Ergonomic Handling Solutions

Vacuum Handling Systems

Schmalz India Pvt Ltd – 20-04-2009, PJM

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Company

Facts

Established: J. Schmalz GmbH in 1910 by Johannes Schmalz

Schmalz India in 1999

Market importance: World market leader in the area of vacuum clamping technology. World's leading supplier of vacuum technology for automation and handling tasks

Innovation indicators: 150 industrial property rights awarded

Installations in India: More than 250 systems successfully installed

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Vacuum Components

Suctions Pads

Vacuum generators

Ejectors

Grippers

Handling Systems

Vacuum Tube Lifter – “Jumbo”

VacuMaster

Vacuum Clamping Systems

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Vacuum Components

The Complete Range

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Suction Pads

1mm dia to 400mm dia

Different Materials (SI, NBR, Neuprene, Polyurethene, Viton…)

Different shapes ( bellow, oval,round )

Different Applications (metal sheets, paper, plastic…….)

High Temp pads upto 600 deg C

Pads for oily sheet metal

Foam seals for gripping uneven surface

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Vacuum Generators

Vacuum switch

Optional: integrated air saver

Filter

Integrated power blow-off function (SMP)

LED indicatorBlow-off valveSuction valve

Body with integrated non-return valve

Additional output signal

Silencer

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Magnetic Grippers

Operation with Compressed Air / Vacuum

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Components Applications

Automatic Sheet Transfer System Robot handling pressed sheet metal

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Vacuum Components Application : Press Automation

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Vacuum Tube Lifter “Jumbo”

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Vacuum Tube lifter “Jumbo”

Capacities : 20kgs to 300kgs

Lifting speeds upto 70 mts/min

Travel length Maximum 50mts

JumboHandy (Pistol Grip)

JumboSprint

JumboErgo

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Application Examples– Vacuum Tube Lifter “Jumbo”

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FM - Universal Gripper

Only 50% of Gripper needs to be closed for the integrated valves to activate and lift the workpiece

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Jumbo Applications

Carton Boxes containing Air Conditioner weighing upto 80kgs

Picture tube Handling

Carton Boxes containing Refrigerators

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Jumbo Applications

The grippers are designed specially for different surfaces

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Vacuum Tube Lifter “ Jumbo”

Carton Boxes containing washing Machines

HDPE Sacks containing chemicals

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VacuMaster

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VacuMaster

Capacities : 125 – 2000Kgs

Large Vacuum Reservoir

Applications :

Metal sheets

Checkered Plate

Wooden Boards

Drums

Television

Picture tube

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VacuMaster Coil

Three independent layers of Vacuum for different sizes of coils

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VacuMaster Light

Works with Compressed Air supply for loads upto 100 kgs

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VacuMaster - Eco

No Power Supply Required

No Compressed Air Required

Handling Capacity upto 1000kgs

Specific Applications

Glass Sheets Metal sheets Drums Cabinets / boxes Stone

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Crane systems

Bridge Crane

Steel Aluminium

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Vacuum Clamping Systems

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VacuClamp / VacuBlocks

Vacuum Clamping Systems are the intelligent answer to constantly increasing demands for productivity and economic use of CNC machine tools

Gripping of Glass Sheets for edge grinding

Wooden boards gripping for cutting on CNC

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Schmalz Vacuum Clamping System

The solution for Metal Industry

Clamping work pieces with vacuum

by the use of a Matrix-Plate!

For 2 m2 clamping area – 63 m3/h vacuum Pump is required

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Possible solutions for clamping with a Matrix-Plate

Simple workpiece: Complex workpiece:

• Simple geometrical structure

• Few webs and apertures

• Web width > 30 mm

Recommendation:

Grid 25x25 mm

• Complex geometrical structure

• Many webs and apertures

• Web width < 30 mm

Recommendation:

Grid 12,5x12,5 mm

Schmalz Vacuum Clamping System

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Some Handling Applications

Plastic molded parts Glass Sheets Sheet Metal for press automation Ampules Printing Paper Sacks – HDPE, Paper, Jute Batteries Coils Wooden Boards, timber Metal sheets, perforated and checkered plates, thin sheets Glossy, painted products Drums Stone, Granite, Marble Carton boxes , regular, unevenly filled Food products, eggs, cheese, cans, bottles, etc. CD / DVD White goods (Washing Machine, TV sets, computers, Air conditioner, etc) Veneers / Card board

Please let us know your applications, we will find a suitable solution for you

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Thank You