 125 45 110 90 55 90

Maximum dimensions without the drive, mm

2700х2638х2100

2500х1700х2150

3200х2350х2800

3750х4200х2800

2200х2100х1800

2700х2300х2200

Weight, t 10 6 15 16,87 8,5 10

Impact Crushers

Impact and Vibrating Screens

Impact screen is one of the main types of processing equipments offered by crushing and screening plants. Industrial impact screens are designed to separate fractions of crushed stone, sand, gravel and other non-metallic materials, and are used for dewatering of materials (such as cleaned coal, ore pulp, etc.)

Main Advantages of Impact Screens –

High vibration intensity; High vibration efficiency; Tension fastening and strap fastening of sieves; Possibility of using metal, rubber and polyurethane

sieves; Reliability design and easy to operate; Low operation cost.

Model GIL 32 GIL 42 GIL 52 GIL- 52UКLongish cascade

GIL 62

Screening surface size, mm 1250х3000 1500х4000 1750х4500 1750х6000 2000х6000

Maximum lump size of feed material, mm

150 150 200 250 200

Maximum weight of bulk material, t / m3

1,4 1,5 1,6 1,6 1,6

Capacity, m3/h 70 90 250 350 350

Moto power, kW 7,5 11 11 18,5 18,5

Number of sieves 2 2 2 2 2

Dimensions of vibrating part of the screen, mm

3300х1850х1200

4300х2180х1250

4800х2370х1250

6500х2370х1250

6600х2650х1300

Weight, t 1,7 2,9 3,2 4,0 4,2

Light-duty Impact Screens

Various modifications are possible

Standard-duty Impact Screens

Model GIS 32 GIS 42 GIS 52 GIS 52Ulongish

GIS 62



250 250 250 250 250


1,8 1,8 1,8 1,8 1,8

Capacity, m3/h 60 100 160 160 240

Moto power, kW 7,5 11 15 15 22



3300х1850х1200

4300х2180х1250

4800х2370х1250

6300х2370х1250

6600х2650х1300

Weight, t 1,9 2,8 3,8 4,8 4,8Various modifications are possible

Heavy-duty Impact Screens

Model GIT 32 GIT 42 GIT 52 GIT 52U longish

GIT 62



350 500 600 600 800


2,8 2,8 2,8 2,8 2,8

Capacity, m3/h 190-350 300-600 380-800 380-800 380-1200

Moto power, kW 11 15 18,5 30 22



3300х1970х1200

4250х2220х1200

4550х2490х1250

6000х2490х1250

6200х2650х1300

Weight, t 2,8 3,8 4,4 4,4 5,4


Screens are also available as a part of sorting units on the frame with the maintenance platforms or structures with spraying (nozzles, tubes) for wet screening.

It is possible to install a washing system above the screen; this system is used for mineral processing, such as gold - and platinum-containing placers.

A combined sand washer is designed for separating ores, non-metallic and bulk materials into two fractions of different sizes in water.

The source material is pulp which is a mixture of water and crushed ore.

The material is separated into its grain size fractions – course (not more than 15 mm) and fine (overflow - from 0,15 to 0,83 mm).

Sand Washers

Parameters PК 2,0х5 PК 3,0х5

Capacity: for sands, t/h 180 300

Drive power, spiral, kW 5,5 5,5

Wheel diameter, mm 2000 3000

Wheel rotation speed, rev/min Adjustable from 2 tо 6

Number of spirals 1 1

Spiral rotation speed, rev/min Adjustable from 4 tо 12

Trough length, mm 6500 5000

Trough tilt angle, degrees 0 0

Max. size of feed material, mm 20 20

Dimensions, mm, max.: length width height

950022003300

1050022003500

Weight, t, max. 10,5 12,5

Combined Sand Washers

are designed for washing and separation of fine materials by size in water while sand, screenings and other minerals processing. They are used at processing plants together with sorting units, can also be used as a transporting and dewatering devises; simple in design, have high capacity and efficiency.

Ladle Sand Washers

Model МК 2,0х130 МК 3,0х250 МК 4,0х300

Capacity: for sands, t/h 130 250 300

Max. size of feed material, mm 20 20 20

Wheel diameter, mm 2000 3000 4000

Wheel rotation speed, rev/min - adjustable

from 2 tо 6 from 2 tо 6 from 2 tо 6

Wheel drive power, spiral, kW 2,5 3,0 4,5

Dimensions, mm, max.: 5000х2200х2500 6000х2200х45000 7500х2200х5000

Weight, t, max. 1,5 2,0 2,5

Ladle Sand washers

are designed to remove clay from brake stone in water, to improve its consumer properties; and for secondary processing of construction and demolition waste.

Brake Stone and Gravel Log Washers

ShchМ-2,5х9-100

Capacity: for sands, t/h 120

Max. size of feed material, mm

80

Wheel rotation speed, rev/min - adjustable

от 18 до 23

Wheel drive power, spiral, kW

2х22

Dimensions, mm, max.: 9000х2500х3500

Weight, t, max. 10

Feeders are used for continuous feeding of bulk materials from bins, hoppers and other containers into working machines or conveying devices

Feeders

Model P-804 ТК-15А ТК-16

Lump size of feed material, mm

350 800 800

Belt width, mm 600 1000 1000

Conveying length, mm 3000 6000 6000

Capacity, m3/h 40 75-150 75-150

Drive power, kW 4 7,5 7,5

Hopper volume, m3 - - 20

Apron Feeders

ModelHopper volume, m3

Feed pan, mm

Lump size of feed material, mm

Conveying length, mm

Feed grate length, mm

Capacity, m3/h

Drive power, kW

PV-1-0,65-15 15 650 400 3000 - 40-100 15

PV-1-0,8-15 15 800 600 3000 - 40-200 15

PV-1-1,0-15 15 1000 700 6000 - 40-150 18,5

PV-2-1,0-20 20 600 1000 6000 2000 40-350 18,5

PV-2-1,2-20 15 1200 800 6000 3000 40-450 18,5

PV-2-1,5-20 20 1500 900 6000 3000 40-650 22

PV-2-1,2 - 25(analog DRO-708)

25 1200 1000 6000 - 40-200 22

PV-2-1,5-30 (analog DRO-683)

30 1500 1100 6000 3000 40-300 22

PV-2-1,8-30 30 1800 1100 6000 3000 150-1000 30

PV-2-2,0-40 40 2000 1400 6000 3000 150-1400 30

Vibrating Feeders

Model PL 2-1,0х12 PL 2-1,0х10 PL 2-1,0х8

Hopper volume, m³ 12 10 8

Belt width, mm 1000 1000 1000

Conveying length, mm 4000 3000 3000

Capacity, m³/h Up to 180 Up to 150 Up to 80

Maximum size of material 300 300 300

Drive power, kW 5,5 5,5 5,5

Belt Feeders

Swinging Feeders

Model PKT-10 PКТ-8 PКТ-6

Maximum capacity, t/h 200-400 150-350 80-250

Feed pan dimensions, mm: width length

10002200

8001800

6001800

Feed pan running, mm 0-135 0-135 0-135

Моtor power, kW 11 11 7,5

Belt Conveyors mobile, stationary or on wheels

Belt conveyors are designed for transportation of bulk, lump or briquetted materials on horizontal, inclined and combined routes.

In order to increase productivity and reduce labor intensity, belt conveyors can be used in conjunction with stationary and mobile crushing plants.

They are widely used in mining industry, metallurgy, construction.

Belt Conveyors

Model MP-KL 0,5 MP-KL 0,65 MP-KL 0,8 MP-KL 1,0

Belt width, mm 500 650 800 1000

Distance between centers of pulleys, m

from 6 to 20 from 6 tо 50 from 8 tо 50 from 10 tо 25

Belt speed, m/sec 1,2-1,6 1,2-1,6 1,2-1,6 1,2-1,6

Drive power, kW from 2,2 tо 5,5

from 2,2 tо 15 from 5,5 tо 18,5

from 7,5 tо 15

Elevator Stackers for rocks are used for simultaneous receipt and stacking of bulk materials of any type. The stacking volume of bulk and lump materials increases 7-8 times. Conveyors-Elevator Stackers are manufactured on wheel and rail-mounted, rotatable through an angle from 90 to 270 °.

Conveyors – elevator stackers on wheels

Model МP-КL0,65...ShК

МP-КL0,8...ShК

МP-КL1,0...ShК

МP-КL1,2...ShК

Belt width, mm 650 800 1000 1200

Distance between centers of pulleys, m

from 12 to 30 from 12 to 30 from 12 to 30 from 12 to 30

Belt speed, m/sec 1,2-1,4 1,2-1,4 1,2-1,4 1,2-1,4

Drive power, kW from 5,5 to 9,2

from 5,5 to 11

from 7,5 to 15

from 7,5 to 15

Adjustable angle of inclination, degrees

6-24 6-24 6-24 6-24

A washing device is a set of tools, united by a common technological process of useful material extraction from sands. It consists of the following main units: receiving and feeding, disintegration, washing and formation of dumps. According to sands feeding there are washing devices: conveyor-scraper, hydro-elevator, dredge pumping and sluice box; and according to the process of disintegration - sluice box and scrubbing. Complex of washing devices depends mainly on size and extent of the release of useful materials. Easy in assembly allows moving it as placer mining.

Washing and Screening Plant

Model Specifications

PSU-52 Washing and screening plant on the basis of heavy-duty impact screen GIT-52K with irrigation system

1. Receiving feeding bin with adjustable angle of inclination; feeding bin volume- 12 m3

2. Heavy-duty screen GIT-52 (cascade execution of surfaces) - the screening surface size- 1750х 5000 mm

Capacity – up to 600 m3/h

VPSU-52 Washing and screening plant on the basis of standard-duty impact screen GIS-52 with a vibrating feeder PV 2-1,5х20 with irrigation system

1. Vibrating feeder PV 2-1,5х20 –feeding bin volume- 20 m3

2. Standard-duty screen GIS-52- the screening surface size - 1750х 5000 mm


LPSU-52 Washing and screening plant on the basis of heavy-duty impact screen GIT-52 with a belt feeder PL 2-1,0х12 with irrigation system

1. Vibrating feeder PV 2-1,0х12 –feeding bin volume - 12 м3

2. Standard-duty screen GIS-52- the screening surface size - 1750х 5000 mm


Washing and screening plant


All the presented equipment is also available as semi permanent installations which combine the advantages of mobile and stationary installations. They are not installed on the ground, and are mounted on skis. They may be relatively easily moved to another location.

Technologies: production of crushed stone; mining and processing of clay and sand: 1. extraction and processing of non-metallic reserves by hydraulic mining, 2. crushing and washing of stone material, 3. dry mining.

Engineering and technical maintenance of your project: evaluation of the process and development of technological recommendations; project management and engineering beginning with the technological task up to the complete package of design documentation; development of ACS (Automated Control Systems); project support; drawings of equipment installation / matching; 3D modeling of equipment and production lines; sale, supply and installation of equipment; testing and laboratory investigations; installation and start-and-adjustment, customer’s personnel training; engineering and technical maintenance of equipment; maintenance and technical support contracts; implementation of projects of any scale: from a piece of equipment to design solutions for the enterprise in general, etc.

Services: Repair of crushing and screening equipment of any manufacturer Banking support: loans, business planning, project feasibility study, factoring and leasing.

Extra services

Our Partners

Our foreign partners:- Hardex - manufacturer of special steel- AB SKF - Swedish International Engineering Company - SKF bearings- BONFIGLIOLI (Italy) - motors and gear motors- Perfolinea - Czech manufacturer of conveyor belts- Siemens (Germany) - engines

Our Russian partners:- "Severstal" and "Mechel" - rolled metal products- Manufacturers of manganese wear-resistant (austenitic) Hadfield steel

Organization features of production complex for rock extraction and its

processing into crushed stone

Impact Crushers produce high quality cubical crushed stone both from high-strength materials (basalt, granite, diorite, porphyry, etc.) and from weakened materials (dolomite, limestone); after processing in centrifugal impact crusher the crushed stone acquires characteristic features that significantly expand its application.

The present technology permits to get the crushed material of high consumer properties:

flakiness is typically 2-7%, and reliably does not exceed 15%, which corresponds to the I group crushed stone in accordance with GOST 8267-93;

crushed stone strength is 10-15% higher than the feed material strength;

dust content of final product fractions does not exceed 1%;

screening (a fraction of 0-5 mm), produced after crushing, in its grain size composition and isometric shape of grains is an excellent filler for asphalt mix.

For stone rubble extraction the following equipment is necessary:

1 Walking mining excavator Hyundai with 2.5 m3 bucket. Price - 8 000 000 rubles;

2 Front-end loader Komatsu WA470-3. Price - 10 000 000 rubles.

3 Dump truck BELAZ- 30 t - 7000 000 rubles; 4 Truck KAMAZ 65115-044-62, load capacity - 15 tons. Cost -

2.2 million rubles; 5 Cargo truck KAMAZ-65117. Price - 1.7 million rubles; 6 Bus PAZ-3205 with 25 seats. Average price - 950 000; 7 Fuel-servicing Truck. Price - 500 000; 8 Passenger car UAZ "Patriot". Average price - 550 000; 9 Mobile semiautomatic welder. Price - 200 000 rubles. We plan to carry out the processing of rock into rubble in the

crushing and screening area. This permits to produce building material directly near the working area of the quarry

Crushing and screening work site must include the following equipment:

1 A Skid-mounted Jaw crusher. Average price - 3000 rubles;

2 A Skid-mounted Impact Crusher. Price 3,500 rubles;

3 Frame for crushers. Price 4,000 rubles; 4 A Self-propelled screen GIS 53. Average

price - 800 rubles. Total capital investment is 42.4 million

rubles.

The production capacity of the plant should be designed to extract and process about 600 thousand m3 of rock per year.

This project is anticipated for the following output: Screenings of crushing (0-5 mm) - 20%; Crushed stone of size ranges (5-20 mm) - 28%; Crushed stone of size ranges (20-40 mm) - 30%; Crushed stone of size ranges (40-70 mm) - 18%; Quarry stone - 4%. Annual production plan of crushed stone: Screenings of fines - 120 000 m3; Crushed stone M 600 (5.20 mm) - 168 000 m3; Crushed stone M 600 (20-40 mm) - 180 000 m3; Crushed stone M 600 (40-70 mm) - 108 000 m3; Quirry stone - 24,000 m3.Thus, the annual revenue excluding VAT is: 161 298 120 rubles.

The business plan Items of expenditure.The staff establishment is based on the following data: The number of working days in a year - 329 days; Flexible Schedule - 6 working days and 1 day off; The number of shifts per day - 2 shifts; Duration of shifts - 10 hours. The total staff of the production complex is 19 people,

among them: 15 persons – direct labor workers; 1 person - administrative personnel; 2 persons - crusher operator; 1 person - timekeeper.

№ Cost item Standard Amount, rubles

1 Wage-and-salary costs Rub. per year 7 140 000

2 Uniform Social Tax contribution 30% of payroll budget 2 142 000

3 Auxiliary supplies and machinery parts expenses 4 % of equipment cost 2121931

4 Fuel and lubricants expenses: Dumping truck (its utilization coefficient is 0,5)

Diesel - 603.7 liter per yearLubricant expenditure -42.9 thousand liter(kg) / g

10345600

5 Other equipment Diesel - 1438,5 thousand liter per yearLubricant expenditure - 106,4 thousand liter(kg) / g

49436800

6 Amortization expenses 16 % of machines cost 8487724

7 Indirect costs: The overall cost of drilling and blasting operations

Per year 21 600 000

8 Consumption on petroleum products for service equipment operation

utilization coefficient– 0,3 194880

9 Tax calculation for quarry stone extraction 5,5 % 8 871 396

10 Other expenses 2 % of the total direct costs 2025481

11 Total cost: 11236813

Financial and economic indicators calculation:

Sales revenue for the first year (excluding VAT) - 161 298 120 rubles

Cost of production - 112 365 813 rubles; Taxable profit - 48,932,306 rubles Profit tax (20%) - 9,786,461 rubles Net profit - 39,145,845 rubles Payback period- 1.36 years Specific-operative expenses per 1 m3 of production

are 187.28 rub/m3.

To evaluate the cost-effectiveness of the proposed work site we compare it with the similar work site for crushed stone production.

Capital equipment: 1 Hydraulic Mining Excavator Komatsu PC1250-7 with a

bucket capacity of 6.5 m3. Price - 25.39 million rubles; 2 Bulldozer Komatsu D-155. Price - 8.4 million rubles; 3 Front loader Komatsu WA470-3. Price - 10 000 000 rubles. Vehicle Park of the transportation department should include: Dump truck Caterpillar 772 - 5,000,000 rubles; Truck KAMAZ 65115-044-62, load capacity - 15 tons. Cost -

2,180,000 rubles; Cargo truck KAMAZ-65117. Price - 1.5 million rubles; Hyundai bus with 25 seats. Average price - 18 000 000; Fuel-servicing Truck. Price - 500 000; Passenger car UAZ "Patriot". Average price - 499 000; Mobile semiautomatic welder. Price - 200 000 rubles

Crushing and screening work site includes the following equipment:

1. Self-propelled hydraulic hammer. Price - 7.2 million rubles; 2 Self-propelled jaw crusher. Average price - 18 000 000; 3Self-propelled impact crusher. Price 24.6 million rubles; 4 Self-propelled screen METSO MINERALS. Average price - 8,531,000 rubles.

Total capital investment is 130 million rubles

The staffing establishment is based on the following data: - The number of working days in a year - 329 days; - Flexible Schedule - 5 working days and 2 days off; - The number of shifts per day - 2 shifts; - Duration of shifts - 8 hours. The total staff of the production complex is 54 people, among them: - 48 persons – direct labor workers; - 6 persons - administrative personnel

The staffing establishment has been developed in accordance with the established norms of the industry and the expert evaluation of requirements for each production stage . Total monthly labor costs - 1 600 000 rubles.

№п.п.

Item MetalPartner "NN"

1 Capital inputs, rub. 53 048 277 130 000 000

2 Labor costs, rub. 7 140 000 19 200 000

3 Uniform Social Tax contribution , rub. 2 142 000 5 760 000

4 Auxiliary supplies and machinery parts expenses , rub. 2 121 931 5 200 000

5 Fuel and lubricants expenses: Dumping truck (its utilization coefficient is 0,5) на горюче-смазочныеOther equipment

10 345 60049 436 800

10 345 60049 436 800

6 Amortization expenses , rub. 8 487 724 20 800 000

Indirect costs:

7 The overall cost of drilling and blasting operations, rub. 21 600 000 21 600 000

8 Consumption of petroleum products for the auxiliary equipment operation, руб 194 880 194 880

9 Sales revenue for 1 year, excluding VAT, rub. 161 298 120 161 298 120

10 Tax calculation for quarry stone extraction, rub 8 871 396,6 8 871 396,6

11 Other expenses, rub. 2 025 481 2 646 848

12 Total cost 112 365 813 144 055 524

13 Net profit, rub. 39 145 845 13 794 076

14 Payback period, years 1,36 9,42

15 Specific-operative expenses per 1 m3 of production, rub. 187, 28 240,09

You can find more information about LLC MetalPartner on the Web Sites:

www.mpchb.ruwww.metalpartner21.com

Telephone: (8495) 105-91-50 sales department (8352) 41-32-66 accounting department

Fax: (8352) 41-84-95 E-mail: [email protected]: Semenov Alexander PetrovichMailing address : 125356, Moscow, Polesskiy Proyezd,

dom16, korpus 1, office 429

MetalPartner is your partner forever!

Thank you for your attention!

Documents

Screening and Crushing equipment. The equipment offered by LLC MetalPartner has a high degree of raw material crushing, high capacity, low energy consumption,