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Agenda
• Schlumberger at a glance • Manufacturing – Perception & Problems • Manufacturing Technology • Manufacturing Careers • Policy
Since the early years of the 20th century, Schlumberger has been measuring the sub surface. Intellectual curiosity and commitment to research and technology are in our roots.
Today Schlumberger is the world's leading supplier of technology, project management, and information solutions to the oil and gas industry.
Energy is Our Business
Drilling
• WesternGeco Land and Marine Seismic • Wireline Logging • Testing Services • Schlumberger Information Solutions • Data & Consulting Services
• Smith Bits & Advanced Technologies • M-I SWACO • Geoservices • Drilling & Measurements and Pathfinder • Drilling Tools & Remedial Services • Dynamic Pressure Measurement • Integrated Project Management
• 4 Areas - 27 GeoMarkets
Schlumberger at a Glance
Approximately 110,000 People
Working in more than 80 Countries
Representing 140 Nationalities • Revenue: $27.4 Billion • Net Income: $4.2 Billion • Total 2011 R&E: >$1 Billion
2010 Financial Highlights
Deep Industry Knowledge
Global Culture
Reservoir Characterization
Technology Solutions
Reservoir Production
• Well Services • Completions • Artificial Lift • Subsea • Schlumberger Production Management
Technology R&D – REMS
R&D Centers
65 Center Locations 700 Projects 2,500 Products 15,000 Employees (6000 Mfg) >$4B Int. Mfg. Rev.
Dhahran, Saudi Arabia Cambridge, UK Boston, Mass, USA Moscow, Russia Stavanger, Norway
Research
Fuchinobe, Japan Beijing, China
Sugar Land, Texas, USA Rosharon, Texas, USA Houston, Texas, USA Princeton, New Jersey, USA Edmonton, Alberta, Canada Calgary, Alberta, Canada Richmond, California, USA
Oslo, Norway Stonehouse , UK
Clamart, France
Abingdon, UK Stavanger, Norway Novosibirsk, Russia Gatwick, UK Baden, Austria
Engineering
Pune, India
Singapore
Tyumen/Ufa, Russia Singapore
Edmonton, Alberta, Canada Lawrence, Kansas, USA Houston, Texas, USA Bartlesville, Oklahoma, USA Belfast, UK
Aberdeen, UK Abbeville, France Barrow, UK Southampton, UK
Shanghai , China
Curacao, Netherlands Antilles Argentina (Villa regina, Neuquen) Hammond, Louisiana, USA
Manufacturing
Penang , Malaysia
Research, Engineering, Manufacturing, Sustaining
Schlumberger Manufacturing at a Glance
• Historical base in the US and France • Significant growth through acquisitions • Global expansion to support business • Multiple manufacturing models • Wide variety of activities
– Foundry – Machining – Assembly and Test – Sensors – Nuclear Sources – Explosives – Trucks & Pumping Equipment – Marine Vessels
• Rapidly evolving needs and technologies • Mixed perception of manufacturing as a good long term
career choice – Manufacturing is seen as being easily commoditized and exported
to low cost countries – Innovation is not clearly connected to manufacturing – Lack of career defined career path and technical recognition
• Looking forward – There are many considerations in manufacturing
strategy – Where is the oil and gas industry going? – What are the technology drivers?
Platt’s Model
Costing
Material Costs
• Raw Materials
• Purchased components & sub-assemblies
Labor
• Labor cost / hour
• OT policies • Labor
productivity
Burden
• Opex costs • Capex costs • Maintenance
costs • Start up
costs
Overhead
• Management structure
• Re-organization costs
Logistics
• Shipping costs
• Storage costs
• Tariffs
Production Costs v. Acquisition Costs
Manufacturing Technology & Processes
Factors to Consider
• Manufacturing technology & equipment (standard v. custom) • Technical support (in-house v. out-sourced) / Co-location of
engineering (New Product Development) • Manufacturing capacity & global footprint • Labor skills & availability including Manufacturing Engineering • Automation and process control • Quality measures (QA/QC)
R&E Investment and Hydrocarbon Resources Underexplored and underdeveloped areas Unconventional oils and gases
Increased recovery from producing fields Harsh and hostile environments
Industry Drivers • Pace of technology development – Is it fast enough? • Harsh environments (Temp., Press., Flow, Corrosion,
Abrasion, Erosion) • Operational timescales - one day to 20+ years • Reliability • Ease of use & maintainability • Operational and energy efficiency • Environmental concerns (emissions, hydraulic
fracturing, waste materials) • Governmental regulation
Manufacturing Technology Drivers • Advanced Materials – New materials and processing
techniques. • Alternative Materials – Scarcity or control of traditional
and/or strategic materials • Managing the environment - Robust design and
packaging • Miniaturization – MEMS, nano-X • Sensing – Embedded sensors, condition monitoring • System integration & testing • Automation & precision manufacturing • Green manufacturing – Emissions, RoHS • Flexible manufacturing – adaptable facilities, lot size,
DfM • Increased reliance on suppliers
Industry Drivers & Manufacturing Technology
Opportunities & Challenges for US Manufacturing
• Opportunities – R&E investment areas are well aligned with US
natural resources plays – US academic institutions are leaders in R&D of
technologies that benefit the energy industry – Manufacturing benefits from co-location with
engineering (concurrent engineering) – There is significant technology overlap with other
industries • Challenges
– Deterioration of US as a manufacturing leader – Industrialization of new technologies – The “big” crew change and development of
manufacturing talent and expertise – Government policy
Education & Hiring Challenges
• Motivation - Career expectations and opportunities – Manufacturing Careers – Technical Careers
• Change Management – Fast pace of technology change - Strain
on internal expertise in the company – Availability of expertise – Fresh Out vs.
Experienced Professional Hire – Hiring a specialist vs. a generalist
• Knowledge Management – Knowledge capture – Aggregation and organization of
knowledge – Dissemination of knowledge across the
organization
• Developing talent – Recognition at the university level of
manufacturing as a discipline – A mixture of skills and degree levels is
needed • Theoretical and applied skills • BS, MS and PhD
– Graduate level education is vital due to the level of advanced technology
– Internal training and development programs demonstrate commitment to people development
– External continuing education is vital due to the pace of technology change • Academia • Professional Societies
Manufacturing Careers
• Clearly defined job descriptions and requirements • Career paths in multiple domains • Ability to select top job preferences for career planning • Competency management + Training & Development
SETC Goals • Recognition • Motivation • Retention
SETC Pillars • Parallel technical and management ladders • Decoupling of SETC status from job/position • Objective technical evaluation open to all
Schlumberger Eureka Technical Careers (SETC)
Eureka members
Senior Principal Advisor Schlumberger Fellow
Leading locally:
Geomarket/ REMS center
Leading widely: Area/
Service Segment/ REMS
Leading in SLB/Industry
Leading at project level: Contributing
independently
Policy
• Encourage global partnerships at the governmental, industrial and academic levels.
• Foster meaningful government /industry partnerships (a Singapore example) – RISC – Research Incentive Scheme for Companies (targeted at Research and
Technology activities) – IDS – Innovation Development Scheme (targeted at Development activities) – DEI – Development and Expansion Incentive (targeted at Mfg activities) – SDI – Supplier Development Incentive (targeted at Supply Chain activities)
• Keep the regulatory environment as simple as possible – Partnership and dialogue for sensible regulations – Need for stability as a means of fostering investment – Partnership in supporting and promoting “green” manufacturing
Conclusions
• The US is the leader in developing Oilfield Services technologies … but it is a global business
• The US is the leader in innovation … but other countries are aggressive and catching up
• Industrialization is very important … making the leap from the research to the shop floor. The US must maintain skill and leadership in this area.
• Manufacturing will locate where the best combination of people, technology, supply base, logistics and cost converge
• Leveraging technology overlap between industries can give the US a significant advantage due to size and diversity of its manufacturing base
• The development of manufacturing talent is imperative to the growth and stability of US manufacturing
• Government policies are important and influential in business decisions on where to locate R&D and manufacturing operations