OVERVIEW

MRP OVERVIEW

MATERIAL MASTER – MRP VIEWS

BILL OF MATERIAL, WORK CENTRE, ROUTING

SCHEDULING

PROCUREMENT PROPOSALS

PROCESS OVERVIEW

MRP OVERVIEW

The main objective of MRP is to guarantee material availability.MRP is

required to procure or produce the required quantities on time for

internal purpose or for sales.

WHY MRP ?

Optimizing service level

Minimizing costs and capital lockup.

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MASTER DATA

MATERIAL MASTER - MRP VIEWS, FORECASTING, SCHEDULING

BILL OF MATERIAL

WORK CENTRE

ROUTING

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Microsoft Office Excel 97-2003 Worksheet

MRP PROCEDURES

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METHODOLOGY

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Reorder point quantity includes safety stock. The PO quantity depends on the lot size (e.g., fixed).

OVERVIEW OF MRP RUN

System checks the Planning file entries (these are updated based on

change in stock, master data etc.,)

Net requirements will be calculated depends on the requirement and

availability

Quantity determination based on the lot size procedure.

Scheduling (Back forward/Forward) for the requirement will takes place.

Type of procurement proposal will be determined.(For external

procurement it will be Planned order or PR)

Bill of Material explosion

Exception messages based for the MRP run.

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FORWARD SCHEDULING

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Availability date depending on lead times from today’s dateAvailability date depending on lead times from today’s date

BACKWARD SCHEDULING

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Forecasting calculates the date when we should start purchasing according to the requirement dateForecasting calculates the date when we should start purchasing according to the requirement date

PROCUREMENT PROPOSALS

PLANNED ORDER

PURCHASE REQUISITION

SCHEDULE LINES

TCODE - MD02 – MRP CONTROL PARAMETERS

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