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7/25/2019 SAP(PP) Presentation
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Production Planning
Overview of ProductionPlanning
7/25/2019 SAP(PP) Presentation
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ProductionProductionPlanningPlanning
SDSD
MMMM
PPPP
QAQA
PMPM
HRHR ISIS
OCOC
PSPS
AMAM
COCO
FIFISales &Sales &
DistributionDistribution
MaterialsMaterialsMgmt.Mgmt.
ProductionProductionPlanningPlanning
QualityQualityAssuranceAssurance
Plant MainPlant Maintenancetenance
HumanHumanResourcesResources
IndustryIndustrySolutionsSolutions
O!!ice &O!!ice &CommuniCommuni
cationcation
Pro"ectPro"ectSystemSystem
Fi#ed AssetsFi#ed AssetsMgmt.Mgmt.
ControllingControlling
FinancialFinancialAccountingAccounting
Production Planning
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Sales &Sales &
DistributionDistribution
Sales &Sales &
DistributionDistribution
ProductionProduction
PlanningPlanning
ProductionProduction
PlanningPlanning
Materials/WarehouseMaterials/Warehouse
ManagementManagement
Materials/WarehouseMaterials/Warehouse
ManagementManagement
Finance &Finance &
ControllingControlling
Finance &Finance &
ControllingControlling
Customer
CustomerSales Order
Shipment
Receivable Accounts / Cash Receipt
Credit Limit
Material Availability Check
Transfer of Requirements
oods !ssue to SO
oods
Rece
ipt
!nvoic
e
Receip
t
"urchase
Order
Accounts "ayable
!nvoice
Accountin# $ocumentProduction CostProduction Cost
Production OrderProduction Order
Production Order ReceiptProduction Order Receipt
Sales Forecast / PlanSales Forecast / Plan
Vendor
Vendor
Integration
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PP Integration with Other modules
PP-with SD
Availability Check
MTO Scenario-MRP Run, Requirement Types
ariant Con!i"uration - Selection#requirements o! $OM Components an% operation
PP with MM
&oo%s movements ' $ack!lush, Auto &oo%s Receipt
Creation o! Purchase Requisitions, Purchase or%ers (ith MRP Run
)n!o recor% usa"e !or sub-contractin"#to choose the ri"ht ven%or
PP with QM
)n process inspection (ith )nspection Type *+
&oo%s Receipt inspection (ith inspection type *
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PP Integration with Other modules
PP with CO
Price up%ate in material master
Assi"nin" price to activity type !or speci!ic perio% )n the !iscal year
Activity type in the Cost center assi"ne% in the (ork center
Or%er type ' Settlement pro!ile, costin" variant , valuation variant
Pro%uct cost collector
Stan%ar% Cost estimate
)P an% variance calculation
Costin" sheets !or overhea%s
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Industry Sectors
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Sales and Operation Planning
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Copy romSales Plan
Copy romProdn Plan
Copy romForecast
Copy romOrig Plan
Demand Management!Demand Program"
Manual "lanned!ndependent
Requirements
Sales$emand fromSales Orders
MRP/MPS
Demand Management
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Business process flow production Planning
Create Planne% )n%epen%ent requirements in case o! MTS Run MRP at plant level )ncase o! MTO scenario run MRP !or Sales or%er Purchase .convert purchase requisition to purchase or%er, then post "oo%s receipt/ Pro%uction Or%er.Convert Planne% Or%ers to Pro%uction or%ers/ Release the Pro%uction Or%ers
&oo%s issue !or Pro%uction Or%er Con!irm the pro%uction or%er (ith activity types &oo%s Receipt !or or%er
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Production Planning and !ecution
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M"P
MRP
Lot sizing
Order scheduling
and generation
Net requirementscalculation
Bill of Material
Explosion
Forecasting
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Material "e#uirement planning
MRP is a pro%uction Plannin" an% inventory control system use% to mana"emanu!acturin" Process
The main purpose o! MRP is to make ri"ht material available at ri"ht time an% at ri"htplace
MRP is total plannin" o! all the components takin" into consi%eration the e0istin"requirement an% stocks
A!ter e0ecutin" MRP all the plannin" relate% %ata can be seen in .Stock#Requirement
list/
MRP uses the !ollo(in" %ata !or plannin"
1et requirement calculation
$OM e0plosion
Sche%ulin"
Procurement proposal
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M"P O$er$iew
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Discrete Manufacturing
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"epetiti$e Manufacturing
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Manufacturing Cycle
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Manufacturing Planning and !ecution
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Production Order Cycle
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PP master data and its role
%se of PP Basic Data%se of PP Basic Data
&aluation
'rea
Product Costing
PP Basic DataPP Basic Data
%nits"()
Organi*ational
%nit
s+or, Center (
"esource
Material Master
Bill of Material (
Material ist
Plan Material
Production .
Procurement'
Material
"outing ( "ecipe
/0 Plat* /
10
)0
Plant
Company
Code
Capacity Planning
ngineering Change Management 2CM3
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Production Planning ife Cycle
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Production Order creation
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Production Order Confirmation
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Production Order 4oods Mo$ement
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Production Order Costs
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Production Planning - Process Industry
Production Planning in ProcessIndustry
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Production Planning - Process Industry
PP-PI Master Data
Material masteran% $atch
Resources
Pro%uction ersion
Master Recipe an% $OM
Co-pro%ucts an% $y-Pro%ucts
Classi!ication System
P) Sheets
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Production Planning - Process Insdustry
PP-PI Master Data
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Production Planning - Process Industry
Material master "ecord &iews
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Production Planning - Process Industry
Material and Batch
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Production Planning - Process Industry
"esources
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Production Planning - Process Industry
"esource Data /
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Production Planning - Process Industry
"esource Data 1
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Production Planning - Process Industry
5ormula Parameters and 5ormula in "eosurce
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Production Planning - Process Industry
Production &ersion
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Production Planning - Process Industry
Production&ersion - %ser Interface
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Production Planning - Process Industry
lements of Master "ecipe
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Production Planning - Process Industry
Structure of Master "ecipe
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Production Planning - Process Industry
Creating Master "ecipe and BOM
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Production Planning - Process Industry
!ample for BOM
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Production Planning - Process Industry
"ecipe BOM and Material ist
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Production Planning - Process Industry
Process Management
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Production Planning - Process Industry
Control "ecipe Creation -/
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Production Planning - Process Industry
Control "ecipe Creation -1
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Production Planning - Process Industry
Process Instruction- Data
P d ti Pl i P I d t
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Production Planning - Process Industry
Process Instruction Sheet