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Network of Excellence in Training © COPYRIGHT 2001, NExT. All Rights Reserved HUSSAIN RABIA KICK TOLERANCE

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  • Network of Excellence in Training

    COPYRIGHT 2001, NExT. All Rights Reserved

    HUSSAIN RABIA

    KICK TOLERANCE

  • 2 COPYRIGHT 2001, All Rights Reserved

    Course Title: Course Title: KICK TOLERANCEKICK TOLERANCEObjectivesAt the end of this module, YOU will be able to:

    1. List variables affecting kick tolerance.

    2. List situations when to calculate KT

    3. Calculate kick tolerance

    4. List situations when to increase KT

    5. Describe influence of FG on KT

  • 3 COPYRIGHT 2001, All Rights Reserved

    Kick ToleranceKick Tolerance

    DEFINITION

    For practical purposes, kick tolerance may be defined as the maximum kick size which can be tolerated without fracturing the previous casing shoe.

    Kick tolerance may also be defined in the terms of the maximum allowable pore pressure at next TD or maximum allowable mud weight which can be tolerated without fracturing the previous casing shoe

  • 4 COPYRIGHT 2001, All Rights Reserved

    Kick Tolerance Elements

    1. Pore pressure from next TD2. Frac Gradient at current casing shoe3. Design influx volume that can be

    safely circulated out of hole4. Type of well: exploration or

    development

  • 5 COPYRIGHT 2001, All Rights Reserved

    Pore Pressure & Type of Well

    1. For Exploration wells, an overpressured zone may be penetrated. The pore pressure gradient is assumed to be 0.5 ppg greater than the maximum mud gradient.

    2. For Development wells, assume that an influx enters from swabbing the well. Pore pressure gradient is assumed to be equal to current mud gradient.

  • 6 COPYRIGHT 2001, All Rights Reserved

    When to Calculate Kick Tolerance

    1. After a leak-off test

    2. Prior to drilling ahead

    3. If a factor such as mud weight or drillstring geometry is changed

    4. When drilling into areas of overpressure with rapid pore pressure increase, and increasing mud weight to compensate, kick tolerance, limited by formation strength at the previous casing shoe, will be rapidly reduced

  • 7 COPYRIGHT 2001, All Rights Reserved

    Boyles Law

    PV= constant

    P1 V1 = P2 V2

    Gas Behaviour

    Gas is highly compressible. Its volume depends on both pressure and temperature

  • 8 COPYRIGHT 2001, All Rights Reserved

    Gas

    0

    Gas

    Open

    Gas

    Gas

    00

  • 9 COPYRIGHT 2001, All Rights Reserved

    2

    22

    1

    11

    TVP

    TVP

    =

    46060

    27.14

    460240

    15000++

    =

    xVx

    P1 = 5000 psi

    T1= 240 F

    V1 = 1 bbl (Assumed values)

    P2 = 14.7 psi

    T2= 60 F

    V2 = ?

    V2 = 253 bbls & pressure reduces from 5000 psi to 14.7 psi

    Gas

    0

    Gas

    Open

    Gas

    Gas

    00

  • 10 COPYRIGHT 2001, All Rights Reserved

    When the tube is closed , gas rises up the tube without expansion carrying its pressure with it all the way up the tube.

    Gas

    Gas

    Mud hydrostatic = 5000 psi

    Gas pressure = 5000 psi

    Gas

    Closed

    Mud = 9.6 ppg

    Depth= 10000

    0 5000?

  • 11 COPYRIGHT 2001, All Rights Reserved

    Bottom Hole Pressure (Igore gas head)

    BHP= surface pressure + Hydrostatic heads= 0 +5000 = 5000 psi

    Gas

    50000

    Gas

    Closed

    Mud = 9.6 ppg

    Depth= 10000 Gas

    ?

    BHP= surface pressure + Hydrostatic heads=5000 +5000 = 10,000 psi

    In a real well, the hole will fracture when gas is at surface

  • 12 COPYRIGHT 2001, All Rights Reserved

    Gas

    Gas

    Hence gas expansion must be allowed to reduce wellbore pressures. This is the basis of well kill methods.

  • 13 COPYRIGHT 2001, All Rights Reserved

    Pa

    Mud

    Gas

    Pf

    DPSIP

    Yf

    Before circulation

  • 14 COPYRIGHT 2001, All Rights Reserved

    Gas half-way up the hole

    CSDPx

    Pa1

    H

    TDPf

    Gas Bubble

    m

  • 15 COPYRIGHT 2001, All Rights Reserved

    Pamax

    Gas at surface

  • 16 COPYRIGHT 2001, All Rights Reserved

    Position Of Gas Bubble During Circulation Using The Drillers Method

    C) Gas at surface

    Pa

    Mud

    Gas

    Pf

    A) Before circulation

    DPSIP

    Yf

    B) Gas half-way up the hole

    CSDPx

    Pa1X

    H

    TD

    Pamax

  • 17 COPYRIGHT 2001, All Rights Reserved

    Gas half-way up the hole

    Px = Pf - Pg - (TD - H - CSD) x pm x 0.052CSDPx

    Pa1 X

    H

    TDPf

    Gas BubblePf =formation pressure at next TD, psiPg =hydrostatic pressure in gas bubble = H x GH =height of gas bubble at casing shoe, ftG =gradient of gas = 0.05 to 0.15 psi/ftTD =next hole total depth, ftCSD =casing setting depth, ftpm =maximum mud weight for next hole section, ppg

  • 18 COPYRIGHT 2001, All Rights Reserved

    Gas half-way up the hole

    Px = Pf - Pg - (TD - H - CSD) x pmx 0.052

    CSDPx

    Pa1 X

    H

    TDPf

    Gas Bubble

    Px = FG x CSD x 0.052

    Pg = H (ft) x 0.1 psi/ft

  • 19 COPYRIGHT 2001, All Rights Reserved

    H = 0.052 x pm (TD - CSD) + (FG x CSD x 0.052 - Pf)0.052 x pm - G

    Where FG is the fracture gradient at the casing shoe in ppg

  • 20 COPYRIGHT 2001, All Rights Reserved

    H = 0.052 x m (TD - CSD) + (FG x CSD x 0.052 - Pf)0.052 x pm - G

    Where FG is the fracture gradient at the casing shoe in ppg

    The volume of influx at the casing shoe is

    V1 = H x Ca bbl

    Where Ca = capacity between pipe and hole, bbl/ft CSDPx

    Pa1 X

    H

    TDPf

    Gas Bubble

    Remember pressure at shoe is FG (fixed)

  • 21 COPYRIGHT 2001, All Rights Reserved

    At bottom hole conditions the volume of influx (V2) is given by

    P2 V2 = P1 V1

    (The effects of T and Z are ignored)

    V2 = V1 x P1 bblP2

    Where P1 = fracture pressure at shoe, psiP2 = Pf, psi

    The value of V2 is the circulation kick tolerance in bbls.

    Pa

    Mud

    Gas

    Pf

    DPSIP

    Yf

  • 22 COPYRIGHT 2001, All Rights Reserved

    CSDPx

    Pa1X

    H

    TD

    Pa

    Mud

    Gas

    Pf

    DPSIP

    Yf

  • 23 COPYRIGHT 2001, All Rights Reserved

    Increasing Kick Tolerance

    KT values may be increased when:

    1. drilling extremely high porous and permeable zones ( 1-3 darcies)

    2. using low tech kick detection equipment

    3. several transition zones in same open hole section are encountered

    4. drilling from a semi-sumbersible rig

  • 24 COPYRIGHT 2001, All Rights Reserved

    Example: Calculate the Kick Tolerance for

    9 5/8 = 14,500 ft

    Next Hole TD = 17000 ft

    FG at 9 5/8 shoe = 16 ppg

    Temperature gradient = 0.02 F /ft

    Max. mud weight for next hole =14.5 ppg

    Max formation pressure at next hole = 14 ppg

    Assume next hole 8

    5 drillpipe from surface to TD

  • 25 COPYRIGHT 2001, All Rights Reserved

    H = 0.052 x pm (TD - CSD) + (FG x CSD x 0.052 - Pf)0.052 x pm - G

    H = 0.052 x 14.5 (17000-14500) + (16x14500x0.052 14x17000x0.052)0.052 x 14.5 0.1

    CSDPx

    Pa1 X

    H

    TDPf

    Gas

    Bubble

    = 14500 ft

    = 17000 ft= 14 ppg

    Mud = 14.5 ppg

    H = 2405 ft

  • 26 COPYRIGHT 2001, All Rights Reserved

    Volume at shoe = H x capacity between hole/DP

    Capacity = ( 8.52 52) ___1____

    4 x 144

    = 0.2577 ft3/ft

    5.62 bbl/ft

    = 0.0459 bbl/ft

    V1 = 0.0459 x 2405

    = 110.4 bbl (volume of bubble at shoe)

  • 27 COPYRIGHT 2001, All Rights Reserved

    P1 V1 = P2 V2

    16 x 14500x 0.052 x 110.4 = 14x17000x 0.052 x V2

    V2 = 107.8 bbls

  • 28 COPYRIGHT 2001, All Rights Reserved

    Temperature Effects

    T = surface temp + temperature gradient + 460

    T1 ( at shoe) = 60 + 0.02(F /ft) x 14500 (ft) + 460 = 810

    V1 x P1T1

    = V2 x P2T2

    110x16x14500x0.52810

    = V2 x14x17000x0.052860

    V2 =115 bbl (compared to 108 bbl without temperature effects)

    T2 (at TD) = 60 + 0.02 x 17000 + 460 = 860

  • 29 COPYRIGHT 2001, All Rights Reserved

    Exercise 1 : Repeat previous example if FG= 15.2 ppg

    H = 1482.87 ft

    V1 = 68 bbl

    V2 = 63 bbl ( without temperature effects)

    V2 = 67 bbls

    68x15.2x14500x0.52810

    = V2 x14x17000x0.052860

    With temperature effects

  • 30 COPYRIGHT 2001, All Rights Reserved

    Influence of FG on Kick Tolerance

    (i) If the actual FG is greater than the design value, then open hole section below the casing shoe can be drilled further than planned if desired. In other words , the well is actually stronger than planned.

    (ii) If the actual FG is less than the planned, then the reverse of the above is true. The open hole section can not be drilled to it planned depth. The section may then be drilled to a shallower depth with less pore pressure or a cement plug is placed at the shoe to artificially strength the shoe. The last practice was actually performed by the author and was found successful in areas with FG less than 15 ppg.

  • 31 COPYRIGHT 2001, All Rights Reserved

    Table : Kick Tolerances for exploration Wells

    HOLE SIZE (inch) KICK VOLUME (bbl)

    6 and smaller 258.5 25-5012 50-10017.5 100

  • 32 COPYRIGHT 2001, All Rights Reserved

    Exercise 2: Exploration WellSemisubmersible

    Calculate KT for 12 hole

    133/8 casing is set at 7000 ft.

    FIT results:

    Mud in hole = 13 ppg , surface pressure 1000 psi

    5 drillpipe

    Temperature 0.015 F /100 ft

    Pore pressure unknown ? Maximum mud weight to be used is 14 ppg.

  • 33 COPYRIGHT 2001, All Rights Reserved

    Exercise 1: Exploration WellSemisubmersible

    Answer:

    FG = 15.75 from FIT

    Pore pressure = 14 ppg = maximum mud weight

    H =

    KT =

  • 34 COPYRIGHT 2001, All Rights Reserved

    Now , YOU should be able to:

    1. List variables affecting kick tolerance.

    2. List situations when to calculate KT

    3. Calculate kick tolerance

    4. List situations when to increase KT

    5. Influence of FG on KT

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    End Of Module