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Network of Excellence in Training
COPYRIGHT 2001, NExT. All Rights Reserved
HUSSAIN RABIA
KICK TOLERANCE
2 COPYRIGHT 2001, All Rights Reserved
Course Title: Course Title: KICK TOLERANCEKICK TOLERANCEObjectivesAt the end of this module, YOU will be able to:
1. List variables affecting kick tolerance.
2. List situations when to calculate KT
3. Calculate kick tolerance
4. List situations when to increase KT
5. Describe influence of FG on KT
3 COPYRIGHT 2001, All Rights Reserved
Kick ToleranceKick Tolerance
DEFINITION
For practical purposes, kick tolerance may be defined as the maximum kick size which can be tolerated without fracturing the previous casing shoe.
Kick tolerance may also be defined in the terms of the maximum allowable pore pressure at next TD or maximum allowable mud weight which can be tolerated without fracturing the previous casing shoe
4 COPYRIGHT 2001, All Rights Reserved
Kick Tolerance Elements
1. Pore pressure from next TD2. Frac Gradient at current casing shoe3. Design influx volume that can be
safely circulated out of hole4. Type of well: exploration or
development
5 COPYRIGHT 2001, All Rights Reserved
Pore Pressure & Type of Well
1. For Exploration wells, an overpressured zone may be penetrated. The pore pressure gradient is assumed to be 0.5 ppg greater than the maximum mud gradient.
2. For Development wells, assume that an influx enters from swabbing the well. Pore pressure gradient is assumed to be equal to current mud gradient.
6 COPYRIGHT 2001, All Rights Reserved
When to Calculate Kick Tolerance
1. After a leak-off test
2. Prior to drilling ahead
3. If a factor such as mud weight or drillstring geometry is changed
4. When drilling into areas of overpressure with rapid pore pressure increase, and increasing mud weight to compensate, kick tolerance, limited by formation strength at the previous casing shoe, will be rapidly reduced
7 COPYRIGHT 2001, All Rights Reserved
Boyles Law
PV= constant
P1 V1 = P2 V2
Gas Behaviour
Gas is highly compressible. Its volume depends on both pressure and temperature
8 COPYRIGHT 2001, All Rights Reserved
Gas
0
Gas
Open
Gas
Gas
00
9 COPYRIGHT 2001, All Rights Reserved
2
22
1
11
TVP
TVP
=
46060
27.14
460240
15000++
=
xVx
P1 = 5000 psi
T1= 240 F
V1 = 1 bbl (Assumed values)
P2 = 14.7 psi
T2= 60 F
V2 = ?
V2 = 253 bbls & pressure reduces from 5000 psi to 14.7 psi
Gas
0
Gas
Open
Gas
Gas
00
10 COPYRIGHT 2001, All Rights Reserved
When the tube is closed , gas rises up the tube without expansion carrying its pressure with it all the way up the tube.
Gas
Gas
Mud hydrostatic = 5000 psi
Gas pressure = 5000 psi
Gas
Closed
Mud = 9.6 ppg
Depth= 10000
0 5000?
11 COPYRIGHT 2001, All Rights Reserved
Bottom Hole Pressure (Igore gas head)
BHP= surface pressure + Hydrostatic heads= 0 +5000 = 5000 psi
Gas
50000
Gas
Closed
Mud = 9.6 ppg
Depth= 10000 Gas
?
BHP= surface pressure + Hydrostatic heads=5000 +5000 = 10,000 psi
In a real well, the hole will fracture when gas is at surface
12 COPYRIGHT 2001, All Rights Reserved
Gas
Gas
Hence gas expansion must be allowed to reduce wellbore pressures. This is the basis of well kill methods.
13 COPYRIGHT 2001, All Rights Reserved
Pa
Mud
Gas
Pf
DPSIP
Yf
Before circulation
14 COPYRIGHT 2001, All Rights Reserved
Gas half-way up the hole
CSDPx
Pa1
H
TDPf
Gas Bubble
m
15 COPYRIGHT 2001, All Rights Reserved
Pamax
Gas at surface
16 COPYRIGHT 2001, All Rights Reserved
Position Of Gas Bubble During Circulation Using The Drillers Method
C) Gas at surface
Pa
Mud
Gas
Pf
A) Before circulation
DPSIP
Yf
B) Gas half-way up the hole
CSDPx
Pa1X
H
TD
Pamax
17 COPYRIGHT 2001, All Rights Reserved
Gas half-way up the hole
Px = Pf - Pg - (TD - H - CSD) x pm x 0.052CSDPx
Pa1 X
H
TDPf
Gas BubblePf =formation pressure at next TD, psiPg =hydrostatic pressure in gas bubble = H x GH =height of gas bubble at casing shoe, ftG =gradient of gas = 0.05 to 0.15 psi/ftTD =next hole total depth, ftCSD =casing setting depth, ftpm =maximum mud weight for next hole section, ppg
18 COPYRIGHT 2001, All Rights Reserved
Gas half-way up the hole
Px = Pf - Pg - (TD - H - CSD) x pmx 0.052
CSDPx
Pa1 X
H
TDPf
Gas Bubble
Px = FG x CSD x 0.052
Pg = H (ft) x 0.1 psi/ft
19 COPYRIGHT 2001, All Rights Reserved
H = 0.052 x pm (TD - CSD) + (FG x CSD x 0.052 - Pf)0.052 x pm - G
Where FG is the fracture gradient at the casing shoe in ppg
20 COPYRIGHT 2001, All Rights Reserved
H = 0.052 x m (TD - CSD) + (FG x CSD x 0.052 - Pf)0.052 x pm - G
Where FG is the fracture gradient at the casing shoe in ppg
The volume of influx at the casing shoe is
V1 = H x Ca bbl
Where Ca = capacity between pipe and hole, bbl/ft CSDPx
Pa1 X
H
TDPf
Gas Bubble
Remember pressure at shoe is FG (fixed)
21 COPYRIGHT 2001, All Rights Reserved
At bottom hole conditions the volume of influx (V2) is given by
P2 V2 = P1 V1
(The effects of T and Z are ignored)
V2 = V1 x P1 bblP2
Where P1 = fracture pressure at shoe, psiP2 = Pf, psi
The value of V2 is the circulation kick tolerance in bbls.
Pa
Mud
Gas
Pf
DPSIP
Yf
22 COPYRIGHT 2001, All Rights Reserved
CSDPx
Pa1X
H
TD
Pa
Mud
Gas
Pf
DPSIP
Yf
23 COPYRIGHT 2001, All Rights Reserved
Increasing Kick Tolerance
KT values may be increased when:
1. drilling extremely high porous and permeable zones ( 1-3 darcies)
2. using low tech kick detection equipment
3. several transition zones in same open hole section are encountered
4. drilling from a semi-sumbersible rig
24 COPYRIGHT 2001, All Rights Reserved
Example: Calculate the Kick Tolerance for
9 5/8 = 14,500 ft
Next Hole TD = 17000 ft
FG at 9 5/8 shoe = 16 ppg
Temperature gradient = 0.02 F /ft
Max. mud weight for next hole =14.5 ppg
Max formation pressure at next hole = 14 ppg
Assume next hole 8
5 drillpipe from surface to TD
25 COPYRIGHT 2001, All Rights Reserved
H = 0.052 x pm (TD - CSD) + (FG x CSD x 0.052 - Pf)0.052 x pm - G
H = 0.052 x 14.5 (17000-14500) + (16x14500x0.052 14x17000x0.052)0.052 x 14.5 0.1
CSDPx
Pa1 X
H
TDPf
Gas
Bubble
= 14500 ft
= 17000 ft= 14 ppg
Mud = 14.5 ppg
H = 2405 ft
26 COPYRIGHT 2001, All Rights Reserved
Volume at shoe = H x capacity between hole/DP
Capacity = ( 8.52 52) ___1____
4 x 144
= 0.2577 ft3/ft
5.62 bbl/ft
= 0.0459 bbl/ft
V1 = 0.0459 x 2405
= 110.4 bbl (volume of bubble at shoe)
27 COPYRIGHT 2001, All Rights Reserved
P1 V1 = P2 V2
16 x 14500x 0.052 x 110.4 = 14x17000x 0.052 x V2
V2 = 107.8 bbls
28 COPYRIGHT 2001, All Rights Reserved
Temperature Effects
T = surface temp + temperature gradient + 460
T1 ( at shoe) = 60 + 0.02(F /ft) x 14500 (ft) + 460 = 810
V1 x P1T1
= V2 x P2T2
110x16x14500x0.52810
= V2 x14x17000x0.052860
V2 =115 bbl (compared to 108 bbl without temperature effects)
T2 (at TD) = 60 + 0.02 x 17000 + 460 = 860
29 COPYRIGHT 2001, All Rights Reserved
Exercise 1 : Repeat previous example if FG= 15.2 ppg
H = 1482.87 ft
V1 = 68 bbl
V2 = 63 bbl ( without temperature effects)
V2 = 67 bbls
68x15.2x14500x0.52810
= V2 x14x17000x0.052860
With temperature effects
30 COPYRIGHT 2001, All Rights Reserved
Influence of FG on Kick Tolerance
(i) If the actual FG is greater than the design value, then open hole section below the casing shoe can be drilled further than planned if desired. In other words , the well is actually stronger than planned.
(ii) If the actual FG is less than the planned, then the reverse of the above is true. The open hole section can not be drilled to it planned depth. The section may then be drilled to a shallower depth with less pore pressure or a cement plug is placed at the shoe to artificially strength the shoe. The last practice was actually performed by the author and was found successful in areas with FG less than 15 ppg.
31 COPYRIGHT 2001, All Rights Reserved
Table : Kick Tolerances for exploration Wells
HOLE SIZE (inch) KICK VOLUME (bbl)
6 and smaller 258.5 25-5012 50-10017.5 100
32 COPYRIGHT 2001, All Rights Reserved
Exercise 2: Exploration WellSemisubmersible
Calculate KT for 12 hole
133/8 casing is set at 7000 ft.
FIT results:
Mud in hole = 13 ppg , surface pressure 1000 psi
5 drillpipe
Temperature 0.015 F /100 ft
Pore pressure unknown ? Maximum mud weight to be used is 14 ppg.
33 COPYRIGHT 2001, All Rights Reserved
Exercise 1: Exploration WellSemisubmersible
Answer:
FG = 15.75 from FIT
Pore pressure = 14 ppg = maximum mud weight
H =
KT =
34 COPYRIGHT 2001, All Rights Reserved
Now , YOU should be able to:
1. List variables affecting kick tolerance.
2. List situations when to calculate KT
3. Calculate kick tolerance
4. List situations when to increase KT
5. Influence of FG on KT
Network of Excellence in Training
COPYRIGHT 2001, NExT. All Rights Reserved
End Of Module