SCHMIDT Pressen Simply the best! · 1 Table of contents Introduction Page 2 ManualPress Page 5 Rack-and-Pinion Toggle ManualPress 305, 307, 311 with force/stroke monitoring PneumaticPress

SCHMIDT® Pressen Simply the best!

Presses, Control Units, Safety and moreSolutions from a single source

1

Table of contents

Introduction Page 2

ManualPress Page 5Rack-and-PinionToggle

ManualPress 305, 307, 311

with force/stroke monitoring

PneumaticPress Page 19Direct Acting Toggle Force/stroke monitored

HydroPneumaticPress Page 35In C-Frame designIn H-Frame designForce/stroke monitored

ServoPress Page 53

Control Units Page 63PressControl 3000PressControl 4000Software

Automation Accessories Page 76

Services Page 84

Worldwide Representations Page 86

2

Family-Run Company as Internationally Accepted Technology Leader

SCHMIDT Technology is a family-run, medium-sized enter-prise at the highest technological level. The success speaks for itself: Today, products and services fromSCHMIDT Technology are exported to over 80 countries ofthe world.

The safety and quality of SCHMIDT Technology productsmake them unique on the global market and thus sought afterfor decades. The international orientation of the company and the combina-tion of creative and intelligent solutions, together with eco-nomic and efficient manufacturing in Germany, lay the ground-work for the successful of the future-oriented position of theenterprise.

Because of this, SCHMIDT Technology is valued internation-ally as a solid, dependable and competent partner. The outstanding characteristics of a successful company mustinclude a strong visionary innovation potential.

SCHMIDT Technology recognized this at an early stage andinvested ardently in the fields of research and development. Atthe same time, the company traditionally keeps in close contactwith external research institutes and universities.

As a result, the name SCHMIDT Technology is associated withhighest quality standards worldwide. In keeping with this, SCHMIDT Technology holds all relevantquality certificates such as DIN EN ISO 9001:2000 and ISO TS16949:2002.

3

Your Profitability is our Top Priority

Anyone who has to assemble two or more components mustdecide which assembly technology to use. Traditional techniques such as screwing, welding, soldering andbond are being replaced, more and more, by cost-effective andrational pressing and joining operations for economic reasons.

These are exactly our strengths.Pressing Snap Fitting

FlaringCrimping

Forming Calibrating / Sizing

PunchingRiveting

CuttingMarking

Use our knowledge for your application

The right press type can be chosen depending on the applica-tion. Today, SCHMIDT® presses stand for first-class assemblytechnology worldwide. This applies both for stand-alonemachines and for assembly modules integrated in complexautomation lines.

SCHMIDT Technology, a leader in intelligent joiningtechnology, has the widest product range of all producers.From SCHMIDT® ServoPress and SCHMIDT®

HydroPneumaticPress or SCHMIDT® PneumaticPress up toour SCHMIDT® ManualPress range, our solutions are tailoredto meet all of your process requirements. Apart from thepresses, the safety and control technology of the SCHMIDT®

PressControl sets standards due to its system philosophy,force/stroke monitoring and integrated measurement technol-ogy. A continuous process control and the essential ISO-con-forming documentation are the tools for high productivity intoday’s efficient assembly. These performance features make SCHMIDT Technology theundisputed technological leader in the field of precision joiningtechnology today.

This is the basis for the excellent reputation of SCHMIDTTechnology, specifically in the key sectors such as automobiletechnology, aerospace technology, electrics/electronics, micro-mechanics and medical technology. JoiningBending

4

In Partnership to Success

Skills to your advantage

All our training centers provide machinery and full expertise toassist our customers with their applications.

On this basis, a team of skilled engineers plan economicsolutions from the simple manual workstation to the fullyautomated assembly line.

Competent technical customer service is our strength. We offertraining courses and seminars in our SCHMIDT®

TrainingCenter. Your employees will achieve sustainableknowledge of the presses and their practical use resulting in abenefit for your products.

Safety without compromise

In 1995, the EC Machine Directives became national law in theEU member states. The articles of this harmonised agreementwere the determining factors for the design of safety controlsfor assembly and press technology.Furthermore, a EC type approval became necessary forapplications with manual workstations. Even before the mostrecent regulations became legally binding, SCHMIDTTechnology had delivered all press systems in compliance withthis new law to all its customers (even to countries where theseregulations are not implemented).

Our philosophy does not allow making compromises withregard to safety and health of the user.

PRODUCT SERVICEEC

TY

P

EXAMIN

AT

IO

NA global market requires linked processes. Thanks to the OPCconnection via Ethernet technology, you can access yourprocess data at any time.Furthermore, local representation and rapid response are essen-tial. Our worldwide distribution network of subsidiaries andtrained sales & support partners ensure that our customers willreceive full support for all their requirements. All our represen-tatives' support teams have been trained specifically on ourproducts.

Deciding in favour of our technology is the first step to a suc-cessful partnership.

The economic success is then shown in daily production. High-quality products optimized for assembly processes are as impor-tant as an efficient after-sales service. Our name is your guaran-tee.

5

SCHMIDT® ManualPressFrom 1.6 kN to 22 kN

Efficient manufacturing requires appropriate means ofproduction – not always automation. In particular, with smallproduction runs, manual presses are often the most costeffective solutions.

We are continually developing the range of manual presses sothat you can achieve your production targets. The expertise wehave gained from our exposure to numerous productionapplications has been implemented in our new models.Therefore, we can offer a wide range of manual presses to suitall requirements.

Features:• Flexibility

- Rapid changeover due to the easy and secure adjustment ofthe working height

- Ground platen with precision T-slot and precise alignmentbetween the ram and table bores allow for accurate andrepeatable set ups which reduces set-up times

• Ergonomic design- The original position of the hand lever can be varied by 360°- Available for left-handed and right-handed use- Clamp bearings and serrations provide a secure fit of the

hand lever- The return stroke force of the ram can be adapted to differ-

ent tool weights.• Precision

- Alignment < 0.05 mm between upper and lower tool• Maintenance-free

- No lubrication necessary• Long service life

Depending on the application, there is a wide selection of rack-and-pinion presses and toggle presses to choose from.Furthermore, a modular product design gives you the opportu-nity to choose the appropriate press for your application.

SCHMIDT® ManualPressOptional accessories

1

2

The return stroke lockguarantees reaching therequired pressing depthwith every stroke.

1) TDC (Top Dead Center) position

2) First lock-in position: Loosetools can still be aligned.

3) After reaching BDC(Bottom Dead Center) bycompleting the stroke thereturn stroke lock is released.This guarantees a repeatableBDC and thus a constantpress depth.

4) The emergency buttonreleases the locking functionin any position.

The micrometer screwserves as stop for the rack-and-pinion presses.

A micrometer adjustable stopspecially developed for pressesfor the fine adjustment of theBDC.

The robust and precise designensures the repeatability ofthe stop, no matter howmany strokes are taken.

Fine adjustmentwith micrometer scale fortoggle presses

By loosening the tensioningscrew 1 and turning theadjusting nut 2 with the sametool, the setting of the BDCcan be adjusted infinitely.Graduation is in the 0.02 mmline to line range and isreached rapidly and precisely.

42

3

1

6

7

Options suitable for your application

Order Key for press options

R = incl. return stroke lock with emergency releaseF = incl. fine adjustment (for toggle presses)Z = incl. mechanical counterM = micrometer screw (for rack-and-pinion presses)RF = incl. return stroke lock with emergency release and fine

adjustment

Order example

No. 3 R = SCHMIDT® Rack-and-Pinion Press No. 3 incl. return

stroke lock with emergency releaseorNo. 13 RFZ

= SCHMIDT® Toggle Press No. 13 incl. return stroke lockwith emergency release, fine adjustment and mechanicalcounter

Mechanical counter

A four digit counter monitorsthe number of piecesproduced. The counter isprovided with a resetfunction.

Throat extension block

We offer various sizes forextended throat depths.

Special fixture mountingplates

Special fixture mountingplates, designed in conjunc-tion with throat extensionblocks, provide ram to tablebore alignment when spaceris used.

Nickel plated design

Press frames and cast partsare electroless nickel-plated,steel components are blackoxide finished, aluminumparts are anodized, precisionsteel surfaces are untreated.

Collet

For the rack-and-pinionpresses No. 1 and No. 2, collet bore diameter of 1 to17 mm.

Ergonomic left-handeddesign

With most press types, left-handed or left-/right-handeddesign is an available option.

8

SCHMIDT® Rack-and-Pinion Presses

Constant force over the entire stroke

Do you need a long strokeand a constant force progres-sion for assembly processes?Then, SCHMIDT® Rack-and-

Pinion Presses are just theright choice.

Features:

• Long stroke • Linear force progression• Precise adjustment of the

press depth via hardenedlower stop

• Honed bores and groundrams provide a long servicelife and a precise guidance

Press Head

No.1 and No.2 have a groundguidance plate and Teflon-coated adjustable gibs forprecise and torsion-proofguidance.

0 0,5 1,0 1,5 2,0 2,5

100

120

140

160

180

200

80

60

40

20

0

5 3+6

1+2

5 1 / 23 / 6

Pushing force [kN]

Forc

e a

t th

e h

and leve

r [N

]

9

From 1.6 kN to 2.5 kN

9 ±

0.2

7+

1

17+1

10H9

C

W

L

FK

S

A

Wx D

M

30

10

M8

Ø10H7

No. 3 + No. 6 Ø 32No. 5 Ø 28

Ø20H7

ØE

Press type 5 5R 3 6 3R 6R 1 2 1R 2RPress head type 5 5 3 3 3R 3R 1 1 1R 1RNominal force kN 1.6 1.6 2.4 2.4 2.4 2.4 2.5 2.5 2.5 2.5Working stroke A mm 0 - 40 17 - 40 0 - 70 0 - 70 18 - 70 18 - 70 0 - 80 0 - 80 26 - 80 26 - 80Special strokes 0 - 160 0 - 160 18 - 100 18 - 100 0 - 100 0 - 100 26 - 100 26 - 100Throat depth C mm 65 65 86 86 86 86 86 86 86 86Press head height S mm 240 240 350 350 350 350 400 400 400 400Ram bore Ø mm 10H7 10H7 10H7 10H7 10H7 10H7Collet (standard Ø 10) Ø mm 1-17 1-17 1-17 1-17Hand lever left m m m m m m l l l l

Angle of rotation / mm Stroke 4.1° 4.1° 3.2° 3.2° 3.2° 3.2° 2.2° 2.2° 2.2° 2.2°Spring restoring force N 2,5 2,5 4 4 4 4 8 8 8 8Return stroke lock1)

Locked position 1 mm before BDC 11.5 13 13 19.5 19.5Locked position 2 mm before BDC 3.5 4.5 4.5 7 7Disengaging accuracy mm 0.06 0.07 0.07 0.08 0.08Working height FFrame No. 13 mm 60 - 180 60 - 180Frame No. 3 mm 80 - 210 80 - 210 120 - 260 120 - 260Frame No. 2 mm 120 - 360 120 - 360 145 - 380 145 - 380Frame No. 2-600Working height 210 - 600 mm m m m m m m m m

Weight approx. kg 12 12 22 30 22 30 23 31 23 31

AccessoriesMechanical counter m m m m m m m m m m

Throat depth frame111 mm, 131 mm, 160 mm, 200 mm m m m m m m m m

Additional fixture mounting plate suitable for throat depth frame m m m m m m m m

Micrometer stop m m m m m m

Frame overviewFrame type Press type Frame height Table size Table bore Table height Mounting surface

M W x D K W x Lmm mm Ø mm mm mm

No. 13 5 330 110 x 80 20H7 46 110 x 185No. 3 3, 1 400 150 x 110 20H7 60 150 x 260No. 2 6, 2 536 185 x 110 20H7 60 185 x 280No. 2-600 m 6, 2 810 200 x 160 20H7 98 200 x 290

Optionsl = Series standard with no additional chargem = Additional charge applies1) = Adjustment of locking position on request

Other Available Options– Nickel plated - Cast parts are electroless nickel plated, steel components black oxide finished,

aluminum anodized, precision steel surfaces are untreated– Custom Paint - Press and column can be painted to customer’s color specification– Bores for Adapting Tooling - Customer specific sizes can be supplied

Please consult our Sales Department or Representative.

Detailed dimensional drawings can be downloaded:www.schmidttechnology.de

10

1311 /14 – 17

0 1,0 2,0 4,0 5,0

3,5

4,0

3,0

2,5

2,0

1,5

1,0

0,5

0

3,00,5 1,5 2,5 3,5 4,5

4 3

2 1

0 2 4 8 10 12 14 16

3,5

4,0

3,0

2,5

2,0

1,5

1,0

0,5

0

6

4 3

2 1

Do you need a high force atthe end of stroke for material-transforming processes? Then, SCHMIDT® TogglePresses are just the rightchoice.

Features:• High force at end of stroke• Precise adjustment of the


• Honed bores and groundrams provide a long servicelife and a precise guidance

113

SCHMIDT® Toggle pressesThe high force at the end of stroke, just where it is important

With press No. 113, the man-ual force is applied by pullingthe lever towards the body.This press is especially suitablefor rapid production at smallforces.

1 = No. 13 force at the hand lever 200 N2 = No. 13 force at the hand lever 120 N3 = No. 113 force at the hand lever 120 N4 = No. 113 force at the hand lever 50 N

1 = No. 17 force at the hand lever 200 N2 = No. 17 force at the hand lever 120 N3 = No. 11, 14, 15, 16 force at the hand lever 200 N4 = No. 11, 14, 15, 16 force at the hand lever 120 N

Pushing force [kN]

Pushing force [kN]

Str

oke b

efo

re p

lug-in p

osi

tion o

f th

e t

oggle

[m

m]

Str

oke b

efo

re p

lug-in p

osi

tion o

f th

e t

oggle

[m

m]



No. 13 13, 113 330 110 x 80 20H7 46 110 x 185No. 3 11, 14, 17 540 150 x 110 20H7 60 150 x 260No. 2 15, 16 700 185 x 110 20H7 60 185 x 280No. 2-600 m 15, 16 810 200 x 160 20H7 98 200 x 290

Optionsm = Additional charge applies1) = Adjustment of locking position on request

Other Available Options– Nickel plated - Cast parts are electroless nickel plated, steel components black oxide finished,

aluminum anodized, precision steel surfaces are untreated– Custom Paint - Press and column can be painted to customer’s color specification– Bores for Adapting Tooling - Customer specific sizes can be supplied


11

From 2.5 kN to 15 kN

ØF

W

C

L

F

A

KS

WxD

M

30

10M

8

Ø10H7

No. 13 Ø25

No. 11,14-17 Ø32

Press type 113 13 13R 11 15 11R 15R 14 16 14R 16R 1713F 13RF 11F 15F 11RF 15RF 14F 16F 14RF 16RF 17F

Press head type 113 13-40 13R-40 11-45 11-45 11R-45 11R-45 11-60 11-60 11R-60 11R-60 11-2013F-35 13RF-35 11F-35 11F-35 11RF-35 11RF-35 11F-50 11F-50 11RF-50 11RF-50 11F-20

Nominal force kN 2.5 5 5 12 12 12 12 12 12 12 12 15Working stroke A mm 0 - 28 40 40 0 - 45 0 - 45 20 - 45 20 - 45 60 60 60 60 0 - 20

35 35 0 - 35 0 - 35 20 - 35 20 - 35 50 50 50 50 0 - 20Throat depth C mm 65 65 65 86 86 86 86 86 86 86 86 86Press head height S mm 250 385 385 520 520 520 520 500 500 500 500 620

400 400 540 540 540 540 520 520 520 520 640Ram bore Ø mm 10H7 10H7 10H7 10H7 10H7 10H7 10H7 10H7 10H7 10H7 10H7 10H7Hand lever left m m m m m

Angle of rotation 80° 95° 95° 110° 110° 110° 110° 125° 125° 125° 125° 90°Spring restoring force N 6 6 6 12 12 12 12 12 12 12 12 15Return stroke lock1)

Locked position 1 mm before BDC 14.5 12 12 14 14Locked position 2 mm before BDC 1.5 1.5 1.5 1.5 1.5Disengaging accuracy mm 0.03 0.03 0.03 0.04 0.04Working height FFrame No. 13 mm 60 - 170 65 - 180 65 - 180

50 - 155 50 - 155Frame No. 3 mm 80 - 210 80 - 210 80 - 215 80 - 215 70 - 200

60 - 180 60 - 180 60 - 190 60 - 190 60 - 185Frame No. 2 mm 120 - 350 120 - 350 120 - 360 120 - 360

100 - 325 100 - 325 100 - 335 100 - 335Frame No. 2-600Working height 210 - 600 mm m m m m m m m m m

Weight approx. kg 11 12 12 23 31 23 31 23 23 23 31 24

AccessoriesMechanical counter m m m m m m m m m m m m

Throat depth frame 111 mm, 131 mm, 160 mm, 200 mm m m m m m m m m m

Additional fixture mounting plate suitablefor throat depth frame m m m m m m m m m


9 ±

0.2

7+

1

17+1

10H9

12

SCHMIDT® Toggle Presses with Square RamOptimum guidance and anti-rotation

19 V

11 V13 V14 V

15 V16 V

0 2 4 8 10 12 14 16

3,5

4,0

3,0

2,5

2,0

1,5

1,0

0,5

0

6

2 1

2 4 8 10 12 14 16 18 20 22 24

3,5

4,0

3,0

2,5

2,0

1,5

1,0

0,5

0

6

2 1

Do you need a high force atthe end of stroke for material-transforming processes? Then, SCHMIDT® TogglePresses are just the rightchoice.

Features:• High force at end of stroke• Square ram is anti-rotational

(no die sets required)• Precise adjustment of the


• Fully adjustable, play-freeTeflon-lined gibs

1 = No. 11, 14, 15, 16 force at the hand lever 200 N2 = No. 11, 14, 15, 16 force at the hand lever 120 NNo. 13 see on page 10

1 = No. 19 force at the hand lever 200 N2 = No. 19 force at the hand lever 120 N

Str

oke b

efo

re p

lug-in p

osi

tion o

f th

e t

oggle

[m

m]

Str

oke b

efo

re p

lug-in p

osi

tion o

f th

e t

oggle

[m

m]

Pushing force [kN]

Pushing force [kN]

13

From 5 kN to 22 kN

W

C

L

F

A

KS

WxD

M

Ø20H7

No.19 Ø25H7


9 ±

0.2

7+

1

17+1

10H9

Ram footprint – Bores

Press type 13V 13VR 11V 15V 11VR 15VR 14V 16V 14VR 16VR 19V 19VR13VF 13VRF 11VF 15VF 11VRF 15VRF 14VF 16VF 14VRF 16VRF 19VF 19VRF

Press head type 13V-40 13VR-40 11V-45 11V-45 11VR-45 11VR-45 11V-60 11V-60 11VR-60 11VR-60 19V-401) 19VR-401)

13VF-40 13VRF-40 11VF-45 11VF-45 11VRF-45 11VRF-45 11VF-60 11VF-60 11VRF-60 11VRF-60Nominal force kN 5 5 12 12 12 12 12 12 12 12 22 22Working stroke A mm 10 - 40 26 - 40 15 - 45 15 - 45 20 - 45 20 - 45 20 - 60 20 - 60 28 - 60 28 - 60 0 - 40 10 - 40

10 - 40 26 - 40 25 - 45 25 - 45 25 - 45 25 - 45 30 - 60 30 - 60 30 - 60 30 - 60 0 - 40 10 - 40Throat depth C mm 65 65 86 86 86 86 86 86 86 86 131 131Press head height S mm 385 385 510 510 510 510 510 510 510 510 620 620

400 400 530 530 530 530 530 530 530 530 620 620Ram bore Ø mm 10H7 10H7 10H7 10H7 10H7 10H7 10H7 10H7 10H7 10H7 20H7 20H7Hand lever left m m m m m m l l

Angle of rotation 95° 95° 110° 110° 110° 110° 125° 125° 125° 125° 175° 175°Spring restoring force N 6 6 12 12 12 12 12 12 12 12 12 12Return stroke lock1) 3)

Locked position 1 mm before BDC 14,5 12 12 14 14 4,5 4,5Locked position 2 mm before BDC 1,5 1,5 1,5 1,5 1,5 0,9 0,9 Disengaging accuracy mm 0,03 0,03 0,03 0,04 0,04 0,02 0,02Working height FFrame No. 13 mm 65-180 65-180

50-155 50-155Frame No. 3 mm 80 - 210 80 - 210 80 - 215 80 - 215

60 - 180 60 - 180 60 - 190 60 - 190Frame No. 2 mm 120 - 350 120 - 350 120 - 360 120 - 360

100 - 325 100 - 325 100 - 335 100 - 335Frame No. 2-600Working height 210 – 600 mm m m m m m m m m

Frame No. 19 mm 90 - 220 90 - 220Frame No. 19-400 m mm 160 - 400 160 - 400Frame No. 19-500 m mm 260 - 550 260 - 550Weight approx. kg 12 12 24 32 24 32 24 32 24 32 85 85

Accessories Mechanical counter m m m m m m m m m m m m

Throat depth frame111 mm, 131 mm, 160 mm, 200 mm m m m m m m m m

Throat depth frame 151 mm m m

Additional fixture mounting plate suitablefor throat depth frame m m m m m m m m m2) m2)

Frame overviewFrame typ Press type Frame height Table size Table bore Table height Mounting surface

M (mm) W x D (mm) Ø mm K (mm) W x L (mm)No. 13 13 330 110 x 80 20H7 46 110 x 85No. 3 11, 14 540 150 x 110 20H7 60 150 x 260No. 2 15, 16 700 185 x 110 20H7 60 185 x 280No. 2-600 m 15, 16 810 200 x 160 20H7 98 200 x 290No. 19 19 640 200 x 160 25H7 112 200 x 370No. 19-400 m 19 840 250 x 200 40H7 145 250 x 460No. 19-500 m 19 1000 250 x 200 40H7 145 250 x 480

Optionsl = Series standard with no additional chargem = Additional charge applies1) = Special strokes 12 mm and 50 mm on request2) = Fixture mounting plate is already existing in the frame3) = Adjustment of locking position on requestOther Available Options– Nickel plated - Cast parts are electroless nickel plated, steel components black oxide finished,

aluminum anodized, precision steel surfaces are untreated– Custom Paint - Press and column can be painted to customer’s color specification– Bores for Adapting Tooling - Customer specific sizes can be supplied Please consult our Sales Department or Representative.

5

532

5

5

28

30

M8

10

Ø 10H7

M8

M612 tief

No. 11 V – 16 V No. 19 V No. 13 V

63

Ø20H7

36

50 2

0M10

63

Ø20H7

36

50 2

0M10

4

4

424

30

10

M5 x 10 depth

28

Ø10H7

M8

depth

14

SCHMIDT® ManualPress 300 Series Manual Presses with Process Monitoring

Process reliability, force/stroke monitoring of the joining processand EN ISO- compatible documentation of the results arebecoming the major factors for small and medium productionwithin the manual workplace.

The SCHMIDT® ManualPress 300 Series system withPressControl 3000 includes:• Integrated reliable measuring technology• High resolution of the obtained process data• Graphical and numerical output of the processing results• Quality monitoring using freely selectable tolerances

Process reliability – not just a sloganThe system software allows easy setup of quality controlcriterea for 100 % in-process monitoring.

Assembly system with patented returnstroke lock andprogammable clutch

15

Options suitable for your application

Control mounting bracketUsed for fastening the SCHMIDT® PressControl 3000, eithermounted to the table or to the wall. The mounting bracketpermits the unit to swivel 70° (Included with control).

Return assist springRecommended for upper tools with a weight of up to 5 kg.The return assist gas spring facilitates the ram return.

Calibration toolThe calibration tool is a clamping device with which a con-stantly defined force is applied to the load cell of theSCHMIDT® ManualPress 300 Series. In order to complete calibration, either a SCHMIDT® LoadCheck or a customer supplied calibration device is required.Photo on left side shows the device for the SCHMIDT®

ManualPress 305. The right side is for SCHMIDT®

ManualPress 307. The SCHMIDT® ManualPress 311 is beingcalibrated by using the fine adjustment mechanism in BDC.

I/O distribution boardFacilitates easy interface of upto 8 inputs and 4 outputs.

External Reset ButtonWe recommend an externalreset button in rough produc-tion environments.

Upper Tooling AdapterAdapter for tools with adiameter of 5 – 20 mm.

CAN bus nodeIntegrates additional digitaland analog inputs and out-puts (I/O) which enable thefull functionality of the con-trol unit. (8 inputs / 4 outputsare included with the control)

16

SCHMIDT® ManualPress 300 Series Process reliability for manual workplaces, force range 0.4 to 12 kN

Features:• Long stroke• Linear force progression for No. 305 and No. 307• High force at the end of stroke for No. 311• Precise adjustment of the press depth via micrometer fine

adjustment• Guides require little maintenance, have little wear and are

locked against anti-rotation. This results in precise workingand a long service life.

• Optimum fit and form closure due to dovetail guide on thepress head

• Quick set-up- Exact alignment of ram bore to the table of 0.05 mm.- Height adjustment using a crank- Precision bores in ram and column base platen

Functional components:• Electronic stroke lock• Integrated transducer

- Force sensor- Incremental encoder

• Integrated signal amplifier• Programmable overload coupling

Frame overviewFrame type Press type Frame Table Table Table Mounting

height size bore height surfaceM W x D D K W x L

mm mm Ø mm mm mmNo. 7 No. 305, 307, 311 600 180 x 150 20H7 90 330 x 361m No. 7-600 No. 305, 307, 311 960 180 x 280 20H7 110 330 x 465 – 505

Optionsm = Additional charge applies1) = The fine adjustment increases the working stroke by 0.12 inch2) = Throat depth frame only available with frame No. 7-6003) = Increased throat and higher frame lead to smaler nominal forces for No. 311

Other Available Options:– Nickel plated – Cast parts are electroless nickel plated, steel components black oxide

finished, aluminum anodized, precision steel surfaces are untreated – Custom Paint – Press and column can be painted to customer’s color specification– Bores for Adapting Tooling – Customer specific sizes can be supplied Please consult our sales department or representative.

No. 305 No. 307

9 ±

0,2

7+

1

17+1

10H9

Ø29

Ø6H7

Ø16

Ø42

Ø10H7

Ø30

13 8

M5

18

18

12

M8

305

C

L

F

A

KS

W x D

M

D

B

No. 311

M8

30

Ø10H7

Ø25

19

,5

12

SCHMIDT® ManualPress 305Press type 305 307 311Nominal force kN 0,4 4 12Force at hand lever apppox. N 50 200 160Working stroke A mm 0 – 42 0 – 54 0 – 501)

Throat depth C mm 128 128 128Press head height S mm 310 417 555Ram bore Ø mm 6H7 10H7 10H7Stroke stopfine adjustment, division mm 0,02 0,02 0,02Stroke resolution v 0,005 0,005 0,005Angle of rotation / mm stroke 3,3° 4,8° non linearForce resolution N 0,25 2,5 10Working height FFrame No. 7 60 – 270 50 – 260 50 – 140Frame No. 7-6003) 90 – 600 80 – 600 80 – 480Spring restoring force N 6 10 10 / 30Weight (standard) ca. kg 41 41 60Protection type IP 54 IP 54 IP 54

AccessoriesStronger return assist spring m m

Throat depth frame2) 3)

168 mm, 208 mm, 248 mm m m

Fixture mounting plate suitable for throat depth frame m m m


17

Process reliability for manual workplaces

Included with the control unit SCHMIDT® PressControl 3000

• Force/stroke monitoring of the entire pressing operation- Allows for extensive error analysis

• Process reliability:- Separation of the power flow- Utilizing the interface of external sensors and actuators, the clutch is

engaged once the workpieces are placed probably.- Locking of the press with failed parts- Secure separation and acknowledgement of Pass and Fail

(“Poka Yoke”)• Freely programmable positioning, stopping and braking in

forward and return stroke and end position.- Process intervention- Quality monitoring- Reduction of error costs and elimination of errors

• Short changeover times due to preselection of stored working profiles• Integrated software embedding of program modules

SCHMIDT® ControlTool and SPC Software via USB connection to PCfor- Production data management- Process monitoring- Process visualization- Quality evaluation- Static process control

Forward stroke lock mode (the return stroke is released)Press blocked / restricts the force flow in forward stroke

- When reaching a defined force- When reaching the stroke

For protecting the produced parts and the force sensor of thepress.

Return stroke lock mode (the forward stroke is released)Press blocks the return stroke

- If the necessary force has not been reached- If the required stroke has not been reached

This ensures that the user always completes the operation.

18

SCHMIDT® ManualPress 300 Series

Examples of verified process workplaces

• The control unit SCHMIDT® PressControl 3000

analyzes the force/stroke signals of the SCHMIDT® ManualPress using windows.

• Depending on the analysis, the PLC actuates a flap. Thus, theparts are securely separated into pass / fail bins.

• The light barrier generates an acknowledgement signal. Thisreleases the press again.

• The control unit SCHMIDT® PressControl 3000

does not release the press until all parts are com-pletely and correctly positioned.

• This avoids erroneous pressing.

Both examples below can be combined arbitrarily when takinginto account the maximum available inputs and outputs. Inaddition, the functions of the different operating modes areavailable, which can be freely parameterized or programmedfor special functions.

F/S signals

coupling

Part separation

Fail Pass

Light barrier

clutch engaging

SCHMIDT® ManualPress 307

SCHMIDT® ManualPress 311

19

SCHMIDT® PneumaticPress

Maximum pressing force from 1.6 kN to 60 kN

The SCHMIDT® PneumaticPress range consists of a modularsystem suitable for transforming, joining and assembling opera-tions optimally within the pressing capacities of 1.6 – 60 kN.

With the addition of the SCHMIDT® PressControl 3000 andthe optional process monitoring, these presses become ECtype-approved, CE-conformed workstations. Therefore thesepress systems can be used in either single cycle mode or auto-matic mode.

The application determines the selection of the press system.Consideration is given to the flexible design of the assemblylocation taking into account the ergonomic and safety aspects.These characteristics are achieved by means of a finelyadjusted, modular type product range.The efficiency and increased process reliability of these presssystems have been proven many thousands of times, in singleapplications, semi-automated assembly systems and have beenintegrated into automated production lines.

20

SCHMIDT® PneumaticPressExample of a System Design with a Direct Acting Press

1) Cylinder unitMaintenance-free speciallydeveloped for the assemblytechnology; with flow control for speedregulation of the downstroke.

2) Press head unitThe working height can berapidly & accurately adjusteddue to the height adjust-ment’s ease of use. Can beused without the frame asprocessing station in auto-mated installations.

3) Pneumatic controlpackage

Two-channel pneumatic pack-age (as shown) is based on amodular valve block, designedto operate with filtered, non-lubricated air, supply pressurerange of 3 – 6 bar.

4) Force controlThe press force output caneasily be controlled via a sep-arate pressure regulator andpressure gauge. (not shown)

5) RamWith precision bore for toolholding and built-inadjustable stop.

6) FrameWith precision machinedpress head guide rails.

7) Fixture mounting platenWith precision T-slot and borefor tool location.7

6

5

1

2

3

4

21

SCHMIDT® PneumaticPressPrinciple of Operation

Features:• Optimally adapted to individual requirements due to its

modular design• Process optimization by means of adjustable parameters

(stroke, force, speed)• Easy adaptation to different tool and part heights because of

simplistic stroke and height adjustment• Easy and exact positioning of tools due to precision bore and

T-slot with set screw in the ground fixture mounting platen• Additional safety measures when using heavy tools due to the

optional device for retention of ram in home position

• Optional end position request via cylinder switch as signaltransmitter for peripheral processes

• Low noise level (< 75 dBA)• Double-acting, wear-resistant cylinders with low air consump-

tion for the return stroke. The return stroke is carried out viaone cylinder chamber by default.

• High flexibility due to short changeover time• Long service life and high precision due to wear-resistant

Teflon coated bushings at top & bottom of cylinder• Precision ground ram• Precision double ram Teflon guides

Functional description considering the example of a 3-chamber pneumatic cylinder

In working stroke, three pistons (7) connected by the piston rod(6) are pressurized with compressed air via the air connection(1) and move downward. The air below the pistons exhaustsfrom the cylinder chambers via the depressurized connection(2) and the breather vents (3) and (4). The ram (5) extends upto the maximum working stroke.

In return stroke, the upper cylinder chambers are depressurizedvia the connection (1) and only the bottom piston is pressurizedwith compressed air via the air connection (2). Ambient airenters in both remaining cylinder chambers via the breathervents (3) and (4). The ram with the three pistons movesupward.

This construction has the same effect as a parallel connectionof three cylinders. Thus, a powerful working stroke is achievedwith a compact design as well as an economic use due to thelow air consumption in the return stroke.

The stroke can be limited by setting the Stroke Limit Block (8)to an approximate, desired position. The gap between StrokeLimit Block and Stroke Fine Adjustment (9) now determines themaximum stroke that the ram can travel. In order to fine-tunethis stroke, the Fine Adjustment Nut (9) can be adjusted.

All direct acting presses have a built-in permanent magnet (10).This magnet facilitates sensing of the ram position via tie rodmounted sensors.

1

2

5

4

3

6

7

10

9

8

22

SCHMIDT® PneumaticPressDirect Acting with constant force over the entire stroke

25242320

00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1

2

3

4

5

6

25242320

Features:• Round anti-rotational ram• Adjustable ram position in

BDC by means of precisionlower stop (1 division line =0.05 mm) on scale

• T-slot with locking set screwin press table

Precision lower stopwith fine adjustment

Pneumatic cylinderwith piston andmagnet kit for ram positionvia cylinder switch

with force output preselector

Pushing force [kN]

Op

era

tio

nal

pre

ssu

re [

bar]

Working area with stan-dard control block bySCHMIDT Technology

23

From 1.6 kN to 12.5 kN


ØD

W

C

KF

A

W x D

M

50

20

M10

Ø 40

Ø20H7

Press type 20 23 24 25Working stroke A mm 50, 75, 50, 75, 50, 75, 50, 75,

100, 125, 100, 125, 100, 125, 100160, 200, 160, 200, 160250, 300 250, 300

Nominal force at 6 bar kN 1.6 4.2 8.4 12.5Throat depth C mm 86 86 86 86m Throat depth frame mm 111, 131, 111, 131, 111, 131, 111, 131,

160, 200 160, 200 160, 200 160, 200Additional fixture mounting platen suitable for throat depth frame m m m m

Ram bore (with bushing) Ø mm 20H7 20H7 20H7 20H7Ram diameter Ø mm 40 40 40 40Working height FFrame No. 3 mm 90 – 210 90 – 210 90 – 210 90 – 210m Frame No. 2 mm 120 – 350 120 – 350 120 – 350 120 – 350m Frame No. 2-600 mm 210 – 600 210 – 600 210 – 600 210 – 600Weight (standard) approx. kg 30 35 40 45Flange model 20-FL 23-FL 24-FL 25-FLCylinder Z Ø mm 69 106 106 106Flange FL Ø mm 110 140 140 140Width across flats SW mm 80 112 112 112Centering shoulder ZA Ø mm 60 68 68 68

Frame overviewFrame type Press type Frame height Table size Table Table height Mounting surface

M W x D Bore K W x Lmm mm Ø mm mm mm

No. 3 20, 23, 24, 25 540 150 x 110 20H7 60 150 x 260No. 2 20, 23, 24, 25 700 185 x 110 20H7 60 185 x 280No. 2-600 20, 23, 24, 25 810 200 x 160 20H7 98 200 x 290

SW

FL

Ø Z

Ø ZA

L

9 ±

0.2

7+

1

17+1

10H9

Bottom view of the press head, flange modelMounting drill pattern flange / ram

Optionsm = Additional charge applies

Other Available Options– Nickel plated – Cast parts are electroless nickel plated, steel components

black oxide finished, aluminum anodized, precision steel surfaces are untreated– Custom Paint – Press and column can be painted to customer’s color specifi

cation– Bores for Adapting Tooling – Customer specific sizes can be supplied


24

SCHMIDT® PneumaticPressDirect Acting with constant force over the entire stroke

27-3K27-2K27-1K

00 2 4 6 8 10 12 14 16 18 20

1

2

3

4

5

629-2K29-1K 29-3K 29-4K

00 4 8 12 16 20 24 28 32 36 40 44

1

2

3

4

5

6

2927

Features:• Round anti-rotational ram• Adjustable ram position in

BDC by means of precisionlower stop (1 division line = 0.05 mm)on scale

Precision lower stopwith fine adjustment

Height adjustmentFast, accurate setting of thework height.



Pushing force [kN]

Op

era

tio

nal

pre

ssu

re [

bar]



Op

era

tio

nal

pre

ssu

re [

bar]

Pushing force [kN]

25

From 7 kN to 43 kN


ØD

C

T

KF

A

WxD

M

50

20

M10

No. 27 Ø 40No. 29 Ø 50

Ø20H7

Press type 27-1K 27 -2K 27-3K 29-1K 29 -2K 29-3K 29-4KWorking stroke A mm 50, 75, 100, 50, 75, 50, 75, 50, 75, 50, 75, 50, 75, 50, 75,

160, 200, 100, 125, 100, 125 100,160, 100, 125, 100, 125, 100250, 300 160, 200 200, 300 160, 200 160

Nominal force at 6 bar kN 7 13 20 11 22 32 43Throat depth C mm 131 131 131 140 140 140 140m Throat depth frame mm 151 151 151 160, 180 160, 180 160, 180 160Fixture mounting platen suitable forthroat depth frame m m m m m m m

Ram bore (with bushing) Ø mm 20H7 20H7 20H7 20H7 20H7 20H7 20H7Ram diameter Ø mm 40 40 40 50 50 50 50Working height FFrame No. 34 mm 90 – 270 90 – 270 90 – 270m Frame No. 301 mm 160 – 400 160 – 400 160 – 400m Frame No. 301-500 mm 310 – 550 310 – 550 310 – 550

Frame No. 29 mm 110 – 290 110 – 290 110 – 290 110 – 290m Frame No. 29-500 mm 150 – 500 150 – 500 150 – 500 150 – 500m Frame No. 29-600 mm 250 – 600 250 – 600 250 – 600 250 – 600

Weight (standard) approx. kg 85 85 85 120 120 120 120Flange model 27-1K-FL 27-2K-FL 27-3K-FL 29-1K-FL 29-2K-FL 29-3K-FL 29-4K-FLCylinder Z Ø mm 132 132 132 170 170 170 170Flange FL Ø mm 180 180 180 220 220 220 220Width across flats SW mm 140 140 140 180 180 180 180Centering shoulder ZA Ø mm 68 68 68 80 80 80 80

Frame overviewFrame type Press type Frame height Table size Table Table height Mounting surface

M W x D bore K W x Lmm mm mm mm mm

No. 34 27 630 200 x 160 25H7 111 200 x 370No. 301 27 830 250 x 200 40H7 145 250 x 460No. 301-500 27 990 250 x 200 40H7 145 250 x 480m Special fixture mounting platen with 3 longitudinal slots 300 x 220 40H7

400 x 230 40H7

No. 29 29 690 300 x 220 40H7 141 300 x 460No. 29-500 29 990 300 x 220 40H7 166 300 x 540No. 29-600 29 1110 300 x 220 40H7 166 300 x 565m Special fixture mounting platen with 3 longitudinal slots 355 x 225 40H7

400 x 230 40H7

SW

FL

Ø Z

Ø ZA

W

L

9 ±

0.2

7+

1

17+1

10H9

Bottom view of the press head, flange modelMounting drill pattern flange / ram



black oxide finished, aluminum anodized, precision steel surfaces are untreated– Custom Paint – Press and column can be painted to customer’s color

specification– Bores for Adapting Tooling – Customer specific sizes can be supplied


26

SCHMIDT® PneumaticPressPneumatic toggle presses with maximum force at the end of stroke

3332

Features:• T-slot with set screw in

fixture mounting platen tosecure bottom tool.

Fine adjustmentfor press No. 33 with scale1 division line = 0.02 mm

Flexible stroke adjustmentreduces the air consumtionfor shorter strokes.

3 4 5 7 8 9 10 11 12 13 14 15

3,5

4,0

3,0

2,5

2,0

1,5

1,0

0,5

0

6

32 – 60

32/33 – 40

32/33 – 12

Str

oke b

efo

re e

xpanded p

osi

tion o

f th

e t

oggle

[m

m]

Pressure/force diagramWorking pressure: 6 bar

Pushing force [kN]

27

Up to 15 kN

ØD

C

FK

S

WxD

M

50

20

M10

Ø 40

Ø20H7

A

Press type 32 33Working stroke A mm 0-12 0-12

4-40 4-406-60

Nominal force at 6 bar kN 15 15Throat depth C mm 86 86m Throat depth frame mm 111, 131, 111, 131,

160, 200 160, 200Additional fixture mounting platen suitable for throat depth frame m m

Ram bore (with bushing) Ø mm 20H7 20H7External ram dimensions mm Ø 40 Ø 40Fine adjustment l

Working height FFrame No. 3 mm 90 – 210Frame No. 2 mm 120 – 340 80 – 290m Frame No. 2-600 mm 210 – 600 210 – 600Weight (standard) approx. kg 45 50



No. 3 32 540 150 x 110 20H7 60 150 x 260No. 2 32, 33 700 185 x 110 20H7 60 185 x 280No. 2-600 32, 33 810 200 x 160 20H7 98 200 x 290

Optionsl = Series standard with no additional chargem = Additional charge applies






W

L

9 ±

0.2

7+

1

17+1

10H9

28

SCHMIDT® PneumaticPressPneumatic toggle presses with maximum force at the end of stroke

3634

8 12 16 20 24 28 32 36 40 44 48 52 56 60

3,5

4,0

3,0

2,5

2,0

1,5

1,0

0,5

0

34-40/60

34-12

36-40/60 36-12

Features:• Anti-rotational square ram

with fully adjustable, Teflonlined gibs for precise travel,no die set required

• Exact positioning due to fineadjustment scale (1 division line = 0.05 mm)

Square ram Fine adjustment

Pushing force [kN]

Pressure/force diagramWorking pressure: 6 bar

Str

oke b

efo

re e

xpanded p

osi

tion o

f th

e t

oggle

[m

m]

29

From 28 kN to 60 kN

ØD

C

FK

W x D

M

50

20

M10

G x H

Ø20H7

A

Press type 34 36Working stroke A mm 0-12 0-12

4-40 4-406-60 6-60

Nominal force at 6 bar kN 28 60Throat depth C mm 131 160m Throat depth frame mm 151 185Fixture mounting platen suitable forthroat depth frame m m

Ram bore (with bushing) Ø mm 20H7 20H7External ram dimensions G x H mm 36 x 63 46 x 86Working height FFrame No. 34 mm 100 – 250Frame No. 301 mm 160 – 400Frame No. 301-500 mm 310 – 550Frame No. 35 mm 100 – 270Frame No. 35-500 mm 150 – 500Frame No. 35-600 mm 250 – 600Weight (standard) approx. kg 90 150



No. 34 34 630 200 x 160 25H7 111 200 x 370No. 301 34 830 250 x 200 40H7 145 250 x 460No. 301-500 34 990 250 x 200 40H7 145 250 x 480m Special fixture mounting platen with 3 longitudinal slots 300 x 220 40H7

400 x 230 40H7No. 35 36 700 300 x 220 40H7 141 300 x 480No. 35-500 36 990 355 x 225 40H7 166 300 x 560No. 35-600 36 1110 400 x 280 40H7 166 300 x 585m Special fixture mounting platen with 3 longitudinal slots 355 x 225 40H7

400 x 230 40H7







W

L

9 ±

0.2

7+

1

17+1

10H9

30

SCHMIDT® PneumaticPress

Direct Acting pneumatic presses with force/stroke monitoring

SCHMIDT® PneumaticPresses

with force/stroke monitoringare offered as complete systemwith control unit SCHMIDT®

PressControl 3000. Thesesystems are characterized bysensors and signal amplifica-tion integrated in the presshead. These signals are evalu-ated in real time.

323-2 K

327-2 K

329 -2 K

327323-2K323

00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1

2

3

4

5

6

Features:

• Direct forces are measureddue to the force sensorintegrated in the ram.Insensitive against sideforces.

• Force and displacement sen-sors are immun to EMI andenvironmental contermina-ton.

• A measuring data amplifica-tion integrated in the presshead provides short trans-mission paths of unamplifiedsignals.

• Anti-rotational square ramwith fully adjustable, Teflonlined gibs for precise travel.No die set required.



Op

era

tio

nal

pre

ssu

re [

bar]

Pushing force [kN]

329-2K329-1K 329-3K 329-4K

00 4 8 12 16 20 24 28 32 36 40 44

1

2

3

4

5

6



Op

era

tio

nal

pre

ssu

re [

bar]

Pushing force [kN]

31

From 4.2 kN to 43 kN

C

W x D

Ø40H7

50

20

M10

G x H

Ø20H7

Press type 323 -1K 323-2K 327-2K 327-3K 329-2K 329-3K 329-4KWorking stroke A mm 50, 75, 100, 50, 75, 100 50, 75, 100, 50, 75, 100 50, 75, 100 50, 75, 100, 50, 75, 100

125, 150 125, 150 125, 150Nominal force at 6 bar kN 4.2 8.4 13 20 22 32 43Resolution, process data acquisition– stroke µm 5 5 5 5 5 5 5– force N / inc 2.5 10 10 10 25 25 25Throat depth C mm 131 131 131 131 160 160 160m Throat depth frame mm 151 151 151 151Fixture mounting platen suitable forthroat depth frame m m m m

Ram bore (with bushing) Ø mm 20H7 20H7 20H7 20H7 20H7 20H7 20H7External ram dimensions G x H mm 70 x 50 70 x 50 70 x 50 70 x 50 90 x 60 90 x 60 90 x 60Working height FFrame No. 301 mm 140 – 350 140 – 350 140 – 350 140 – 350m Frame 301-500 mm 310 – 500 310 – 500 310 – 500 310 – 500Frame No. 329 mm 130 – 300 130 – 300 130 – 300m Frame No. 329-460 mm 190 – 460 190 – 460 190 – 460Weight (standard) approx. kg 170 170 170 170 320 320 320








No. 301 323, 327 830 250 x 200 40H7 145 250 x 460No. 301-500 323, 327 990 250 x 200 40H7 145 250 x 480m Special fixture mounting platen with 3 longitudinal slots 300 x 220 40H7

400 x 230 40H7No. 329 329 810 300 x 230 40H7 147 300 x 550No. 329-460 329 990 300 x 230 40H7 147 300 x 620m Special fixture mounting platen with 3 longitudinal slots 400 x 280 40H7

500 x 280 40H7

323 / 327

329


W

L

FK

M

A

9 ±

0.2

7+

1

17+1

10H9

17262 3216 25

49

49 1

46

Dow

el h

ole

70 ±

0.01

Thre

ad 7

0 ±

0.1

M10

Dowel hole 30 ±0.01

Thread 30 ±0.1

Ø10H7 x 7 deep

M12

112

131

91 40

M10

Dowel hole 30 ±0.01Thread 30 ±0.1

Ø10H7 x 7 deep

Thre

ad 5

0 ±

0.1

Dow

el h

ole

50 ±

0.01

M12

Bottom view of the press head Fastening drill pattern flange / ram

SCHMIDT® PneumaticPressControl Versions

32

Single-channel control(Integration of the press in anautomatic installation)

Two-channel control(With manual loading of the machine)

Single-channel pneumatic control blockIncl. flow control for adjusting the speedin working stroke

Externalcontrol

2 cylinder switchesFor inquiry TDC / BDC incl. holding fixture

Press-specific installation materialOptional- Ram drift lock to secure ram

in home position when airsupply has been removed.

- Force output preselectorapprox. 1...6 bar. (only withdirect-acting pneumatic press)

ControlTool

USB

Additional valves: Option 11/8“- 5/2 additionalvalves mounted to thepneumatic control block

Control unitPressControl70 / 80CAN bus

Additional valves: Option 2CAN bus valve terminal

- Light curtain- Pneumatic safety door

Control unit SCHMIDT® PressControl 3000 (programmable)

CAN bus couplerWith input and output ter-mination strip if more than8 I/4 O are required

8 inputs/ 4 outputsWiring options:Terminal box8 fold sensor / actuator-distributor

CAN bus

21-pole connection

Control unit SCHMIDT®

PressControl 70 / 80 1)

1) in development

SCHMIDT® SafetyModuleSafety circuit with terminalsto connect the 2-channelpneumatic block and therelease elements. The releaseof the press, 2-hand-releaseor automatic mode (lightcurtain or pneumatic guarddoor), must be configuredand parameterized accordingly. The communication with thecontrol is via CAN-Bus.

2-channel pneumatic blockinclusive 2 flow controls forthe speed adjustment in theworking and return stroke.

SafetyModule

EC-type approved

33

SCHMIDT® PneumaticPress Control versions with force /stroke monitoring



Single-channel pneumatic control blockIncl. flow control for adjusting the speedin working stroke

External control

8 inputs / 4 outputs:Terminal box for wiring the valve andthe press sensors

Press-specific installation materialOptional- Ram drift lock to secure ram


- Force output preselectorapprox. 1...6 bar

ControlToolSPC

USB

Interface to external controla) CAN bus coupler

with input/outputboards

b) CAN profibus gateway

CAN bus

21poleconnection

Signals of the force /stroke sensors

ControlToolSPC

USB




CAN bus couplerWith input and output ter-mination strip if more than8 I/4 O are requiredCAN profibus gatewayAs interface to the externalcontrol

CAN bus

8 inputs / 4 outputsWiring options:- Terminal box - 8 fold sensor box

21-pole connection

External control

Signals of the force/stroke sensors

SCHMIDT® SafetyModuleSafety circuit with terminalsto connect the 2-channelpneumatic block and therelease elements. The releaseof the press, 2-hand-releaseor automatic mode (lightcurtain or pneumatic guarddoor), must be configuredand parameterizedaccordingly. The communication with thecontrol is via CAN-Bus.


Electrical power strokeconnectionincl. force output preselector

SafetyModule

EC-type approved

34

Calculation of the air consumption

The air consumption per stroke is calculated in normal litres (NL)1) at a working pressureof 6 bar. The entire consumption consists of a constant and a variable part that depends on thestroke. It is calculated as follows:

Total consumption = constant consumption [litre]2) + variable consumption [litre]

variable consumption = air consumption per mm of stroke [litre/mm]2) x working stroke [mm]

Example: Press No. 23-50Actual working stroke 40 mmConstant consumption: 2.5 lVariable air consumption: 0.05 l/mmTotal consumption = 2.5 l + 0.05 l/mm x 40 mm = 4.5 l

at 6 bar in normal litres (NL)Press type standard Rapid approach stroke / return stroke (constant) Power stroke per mm (variable) Air connection3)

61-50-6 / 361-50-6 2 NL 1.25 NL G 1/4”61-100-12 / 361-100-12 4 NL 1.9 NL G 1/4”62-50-6 / 362-50-6 3 NL 1.85 NL G 1/4”62-100-12 / 362-100-12 6 NL 2.6 NL G 1/4”65-50-6 / 365-50-6 5 NL 2.1 NL G 1/4”65-100-12 / 365-100-12 10 NL 3.1 NL G 1/4”64-50-6 / 364-50-6 8 NL 4 NL G 1/2”64-100-12 / 364-100-12 16 NL 6 NL G 1/2”68-50-6 / 368-50-6 8 NL 3.2 NL G 1/2”68-100-12 / 368-100-12 16 NL 5.2 NL G 1/2”74-50-6 / 374-50-6 8 NL 4 NL G 1/2”74-100-12 / 374-100-12 16 NL 6 NL G 1/2”76-100-12 / 376-100-12 26 NL 10 NL G 1/2”

at 6 bar in normal litres (NL)Press type constant variable (per mm stroke)4) Air connection3)

20 = max. stroke / 50 mm x 1 NL 0.02 NL G 1/4”23 = max. stroke / 50 mm x 2.5 NL 0.05 NL G 1/4” 24 = max. stroke / 50 mm x 2.5 NL 0.1 NL G 1/4”25 = max. stroke / 50 mm x 2.5 NL 0.15 NL G 1/4” 27-1K = max. stroke / 50 mm x 4 NL 0.08 NL G 3/8”27 -2K = max. stroke / 50 mm x 4 NL 0.16 NL G 3/8” 27-3K = max. stroke / 50 mm x 4 NL 0.24 NL G 3/8”29 -1K = max. stroke / 50 mm x 6.5 NL 0.13 NL G 1/2” 29-2K = max. stroke / 50 mm x 6.5 NL 0.26 NL G 1/2”29 -3K = max. stroke / 50 mm x 6.5 NL 0.39 NL G 1/2” 29-4K = max. stroke / 50 mm x 6.5 NL 0.52 NL G 1/2”323 -1K = max. stroke / 50 mm x 2.5 NL 0.05 NL G 1/4”3)

323-2K = max. stroke / 50 mm x 2.5 NL 0.1 NL G 1/4”3)

327 -2K = max. stroke / 50 mm x 2.5 NL 0.16 NL G 1/2”3)

329-2K = (max. stroke +25 mm) / 50 mm x 6.5 NL 0.26 NL G 1/2”3)

329 -3K = (max. stroke +25 mm) / 50 mm x 6.5 NL 0.39 NL G 1/2”3)

329-4K = (max. stroke +25 mm) / 50 mm x 6.5 NL 0.52 NL G 1/2”3)

32-12 1 NL 0.09 NL G 1/4” 32-40 1.5 NL 0.045 NL G 1/4”32-60 2 NL 0.035 NL G 1/4” 33-12 1 NL 0.09 NL G 1/4”33-40 1.5 NL 0.045 NL G 1/4” 34-12 1.5 NL 0.12 NL G 1/4”34-40 2.2 NL 0.08 NL G 1/4” 34-60 3 NL 0.06 NL G 1/4”36-12 4 NL 0.36 NL G 3/8” 36-40 6 NL 0.2 NL G 3/8”36-60 8 NL 0.18 NL G 3/8”

SCHMIDT® PneumaticPress Air consumption per stroke

SCHMIDT® HydroPneumaticPress Air consumption per stroke

1) The air volume is measured under standard conditions (1.013 105 pascal = 1 atm and a temperature of 25 °Celsius [298 Kelvin]).2) Value according to table3) For presses with force/stroke monitoring, the air connection refers to the two-channel control block used by us4) For the determination of the consumption, the single stroke is used, the return stroke is automatically contained in the result.

Total consumption = constant consumption [litre]2) + variable consumption [litre]

variable consumption = air consumption per mm of power stroke [litre/mm]2) x power stroke [mm]

35

SCHMIDT® HydroPneumaticPressMaximum force range from 15 kN to 220 kN

The SCHMIDT® HydroPneumaticPress range consists of amodular system suitable for transforming, joining and assem-bling optimally within the pressing force range 15 – 220 kN.

With the addition of the SCHMIDT® PressControl 3000 andthe optional process monitoring, these presses become ECtype-approved, CE-conformed workstations. Therefore thesepress systems can be used in either single cycle mode or auto-matic mode.

The application determines selection of the press system.Consideration is given to the flexible design of the assemblylocation taking into account the ergonomic and safety aspects.These characteristics are achieved by means of a finelyadjusted, modular type product range.The efficiency and increased process reliability of these presssystems have been proven many thousands of times, in singleapplications, semi-automated assembly systems and have beenintegrated into automated production lines.

36

SCHMIDT® HydroPneumaticPressSystem Design

8

7

6

1

2

3

4

5

1) Hydro-pneumatic Cylinder unit

2) Air throttle rapid approach stroke

For speed control of the down-stroke.

3) Press head unitThe working height can berapidly & accurately adjusted dueto the height adjustment’s easeof use. Can be used without theframe as processing station inautomated installations.

4) Pneumatic control packageTwo-channel pneumatic package(as shown) is based on a modu-alr valve block, designed to oper-ate with filtered, non-lubricatedair, supply pressure range of 3 – 6 bar.

5) Force output preselectorThe press force output can easilybe controlled via a separate pres-sure regulator and pressuregauge.The pressure for thepower stroke can be reduced to1 bar.

6) Square ramAnti-rotational square ram withfully adjustable, Teflon lined gibsfor precise travel, precisionmachined bore.

7) FrameWith precision machined presshead guide rails (for No. 68 and368 designed as dovetail guide).

8) Fixture mounting plateWith precision T-slot and borefor tool location.

Stroke feedbackRam with key-ways for switchtarget pieces for an inductiveposition feedback. Optional:Stroke-dependent activationof the power stroke by meansof the proximity switch.

37

SCHMIDT® HydroPneumaticPressPrinciple of Operation

3

Rapid approach strokeIn rapid approach stroke, the air connections (1) and (4) arepressurized with compressed air. The air connections (2) and (3)are depressurized. The approach stroke piston (6) and the reservoir piston (7) are moving with low force until the ram (5)encounters resistance.

Power strokeIf the ram (5) encounters resistance, a valve switches the com-pressed air from (4) to connection (3), and the power strokepiston (8) moves downwards. A rod enters the high pressurecylinder, separating the hydraulic oil between reservoir piston(7) and approach stroke piston (6). The ram (5) moves out withboosted force.

Return strokeFor the return stroke, the connections (1) and (3) are depressur-ized, and the connections (2) and (4) are pressurized. Approachstroke (6) and power stroke piston (8) move back simultane-ously. After the hydraulic connection between approach (6) andreservoir piston (7) oil flows back into the reservoir, moving thereservoir piston into its home position.

Features:• Optimally adapted to individual requirements due to its

modular design• High flexibility and economic efficiency due to short

changeover times• Easy and accurate positioning of tools due to the precise

alignment between ram bore and the ground press table• The force output preselector allows reducing the pressure for

the power stroke to 1 bar. This reduces the nominal pressforce to 1/6 of the maximum force.

• The end positions of the ram can be sensed via the inductiveproximity switches.

• No mechanical compression spring in the cylinder of thehydro-pneumatic system, providing a long service life

• Low maintenance resulting in high productivity• Long service life and precision due to maintenance-free guides• Tool protection due to smooth switchover from rapid

approach stroke to power stroke• Additional safety when using heavy tools due to the optional

ram drift lock device for retention of ram in home position.• Low noise level (< 75 dBA)

Return strokeRapid approach stroke Power stroke

8

4

1

5

2

6

7

5

77

6

3

1

3

2

6

8

44

38

SCHMIDT® HydroPneumaticPressC-Frame Design

61 / 62 65

0,5 1 1,5 2 2,5 3 3,5

6

5

4

3

61 62 65

0,5 1 1,5 2 2,5 3 3,5 4 4,5

6

5

4

3

61 62 65

5 10 15 20 25 30 35 40 45 50

6

5

4

3

2

1

61 62 65

Features:• The C-Frame design offers

full accessibility when manu-ally inserting and removingparts.

• Easy adaptation to differenttool and part heightsbecause of simplistic heightadjustment with angulargear.

• Anti-rotational square ramwith fully adjustable, Teflonlined gibs for precise travel.No die set required.

• High precision due to longprecise guides of the squareram.

Square ramwith bilaterally adjustable,play-free gibs, precisionmachined bore with set screwfor mounting of tooling.Some models feature addi-tional provisions for toolingadaption.

Adjustable switch targetpieces for position detec-tion via an inductive posi-tion sensor.

Rapid approach stroke

Opera

tional pre

ssure

[bar]

Pushing force [kN]

Return stroke

Opera

tional pre

ssure

[bar]

Pushing force [kN]

Power stroke

Pushing force [kN]

Opera

tional pre

ssure

[bar]

39

From 15 kN to 52 kN in power stroke

ØD

C

D

FK

W x D

M

50

20

M10

G x H

Ø20H7

Press type 61 62 65Total stroke - power stroke1) mm 50-6, 50-6, 50-6,

100-12 100-12 100-12Nominal force at 6 bar kN 15 30 52Throat depth C mm 131 131 160��Throat depth frame mm 151 151 185Fixture mounting plate suitable forthroat depth frame � � �

Ram bore (with bushing) Ø mm 20H7 20H7 20H7External ram dimensions G x H mm 36 x 63 36 x 63 46 x 86Front side ram drill pattern � � �

Working height FFrame No. 34 mm 100 – 250 100 – 250��Frame No. 301 mm 160 – 400 160 – 400� Frame No. 301-500 mm 310 – 500 310 – 500Frame No. 35 mm 100 – 270� Frame No. 35-500 mm 150 – 500� Frame No. 35-600 mm 150 – 600Weight (standard) approx. kg 95 110 160



No. 34 61, 62 630 200 x 160 25H7 111 200 x 370No. 301 61, 62 830 250 x 200 40H7 145 250 x 460No. 301-500 61, 62 990 250 x 200 40H7 145 250 x 480� Special fixture mounting plates with 3 longitudinal slots 300 x 220 40H7

400 x 230 40H7No. 35 65 700 300 x 220 40H7 141 300 x 480No. 35-500 65 990 355 x 225 40H7 166 300 x 560No. 35-600 65 1110 400 x 280 40H7 166 300 x 585� Special fixture mounting plates with 3 longitudinal slots 355 x 225 40H7

400 x 230 40H7

Options� = Additional charge applies1) = Special models available in the following stroke lengths

Total stroke 50, 100, 150 mmPower stroke 6, 12, 20, 30, 36 mm



W

L

9 ±

0.2

7+

1

17+1

10H9

40

SCHMIDT® HydroPneumaticPressWelded C-Frame Design

Features:• The welded press frame

offers highest stability.• Space-saving and compact

due to separate workingcylinder for press No. 68

68 64

2,5 3 3,5 4 4,5 5 5,5

6

5

4

3

3 3,5 4 4,5 5 5,5 6 6,5 7

6

5

4

3

15 20 25 30 35 40 45 50 55 60 65 70 75

5

6

4

3

2

1

80 85 90 95 100 105105

Return stroke

Fixture mounting plate(for press No. 64)with 3 T-slots and precision-machined bore for tool loca-tion.

Square ramwith bilaterally adjustable,play-free gibs, precisionground bore with set screwfor mounting of tooling.Some models feature addi-tional provisions for toolingadaption.

64/68

64/68

68 64

Power stroke


Pushing force [kN]

Opera

tional pre

ssure

[bar]

Pushing force [kN]

Opera

tional pre

ssure

[bar]

Opera

tional pre

ssure

[bar]

Pushing force [kN]

41


Ø40 H7

D

KFW x D

M

50

20

M10

G x H

Ø20H7

C

Press type 64 68Total stroke - power stroke1) mm 50-6, 50-6,

100-12 100-12Nominal force at 6 bar kN 100 72Throat depth C mm 160 160Ram bore (with bushing) Ø mm 25H7 20H7External ram dimensions G x H mm 60 x 90 60 x 90Working height FFrame No. 64 mm 180 – 350� Frame No. 64-600 mm 430 – 600Frame No. 682) mm 130 – 300� Frame No. 68/52) mm 190 – 460Weight (standard) approx. kg 420 350



No. 64 64 940 400 x 290 40H7 185No. 64-600 64 1200 400 x 290 40H7 185 400 x 290No. 682) 68 810 300 x 230 40H7 147 300 x 550No. 68/52) 68 990 300 x 230 40H7 147 300 x 620� Special fixture mounting plates with 3 longitudinal slots 400 x 280 40H7

500 x 280 40H7



2) = Frame 68/5 required for 30 mm power stroke


64

68


W

L

9 ±

0.2

7+

1

17+1

10H9

160

50 36 26 16 32 25

49

49

16

0

50

M10


Thread 30 ±0.1

10 H7 x7 deep

Thre

ad 7

0 ±

0.1

Dow

el h

ole

70 ±

0.01

14

6

M12

49

49

M12

172

62 16 32 25

146

M10


Thread 30 ±0.1

10 H7 x7 deep

Thre

ad 7

0 ±

0.1

Dow

el h

ole

70 ±

0.01

Bottom view of the press headMounting drill pattern flange / ram

42

SCHMIDT® HydroPneumaticPressC-Frame Design with force/stroke monitoring

365

Features:• Direct forces are measured

due to the force sensorintegrated in the ram.Insensitve against sideforces.

• Signal readings are notaffected by outside interfer-ence.

• A measuring data amplifica-tion integrated in the presshead provides short trans-mission paths of unampli-fied signals.

• Precision guide rails forprecise working. Bilaterallyadjustable,play-free gibs,precision machined bore fortool location. No die-setrequired.

3

4

5

6

361 362

4,540,5 1 1,5 2 2,5 3 3,5

365

3

4

5

6

5 15 25 35 4510 20 30 40 50 522

2

1

361 362 365

3

4

5

6

0,5 1 1,5 2 2,5 3 3,5

361 362 365

361 362

SCHMIDT®

HydroPneumaticPresses withforce/stroke monitoring areoffered as complete systemwith control unit SCHMIDT®

PressControl 3000. These sys-tems are characterized by sen-sors and signal amplificationintegrated in the press head.These signals are evaluated inreal time.


Pushing force [kN]

Power stroke

Pushing force [kN]

Return stroke

Pushing force [kN]

Op

era

tio

nal

pre

ssu

re [

bar]

Op

era

tio

nal

pre

ssu

re [

bar]

Op

era

tio

nal

pre

ssu

re [

bar]

43


Ø40 H7

D

W x D

50

20

M10

G x H

Ø20H7

C

Press type 361 362 365Total stroke - power stroke1) mm 50-6, 50-6, 50-6,

100-12 100-12 100-12Nominal force at 6 bar kN 15 30 52Resolution, process data acquisition- stroke µm 5 5 5- force N / inc 10 25 50Throat depth C mm 131 160 160��Throat depth frame 151Fixture mounting plate suitable forthroat depth frame �

Ram bore (with bushing) Ø mm 20H7 20H7 20H7External ram dimensions G x H mm 70 x 50 90 x 60 90 x 60Working height FFrame No. 301 mm 160 – 400��Frame 301-500 mm 310 – 500Frame No. 329 mm 130 – 300 130 – 300� Frame No. 329-460 mm 190 – 460 190 – 460Weight (standard) approx. kg 170 320 330



No. 301 361 830 250 x 200 40H7 145 250 x 460No. 301-500 361 990 250 x 200 40H7 145 250 x 480� Special fixture mounting plates with 3 longitudinal slots 300 x 220 40H7

400 x 230 40H7No. 329 329 810 300 x 230 40H7 147 300 x 550No. 329-460 329 990 300 x 230 40H7 147 300 x 620��Special fixture mounting plates with 3 longitudinal slots 400 x 280 40H7

500 x 280 40H7





362 / 365

361


W

L

FK

M

9 ±

0.2

7+

1

17+1

10H9

131

91 40

M10


Thread 30 ±0.1

10 H7 x7 deep

M12Dow

el hole

50

±0.0

1

Thre

ad 5

0 ±

0.1

11

2

172

62 16 32 25

M10

49

49

M12


Thread 30 ±0.1

10 H7 x7 deep

Dow

el hole

70 ±

0.0

1

Thre

ad 7

0 ±

0.1

146


44

SCHMIDT® HydroPneumaticPressIn C-Frame design with force/stroke monitoring

15 20 25 30 35 40 45 50 55 60 65 70 75

5

6

4

3

2

180 85 90 95 100 105105

3 3,5 4 4,5 5 5,5 6 6,5 7

6

5

4

3

2,5 3 3,5 4 4,5 5 5,5

6

5

4

3

364 368

SCHMIDT®

HydroPneumaticPresses withforce/stroke monitoring areoffered as complete systemwith control unit SCHMIDT®

PressControl 3000. These sys-tems are characterized by sen-sors and signal amplificationintegrated in the press head.These signals are evaluated inreal time.

Features:• Direct forces are measured

due to the force sensorintegrated in the ram.Insensitve against sideforces.

• Signal readings are notaffected by outside interference.

• A measuring data amplifica-tion integrated in the presshead provides short trans-mission paths of unampli-fied signals.

• Precision bilaterallyadjustable, play-free gibs,precision ground bore fortool location. No die-setrequired.


Pushing force [kN]

Op

era

tio

nal

pre

ssu

re [

bar]

Power stroke

Pushing force [kN]

Op

era

tio

nal

pre

ssu

re [

bar]

Return stroke

Pushing force [kN]

Op

era

tio

nal

pre

ssu

re [

bar]

364/368

364/368368 364

45


Ø40 H7D

KFW x D

M

50

20

M10

G x H

Ø20H7

C

Press type 364 368Total stroke - power stroke1) mm 50-6, 50-6,

100-12 100-12Nominal force at 6 bar kN 100 72Resolution, process data acquisition- stroke µm 5 5- force N / inc 62.5 50Throat depth C mm 160 160Ram bore (with bushing) Ø mm 25H7 20H7External ram dimensions G x H mm 90 x 60 90 x 60Working height FFrame No. 64 mm 180 – 350� Frame No. 64-600 mm 430 – 600Frame No. 68 2) mm 130 – 300��Frame No. 68/5 2) mm 190 – 460Weight (standard) approx. kg 420 350


M W x D K W x L mm mm Ø mm mm mm

No. 64 64 940 400 x 290 40H7 185 400 x 625No. 64-600 64 1200 400 x 290 40H7 185 400 x 685No. 682) 68 810 300 x 230 40H7 147 300 x 550No. 68/52) 68 990 300 x 230 40H7 147 300 x 620� Special fixture mounting plates with 3 longitudinal slots 400 x 280 40H7

500 x 280 40H7





368

364


W

L

9 ±

0.2

7+

1

17+1

10H9

160

50 36 26 16 32 25

M10


Thread 30 ±0.1

ø10 H7 x7 deep

172

62 16 32 25

M10

49

49

49

49

16

0

14

6

Thre

ad

70

±0.1

Dow

el hole

70

±0.0

1

Thre

ad 7

0 ±

0.1

Dow

el hole

70 ±

0.0

1


Thread 30 ±0.1

ø10 H7 x7 deep

M12

M12

146

50


46

SCHMIDT® HydroPneumaticPressH-Frame design with and without force/stroke monitoring

Features:• Stable frame with low bend-

ing for the absorption ofhigh forces.

• Flexible tool location in thefixture mounting plate dueto replaceable centeringbushing with precision bore.

• The large working areaoffers sufficient space forlarge tools.

• The force is determined viaa pressure transducer withforce/stroke monitoredpresses.

74 / 76374 / 376

2 4 6 8 9

6

5

4

3

74 76

3 5 7 9 11

6

5

4

3

74 76

50

6

5

4

375 100 125 150 175 200 220

74 76

14 H9

26

9

23 W

DF

K70

225

Ø40H7

M

C

No. 7

6 =

60

No. 7

4 =

50

No. 7

6 =

28

No. 7

4 =

25

No. 76 Ø90

No. 74 Ø70

ØG

Round ram locked againstrotation with TDC switch(74/76) or position measuringsystem (374/376) on the rota-tional guide rod.


Power stroke

Return stroke

Pushing force [kN]

Opera

tional pre

ssure

[bar]

Pushing force [kN]

Opera

tional pre

ssure

[b

ar]

Opera

tional pre

ssure

[bar]

Pushing force [kN]

47


Accessories

High-pressure switch

After switching from rapidapproach stroke to powerstroke, the oil pressure rises inthe hydraulic chamber of thecylinder. The high-pressureswitch can be adjusted toreach a determined pressforce through the output gen-erated by the oil pressure inthe press.

Adjustment bushing forSCHMIDT®

HydroPneumaticPress No. 74 and 76 H-Framedesign pressesFor a simplistic adjustment ofthe working height with asetting range of 100 mm. Thisgreatly reduces the need forspacers to accommodate dif-ferent working heights duringsetup changes.

Oil pump

For a air-free refilling of theSCHMIDT®

HydroPneumaticPress withhydraulic oil.

Press type 74 76Total stroke - power stroke1) mm 50-6, 100-12 100-12Nominal force at 6 bar kN 100 220Ram bore (with bushing) Ø mm 25H7 32H7External ram dimensions Ø mm 70 90Working height F mm 350 350Table height K mm 95 95Frame height M mm 640 640Table size W x D mm 700 x 550 700 x 550Table bore Ø mm 40H7 40H7Clearance C mm 420 420� Clearance mm 520 520Weight (standard) approx. kg 730 760




Press type 374 376Total stroke - power stroke1) mm 50-6, 100-12 100-12Nominal force at 6 bar kN 100 220Resolution, process data acquisition- stroke µm 5 5- force N / inc 50 100Ram bore Ø mm 25H7 32H7External ram dimensions Ø mm 70 90Working height F mm 350 350Table height K mm 95 95Frame height M mm 640 640Table size W x D mm 700 x 550 700 x 550Table bore Ø mm 40H7 40H7Clearance C mm 420 420� Clearance mm 520 520Weight (standard) approx. kg 730 760


48

SCHMIDT® Cylinder unitsFor flexible use

Cylinder unit / stroke / design

Order example 20 - 50 - FL Press No.:StrokeModel

= SCHMIDT® Cylinder unit No. 20 with stroke 50 mm as flange model

Order indicationsKey for design optionsCylinder unit / stroke / design

Order example 65 - 50 - 6Press No.:Total strokePower stroke

= SCHMIDT® Cylinder unit No. 65 with total stroke 50 mm and power stroke6 mm as press head model

SCHMIDT®

Double-acting cylinder unitsare useful components for theconstruction of specialmachines. They can bemounted independently andare equipped with a magnetkit for detecting the corre-sponding end position using acylinder switch. As flange orside-mount model, with tog-gle transmission or as hydro-pneumatic cylinder unit in theforce range up to 100 kN.

Technical data SCHMIDT® Cylinder units

Type No. Press head model Flange model

320 – 29 � �

32 – 36 �

361 – 68 � � (not for No. 61, 62, 65)

323 – 368 � �

For the performance data, please refer to the chapters SCHMIDT® PneumaticPress withforce/stroke monitoring, SCHMIDT® PneumaticPress and SCHMIDT® HydroPneumaticPress.

Flange modelPress head (side-mount) model

Special strokes on request

49

Pneumatic packages and force output preselector for pneumatic and hydro-pneumatic presses

Depending on the level of safety required, the SCHMIDT®

PneumaticPress and HydroPneumaticPress can be controlledvia a single-channel (e.g. in shielded units) or via a two-channelpneumatic control block (e.g. together with SCHMIDT®

PressControl 3000 and the the approved two-hand safetycontrol). The operational pressure is between 3 and 6 bars.Pressure can be regulated to 1 bar, and thus the starting. Withthe force output pre-selector (standard on hydro-pneumatic

presses) the pressure can be regulated to under 1 bar. Theapproach force can be adjusted precisely via the regulator. Theforce output preselector and the pneumatic control blocks areavailable in two sizes (ISO 1 and ISO 2) depending on the airconsumption of the press.

Force output preselector and independent power strokecontrol• Pressure reducing valve with gauge• Connectors 1/4”(ISO 1)• Connectors 1/2”(ISO 2)

Two-channel pneumatic safety block• Service unit with main dump valve (3/2-way magnetic valve),

filter, pressure regulator, P/E signal converter, gauge and high-performance muffler

• Pneumatic manifold block with two 5/2-way solenoids valves• 7-fold distributor• Connectors 1/4”(ISO 1)• Connectors 1/2”(ISO 2)

Safety component for EC type-approved press systems bySCHMIDT Technology.

Single-channel pneumatic control block• Service unit with main air valve (manual), filter pressure regu-

lator, gauge and high-performance muffler• Pneumatic manifold block with 5/2-way solenoids valve• Connectors 1/4”(ISO 1)• Connectors 1/2”(ISO 2)

For integration with automated systems.

Control unit SCHMIDT® PressControl 3000 (programmable)

50

SCHMIDT® HydroPneumaticPressControl versions



Single-channel pneumatic control blockIncl. throttle for adjusting the speed inworking stroke

a) Only pneumatically viadifferential pressure valve

Externalcontrol

Press-specific accessories

Optional- Ram drift lock to secure ram


- Force output preselector approx. 1...6 bar.

Controlling the rapid approach stroke

Controlling the power stroke

b) Electrically via electromagnetic valve

Inductive switches for TDC / BDC feedback

ControlTool

USB




CAN bus couplerWith input a n d outputtermination strip if morethan 8 I / 4 O are required

8 inputs/ 4 outputsWiring options:- Terminal box 505982 - 8-fold sensor box 504061

CAN bus

21pole connection

Control unitPressControl70 / 80

CAN bus

Control unit SCHMIDT®

PressControl 70 / 80 1)

1) in development



SafetyModule

EC-type approved

51

SCHMIDT® HydroPneumaticPressControl unit versions with force /stroke monitoring



Single-channel pneumatic control blockIncl. throttle for adjusting the speed inworking stroke

Electrical power stroke connectionincl. force output preselector

8 inputs / 4 outputs:Terminal box for wiring the valve andthe press sensors

Press-specific installation material

Optional- Ram drift lock to secure ram in

home position when air supplyhas been removed.

- Force output preselector approx.1...6 bar

External controlControlToolSPC

USB

Interface to external controla) CAN bus coupler

with input/outputboards

b) CAN profibus gate-way

CAN bus

21-poleconnection





CAN bus

8 inputs / 4 outputsWiring options:- Terminal box 505982 - 8-fold sensor box 504061

21-pole connection


CAN bus couplerWith input and output ter-mination strip if more than8 I/4 O are requiredCAN profibus gatewayAs interface to the externalcontrol

External control

ControlToolSPC

USB



Electrical power strokeconnectionincl. force output preselector

SafetyModule

EC-type approved

52

53

SCHMIDT® ServoPress

Unmatched precision and flexibility

An economic and high quality assembly is the key to the suc-cess of your product. The aim is to join together precise assem-blies from low-cost individual components with different toler-ances. Electrically driven spindle presses, servo presses, are idealfor such tasks. SCHMIDT® ServoPress systems offer an inte-grated solution of SCHMIDT® PressControl 4000 control unitand SCHMIDT® ServoPress modules. They meet the mostcomplex requirements, as stand- alone machines or in auto-matic production lines.

Features:

• Superior process control behavior compared to conventionalNC axes- quick- repeatable- can be optimized for your application

• Intelligent compensation - due to calculation of individual tolerances of the parts- of system elasticities (dynamic bending compensation)

• Free positioning with changing process forces- without fixed tool stop- resolution in 1/100 mm range

• Real time evaluation- true close-loop control- direct reaction to process and quality data- no delay caused by low process data transfer- immediate availability of SPC data

• Precise and robust mechanical construction • System is immediately ready for operation

- standard travel profiles only require the entry of positionand speed

- system automatically parameterizes itself

SCHMIDT® ServoPressSuperior controlled behavior

54

The combination of a spindle with a servo drive is not sufficientto achieve optimum joining results. The key for intelligentassembly is quick and exact controlled behavior of the press.This requires an integrated system consisting of drive unit,process measurement technology and control unit. Theserequirements have been taken into account in the systemarchitecture of a SCHMIDT® ServoPress.

These characteristics are achieved exclusively by combin-ing the following features:• Integrated measurement technology [scanning rate 2000 Hz]

- Free-of-play distance measurement, force measurement without lateral forces

• Amplification of the process signals on the SCHMIDT®

ServoPress module- Insensitive against electromagnetic interferences (EMC)

• The system is completed by using SCHMIDT® PressControl4000 (PC-based system), i. e. servo amplifier and motorreceive nominal values from the control unit- Optimized PLC control algorithm- Force [F], stroke [s] or other external control inputs are

simultaneously processed- The control input can be freely selected

• Quick signal processing on software-based PLC with inte-grated CNC

• CNC with extended command set, in particular for control-ling force-regulated positioning tasks

SCHMIDT® ServoPresses work with real force controllers,unlike the simple switching controllers used by other manufacturers.That means:

- Quickly reaching the nominal values- No overtraveling of the target values- Precise positioning in the 1/100 mm range, even with

dynamically changing force outputs- High precision force control

• The control parameters can be adjusted.- Optimum adaptation to your application- No PLC programming necessary- The system works with predefined optimum acceleration

values (no incorrect entries possible)• Optimization of the processing times is possible due to an

additional graphical display force/time [F/t], stroke/time [s/t]for an analysis of the behavior of the process. The classicforce/stroke [F/s] display of conventional electronic axis can-not be compared to the reliable recording and visualizationpossibilities of the SCHMIDT® ServoPress.

Target

Forc

e [

F]

Time [t ]

SCHMIDT® ServoPress systems

other servo press axis

SCHMIDT® ServoPressmodule

SCHMIDT® PressControl 4000control unit

Signalamplifier(Digitalizationpreprocessing)

Servo ampli-fier

Ram

Spindle

Axis controlForce/ stroke

Digitalized force/ strokesignals

Closed Loop Force Control

55

Dynamic Bending CompensationPatented feature

In order to achieve assembly requirements in the 1/100 mmrange, compensation of the system yield is required.Workpiece, tooling and machine are elastically deformed by thevarying forces induced during the pressing process. Once theoperation is complete and the press force is removed, thisdeformation disappears. The result is that the assemblies arenot joined to their programmed dimensions. This yielding effectmakes it impossible to produce high precision joints regardlessof a systems positioning accuracy.

How It Works:First, a complete process representation of the force character-istic in loaded and unloaded state is necessary so that the sys-tem can carry out the required compensation.

Conventional procedures endin the block position - but theprocess is not finished yet.The system is under force.

Pressing a pin in a bushingThe elasticity of an assembly depends on the equipment,process and the component geometries. This effect becomessignificant for assemblies with which the assembly forces of theindividual components differ strongly from one another. Thiscan particularly be seen in the example shown.

• The SCHMIDT® ServoPress system determines easily andprecisely the system elasticity and compensates it dynamicallyin real time.

• Only with dynamic bending compensation, can the end posi-tion can be reached to an accuracy of the 1/100 mm range.

• Free positioning with compensation of the system elasticity ismore accurate than pressing on effect tool stop.

• Dynamic bending compensation does not reduce the processspeed.

• Dynamic bending compensation in connection with otherintelligent functions, such as offset of tolerance data, hasbeen patented.

Stroke [s]

Forc

e [

F]

∆s 1

s lo

aded

s unlo

aded

Forc

e [

F]

Forc

e [

F]

Stroke [s] Stroke [s]

The system calculates thestroke position indepen-dently of the force

Actual assembled positionreached (unloaded) - forceremoved.

Target position

uncompensated (figure 1) compensated (figure 2)

Patented Dynamic Bending Compensation by SCHMIDT Technology

∆s1

∆s2

Target position

In typical applications, the force required to complete anassembly varies up to 40% from part to part. When freely posi-tioning, such as without a positive stop, the press ram extendsto the same target position, regardless of load. But a closerinspection of the completed assembly and the force/distancecurve generated, shows that the final pressed position will vary

due to the forces in the operation. (figure 1) In order to over-come this effect, SCHMIDT® ServoPress systems compensatedynamically to the changing forces. This compensation allowsfor the assembly to be pressed to the target position, regard-less of force. (figure 2)

∆s 2

s lo

aded

s unlo

aded

„∆s“ changes proportionally to the force output, that means,the components have different dimensions depending on theforce requirement of each component.

high force (see force curve)low force (see force curve)

56

SCHMIDT® ServoPressOperating profiles and applications

Plugging blind bores – asphere is pressed in andcrimped. Force output corre-lates to material displacementto determine density andretain force independent ofstroke.

SCHMIDT® ServoPresses allow a simple setup of the operat-ing profiles. Different standard operating profiles are providedfor a quick set-up. According to experience, these standardoperating profiles and the combinations of them cover mostapplications.

Target is “Stroke” Target is “Force” Target is “delta stroke” with probing force

Target is “Force increase”

TDC = top dead center of the process1)

PS = Pressing start, start of the process data recording1)

PP = Probing position (depending on the component geometry)IP = Intermediate position1) (is required for monitoring purposes)

EP = End position1)

1) adjustable

Pressing of “Beta” plugs or„König“ expanders. Sealingand retaining function dependon a force increase that is thereturn stroke criterion for thepress.

Pressing to a predeterminedforce which identifies a targetfeature with which the finalpressing distance is measuredand pressed.

TDC

PS

IP

EP

TDC

PS

IP

EP

TDC

PS

IP

EP

TDC

PS

IP

EP

PP

Pressing until reaching a spec-ified position leads to preciseresults in connection withbending compensation.

Normal operating profile, istypically combined with bend-ing compensation.

For processes in which theforce reached is a measure forthe process quality e. g. material compression.

For processes in which com-ponent tolerances must bedetected. The press detectsthe surface and presses to aprogrammed distance from.

The return stroke is triggeredby detecting a customer-defined force slope.

The solid, unique mechanics of the SCHMIDT® ServoPress is aessential for precise joining results, even in the toughest indus-try environments.

TestingBefore a new model is released, modules are endurance testedunder the most severe operating conditions.The rigorous testing helps identify limitations. Improvementsare implemented, which ultimately benefit you.

Endurance Testing Criteria• Test duration is 3 months• 20 million loading cycles over the entire working stroke with

nominal force and lateral forces components at full travelspeed

• Cycle time approx. 2 seconds

Modules handle full loads• Over the entire ram stroke• With rapid process times• Via exact roller guiding of the ram with little play• Square ram benefits

- insensitive to lateral forces- locked against rotation (without additional friction such as

with slot guidance)

Built-in auto-protection and maintenance• Fully automated spindle lubrication• Mechanical clutch as overload protection for motor & load

cell• Cooling and thermal monitoring of mechanical and electronic

system• Current limitation if exceeding admissible load• Machine safeguarded against operator error

Service-friendly• Low maintenance• Easy module change possible. The control unit recognizes the

new module. No modifications of the data sets are necessary.This is achieved due to a high-precision ram position in thereference point with relation to the supporting surface.

Built-in safety in LC system EC type-approved• Two-channel safety circuit, category 4

As a result,this means the following for your application:

• Excellent efficiency• Maximum capacity• High production safety

57

SCHMIDT® ServoPressUncompromising mechanical quality

58

SCHMIDT® ServoPress

Modules with large application range

ServoPress 405 ServoPress 415 to 460

405

450 /

460

420

417415 /

416

H

L

K

J

for fastening from below

for fastening from above

D

A

C

E

G

B

F

Module

separa

tion

OR

U

V

28

Q

P

M

N

T S

in r

efe

rence

poin

t

top ram position

top working position

J

H

L

K

for fastening from below

for fastening from above

NT

O

S R

M

Q

P

WA

X

Y

X

for pin bore

for thread

Z WA

D

A

C

E

G

U

VB

F

topram position

top working position

in r

efe

rence

poin

tCan be separatedon this model

59

ModulesWith force outputs of 15 N to 150 kN

Technical dataServoPress type 405 415 416 417 420 450 460Force F max kN 0.8 4.5 5 14 35 75 150Force F at 100% duty cycle kN 0.5 1.5 3 7.5 20 50 100Ram stroke mm 150 200 200 300 400 500 500Resolution (drive control) µm < 0.1 < 0.1 < 0.1 < 0.1 < 0.1 < 0.1 < 0.1Resolution, process data acquisition- stroke µm 2.4 4 4 5 6 8 8- force N / inc 0.25 1 1 4 10 24 48Ram speed mm/s 0 to 300 0 to 200 0 to 200 0 to 200 0 to 200 0 to 200 0 to 100Overload protection – Mech. clutch Mech. clutch Mech. clutch Mech. clutch Mech. clutch Mech. clutchService life of the cycles acc. to 2 x 107 2 x 107 2 x 107 2 x 107 2 x 107 2 x 107 1 x 107

standard operating profileDrive Threaded drive Threaded drive Threaded drive Threaded drive Threaded drive Threaded drive Threaded drivePower supply 230 V 1~/ 6.3 A 230 V 1~/ 16 A 230 V 1~/ 16 A 230 V 3~/16 A 400 V 3~/16 A 400 V 3~/35 A 400 V 3~/35 A

(3x208 V 3~/6.3 A) (3x208 V 3~/16 A) (3x208 V 3~/16 A)Weight approx. kg 20 27 27 70 120 240 240

Module dimensionsServoPress type 405 415 / 416 417 420 450 / 460Housing

A mm 590 560 762 978 1166B mm 309 330 412 535 677C mm 430 434 600 763 992D mm 109 109 134 180 236

Cable connectionE mm ~ 75 ~ 75 ~ 90 ~ 100 ~ 90F mm ~ 60 ~ 60 ~ 60 ~ 60 ~ 60

FlangeG mm 47 77 92 122 120H mm 75 75 130 140 150J mm ±0.1 60 88 120 160 210

K mm ±0.1 60 63 115 120 130L mm ±0.1 40 59.4 x 59,4 75

M Ø mm 45H7 45H7 65H7 90H7 100H7N mm 11 11 19 32 33O mm 4 4 4 5 5

RamExternal ram dimensions P mm Ø 14 32 x 32 42 x 42 55 x 55 65 x 65Ram bore (with bushing) Q Ø mm 6H7 10H7 20H7 20H7 20H7

R mm 18 30 50 40 50S M5 M8 M10 M10 M10T mm 8 10 20 20 20

Top working position U mm 40 50 60 60 60Top ram position V mm 30 37.5 35 50 45For pin bore W mm ±0.02 22 32 40 40for thread X mm 22 32 40 40

Y M5 M6 M8 M8Z Ø mm 5H7 5H7 8H7 8H7

Trave

l sp

eed

Return stroke with max. ram speed (load-free)

Vmax

smax

Load impact withnominal force

3/4 smax

Standard operating profileAdvancing movement with max. ram speed (load-free)

1/4 Vmax

- Vmax

60

SCHMIDT® ServoPress Manual Workstation with light curtain (LV)

PRODUCT SERVICE

E

C

TY

P

EX

AMIN

AT

IO

N

SCHMIDT® ServoPress manual workstations are deliveredready for operation with press base, transparent protectiveguarding and light curtain.These systems are single workstations, which can be deliveredwith all SCHMIDT® ServoPress modules.

Included in the scope of delivery are:• Module SCHMIDT® ServoPress mounted on a frame• SCHMIDT® PressControl 4000 with pendant arm

system• Press base PU 10• Transparent protective guarding with light curtain• Auxiliary control cabinet

All systems are EC type-approved.

61

Workstations With Force outputs from 15 N to 150 kN

ServoPress typ 405 415/416 417 420 450/460FrameThroat depth C mm 130 130 150 160 160Table bore D Ø mm 20H7 20H7 40H7 40H7 40H7Working height F mm 246 300 387 515 512Table height K mm 93 113 128 155 190Table size B x T mm 160 x 140 220 x 175 250 x 200 300 x 220 370 x 230Mounting surface mm 160 x 345 220 x 405 250 x 460 300 x 563 370 x 635

O Ø mm 9 11 11 13 13SL 1 mm 50 80 80 85 95SL 2 mm 220 250 250 300 350SL 3 mm 50 50SL 4 mm 350 400SL 5 mm 325 390 430 528 600SL 6 mm 345 405 460 563 635SH 1 mm 510 630 780 1080 1050SH 2 mm 1016 1100 1430 1835 2050SB 1 mm 140 200 220 280 350SB 2 mm 160 220 250 300 370

Complete system with light curtain (LV)Dimensions - single workstation 405 415 / 416 417 420 450 / 460Width B mm ~ 1120 ~ 1120 ~ 1120 ~ 1120 ~ 1120Depth T mm ~ 890 ~ 890 ~ 890 ~ 890 ~ 1100Height H min. mm 1880 min. 1880 min. 2570 min. 2630 min. 2810Working area mm ~ 850 x 700 x 650 ~ 850 x 700 x 650 ~ 850 x 700 x 650 ~ 850 x 700 x 650 ~ 875 x 980 x 650Ram center - light curtain mm 260 260 300 300 600Weight approx. kg 305 310 390 570 790

10

16

+0.5

16.5

7+

1

H

B

T


SH

1

SH

2

C

W x D

FK

D O

SL 2SL 3

SL 1

SL 4SL 5SL 6

SB

1

SB

2B

62

Typical system design of a SCHMIDT® ServoPress

When integrating the SCHMIDT® ServoPress into assemblylines, cable lengths need to be specified. Please indicate thecable lengths according to the table shown when makinginquiries or orders. The following diagram shows the wiring.

Cable designation Standard length Maximum length Desired lengthPRC 4000 -> ServoPress module 1CAN 1 / 2 3 m max. 25 m all togetherServoPress module 1 -> ServoPress module “N”CAN 1 / 2 3 m max. 25 m all togetherSwitch cabinet -> PRC 4000- Main cable 4 m- Control line 4 mSwitch cabinet -> ServoPress module 1 ... “N”- Safety cable 5 mSwitch cabinet -> module 1 ... “N”- Bus or interface cable 3 m max. 25 m all together

PressControl4000

ServoPressmodule 1

ServoPresslast module

CAN bus coupler with addition I/Ofor controlling other peripheral devices or

the interface to host control unit

CAN profibus gatewayfor connection to host Siemens PLC with

profibus connection

Mains supply cable

CAN1 cable

CAN2 cable

CAN1 cable

CAN2 cable

Mains supply cable

End resistance 120 Ohm

End resistance 120 Ohm,

or connection of a bus coupler

Safety cable, 15-pole Safety cable, 15-pole

Mains cable bracket

Control line bracket

(Control button)

Switch cabineteither or

63

SCHMIDT® PressControlMachine control units

SCHMIDT® PressControl 3000 and 4000 are control units ofthe latest generation, which allow the design of modern pro-duction processes - from the single workstation to completeautomation. You benefit from our competence in:• Safety technology – type-approved devices• Process measurement technology – simultaneous measuring

during the process• Process documentation

SCHMIDT® PressControl 3000

SCHMIDT® PressControl control units have the followingfeatures• Efficiency due to intuitive user interfaces• Quick and secure process set-up e. g. thanks to the touch

screen with SCHMIDT® PressControl 3000 hand wheel ramcontrol function with SCHMIDT® PressControl 4000.

• The integrated PLC allows programming of additionalinputs/outputs or sensors/actuators and the application-specific design of the workstation or the line.

• The integrated measurement technology is insensitive againstinterferences (EMC). This results in a high measurementsecurity of the entire system.

• With integrated safety technology, the entire systembecomes a type-approved single workstation.

• Service functions such as "Firmware Update" ensure the userhas the up-to-date version of the software

• The software SCHMIDT® ControlTool of PressControl 3000and PressControl 4000 use the same user interface andhave an identical data structure.

• Guaranteed complete process documentation with fulltraceability

• The Statistical Process Control “SPC” is carried out onlineafter each pressing process.


Control unit SCHMIDT® PressControl 3000

64

The press control unit SCHMIDT® PressControl 3000 is a com-pact control unit that combines the PLC functionality and theintegrated process monitoring technology.

Features:• Integrated force/stroke monitoring1)

• Built-in PLC for individual process design• Quality evaluation based on window and stroke tolerances,

and hus provide detection of “failed” parts• User-friendly, intuitive menu guidance• Quick data transfer via USB• Electromagnetic compatibility (EMC)

This results in economic production due to increased efficiencyand cost reduction by avoiding rejected parts.

Avoid verifying costs because of continuous and realtimeprocess monitoring.

SCHMIDT® PressControl 3000 consists of a robust industryhousing with touch screen display. Buttons for Emergency stopand ON/OFF switching are provided. The control unit is oper-ated via function and cursor keys and a number pad.

The following functions can be selected directly on the userinterface:

Data set managementManagement of up to 20 data sets (loading, storing, renam-ing).

System configurationStorage of control-specific or press-specific parameters andadministration of access rights.

Graphic mode1)

Allows the visualization of the process. QA monitors (8 window / 4 stroke tolerances) can be defined freely, eithergraphically via the touch screen or numerically for each dataset. Single curve areas can be displayed with high resolutionusing the zoom function. Switching between force/stroke [F/s],force/time [F/t] and stroke/time [s/t] is possible for processoptimization.

Data inputEntry of the working modes (force/stroke/set-up mode) and theprocess variables.

Data outputStatus information for the user as text output: e. g. Pass/Fail,max. stroke/force reached as well as number of pieces anderror acknowledgement.

Technical dataProcess monitoring 8 force/stroke windows, 4 stroke tolerancesScanning rate 2000 HzGraphical resolution 240 x 128 pixelDisplay Force/stroke, force/time, stroke/timeOperation Touch panel, On/Off, Emergency stopInterface USB, CANFlow chart Fully functional PLC with 8 inputs and 4 outputsData sets 20EMC Acc. to requirements of EMC law (EN50081, EN50082)Main supply 100-230 VSupply voltage 24 V DCSystem backup Buffer batteryAmbient temperature 0-40 °CWeight 7.5 kgDimensions (W x H x D) 283 mm x 312 mm x 71 mm Protection class IP 54

USB connection10 [Mbit/s]

1) The graphic mode is deactivated for systems without force/stroke monitoring.

The SCHMIDT® PressControl 3000 is designed as a stand-alone solution. Extended functions are provided with the soft-ware programs SCHMIDT® ControlTool and SCHMIDT® SPC.

65

SCHMIDT® PressControl 3000System architecture

Up to 6 systems can be operated simulta-neously with one PC

USB hub

SCHMIDT® ManualPress

Manual workstations

I/O processing I/O processing

I/O processing I/O processing

I/O processing

Safety technology,category 4

Safety technology,category 4

Two-hand release Light curtain

SCHMIDT® PneumaticPressand HydroPneumaticPress

Automation

CANCAN

USB

Using the software SCHMIDT® ControlTool, up to 32 SCHMIDT® PressControl 3000 controlunits can be linked with a PC. Six systems can be operated simultaneously.Features:• Data interfacing via USB (10 Mbit/s) allows for the quick transfer of high-resolution curves,

also with short cycle times.• Different press types, manual workstations and automated machines can be connected in a

network.• All production data, such as curves and data sets, are centrally stored on a PC (Statistical

Process control [SPC] is optionally available).• Short changeover times because data sets can be prepared offline.• Parameter change is possible during the running process (hot keys).

USB hub��

�� withSafetyModule- redundend electronic safety

circuit (cat. 4)- wear-free, no mechanical

relays- long life- suited for two

hand safetyswitches orlight curtainoperation.

Control unit SCHMIDT® PressControl 4000

66

SCHMIDT® PressControl 4000 is a control unit for the opera-tion of compact, standardized single workstations as well ascomplex, highly flexible assembly automation systems. The real-ization and the extension of assembly lines is considerably sim-plified using SCHMIDT® PressControl 4000 in connection withSCHMIDT® ServoPress modules. All configuration and opera-tion parameters are managed and documented via the controlunit SCHMIDT® PressControl 4000.

Features:• Control is based on an industry PC• Operation of up to 6 ServoPress modules or NC axis via CAN

bus• Multi-functional process control PLC for an individual design

of process and user interface. The scan rate is 5 ms and isindependent of the length of the program code. The PLC isin constant communication with the process data acquisitionand the CNC.

• Integration of more than 2000 I/O• Integrated process monitoring• Quality evaluation based on window and stroke tolerances,

and thus a safe detection of “failed” parts.• Statistical documentation optionally with SCHMIDT® SPC• User-friendly, intuitive menu guidance• Operating modes:

- Set-up mode via hand wheel- Cycle mode via function key- Automatic mode (e. g. via light curtain [1-cycle, 2-cycle],

external keys or external signal)

TFT display 10.4”High-resolution process visualization

Integrated hand wheel (for set-up mode)Can switch to any CNC axis with selectable resolution to sim-plify set-up of an operation. The press ram can approach adesired target based on distance or force increments via handwheel.

Number padIntegrated membrane keypad for the input of numerical valuesand choice of functions.

Function keys/softkeys Presets a freely programmable membrane keys to simplify han-dling.

Control elementsEssential machine functions are clearly arranged as buttons onthe operating panel, e. g. Control ON/OFF (if components aredelivered without control button).

Emergency stop buttonSeparates the motor electrically from the drive, and a mechani-cal brake is activated. This guarantees safe stopping of the ram.

Track ballSubstitutes an integrated mouse, robust element adapted toany work environment.

Top view

~390

Bracket system connection

~3

00

~4

50

~220

~1

40

~120

Technical dataIndustry PC with - integrated PLC

- integrated CNC with fully digital drive control(integrated force, speed andposition control circuit) for up to 6 axis

- process monitoring- diagnosis and service functions- Microsoft Windows™ operating system.

Drives - integrated hard disk- 3.5” floppy drive

Screen integrated TFT display 10.4”Field bus CAN with possibilities for connection:

- up to 6 SCHMIDT® ServoPress modules or other CNC axis

- more than 2000 I/OsInterfaces - Ethernet (10/100 Mbit)

- 2 x serial (COM1/COM2), 1 x parallel (LPT)EMC acc. to requirements of EMC law

(EN50081, EN50082)Main supply 230 V~, 110 V~Current consumption < 2 AAmbient temperature 0-40 °CWeight approx. 16 kg

CAN bus connections 1/2

Ethernet

Hand wheel

67


System architecture

The SCHMIDT® PressControl 4000 control unit functionssimultaneously as a control for the line as well as monitoringthe process. The hardware and software components usedform a system concept with real-time behavior. This is guaran-teed by a system architecture that contains two CAN bus sys-tems. CAN 1 transfers data for the NC axis, e. g. ServoPressmodules or other NC axis, are controlled. Recorded measuringdata and I/O data are transferred via CAN 2. This prevents busconflicts in the event of high data densities.

The communication with other systems is realized via Ethernet(OPC).

Ethernet

CAN 1 Drives

CAN 2 Process data acquisition

X/Y compound table NC rotary table

CAN 2

I/O coupler

CAN profibusgateway

I/Odigital/analog

Axis safety, 2-channel

Auxiliary Box

OPC

SPC

68

User interface for professional assemblyfor PressControl 3000 and 4000

SCHMIDT® ControlTool is the platform of the SCHMIDT® PressControl 4000 and is available optionally withSCHMIDT® PressControl 3000 in combination with a PC. Thefunctionality of ControlTool has been developed especially forassembly operations with direct intervention in the process.

SCHMIDT® ControlTool is a program with “Look and Feel” ofMicrosoft WindowsTM.

The following functions are available in ControlTool:• Process visualization• Process data management• Development tool (PLC editor)• Statistical Process Control (SPC), optional

Features:• Easy and quick setup of the processes• Definition of the data sets and operating profiles by parame-

ters• Process optimization due to switchover of the process display

(F/s, F/t, s/t)• Easy and quick definition and evaluation of the processes

using the quality monitor• Guaranteed detection of “failed” parts• Unambiguous documentation and component assignment• Software PLC for freely programming processes• Service functions for diagnosis and system updates

SCHMIDT® ControlTool functions

Software functions are enabled or disabled depending on theaccess rights.

The language of the software user interface can be set toGerman, English or French.

SCHMIDT® SPCoptional

69

Visualization and analysis for PressControl 3000 and 4000

Visualized displayForce output and press stroke are important parameters forevaluating the quality of pressed assemblies. The data of thesemeasurements are recorded during the process and displayedby the software as force/stroke behavior curve F/s, F/t ors/t. Freely definable tolerances the form of force/stroke win-dows and stroke tolerances are provided for quality assur-ance of the assembly process. Using the software SCHMIDT®

ControlTool, up to 8 force/stroke windows and 4 stroke toler-ances can be defined. With the help of these criteria, quality-critical areas can be monitored selectively. If the tolerances inthe monitored curve areas are not met, application-specific

interventions can be carried out (e. g. selection measures).Using the software SCHMIDT® ControlTool, it is easy to createtolerance criteria and to display curve behaviors exactly. For anevaluation of the behavior, the working stroke and thereturn stroke are important. The high resolution of our mea-surement systems allows a large number of measuring pointsthat are required for a process-safe evaluation. Zoom and mea-suring functions are integrated into the software allowingdetailed documentation about the assembly processes.

Process analysis – graphic display force over time Process analysis – graphic display stroke over time

Zooming area

Measuring cursor

Process analysis - graphic display force over stroke

The curve must passthe window from leftto right.

Stroke tolerance inreturn stroke

Stroke tolerance inworking stroke

70

Process data management for PressControl 3000 and 4000

Press, quality and SPC parameters as well as system settings are menu-guided, extended and modified. This does notrequire programming knowledge. The parameters are definedwithin the data sets under customer defined identifications.Setting up additional data sets are simple via a menu drivenwizard. Loading of a different data set can occur manually orvia external, automated input.

SCHMIDT® PressControl 3000 SCHMIDT® PressControl 4000

Entry of the parameters via dialog fields

71

Software architecturefor PressControl 3000 and 4000

Input and output mask PLC CNC Module

Output window

Process

Measuring data

Process data acquisition

The function of the SCHMIDT presses is based to a largeextent on the control architecture. The combination of processentries, PLC, CNC and process data acquisition is the key tosolving highly complex joining tasks precisely and efficiently.The force and stroke measuring systems with integrated signalamplification used in all monitoring based press systems bySCHMIDT Technology are evaluated in high resolution by theprocess data acquisition and transferred as ACTUAL values tothe PLC for graphic or numeric output.

The excellent control behavior of SCHMIDT® PressControl4000 is a direct result of the quick, bidirectionalcommunication between PLC, CNC and drive of the servo axis.


Data set

ACKCNT-0-PCT-0-PCT offPCTon1

3.0 sec1.0 sec20

15.000 mm

2.0 sec24.000 mm

1500 N 1

98 Alarmtime press error7 Alarmtime quan. reached6 Target count5 Counter access4 Start/Stop PDA3 Unlock at target time2 Unlock at target stroke1 Unlock at target force0 Mode : F=0, s=1, m=2

Input Dataset 1


Software development toolsfor PressControl 3000 and 4000

72

PLC process controlThe PLC processes signals or values. Apart from this basic func-tion provided with standard PLC systems, our control also car-ries out a large number of tasks and decisions that influencethe process.

Features of the PLC editor:• Easy troubleshooting due to cyclical and static debugger• Easy overview due to separate debug window• Commonly used operands (inputs/outputs, words, flags, etc.)

are listed • Useful search function• Function-oriented programming

Resources editorA resources editor is providedas programming interface,which supports the easy andstructured creation of instruc-tion sets. The description ofthe operands by user-definedsymbols facilitates an easyoverview. In addition, manypre-defined functions simplifyprogramming.

Unlimited design of the userinterface• Process output window, clear

and unambiguous interfacefor the user with dynamicaland static text and graphicdisplay

• Clear instructions for theuser to intervene in theprocess, e. g. by pressing afunction key

• Unrestricted definition andlabeling of function keys

• Individually designable textoutput (e. g. as supplementto the process output for theadministrator) and parameterentry

73

SCHMIDT® SPC

Statistical Process Control for PressControl 3000 and 4000

In the overview display, you see all necessary information fromthe process, such as characteristics (monitors), informationpass/fail, current measuring value, SPC status, average value,Cp and Cpk value, at a glance.

The software package SCHMIDT® SPC is used for determiningthe process capability. The program calculates the statisticalparameters from the process and tolerance data. The charac-teristics of all quality criteria are calculated online after eachassembly process, and the calculation is available for documen-tation. Contrary to conventional systems, the user is constantlyinformed about the course of the assembly and the processquality. User-defined upper and lower warning and intervention limitsinform the process control when exceeding or falling belowthese limits about which application-specific measures can betaken.

Each single process can be reconstructed using the productionbacktrack.

Apart from the system-related monitors, other process-relevantinformation can be prepared statistically, such as the work inte-gral (area under the F/s curve) or external measuring data (e.g.temperature).

Considering the individual characteristics, additional importantvalues are displayed graphically and numerically.

Standard deviation

Histogram

Numerical values

SCHMIDT® MoveTolPatented offset of tolerance data software for PressControl 3000 and 4000

74

Assembled parts are subject to certain manufacturingtolerances. Measured deviations of the parts result in an offsetof the curves in the curve window. The curves of the parts withthe largest tolerance deviations may then be situated outside ofthe defined tolerance limits and are classified as “failed” part.

Using the function “Offset of tolerance data”, the tolerances ofparts can be taken into account. The tolerance windows andstroke tolerances are offset in the graphic display by the offsetvalue.

Offset of tolerance data in relation to freely selectable reference

SCHMIDT® Interface software

The communication with co-ordinated control system is realized via a standardized interface program with SCHMIDT® PressControl 3000 and 4000

All relevant system states as well as “failed” productions aretransferred from one control to another via a simple signaltransfer.

All standard physical interfaces, such as

• I/O interface• CANopen• CAN-PROFIBUS

can be used for signal transfer with the automation environ-ment.

Reference curve Current curve

Force/strokewindow offset

Intersection point 1

OffsetStroke tolerances

Stroke [mm]

Fo

rce

[k

N]

Intersection point 2

Win. 1 Win. 2

Tol. 1

75

SCHMIDT® OPCData exchange via the de facto automation standard

Example: Process visualizationOPC connects all production machines (with industry PC-basedcontrol [IPC]) of a production area to a process visualization. This achieves impressive outcomes:• Centralization of fault and operating messages• Unique message system for all machines• Individual user interface design

Example: Process data evaluation by means of MS Office applicationWith OPC, a direct transfer of production-specific data to MSOffice applications, such as Microsoft Excel™ or MicrosoftAccess™, is possible.

Example:Linked production lineThe following possibilitiesresult from the central controlof a production line:• Central operation of the

entire production line• Integration of all production

machines in overall trans-port systems (lifting bars,conveyors, etc.)

• Transfer of all relevant data,such as workpiece type,processing state, etc., fromone machine to another

• Production results influencethe process of the followingmachine

• Measurement results correcttool wear of precedingmachines

In the field of automation, the data communication, using co-ordinated systems and the reference level, is becomingincreasingly important. OPC defines a manufacturer-indepen-dent interface.All parties participating in the communication must only sup-port this interface. The OPC-capable components can be com-bined just like elements of a construction kit.

76

SCHMIDT® Automation components

SCHMIDT® CAN profibus gateway

The SCHMIDT® PressControl 4000 works with the fieldbussystem CANopen. In integrated systems, often data transferwith host control units must be carried out via PROFIBUS.For this purpose, SCHMIDT Technology offers a CAN /PROFIBUS gateway. It provides a data area, in which both sidescan write or from which both sides can read (on each side, 64bit input and 64 bit output). Thus, an application-specific dataexchange can be realized. The gateway behaves on both sidesas a slave. The update rate of the CANopen side is 5 ms.

SCHMIDT® NC axis

The SCHMIDT® PressControl 4000 control unit offers a largevariety of automation possibilities. In total, the control unitallows integrating up to 6 NC axis or SCHMIDT® ServoPressmodules.

Thus, flexible automation of the assembly cells can beachieved.

We can design and manufacture XY tables to your specificrequirements.

I/O connection

Different terminal modules are offered, if required, for the inte-gration of analog and digital signals. The connection of thesemodules is achieved via CAN bus.

SCHMIDT® ServoPresswith NC linear table

77

SCHMIDT® Slide tablesFor efficient production

SCHMIDT® Slide tables are specially designed for the highforces of press systems and where a position requires high pre-cision against an adjustable stop. It is an economic solution fortall parts and for placement of parts outside of the dangerarea. They can be mounted, depending on the type, both inlongitudinal and lateral positions, and can be adapted for auto-mated processes.

Type ST 10 ST 10P ST 45 ST 45P ST 140PPressure load kN 10 10 45 45 140Stroke mm 80, 160 80, 160 130, 200 130, 200 160, 200

250 250 250, 300suitable for press type 20, 23 20, 23 20, 23 20, 23 29, 36, 65

24 24 24, 25, 27 24, 25, 27 68, 74, 7632, 33, 34 32, 33, 34 329, 36261, 62, 65 61, 62, 65 365, 368

323, 327, 361 323, 327, 361 374, 376Manual presses up to 10 kN up to 10 kN all allServoPresses 405, 415, 416 405, 415, 416 420 max. 420 max. allShock absorber � � �

Bow-type handle � �

Operating mode manual pneumatic manual pneumatic pneumatic

Features:• Cross roller bearings for high-precision guidance• Play-free adjustment of the table guidance is possible• Maintains its working position via pneumatic cylinders• Position detection of the slide table via integrated sensors• Integrated shock absorbers cushion impact at end

positions• Positioning via pneumatic cylinders in automatic mode• The press stroke is activated only when the slide is in its

proper position.

ST 10 / ST 10 P

(stroke 80 mm)

ST 45 P

(stroke 130 mm)

ST 140 P

(stroke 160 mm)

36

140

Stro

ke 8

0

100

~140

54

200

Stro

ke 1

30

~205

150

~150

62

200

Stro

ke 1

60

265

220

65

SCHMIDT® ST 45 PLongitudinal slide table

SCHMIDT® ST 45 P Lateral slide tablewith adapter plate for fasteningon the press table

Mounting holes available upon request� = Standard

SCHMIDT® ST45 Slide table withbow-type handle, manual

Special designs for very long strokes on requestmanual = without cylinder, without sensors, without shockabsorber

SCHMIDT® Four-column gantry

SCHMIDT® four-column gantries used in manual worksta-tions, and automated assembly lines, are suitable for allSCHMIDT® presses with extraordinary requirements in allworking area.

In order to consider the large number of applications andcases, the design is adapted specifically to your requirements.All individual requirements can be taken into account. Shortdelivery times are realized because of in-house production.Contact us with dimensions (see table), and we can supply youwith a proposal.

LW

AH

LT

Features:Base-plate• Coated: RAL 7035 (light-grey)• Cross T-slot 45° 14H7• Central bore 40H7, other bores on request

Cover plate• Coated: RAL 7035 (light-grey)• Connection drill pattern for the required press• Chromium-plated columns

DimensionsInner width IWInner depth lDWorking height WH(referred to the TDC position of the press ram)

78

SCHMIDT® WorkstationThe SCHMIDT® Workstation offers a safe base for the vibra-tion-free installation of all SCHMIDT® Press systems. They aredesigned as seated workstations according to the latestergonomic guidelines.

The basic structure is a robust welded frame that is coated withRAL 7024 graphite grey. All surfaces are coated with RAL 7035light-grey. The adjustable legs allow a height adjustment of60 mm. The table top is made of duplex laminated wood.

The SCHMIDT® PU 10 Workstation offers a good base forintegrating further automation components such as workpiececlamping devices, feeding units, separating units, etc.

Options:• Adjustable foot support• Four casters, two of them swivel, two fixed

(not height-adjustable)• Standing workstation• Aluminum table top (flat, sand-blasted or anodized)• Nickel-plated steel table top• Plastic-coated table top

The supporting spacers for the table top are adapted to thepress frame configuration and are available for C-Frame, gantryand rotary indexing systems.

Height as seated workstation: 820 – 880 mm, with casters 920 mmHeight in standing position: 1020 – 1070 mm, with casters 1110 mm

Casters for PU 10PU 10

ID

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SCHMIDT® Single workstations – Safety concepts

Two-hand and automatic operation can be carried out usingthe press control unit SCHMIDT® PressControl 3000.SCHMIDT® single workstations are EC type-approved. Safetydevices including pneumatic system exist twice in all models.

Light curtain with transparent protective housing

Transparent protective housing with pneumatic slidingdoor

The version with pneumatically operated safety door is com-pletely protected with macrolon windows. First, the safety dooris closed and locked via hand or foot switch. This is two-chan-nel monitored. As soon as the door is locked, the press processis automatically started.

Two-hand safety switching

In basic design, SCHMIDT® PneumaticPress andHydropneumaticPress are operated with two-hand safetyswitching. The user must keep both switches in release posi-tion. If one switch is released ahead of time, the press stroke isinterrupted. This applies to all positions above the automaticstroke takeover that is started from the point where the dan-gerous closing movement is finished. From the stroke takeover,the stroke is continued automatically.

PRODUCT SERVICE

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The light curtain control provides optimum safety to the user.The danger area is protected with macrolon windows againstcontact. A light curtain protects the access to the danger areaon the side of insertion. The working process is immediatelyinterrupted and the press is stopped when intervening. Thecycle can be continued automatically after leaving the dangerarea. In combination with SCHMIDT® ServoPress, the lightcurtain control is the basic version. The press can be activatedvia the light curtain. Depending on the application, it can beselected between 1-cycle and 2-cycle activation.

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SCHMIDT® Rotary indexing systemsFor efficient production

SCHMIDT® rotary indexing systems are the basis for aneconomic rationalization. All SCHMIDT® press types can beintegrated in a rotary indexing system. Mostly, the machines aredesigned for manual loading. The machine designs are asvaried as the requirements. Depending on the requirements ofthe customer, an individual design is planned.

Electromechanical rotary indexing tableTypes Several drive sizes are available depending on the weight of the component or the diameter of the rotary table. Divisions 2, 3, 4, 6, 8, 10, 12, 16, 20, 24, other divisions on requestDirection of rotation Every rotary table can either be indexed to the left or to the right.Brake Auto-adjusting

NC rotary tableTypes Several drive sizes are available depending on the weight of the component or the diameter of the rotary table. Divisions, direction of rotation Freely programmable

Indexing plateDiameter of the indexing plate Standard: Diameter 520 mm or other diameters up to 1200 mm also possible depending on the requirementsDrill pattern in pitch circle Standard: Fit bore 20 H7, or drill pattern in consultation with the customer.Material Standard: Barnished steel, 18 mm thick, or anodized aluminum, 20 mm, with larger diameters

Rotary indexing systems with automatically rotary indexing plate

The press base PU10 with mounted, ground plate serves as theplatform. Press and rotary indexing table are aligned andpinned together. The indexer table resist safely the occuringforces. The switch cabinet and the operating elements aredefined according to requirements.Typically, other systems, such as a second press, automatic partsfeeder or automatic parts ejector, are integrated. Optionally,receptacles and tools are delivered.

The indexing plate moves out of the protective device –manual loading.With this concept, the parts are fed from the outside.Simultaneously, the press processes are carried out in theinterior of the machine.

Light CurtainThe use of a light curtain requires that possible trap points dueto the rotary indexing plate are avoided. For this, the height ofthe component is decisive among other things.

Safety concepts

For the safety of the users, the machine is completely protectedwith aluminum profiles and macrolon windows. There are dif-ferent possibilities for protection on the front side:

Front cover flap to the insideThe components rotate through the small aperture in the pro-tective guarding. With each possible intervention in this posi-tion the flap moves to the inside and stops the rotary table.

Light curtain Swivable flap

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SCHMIDT® Rotary indexing systemsFor efficient production

Complete indexing tableinside the protectiveguarding

Full covering • Automatic loading

With this version, the frontguarding is closed

• Manual loadingWith this version a lightcurtain or pneumatic safetydoor is available

Without guardingThe delivery of machine com-ponents is carried out afterconsultation with the cus-tomer.

We will be pleased to submit a proposal for your personalrequirements. In order to offer the most appropriate solution wemay require additional information such as drawings,components, samples, variants and annual production volumes.

Rotary indexing system with manually rotary indexingplate

This low-cost model consists of a manually rotary indexing platewith automatic indexing. Due to the concept, there is no risk ofcrushing when rotating the plate so that simple constructionsare possible. During indexing, the pressing tool is completelyclosed. This version is mostly delivered as two-division manualworkstation. Thanks to the small and compact design, therotary indexing table can be mounted directly on the fixturemounting plate of the press.

Receiver: contactless, two-channel safety door switch

Press

Protection under the press Protective shields

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SCHMIDT® Cartesian assembly machine

On the basis of high-precision SCHMIDT® ServoPress modulesin the press force range of 0.5 – 100 kN, a Cartesian assemblymachine has been developed, which can be used for fully auto-mated assembly processes in many sectors.The flexible assembly of components with different dimensionsin one load becomes reality.

Features• High-precision assembly technology in 1/100 mm range• The workstation is equipped with the latest palletised

systems for optimum efficiency• The workstation control system can store many data sets for

each type of product to be assembled: reducing the need tore-program for each product type.

• Freely parameterizable, sequential scanning of the workingarea

• Automatic tool change• Traceability and documentation complying with ISO 9000• Statistic Process Control SPC online

This new development is intended for users who want to cre-ate fully automated, highly productive assembly workstations.

Instead of the labourious loading of single parts, workpiececarriers are loaded or unloaded to the machine. This reducesloading time considerably.

The workpiece carrier can contain different components. TheCartesian assembly machine scans the working area sequen-tially, whereby it is possible to carry out automatic toolchanges. A linear table moves the workpiece carrier in X direc-tion. The ServoPress module that presses in Z direction ismoved in Y direction via a gantry so that any points in the 3Dworking area can be accessed via the corresponding profiles.

The flexible data set management of the SCHMIDT®

PressControl 4000 allows setting up the machines quickly andefficiently. A data set change, for example, if workpiece carriersare loaded with different pieces, can be carried out fully auto-mated from the operating panel. A mechanical retrofitting ofthe machine is completely avoided.

With regard to intelligent assembly, documentation andStatistic Process Control SPC, the machine disposes of all toolsthat are provided by the control unit SCHMIDT® PressControl4000.

Standard press type 405 415 416 417 420 450 460Nominal force 0.5 kN 1.5 kN 3 kN 7.5 kN 20 kN 50 kN 100 kNWorking stroke Z mm 150 200 200 300 400 500 500Working area X axis “x” 1000 mm � � � � � � �

Working area Y axis “y” 500 mm � � � � � � �

Travel speed “Z” 100 mm/s �

200 mm/s � � � � �

300 mm/s �

Travel speed “X” 300 mm/s � � � � � � �

Travel speed “Y” 300 mm/s � � � � � � �

Positioning accuracy “Z” 0.01 mm � � � � � � �

Positioning accuracy “X” 0.005 mm � � � � � � �

Positioning accuracy “Y” 0.005 mm � � � � � � �

Machine dimensions “Z” mm 2000 2000 2000 2570 2630 2810 2810Machine dimensions “X” 3200 mm � � � � � � �

Machine dimensions “Y” 1500 mm � � � � � � �

Power consumption 3.5 kW 6 kW 6 kW 9 kW 11 kW 18 kW 18 kWMains voltage 400 V, three-phase � � � � � � �

Light curtain controlCoated welded frame (RAL 7035)Pressing station with anvil supportPneumatic tool change optionally

Other construction sizes are possible

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SCHMIDT® can help ... from Application Evaluation to Customer-Specific Solutions

Standard 'out of the catalog' products, customized or completeturn key solutions.

SCHMIDT Technology is an invaluable source for your assem-bly needs, with the center point being a press. We welcomethe opportunity to evaluate your application, perform feasibilitystudies, process sample parts to determine process capabilityfrom a control, as well as monitoring standpoint. We can takeyour applications from process development and manufactur-ing of prototype tooling to providing you with customdesigned, turn-key solutions.

SCHMIDT engineers and sales force has gained a wealth ofexperience while working on a wide array of applications.SCHMIDT Technology products are suitable for a broad varietyof industries and can be tailored to the specific requirementsand challenges that applications present, from very basic andsimple pressing operations to intelligent, precise and complexprocesses, combined with monitoring.

The ever rising need to log and exchange process data withthird party systems can easily be addressed by the various waysour control systems can be interfaced.

Your need is our challenge. We look forward to the opportu-nity to be of service.

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SCHMIDT® ServicesClose to the customer thanks to a perfect service

In order to meet the high quality standards of modernproduction, to comply with legal requirements periodiccalibrations and safety tests of the press systems according toDIN ISO 9000, safety measures are required.SCHMIDT Technology assists you by means of a strong servicepackage in meeting these requirements.

SCHMIDT® Calibrationfor the press systems SCHMIDT® PressControlIncluded in the service:• Checking the measurement system• Calibration• Issue of a test certificate incl. test report• Calibration sticker on the machine

SCHMIDT® Safety checkfor all SCHMIDT® press systems with type approval.Included in the service:• Test according to ZH 1/456• Measurement and test of the two-hand switching• Follow-up measurement• Functional safety check• General functional check• Issue of a test report• Test sticker on the machine

For light curtain systems• Additional test according to ZH 1/281

SCHMIDT® CompetenceCentreWe have a large number of presses and press systems in ourexhibition and testing area at your disposal.Visitors are welcomed to our Competence Centre to discuss atfirst hand their specific requirements with our Team of experts,who will be pleased to conduct trials on their tools and offeradvice and best solutions for all applications.

Telephone SupportTelephone support is available from 7h15 to 16h00 on work-days. If any technical queries cannot be resolved by telephone,we can provide our engineer on site within 24 hours.This service at your site reduces your production downtime to aminimum.You can reach our service department by phone on +49 (77 24) 89 90.

SCHMIDT® ExPress Bus

The SCHMIDT® ExPress Bus will come to your premises andsave you time and travel.

At your convenience, you will:• Experience the wide range and benefits of SCHMIDT®

Presses and accessories• Get a wide overview over our products• See the innovative news and trends• Discuss your assembly applications with our experts• Conduct trials (by prior arrangements)

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SCHMIDT® TrainingCenterWe offer competence

A highly trained and motivated workforce ensures productquality and the success of your company. SCHMIDT®

TrainingCenter will make a valuable contribution.

Our training packages prepare the participants fully in theoryand practice for their daily work with SCHMIDT® presssystems, by offering comprehensive user training courses andseminars on complex technological products. These trainingcourses deal with the handling of the products as well as thecorrect use of the control and process software.

SCHMIDT Technology stands for high quality products andtheir efficient use on site.

We give our customers the highest possible security and sus-tainable profitability regarding their investment.A large number of training and seminar rooms with the latestpresentation Technology is available in our company.

SCHMIDT® ServoPressBasics, user interface and parameterization

System design• System architecture• Operating elements• Handling

Integrated software tools• User interface • Data input • Process visualization and

evaluation• Production data management

Practical training• Examples• Exercises / set-up• TroubleshootingPrecondition: PC / WindowsknowledgeNumber of participants: 4 to 10Duration of the course: 2 days

SCHMIDT® SPC

What is SPC • Basics• Terminology • SPC in the assembly

technology

SPC in real time• User interface • Control cards• Data export • Production tracing

Practical training• Exercises Precondition: the correspondingcourse PressControl andWindows knowledgeNumber of participants: 4 to 10Duration of the course: 1/2 day

SCHMIDT® AutomationStructure of the press systems

PLC editor • Basics / User interface• Special features Programming

tools• Search operations, debugger

Practical training• Integration of actuators/sen-

sors• Bus capabilityPrecondition: PLC knowledgeNumber of participants: 4 to 6Duration of the course: 2 days


System design• Structure of the control and

press• Operating elements• Operation of the control unit

Integrated QA • User interface • Process visualization and

evaluation

Practical training• Examples, troubleshootingPrecondition: PC knowledgeNumber of participants: 4 to 10Duration of the course: 1.5 days

DatesWe will provide you coursedates and fees on request.We will be pleased to makeyou an individual offer.

Contents of the training courses

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Our representations worldwide

AustraliaBliss & Reels Co. Pty.9 Kim Close3105 AUS-Bulleen, VictoriaPhone +61 (3) [email protected]

BeneluxGermo Techniek BVZwarte Zee 38-40NL-3144 DE MaassluisPhone +31 (10) 5 93 72 [email protected]

Czech RepublicPresston Ltd.Bozetechova 50CZ-61200 BrnoPhone 000420 541 248 8535 [email protected]

ChinaSalzgitter Mannesmann Handel GmbHShanghai Representative OfficeRoom 1001 Rui Jin Building205 Maoming Nan Lu200020 Shanghai, ChinaPhone +86 (21) 6473 [email protected]

DenmarkDannemand & Vejsager A/SBaldershoj 12635 IshojPhone +45 (43) 99 80 [email protected]

FranceSteinel S.A. Z.A.C. des Godets - N.E.5, Rue Marius Hue91370 Verrieres le BuissonPhone +33 (1) 69 30 21 [email protected]

Great Britain SCHMIDT Technology LtdUnit 14/18The Markham CentreTheale, ReadingRG7 4PEPhone +44 (118) 93 [email protected]

IndonesiaP.T. Supra EngineeringJI. Pecenongan No. 17 D10710 RI-JakartaPhone +62 (21) [email protected]

ItalyataX s.r.l.Via Carolina Romani 23I-20091 Bresso (MI)Phone +39 (02) [email protected]

JapanNaka Seiki Co. Ltd. 2 – 17, 1-Chome, Kinda-ChoMoriguchiPhone + 81 (6) 69 04 40 [email protected]

NorwayStang Maskin ASOlav Brunborgsvei 271376 BillingstadPhone +47 66 84 80 69 [email protected]

AustriaSiems & Klein KGPostfach 137, Großmarktstr. 10-12A-1239 WienPhone +43 (1) 61 008 [email protected]

PolandPrzedsiebiorstwo AMS Sp. z.o.o.Jagodnik 17CPL-58-100 SwidnicaPhone +48 (74) 853 [email protected]

RomaniaEckerle Romania S.R.L.Bd. Muncil Nr. 1-15RO-400641, Cluj-NapocaPhone +40 (264) 403 403 [email protected]

SwedenDeprag Scandinavia ABGap Sundins Väg 363346 EskilstunaPhone +46 (16) 126110 [email protected]

SwitzerlandSCHMIDT Technology GmbHGerbeackerstr. 83210 KerzersPhone +41 (0) 317554071 [email protected]

Singapore, Thailand, Malaysia,PhilippinesBosch Rexroth PTE LTD15 D Tuas RoadSingapore 638520Phone +65 (6) 861 [email protected]

SlovakiaMTS, spol. s.r.o.Kriva 53SK-02755 KriváPhone +421 (435) 819 111 [email protected]

SlowenienH+P CENTER d.o.o.Brnçiçeva 131231 Ljubljana-ÇrnuçePhone +386 1 [email protected]

Spain, PortugalATSILuis Merelo y Mas, 646023 ValenciaPhone +34 (96) 337 04 [email protected]

South KoreaTae Jin Industry Co. Ltd.403 Kyungbok Building #330-5 Doksan 1-Dong, Kumchun-Gu,ROK-SeoulPhone +82 (2) 894 88 [email protected]

TaiwanI-Hen Machine Co. Ltd. 6F-9 No. 12, Lane 609, Sec. 5, Chung Hsin Road, San-Chung City Taipei Phone +886 (22) 999 [email protected]

TurkeyGünmak Industrial Tool Pump andAutomation System Inc.Toros Caddesi No: 78TR-34846 K.Maltepe – IstanbulPhone +90 (216) 370 76 [email protected]

HungaryEckerle BT Hungary6200 KiskörösDozsa Gy. ut 44Phone +36 (78) 511 400 [email protected]

Tunisia, Morocco, Algeria, Egypt,Jordan, Saudi Arabia, DubaiEP-Technology29 AV. AHMED TLILI 2055ZI BORJ CEDRIA 2055 BIR EL BEYTUNISIAPhone +216 (79) 41 28 [email protected]

UkraineDnipropetrovs'k Engineering &Technical Center "Contact" JSCUkraine, 49006, Dnipropetrovs'k,Kabardyns'ka str. 5,Phone +38 (05 62) 31 76 [email protected]

USASCHMIDT Technology Corp.Cranberry Corp. Center280 Executive DriveCranberry Twp., PA 16066Phone +1 (724) 772 [email protected]

Addresses of the subsidiaries and representations

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SCHMIDT TechnologyHow to find us

Hamburg

Berlin

Bremen

Hannover

Frankfurt

CologneDresden

Leipzig

Stuttgart

Munich

Straßburg

Basel

Zürich

Singen

Nuremberg

Villingen-Schwenningen

St. Georgen

StuttgartStraßburg

Basel

Zürich

Singen

Villingen-VVSchwenningenc

gg

Ulm

Lindau

Rottweil

Tuttlingen

Sigmaringen

HeilbronnKarlsruhe

Freiburg

Konstanz

Offenburg

Triberg

eschingenh nhi

St.Georgen

B 33

St. Georgen

Feldbergstraße

Sch

warz

wald

-st

raß

e

Martin-Luther-Straße

Schramberger Straße

Bahnhofstraße

train station

industrial districtSeebauernhöhe

from Triberg from Villingen

Jörg

lisb

erg

weg

88

ThealeReading

Basingstoke

Newbury

Thatcham

Tadley

FleetHook

Bracknell

Wokingham

Camberly

Farnborough

Aldershot

Hartley Wintney

London ->

A33 A34

A287

A339

A4074

A3290

A404(M)

M4

A329(M)

A4, Bath Road

B471A329

B3349

B3011

B3051

B3400

A340

Station

Brunel Road

Waterside Drive

Arrowhead Road

Sta

tion R

oad

Theale

Bahnhof / Gare

Murt

enst

raße

Schulhausstr.

Kreuzbergstr

Neuchâtel

AusfahrtSortieKerzers

AusfahrtSortieKerzers

A 1

10

Gerb

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ers

tr.

Lausanne

Bern

COOP

Kerzers

SCHMIDT Technology Ldt., UK

SCHMIDT Technology GmbH, Niederlassung Schweiz

SCHMIDT TechnologyHow to find us

SCHMIDT Technology GmbHFeldbergstrasse 1D-78112 St. Georgen, GermanyPhone +49 (77 24) 899 0Fax +49 (77 24) 899 101

[email protected]

SCHMIDT Technology Corp.Cranberry Corporate Center280 Executive DriveCranberry Twp., PA 16066USA

Phone +1(724) 772-46 00Phone +1(800) 959-12 18Fax +1(724) 772-46 88

[email protected]

SCHMIDT Technology Ltd.Unit 14 /18, The Markham CentreTheale, ReadingBerks RG7 4PEUK

Phone +44 (118) 9305-464Fax +44 (118) 9305-440

[email protected]

SCHMIDT Technology GmbHNiederlassung SchweizGerbeackerstrasse 8CH-3210 Kerzers

Tel. +41 (0)31 755 40 71Fax +41 (0)31 755 40 73

[email protected]

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Documents

SCHMIDT Pressen Simply the best! · 1 Table of contents Introduction Page 2 ManualPress Page 5 Rack-and-Pinion Toggle ManualPress 305, 307, 311 with force/stroke monitoring PneumaticPress