Schindler 3300MRL Part3

052006_1 | Transparency | Module S12-Installation and Commissioning | Page 1

Safety ComponentsContents Sequence 5

y Installationy Operation

y Checking


Safety ComponentsGED15/20 Safety Gear

Checking

Make sure that the compression spring, tension spring, spring cotter and locking wire of each safety gear is fitted correctly.

Locking Wire

Spring Cotter

Center Ring Compression Spring

Tension Spring



1.5 mm

Adjusting Screw

Checking

Rail

Guide Shoe

Check the alignment between the safety gear and guide shoe on each side.If necessary, adjust the safety gear using adjusting screw.



Check the position A and clearance S.

A

=

0

2

m

m

S = 1.5 mmS = 2.5 mm

Brake Shoe Brake Plate

Checking


Safety ComponentsGBP Overspeed Governor

Align the overspeed governor on the governor support and tighten the screws.Route the end of the governor rope through the hole of the support.

Governor Support

Hole

Governor Rope

Rotation Sticker

U Governor rope may not touch the edge of the hole!

U Make sure that the arrow points

towards the car rail!

Overspeed Governor

Installation

31 mm


Safety ComponentsCBS Car Blocking System

Car Rail1

7

0

0

m

m

Top Floor LevelU Drill one hole 5 mm and insert a spring pin after positioning of the car blocking bracket!

Fasten the car blocking bracket to the car rail using supplied clamps. Observe the given position of the car blocking bracket.

Installation

Motor

Car Roof

Car Blocking Bracket


Safety ComponentsCBS Car Blocking System

Operation

KCBS Switch

Car Blocking Lever Normal Operation

Car Blocking LeverCar Blocking Position

For positioning of the car, set the car blocking lever from the Normal Operation to the Car Blocking Position and tighten the screw.

GQ 630 kg: one CBSGQ 800 kg: two CBS

Car BlockingBracket

U The CBS is designed to carry GQ/2 only. Therefore,

never support the car without the installed belts!


FMB130 4 MachineContents Sequence 6

y Structurey Installationy Final Works


FMB130 4 Machine

Structure Machine

Encoder

Fans

Leveling Bolt

Brakes

Damping Pads

Asynchronous Motor

Spirit Level

Traction Sheaves

Damping Pads


FMB130 4 Machine

Use the lifting points to hoist the machine onto the machine support.

Lifting Points

InstallationU Ensure that the

lifting capacity of the hoist is sufficient!


FMB130 4 Machine

Install the motor lifting tool and hanging beam according to the picture. Lift the machine carefully up to the machine support position.

Installation


FMB130 4 Machine

Installation

Position the machine onto the machine support and secure it using bolts.Do not release the lifting rope before all bolts are hand tighten.

Leveling Bolt

Rear Fastening Bolt

Front Fastening Bolt

Insert the Front Bolt prior the Positioning of

the Machine


FMB130 4 Machine

Installation

Adjust the machine horizontal using leveling bolt and spirit level.

Leveling Bolt

Damping Pads

Nuts

Fastening Bolt

long Guiding Tube short


FMB130 4 Machine

Counterweight Axis

Machine Axis

MachineCounterweight

Ensure that the machine axis is parallel to the CW axis.

Installation


FMB130 4 Machine

Final Works

Safety Wire

Fastening Bolt

LCE Retainers

Tighten all bolts and secure the fastening bolts using safety wires. Twist the end of the safety wires.

Remove all LCE retainers on the machine after the acceptance test.


Compact Car / Landing Door SystemContents Sequence 7

y Installationy Adjustment



y Landing door Varidor 30


Varidor 30 Landing Door

Fasten the sill onto the sill support and adjust it with the sill support brackets. Make sure it is in level and correspond to the building floor level.

Varidor 30 Landing Door Door Frame

Door Frame

62 mm

Sill support brackets

Landing Door Sill



Mount the door frame together.Varidor 30 Landing Door Door Frame

Header

Jamb

Sill Support

InstallationDoor Frame




Installation

Mount the transom onto the fixing angle on the landing door frame.

Transom

Door Frame




Place the frame to the sill support and mount the 4 top support brackets. Adjust the landing door to the car and observe the sill gab (300-2mm).

Tighten definitively the sill support to the sill console.

InstallationTop support

bracket

Door frame

30 0-2mm= =

Door Frame




Fasten the side door frame plates on each side.

Door frame

Door Frame


Door Panels

Door Panels

Install the door panels to the carrier and tighten the screws by hand. Insert the guide shoes in the correct way.

Door Panel

Guide Shoe




Door Panels

Door Panels

Adjust the door panel to the frame and check the 2mm gab if it is closed. Tighten all screws.

Door Panel

2 m

m




Door Panels

Door Panels

Install the counter weight frame and the toe guard. Tighten all screws.

Top part Bottom part

Counter weight frame




Door Look

Door Look

< 3mm

Adjust the door lock using adjusting screws and marking.Check that the hook is engaged 7 mm when the KTS switch is closed.

7 mm Marking





y Compact car door


Compact Car Door SystemDoor Drive

Installation

Door Drive

Hex Screws

Header

Hex Screw

Nut

Nut

Screw the hex screw n into the header, do not screw all the way in.Install the door drive to the header using nuts o and hex screws p.

Tighten the hex screw n on the middle of the header.

n

o

p

Middle Bracket(pre-assembled on Door Drive)

o


Compact Car Door SystemDoor Panels

Installation

Fasten the door panels to the carrier and the guide shoes to the door panels.Use a sill protection to avoid damages on the Alu-sill during the installation.

Guide ShoeLining

Sill Protection(optional)

Door Panels

x9

Guide Shoe

Carrier

U Use the guide shoe without lining!


Compact Car Door SystemClutch

Install the clutch to the clutch support using retaining washers.

Installation

Clutch

Clutch Support

Retaining Washers



Adjustment

Screws

G

=

5

m

m

:

w

/

o

S

i

l

l

P

r

o

t

e

c

t

i

o

n

G

=

4

m

m

:

w

i

t

h

S

i

l

l

P

r

o

t

e

c

t

i

o

n

Check the distance G between the door panels and door sill,readjust if necessary.

(T2 Door shown)



Adjustment

Door PanelBKE

BKE + 15 mm

Screws

30 +20mm

Clamp (Open Position)

Set Screw(Open Position)

Set Screw(Close Position)

If necessary, align the door panels at the open and close position,tighten all screws.

(C2 Door shown)


Compact Car Door SystemKTC Switch

Adjustment

Check the proper function of the KTC switches, if necessary readjust it.The KTC bridge must penetrate at least 2 mm into the KTC switch.

2 mm2 mm

KTC Switch

KTC Bridge


Compact Car / Landing Door SystemDoor Lock / Clutch Trigger System

Check the correct engagement of the clutch trigger system.Check the clearance and overlap between the locking rollers and clutch.

X

15 mm17 mm

Locking Rollers

Clutch

O

v

e

r

l

a

p

8

m

m

(0.5 mm)

Clutch Trigger System

(

0

.

5

m

m

)

ClutchClutch

T2/C2: Opened

T2/C2: Closed

X83 mm

48 mm

(Varidor 30AP shown)

Adjustment

Documents

Schindler 3300MRL Part3