Schutt Model 2030 ION 4D Schutt Model 2035 Youth ION 4D · Schutt Model 2030 ION 4D™ Schutt Model 2035 Youth ION 4D™ 6. The ION 4D™ (both varsity and youth models) features

Schutt Model 2030 ION 4D™ Schutt Model 2035 Youth ION 4D™

6. The ION 4D™ (both varsity and youth models) features a “though-the-faceguard” chin strap attachment (as shown in the photo above). Other styles and sizes are available. We recommend you use this attachment method, but you can use other methods, such as 4-Point High or Short N’ Long, to attach your chin strap.

Tighten the chin strap so that it is snug and centered on the player’s chin. The ear holes should still be centered over the player’s ears.

5. Properly fitted on a player, the helmet’s front edge and nose bumper should be approximately 1” above the player’s eyebrows. Minor adjustments can be made by adjusting the inflation of the Crown Air Liner.

It is the interaction between the player and the person fit-ting the helmet that ensures proper fit and optimum helmet performance.

7. Another key component to properly fitting the helmet is the fit of the jaw pads. The jaw pads should be snug against the player’s face, flush with his jaw, without pushing too forcefully into his cheeks. Jaw pad sizes are measured in thicknesses: 5/8”, 7/8”, 1 1/8” and 1 3/8”. The ION 4D™ helmet models feature spe-cially designed DNA™ jaw pads, with the varsity model coming standard with 7/8” jaw pads; the youth model features 1 1/8” jaw pads.

8. To ensure the helmet fits properly, try rotating the helmet on the player’s head. It should not slip. The player’s hair and skin on the forehead should move with the helmet as it’s rotated, but the helmet should not move independent-ly of the head.

When properly fit, the helmet should fit snugly on the player’s head, without being too tight, and should move only as the head moves.

3. Begin with the bottom inflation port on the back of the helmet. This port inflates the Lateral Air Liner (the sides and back) of the helmet. Proper inflation will usually require 0-3 pumps, but that will vary. If too much air enters the liner, you can release it by using the valve, as shown. Proper inflation of the liner will hold the helmet snug against the player’s head but not overly tight.

Proper fit is essential for the most effective performance of any helmet system. The helmet functions as a system and must be properly fit for optimum performance. The player must be made of aware of the importance of a proper fit.

1. Measure the player’s head as shown (1” above the eye-brows around the widest part of the head), using the chart on this page for size guideline.

4. When finished inflating the Lateral Air Liner, repeat the process for the Crown Air Liner, which is the top inflation port on the back of the helmet. Proper inflation will usually require 0-2 pumps, but that will vary.

2. Place the helmet on the play-er’s head to properly inflate the air liner inside the helmet. To do this, we recommend using a Schutt #7799 inflation pump and needle. Be sure to lubricate the needle generously; glycerin is recommended. DO NOT USE PETROLEUM BASED PRODUCTS, SUCH AS PETROLEUM JELLY. DO NOT WET THE NEEDLE WITH YOUR MOUTH. Do not force the needle into the port; doing so may puncture the liner’s oppo-site wall.

Head CirCumferenCe19 - 20 1⁄2” 20 1⁄2 - 22” 22 - 23 1⁄2”

Helmet SizeSmall

Medium Large

Head Size6 - 6 1⁄2 6 1⁄2 - 7 7 - 7 1⁄2

Any change in hair style, length or cut may affect the fit of the helmet and warrants a re-fitting of the helmet on the player, following the steps on this instruction sheet.

3. Begin with the bottom infla-tion port on the back of the helmet. This port inflates the Lateral Air Liner (the sides and back) of the helmet. Proper inflation will usually require 0-3 pumps, but that will vary. If too much air enters the liner, you can release it by using the valve, as shown. Proper inflation of the liner will hold the helmet snug against the player’s head but not overly tight.



6. The AiR XP™ features a standard 4-Point High chin strap. Other styles and sizes available. The chin strap should be attached to the helmet underneath the faceguard, not above it.


Both varsity and youth models feature SUREFIT™ slots. See the bottom of this sheet for instructions on how to use SUREFIT™ slots.

5. Properly fitted on a player, the helmet’s front edge and nose bumper should be approxi-mately 1” above the player’s eyebrows. Minor adjustments can be made by adjusting the inflation of the Crown Air Liner.



7. Another key component to properly fitting the helmet is the fit of the jaw pads. The jaw pads should be snug against the player’s face, flush with his jaw, without pushing too forcefully into his cheeks. Jaw pad sizes are measured in thicknesses: 5/8”, 7/8”, 1 1/8” and 1 3/8”. The AiR XP™ helmet models feature spe-cially designed DNA™ jaw pads, with the varsity model coming standard with 7/8” jaw pads; the youth model features 1 1/8” jaw pads.



2. Place the helmet on the play-er’s head to properly inflate the air liner inside the helmet. To do this, we recommend using a Schutt #7799 inflation pump and needle. Be sure to lubricate the needle generously; glycerin is recommended. DO NOT USE PETROLEUM BASED PRODUCTS, SUCH AS PETROLEUM JELLY. DO NOT WET THE NEEDLE WITH YOUR MOUTH. Do not force the needle into the port; doing so may puncture the liner’s oppo-site wall.

Schutt Model 7890 AiR XP™ Schutt Model 7895 Youth AiR XP™


23 1⁄2 - 25”

Helmet SizeSmall

Medium Large

X-Large

Head Size6 - 6 1⁄2 6 1⁄2 - 7 7 - 7 1⁄2

7 1⁄2 - 8Any change in hair style, length or cut may affect the fit of the helmet and warrants a re-fitting of the helmet on the player, following the steps on this instruction sheet.

3. Begin with the bottom infla-tion port on the back of the helmet. This port inflates the Lateral Air Liner (the sides and back) of the helmet. Proper inflation will usually require 0-3 pumps, but that will vary. If too much air enters the liner, you can release it by using the valve, as shown. Proper inflation of the liner will hold the helmet snug against the player’s head but not overly tight.



6. The DNA™ Pro + features a standard 4-Point High chin strap. Other styles and sizes available. The chin strap should be attached to the helmet underneath the faceguard, not above it.


Both varsity and youth models feature SUREFIT™ slots. See the bottom of this sheet for instruc-tions on how to use SUREFIT™ slots.

5. Properly fitted on a play-er, the helmet’s front edge and nose bumper should be approximately 1” above the player’s eyebrows. Minor adjustments can be made by adjusting the inflation of the Crown Air Liner.



7. Another key component to properly fitting the helmet is the fit of the jaw pads. The jaw pads should be snug against the player’s face, flush with his jaw, without pushing too forcefully into his cheeks. Jaw pad sizes are measured in thicknesses: 5/8”, 7/8”, 1 1/8” and 1 3/8”. The DNA™ Pro + helmet models feature spe-cially designed DNA™ jaw pads, with the varsity model coming standard with 7/8” jaw pads; the youth model features 1 1/8” jaw pads.



2. Place the helmet on the play-er’s head to properly inflate the air liner inside the helmet. To do this, we recommend using a Schutt #7799 inflation pump and needle. Be sure to lubricate the needle generously; glycer-in is recommended. DO NOT USE PETROLEUM BASED PRODUCTS, SUCH AS PETROLEUM JELLY. DO NOT WET THE NEEDLE WITH YOUR MOUTH. Do not force the needle into the port; doing so may puncture the liner’s oppo-site wall.

Schutt Model 2021 DNA PRO+™

Schutt Model 2026 Youth DNA PRO+™


23 1⁄2 - 25”

Helmet SizeSmall

Medium Large

X-Large

Head Size6 - 6 1⁄2 6 1⁄2 - 7 7 - 7 1⁄2

7 1⁄2 - 8Any change in hair style, length or cut may affect the fit of the helmet and warrants a re-fitting of the helmet on the player, following the steps on this instruction sheet.

3. Place the helmet on the player’s head to properly inflate the air liner inside the helmet. To do this, we recom-mend using a Schutt #7799 inflation pump and needle. Be sure to lubricate the nee-dle generously; glycerin is recommended. DO NOT USE PETROLEUM BASED PRODUCTS, SUCH AS PETROLEUM JELLY. DO NOT WET THE NEEDLE WITH YOUR MOUTH. Do not force the needle into the port; doing so may puncture the liner’s oppo-site wall.

6. These helmets all feature a standard 4-Point High chin strap. Other styles and sizes available. The chin strap should be attached to the helmet underneath the face-guard, not above it.


All of these helmets feature SUREFIT™ slots. See the bottom of this sheet for instructions on how to use SUREFIT™ slots.

5. Properly fitted on a player, the helmet’s front edge and nose bumper should be approx-imately 1” above the player’s eyebrows. Minor adjustments can be made by adjusting the inflation of the air liner. You can also make adjustments by trying different front sizers, crown pads or side pads.


4. Begin with the inflation port on top of the helmet. Proper inflation will usually require 0-3 pumps, but that will vary. If too much air enters the liner, you can release it by using the valve, as shown. Proper infla-tion will have the helmet snug on the player’s head but not overly tight.

7. Jaw pads are another key component to properly fit-ting the helmet. The jaw pads should be snug against the player’s face, flush with his jaw, without pushing too force-fully into his cheeks.

Jaw pads are measured in thicknesses. The AiR Advantage comes with ¾” firm jaw pads, while the Youth Advantage comes with 1” soft jaw pads. Other sizes and styles are available. The AiR Varsity Commander uses jaw pads designed exclusively for it and will not fit in other helmets. The AVC comes with 7/8” jaw pads. Other sizes and styles are available.

2. These three helmets ll fea-ture unique fitting components: front sizers, crown pads and side pads. The AiR Advantage and Youth Advantage come with a 7⁄8” sizer, while the AiR Varsity Commander has a 1 1⁄8” sizer. Other sizes and styles are available, as well as other sizes and styles of crown pads and side pads. These compo-nents give you the ability to customize the fit of the helmet on the player.

9. To ensure the helmet fits properly, try rotating the helmet on the player’s head. It should not slip. The player’s hair and skin on the forehead should move with the helmet as it’s rotated, but the helmet should not move independently of the head.


8. The unique toothed back pad at the rear of the helmet should cradle the neck but not chafe from too tight a fit. There should not be a large gap from too loose a fit.

Schutt Model 7888 AiR Advantage® | Schutt Model 7880 Youth Advantage® Schutt Model 7800 AiR Varsity Commander®

Head CirCumferenCe19 - 20 1⁄2” 20 1⁄2 - 22” 22 - 23 1⁄2”23 1⁄2 - 25”

25 - 27”

Helmet SizeSmall

Medium Large

X-Large2X-Large

Head Size6 - 6 1⁄2 6 1⁄2 - 7 7 - 7 1⁄2

7 1⁄2 - 8 8 - 8 5⁄8




3. Place the helmet on the play-er’s head to properly inflate the air liner inside the helmet. To do this, we recommend using a Schutt #7799 inflation needle pump. Be sure to lubricate the needle generously; glycerin is recommended. DO NOT USE PETROLEUM BASED PRODUCTS, SUCH AS PETROLEUM JELLY. Do not force the needle into the port; doing so may puncture the liner’s opposite wall.



6. This helmet features a stan-dard 4-Point High chin strap. The chin strap should be attached to the helmet under-neath the faceguard, not above it. All Schutt varsity chin straps, including hard cups, can be used with the Pro-AiR II™.


The Pro-AiR II™ features SUREFIT™ slots. See the bottom of this sheet for instructions on how to use SUREFIT™ slots.

5. Properly fitted on a player, the helmet’s front edge and nose bumper should be approx-imately 1” above the player’s eyebrows. Minor adjustments can be made by adjusting the inflation of the air liner. You can also make adjust-ments by trying different front and back sizers.


4. Begin with the inflation port on top of the helmet. Proper inflation will usually require 0-3 pumps, but that will vary. If too much air enters the liner, you can release it by using the valve, as shown. Proper inflation will have the helmet snug on the player’s head but not overly tight.

7. Jaw pads are another key component to properly fit-ting the helmet. The jaw pads should be snug against the player’s face, flush with his jaw, without pushing too force-fully into his cheeks. Jaw pads are measured in thicknesses. The Pro-AiR II™ comes standard with a ¾” Firm universal jaw pad. Other sizes and styles are also available.

2. The Pro-AiR II™ features unique fitting components: front sizers and back sizers. The standard front sizer for the helmet is 1” and the standard back sizer is ¾”. Other sizes and styles are available. These components give you the abil-ity to customize the fit of the helmet on the player.

8. The unique toothed back pad at the rear of the helmet should cradle the neck but not chafe from too tight a fit. There should not be a large gap from too loose a fit. The Pro-AiR II™ comes standard with a ¾” back sizer. Other sizes and styles are available.

9. To ensure the helmet fits properly, try rotating the helmet on the player’s head. It should not slip. The player’s hair and skin on the forehead should move with the helmet as it’s rotated, but the helmet should not move independently.

When properly fit, the helmet should fit snugly on the play-er’s head, without being too tight, and should move only as the head moves.

Schutt Model 7788 PRO AiR II™

Head CirCumferenCe20 1⁄2 - 22” 22 - 23 1⁄2”

Helmet SizeMedium

Large

Head Size 6 1⁄2 - 7 7 - 7 1⁄2


4. Jaw pads are another key component to properly fit-ting the helmet. The jaw pads should be snug against the player’s face, flush with his jaw, without pushing too force-fully into his cheeks. Jaw pads are measured in thicknesses. These youth helmets come standard with a 1 1/8” soft universal jaw pad. Other sizes and styles are also available.



2. These helmets feature a standard 4-Point High chin strap. The chin strap should be attached to the helmet under-neath the faceguard, not above it. Tighten the chin strap so that it is snug and centered on the player’s chin. The ear holes should still be centered over the player’s ears.

5. Properly fitted on a player, the helmet’s front edge and nose bumper should be approximately 1” above the player’s eyebrows.


6. To ensure the helmet fits properly, try rotating the helmet on the player’s head. It should not slip. The player’s hair and skin on the forehead should move with the helmet as it’s rotated, but the helmet should not move indepen-dently.

Schutt Model 7960 DNA Recruit™ Schutt Model 7965 AiR Standard™

Head CirCumferenCe20 - 20 3⁄4”

20 3⁄4 - 21 1⁄2” 21 1⁄2 - 22 1⁄4”

22 1⁄4 - 23”

Helmet SizeX-Small

SmallMedium

Large

Head Size6 3⁄8 - 6 5⁄8 6 5⁄8 - 6 7⁄8 6 7⁄8 - 7 1⁄8 7 1⁄8 - 7 3⁄8

air Standard™

3. These helmets also feature SUREFIT™ slots. See the bottom of this sheet for instructions on how to use SUREFIT™ slots.

Head CirCumferenCe19 - 19 1⁄4”20 - 20 1⁄2”

20 3⁄4 - 21 1⁄4”21 1⁄2 - 22”

22 1⁄4 - 22 3⁄4”23 - 23 1⁄2”

Helmet Size2X-SmallX-Small

SmallMedium

LargeX-Large

Head Size6 - 6 1⁄4

6 3⁄8 - 6 1⁄2 6 5⁄8 - 6 3⁄4

6 7⁄8 - 7 7 1⁄8 - 7 1⁄4 7 3⁄8 - 7 1⁄2

dna recruit™

4. Replace the buckle on each of the straps on the outside of the shell (they’ll need to be reversed from original position) and then snap into place.

5. Adjust the strap length to ensure a proper fit: the chin cup should be snug and centered on the player’s chin. Check the ear holes on the helmet – they should be centered over the player’s ears.

Using the SUREFIT™ Slot

The unique SUREFIT™ Slot is available only on Schutt helmets and is designed to accommodate inside-fitting chin straps, which can some-times give you a better fit – especially for youth players.

1. The top straps should be attached to the helmet under-neath the faceguard, not over it – just like a conven-tional 4-Point High hook up (as shown).

2. Remove the buckle from each of the lower straps and run the straps along the players face, inside the helmet shell. Thread each of the straps through the SUREFIT™ slot on each side.

3. Use your thumbs to brace the straps against the jaw pads on the inside of the helmet. Then pull the ear flaps apart to put the helmet on the player’s head.

Size CHartPlease use the chart on this page only as a reference tool or starting point. Everyone’s head is shaped differently and the chart may not always indicate the proper size. You should always consider feedback from the player, as well as close examination and inspection, as important tools for obtaining the proper fit. (PRIOR TO HELMET FITTINg, MAkE SURE PLAYER READS AND UNDERSTANDS WARNINg FOUND ON BACk OF HELMET)

imPOrtantThe Schutt Helmet System should be checked periodically to see that proper air pressure is maintained for the liner system. Various factors can affect the fit of the helmet, i.e., air tem-perature, altitude changes, hair length, damage to the valve, etc. Periodic checks should be done to insure that proper fit is being maintained.

WarninGkeep your head up. Do not butt, ram, spear or strike an opponent with any part of this helmet or faceguard. This is a violation of football rules and may cause you to suffer severe brain or neck injury, including paralysis or death and possible injury to your opponent. Contact in football may result in Concussion/Brain Injury which no helmet can prevent. Symptoms include: loss of consciousness or memory, dizziness, headache, nausea or confusion. If you have symptoms, immediately stop and report them to your coach, trainer and parents. Do not return to a game or contact until all symptoms are gone and you receive medical clearance. Ignoring this warning may lead to another and more serious or fatal brain injury. NO HELMET SYSTEM CAN PROTECT YOU FROM SERIOUS BRAIN AND/OR NECk INJURIES INCLUDINg PARALYSIS OR DEATH. TO AVOID THESE RISkS, DO NOT ENgAgE IN THE SPORT OF FOOTBALL. Remember, this warning is of the utmost importance. Important rule changes have eliminated the head as a primary and initial contact area for blocking and tackling techniques. Injury prevention is a primary responsibility of the coaches and the player. Coaching techniques and strict observance of the rules are critical factors in minimizing and preventing serious injuries.

tHe fOOtball Helmet SyStem - WHat HaS tHe Helmet been deSiGned tO dO?The football helmet system has been designed and developed to help pro-tect the head, not the neck. All helmet systems are designed with the intent to reduce concussions. No helmet system can prevent or eliminate all concus-sions. The helmet was originally designed to reduce the incidence of skull fractures and to minimize the occurrence of head and scalp lacerations. The helmet system has accomplished its primary objectives.

The helmet has also been designed with shock absorbing characteristics to help attenuate blows and reduce the force of impacts to the head in accor-dance with the NOCSAE helmet test standard as well as new test protocols being developed by Biokinetics and Associates, Ltd. from research being conducted by the NFL. A football helmet is not designed to prevent cervical dislocation or fracture resulting in spinal cord injury or quadriplegia, nor can the helmet prevent all closed head or brain injuries that may occur as a result of participating in football.

The helmet has not been designed to be used as a weapon in the sport of football. The use of the helmet with improper blocking and/or tackling techniques by the athlete may result in serious injury to the athlete and /or the opposing player, in addition to being in violation of the football rules. The rule prohibiting the use of the head as the primary point of contact in blocking and/or tackling has been in place since 1976.

Helmet Troubleshooting

My player’s helmet has gouges in it. What do I do?

These gouges are usually caused by metal buckles and/or a buckle with a “burr” in it. The gouges can also be caused by bent or worn faceguards or faceguards with exposed metal showing.

You can eliminate the gouges in the future by using plastic or hybrid buckles on your chin strap, as well as replacing substandard faceguards. You can even use plastic or hybrid buckles on the top straps while retaining metal buckles on the bottom straps. To prevent further gouges from happening, be sure to periodically change buckles during the season. Another option is to permanently mount the high hook-up attachment with a screw.

Cracked Helmets

The first and most important thing to know about cracked helmets is: NEVER USE THEM UNDER ANY CIRCUMSTANCES. Cracked helmets are unsafe. How do cracks occur in helmets? Most are caused by over-tightening the hardware holding the faceguard onto the helmet. The faceguard needs to be able to flex slightly in order for it to absorb impact. DO NOT over-tighten the faceguard hardware; hand tighten the hardware and loop straps until snug. Don’t force them!

The helmet fits loosely on a player’s head, wobbles or moves independently of his head.

Keep in mind that every head is shaped differently. The helmet is too big and is probably the wrong size. Measure the player’s head again and verify the helmet size suggested for his head size is correct. If the helmet continues to fit too loosely, try using different inflation amounts in the air liner, as well different sizes of back sizers, front sizers, crown and side pads.

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I’ve tried to get a player’s helmet to fit properly but I just can’t get it to work. What’s my next step?

Keep in mind that every head is shaped differently. If a helmet won’t fit properly, there are a number of options to try: if the helmet has an air liner, you can try to decrease or increase the inflation in the liner; for helmets that have front sizers, back sizers, crown pads or side pads, you can try different sizes and thicknesses to assist in the fitting.

If those steps fail, you may need to try a different size of your helmet model or you may need to try a different Schutt helmet model alto-gether. Make sure the player and couch are both satisfied with the fit of the helmet.

The player’s helmet has an air liner but when I inflate it – even with a small amount of air – it’s too tight.

If even slight inflation causes the helmet to fit too tightly, you likely need to try the next larger size of helmet. If you have over-inflated the air liner, release all of the air from it and then try again, but this time, using less air in the liner.

You may also achieve better fit by using different sizes of accessories, like front and back sizers, crown or side pads. Keep in mind that hel-mets and helmet styles will fit each player’s head a little bit differently and what worked for one player may not work for another. It’s important to educate the player that a properly fitted helmet should feel snug, not tight, and he should not be constantly adjusting the air inflation in the liner. Proper fit should be maintained at all times.

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The helmet keeps slipping down onto the bridge of the player’s nose. It’s the right size helmet, I think, so what should I do?

There are a number of factors that could make a correctly sized helmet not fit properly on a particular player: the helmet may have been worn by someone else and is still customized to fit him; the player may have an unusually sloping forehead; the air liner may be under-inflated; accessories, such as back sizers, front sizers, crown pads and jaw pads may not be the correct size for the player; the chin strap may be slipping. In addition, the helmet may simply be the wrong size for the player.

For the above circumstances, simply follow the steps to properly fit a helmet and make sure to try different sizes of accessories, as well different amounts of inflation in the air liner. You can try replacing the chin strap or using a different style of chin strap, as well. It’s important to educate the player that a properly fitted helmet should feel snug, not tight, and he should not be constantly adjusting the air inflation in the liner.

The helmet is sitting too low on the player’s head. I think I followed all the steps. What did I do wrong?

Maybe nothing. It’s important to remember that all heads are shaped differently and some players are going to be more difficult to fit prop-erly. The helmet may sit too low on the player’s head because he is inbetween full sizes of helmet or has an unusually sloping forehead.

Try using different sizes of accessories, like front sizers, back sizers, crown pads and side pads – if your helmet has them. You can also try increasing the inflation in your air liner. You may need to try different models of Schutt helmets before achieving the proper fit.

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There is a visible gap in the area around the player’s temples. I think I followed all the steps. What did I do wrong?

It’s important to remember that all heads are shaped differently and some players are going to be more difficult to fit properly.

Try using different sizes of accessories, like front sizers, back sizers, crown pads and side pads – if your helmet has them. You can also try increasing the inflation in your air liner. You may need to try different models of Schutt helmets before achieving the proper fit.

Another player is complaining of pressure in the area around his tem-ples. I think I followed all the steps. What did I do wrong?

It’s important to remember that all heads are shaped differently and some players are going to be more difficult to fit properly.

Try using different sizes of accessories, like jaw pads, front sizers, back sizers, crown pads and side pads – if your helmet has them. You can also try decreasing the inflation in your air liner. You may need to try different models of Schutt helmets before achieving the proper fit.

I’ve fitted the helmet properly on a player but he now says the jaw pads are chafing on his neck. Any ideas?

The rim of the jaw pads may prove irritating for some players, espe-cially those players with thicker necks, like linemen. Try switching to soft jaw pads.

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My player says he can’t see very well. Is it the faceguard or the helmet?

It could be either one that’s causing the problem. Check to see if the faceguard has a double-wire (DW) style; DW designs have a narrower eye opening. If that’s the problem, try switching styles to a different style with a wider eye opening. As an alternative, the helmet may not be sized properly and this could cause the helmet to drop down into the player’s sightline. If it’s too small, the faceguard may be forced up and into his vision. The front edge of the helmet should be 1” above the player’s eyebrows. If that’s not the case, repeat the steps for properly sizing and fitting a helmet.

What if adjusting the Crown Air Liner does not give me the proper clear-ance and fit for my helmet?

The front edge of the helmet should be approximately 1” above the player’s eyebrows. If the inflation of the Crown Air Liner does not give you the proper fit then you likely need to try another size of helmet.

Why do you recommend using the “through-the-faceguard” attachment system for chin straps on the ION 4D™ and Youth ION 4D™ helmets? What if I want to use a different method, such as 4-Point High or Short N’ Long?

We recommend “through-the-faceguard” attachment because it reduces contact points on the hitting area of the shell, while still giving you the proper fit, comfort and protection. The helmets do not require that you use this method, however, as both the varsity and youth models are scored for installation of additional chin strap snaps.

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What if I need to re-fit a player’s helmet, specifically the ION 4D™, DNA Pro+ or AiR XP™?

We recommend starting over from the beginning, following the steps on this instruction sheet, until a proper fit has been accomplished and both the player and person fitting the helmet are satisfied with the fit of the helmet.

I’m having trouble inflating the air liner in a helmet. In fact, I don’t think air is going into it at all. What should I do?

This could be caused by a number of things: the valves are not aligned properly; the valves are dried out or cracked; the valve may have rotated forward.

If the valves are not aligned, adjust the liner until the valves align with the openings in the shell. If the valves have dried out or cracked, you need to replace the air liner. Valves can dry out or crack if petroleum based products (like Petroleum Jelly) are used to lubricate the infla-tion needle. We recommend you always use Glycerin to lubricate the inflation needle. Do not use your mouth to lubricate the needle, either, as acidity in saliva may damage the air valve. If the valve has rotated forward because the back sizer in the helmet has moved, simply realign the valve with the shell opening.

Some of the air liners have bladders that have hardened or ballooned out. Can these liners still be used?

Air liners that have bladders that have hardened or ballooned should be replaced.

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Several of my helmets have bladders that have burst or leaked. What about them?

These will need to be replaced. You can check for leaks in the air liner by filling it completely with air and then submerging it in water. Bubbles indicate a leaking liner that needs to be replaced.

Bladders most frequently leak because a basketball pump needle has been used to inflate it. Those needles are too long and will frequently puncture the wall of the bladder or liner. You should only use a Schutt #7799 inflation pump and needle to inflate your liners.

Some of the T-Nuts on my helmets are rusting. What should I do?

All of our hardware is now stainless steel so these are aging T-Nuts and should be replaced. Stainless steel won’t rust so that will eliminate your problem. Make sure you request your reconditioner replace all aging hardware on your helmets.

Some of the players on our team are complaining that their chin straps are slipping. What can I do to prevent that?

It’s possible that the coating may have separated from the strap. If that’s the case, replace the chin strap as soon as possible.

Make sure the teeth on the buckles are facing the correct way. On double-teeth buckles, the teeth should face the open end of the strap. On triple-teeth buckles, make sure the double-teeth are on the bottom and face the open end of the strap.

To avoid this in the future, request your reconditioner to replace all chin straps annually and to use Schutt Hybrid Buckles, which have a stain-less steel post and teeth.

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Faceguard Troubleshooting

I think some of the faceguards on our helmets are slipping. Can some-thing be done?

There are various reasons a faceguard may slip: it’s been spread or sprung from multiple impacts; it may be rattling upon contact; the loop straps may be the wrong size; the T-Nuts holding it in place are loose.

If you have a faceguard that is spread, replace it immediately. DO NOT RE-FORM OR RE-DIP a faceguard that is spread. If the faceguard is rattling upon contact, you can try using double-mounted loop straps reversed or same side to increase the faceguard’s stability. If loop straps are the wrong size, replace them with straps that are made for ARMORGUARD® Elite faceguards. We recommend you instruct your reconditioner to replace any older ARMORGUARD®/POLYARMOR® face-guards. If the T-Nuts are loose, make sure you firmly secure them but don’t over tighten them.

I’m having some trouble lining up the loop straps properly and some of them aren’t closing completely. Any suggestions?

You may be using mixed inventory of loop straps. Older loop straps, like POLYARMOR® loop straps have smaller circumferences and won’t work with newer faceguards (like ARMORGUARD® or ARMORGUARD® Elite). You’ll need to use newer Schutt loop straps for the newer faceguards. Be sure to separate your inven-tory and to instruct your reconditioner to replace all ARMORGUARD® and POLYARMOR® faceguards.

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A few of our players have complained that their faceguard is too close to their face and they’re getting bounce back. Do you have a solution?

Some players have very prominent jawlines and may experience this. If your player is wearing a large-size helmet, try using an XL faceguard: they have a slightly wider profile and longer length. If you do this, you may also need to change the jaw pads in the player’s helmet to main-tain the proper fit.

I’ve noticed that the faceguards on several players are snagging on their shoulder pads when they turn their heads. What can I do?

Some players prefer to wear longer faceguard styles, like an RJOP. We recommend switching to a shorter style mask. If your player is wearing a DNA Pro or DNA Pro + helmet, the new design of the DNA™ faceguards should address this.

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Helpful HintsNOTE: The following list of helpful hints is only a partial list.

It is not intended to be a comprehensive list. If you have any questions, please call Schutt Sports at 1-866-4SCHUTT.

1. Read the Helmet Warning Label to your player. Explain to him the risks of using the helmet in an improper manner such as butting, ramming or spearing. Also explain to him that he may incur serious injury if he uses improper techniques and/or uses the helmet as a weapon. Make sure both the player and the person fitting the helmet are satisfied with the fit of the helmet.

2. Review the Schutt Helmet Fitting Video prior to your fitting session. If you don’t have a Schutt Helmet Fitting instructional video, you may request one from Customer Service (800-426-9784) or www.schuttsports.com

3. When fitting your players, if you do not possess a measuring tape, use spare liners (S, M, L, XL) to size players. The liner is an accurate indicator of shell size. In most but not all cases, if the liner fits snugly on the head, so will the helmet shell.

4. Fit to “snugness” rather than “too loose” or “too tight.” Make sure the player provides input into fitting the helmet. Ultimately, the final decision as to a proper fit is a shared responsibility between the person doing the fitting and the player being fit.

5. If a player is a “tweener” (between shell sizes) first try, if possible, to fit him in the smaller shell size.

6. When fitting, fit the back or lower chin strap first. When putting high hook-up chin straps underneath the facemask, slide the chin strap and buckle underneath the facemask next to the nose bumper as this is the widest part of the mask. Then slide the chin strap out to the attachment point.

7. If using a Schutt plastic buckle with three (3) sets of teeth, the double set of teeth should be on inside of strap.

8. If possible have your reconditioner replace all chin straps every year. New chin straps assist in obtaining the proper fit of a helmet.

9. When attaching a facemask, don’t completely tighten each loop strap until all four (4) loop straps are in place.

10. Use only Schutt inflator needles when inflating liners. Conventional length needles may damage the liner. Do not use a mechanical or electric pump to inflate the AiR®

liners.

11. Armor All® protectant is recommended to keep Schutt liners soft and pliable. If the liner does harden, we recommend replacing it.

12. Glycerin is the proper inflation needle lubricant. Do not use a petroleum-based product such as Vasoline®. DO NOT WET THE NEEDLE WITH YOUR MOUTH, AS ACIDITY IN SALIVA MAY ALSO DAMAGE THE AIR VALVE.

13. Do not attach accessories that are not supplied nor approved by Schutt Sports. Attachments of accessories not supplied or recommended by Schutt Sports voids the warranty and could adversely affect the protective capabilities of the helmet system.

14. The Schutt Helmet System should be checked periodically to maintain the proper fit. Various factors can affect the fit of the helmet, i.e., air temperature, altitude changes, hair length, damage to the valve, etc. Periodic checks should be done to insure that proper fit is being maintained, etc.

15. It is useful to keep records of your fitting for tracking purposes. Ideally, once you make fitting adjustments to a helmet for a player, you want that player to wear that particular helmet as long as he plays and so long as it continues to fit him properly. If you have no records, then you must start from scratch every year when fitting since you will have some helmets which have had fitting adjustments made to them and some which have not when they are returned to you from your reconditioner. If you do not keep records, then ask your reconditioner to make sure all of your helmets are returned to you in “standard issue” condition.

Helmet Care and Warranties

Helmet WarrantyThe warranty for poly-carbonate shells (ION 4D™, Youth ION 4D™, AiR XP™, Youth AiR XP™, DNA PRO+™, AiR Advantage®, AiR Varsity Commander™ and PRO-AiR II™) is five (5) years. In order to honor the shell warranty for ION 4D™, Youth ION 4D™, AiR XP™, DNA PRO+™, AiR Advantage®, AiR Varsity Commander™ and PRO-AiR II™ reconditioning by a NAERA certified reconditioner is required. Use only factory replace-ment parts to validate the warranty.

The warranty for ABS shells (Youth DNA PRO+™, Youth Advantage®, DNA Recruit™, and AiR Standard™) is three (3) years. Although reconditioning is not required to validate the warranty period for youth helmets, it is recommended that a regular repair and replacement program be adopted until the helmet is retired.

Air liners are warranted for a period of one (1) year. Helmets covered under the warranties should be returned in whole with all internal components intact to the Schutt Sports dealer from whom purchased, along with evidence of the purchase date, for return to the Schutt Sports Manufacturing Company. Schutt will inspect the helmet and will determine the disposition of repair or adjustments, or replacement free of charge.

Helmet Maintenance/Shell CleaningMaintenance of the Schutt Helmet System is very simple. Any worn component part is easily replaced or changed, and if a fitting adjustment needs to be made accessory parts may be used. These accessories are available from your local Schutt Sports Dealer.

The Model 8500 Sideline Kit is pre-packaged with many of the items needed to perform routine maintenance for your helmets. If the helmet shell requires cleaning to remove old decals, residue, scuff marks, etc., the Model 7759 Schutt Helmet

Care Kit is recommended for this purpose. This kit contains cleaners, polish, sanitizer and deglue to clean 200 - 300 helmets. Replacement bottles are also available. Other products may void warranties and could adversely affect the protective capabili-ties of the helmet.

Do not apply solvents or strong cleaning agents to the helmet shell, liner or interior parts. Many products sold commercially over the counter con-tain components that will adversely affect the Schutt Helmet System. If you have a question whether a solvent or cleaner is approved, please contact Schutt Sports for information. If, in clean-ing the helmet, the outside WARNING label becomes detached, the label must be replaced. Call Schutt Sports Customer service for new labels.

Helmet Useful LifeThe Schutt Football Helmet has no Useful Life policy or Mandatory Retirement Age. We do, however, suggest that institutions/teams adopt a program of systematic reconditioning & replacement of hel-mets as no helmet will last forever. This will help to balance the cost of helmets from year to year as well as keep inventory up to date. Do not use an air liner that is damaged and never wear a helmet that is cracked or damaged.

Important — Warranty — PerformanceYou may replace or change any part or component of the Schutt Helmet System as long as you follow the manufacturer’s guidelines. However, altera-tions, additions or any component deletions or removals you make to the helmet may void this warranty and could adversely affect the protective capabilities of the helmet.

Should there ever be any question regarding the warranty, evaluation or function of a helmet and/or the component parts, please contact Schutt Sports for a free helmet inspection.

Air Liners/NeedlesArmor All®

protectant is recommended to keep air liners soft and supple. Remove air liner from hel-met before applying.

Do not use a mechanical or an electric pump to inflate the air liners. Use only the Schutt Model 7799 Inflation Pump and Needle which is spe-cifically designed for air liners. Other needles may damage the air liner. Do not use an air liner that is damaged.

Glycerin is the proper inflation needle lubricant. DO NOT use a petroleum based product such as petro-leum jelly. DO NOT WET THE NEEDLE WITH YOUR MOUTH, AS ACIDITY IN SALIVA MAY ALSO DAMAGE THE AIR VALVE. AiR® is a registered trademark of Schutt Sports.

The name Armor All® is a registered trademark of

Armor All® Products Corporation.

PRO GLOSS® PAINT

In addition to the standard molded and painted colors, Models 2030 ION 4D™, 2035 Youth ION 4D™, 7890 AiR XP™, 7895 Youth AiR XP™, 2021 DNA PRO+™, 7888 AiR Advantage®, 7800 AiR Varsity Commander™, 7788 PRO-AiR II™, 2026 Youth DNA PRO+™, 7960 DNA Recruit™ and 7880 Youth Advantage® are offered in a variety of Pro Gloss® colors, a paint designed to enhance helmet appearance, and clean up easier, thus reducing maintenance time, and enabling teams to maintain that “new helmet look” for the entire season. Check the Catalog or call Customer Service for color information.

If your helmet color is not listed in the Catalog, Schutt Sports has the ability to match any paint color.

Paint WarningSubstances applied to the helmet shell which are not compatible with the shell material can cause deterioration, embrittlement and/or breakage, thereby exposing the wearer to unnecessary risk and danger. Usage of non-compatible paints, polishes and/or cleaners will render the helmet shell unsafe for further use and will void warranties. Use only Schutt approved primer, paint, thinner, polishes, and cleaners. For proper helmet painting, contact a Schutt Sports Authorized Reconditioner or Schutt Service Center. Failure to comply will destroy shell integrity and void warranties. If you have any questions concerning paint applications, please call Schutt Sports at 1-866-4SCHUTT.

1. Check helmet fit in accordance with manufacturer’s instructions and procedures.2. Examine shell for cracks, particularly noting any cracks around holes (where most

cracks start) and replace any shells that have cracked. MANy CRACkS IN THe SHeLL ARe INADveRTeNTLy CAUSeD by OveRTIGHTeNING Of THe fACe-MASk SCReWS. DON’T USe A HeLMeT WITH A CRACkeD SHeLL.3. Examine all mounting rivets, screws, hook/loop tape and snaps for breakage,

distortion and/or looseness. Replace components as needed.4. Replace faceguards if bare metal is showing, or if guard has spread (flattened out)

or sprung (opened up).5. Examine internal components of helmet and replace parts which have become damaged

such as Jaw Pads, Chin Straps, Front Sizers, Back Sizers, Crown Pad and Side Pads.6. Inspect the hardware to see if it needs replacement.7. Read instructions provided by manufacturer regarding care and maintenance proce-

dures. Always follow these instructions. Use only manufacturer’s approved parts when replacements are needed.

8. Never allow anyone to sit on helmets. This could cause the fit of the helmet to change.

CAUTION: Only paints, waxes, decals or cleaning agents approved by the manufacturer are to be used on any helmet. It is possible to get a severe or delayed reaction by using unauthorized materials, which could permanently damage the helmet shell and affect its performance and durability.

PLAyeRS: It is your responsibility to inspect your helmet prior to use as follows: 1. Do not use this helmet unless all pads are securely in place in compliance with

fitting instructions. Size designations are for us as guidelines only. Be sure helmet is properly fitted before participating in the sport.

2. Follow recommended practice for adjusting air pressure, if needed, to ensure proper fit. If the air liner in your helmet is leaking, notify your coach, equipment manager or ath-letic trainer. Never use a helmet that has an air liner that is leaking.

3. Check internal components of helmet for proper placement and integrity. Replace parts as needed.

4. Check all rivets, screws, hook/loop tape and snaps to assure they are properly fastened and holding protective parts.

If any of the above inspections indicate a need for repair and/or replacement, notify your football coach, equipment manager or athletic trainer immediately. This is your responsibility. NeveR WeAR A DAMAGeD HeLMeT.

Suggested Inspection Checklist for Football Helmets

Documents

Schutt Model 2030 ION 4D Schutt Model 2035 Youth ION 4D · Schutt Model 2030 ION 4D™ Schutt Model 2035 Youth ION 4D™ 6. The ION 4D™ (both varsity and youth models) features