Sand Slurry Test

7/24/2019 Sand Slurry Test

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GOOD ELECTRICAL PROPERTIE;S: Good as an electricalinsulator: volume resistivity is greater than 1016 ohm-cm, and isdialectric constant is 2.30 at 106 Hz and 2.34 at 100 Hz.

EASILY MACHINED: Wood or metal working machines canbe used to saw, turn, plane, drill, pierce, or mill.

SAND SLURRY TEST

Each material listed below was rotated 24 hours @ 1750 r.p.m.Carbon Steel = abrasive rating of 100

The weight los.o; for each material is relative to 100The lower the figure, the better the abrasive resistance.50-50 sand/water si urry .

TIVAR-100 15 TFE/glass fiber 113Nylon 31 Normal MWHigh MW polyethylene 125

polyethylene 44 Phosphor bronze 193TFE 72 Yellow brass 409Stainless Steel 84 Phenolic laminate 571

Polypropylene 87 Hickory wood 967Polycarbonate 96 Hi Carbon Steel 100Polyacetal 110

Ultra High-molecular-weight polyethylenes (UHMWPE) havebeen defined by ASTM as those "linear polyethylenes whichhave a relative viscosity of 2.3 or greater, at a solution concentra-tion of 0,05%, at 135 degrees Celsius, in decahydronaptha-lene, ,

Nominal weight average molecular weight is 3 million orhigher, and grades are available from 3 to 7 million molecularweight. By contrast, normal HDPE resins have molecularweights in the range of 200,000 to 400,000.

UHMWPE has chemical, electrical, and other physical at-tributes quite similar to those of HDPE, but the extremely highmolecular weight gives it unique abrasion resistance, impactstrength, and special processing characteristics.

It is available n plates, sheets. blocks, billets, rod, tubes, andnumerous profiles using compression molding or ram extrusiontechniques. The resin is unsurpassed by any material, with theexception of certain filled UHMW formulations, when wearresistance, oughness, chemical inertness, low coefficient of fric-tion, and self-lubrication characteristics are required.

Ten excellent reasons o consider UHMW for critical applica-tions are:

HIGH ABRASION RESISTANCE: resists extreme slidingabrasion. Actual case studies show it will outwear steel 4 to 6times.

LOW COEFFICIENT OF FRICTION: TIVAR( J 100 is super-slippery. It promotes smooth and constant material flow, evenunder freezing conditions.

NON-STICKING: Most materials will easily relea&e fromTIVAR's surface. TIV AR reduces sticking, hang-up, and freezingof bulk materials.

HIGH IMPACT STRENGTH: TIV ARC > s used for dry movingapplications where lubricants are not acceptable, as n food pro-cessing.

SELF-LUBRICATING: TIVARC > s used for dry moving ap-plications where lubricants are not acceptable, as in food pro-cessing.CHEMICALLY INERT: TIVARC > s unaffected by most cor-rosive industrial environments. Resists most alkalis, acids, andcommon industrial chemicals to 80C.

ZERO WATER ABSORPTION:Parts fabricated from TIVAR( Jcan operate submersed without swelling.

MEETS FDA/USDA REQUIREMENTS FOR FOOD CON-TACT: Meet requirementsior direct food contact as outlines inFDA and USDA Regulations. Odor-free, taste-free, non-corrosive, and physiologically inert.

PHYSICAL PROPERTIES

PROPERTY UNIT TYPICAL VALUE

Specific Gravity glcm3 0.94

Yield Strength @73F p.s.i. 3400Ultimate Tensile Strength @73F p.s.i. 6800Break Elongat ion @73F % 450Yield Strength @250F p.s.i. 700Ultimate Tensile Strength @250F p.s.i. 3300Break Elongation @250F % 900Hardness-Rockwell "R" Scale -64

Shore "D" -67Flexural Modulus of elasticity p.s.i. 110,000Shear Strength p.s.i. 3500Izod Impact + @23c ft-Ibs/in. notch No Break

-@140c ft-Ibs/in. notch No BreakEnviron. Stress Cracking @Fso hrs. 6000Water Absorption -NIL

Tivar@ is the registered trademark of Poly Hi Solidur

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STATIC I KINETIC I TEST METHOD IMATERIALSMild Steel vs. Mild SteelMild Steel vs. UHMWUHMW vs UHMW

0.30-040

0.15-020

0.20-0.30

0.25-0.350.12-0.200.20-0.30

ASTM 0-1894

COEFFICIENT OF FRICTION

UHMW Polymer has a lower coefficient of friction than glass Together withits self-Jubricating characteristics it is an ideal material for bearings,bushings, valves, wear strips or ariy application where sliding contact isencountered

T~~DUAI DDnD~DTI~~ T~~Tu~T~nn IINIT TVDI~AI VAIII~

COMPARISON OF DYNAMIC COEFFICIENT OF FRICTION ON POLISHED STEEL

NYLONS

0.15-0.400.14-0.19002-0.11

TEFLON"'

0.04-0.250.04-0.080.04-0.05

DELRIN"'

0 15-0.350 10-0.200.05-0.10

NYLATRON GS~

0.12-0.200.10-0.120.08-010

UHMW

0.10-0220.05-0.100.05-0.08

NYLON 818

0 15-0.400.14-0.190.02-0.11

PROPERTYDryWaterOil

ELECTRICAL PROPERTIES

Chemical ReslSlance 01Test specimensDuration of test+ = resistant

decrease in yield stress and ultimate tensilestrength less than 20%decrease in yield stress and ultimate tensilestrength greater than 20%

TEMPERATURE

20C soC 80CTEMPERATURE

20C SOC BOC REAGENTEAGENT

+++

+/+++++

+++

+

++

I+

I+

I. Inorganic acidsChromic acid (80%)Hydrochloric acid (conc.)Hydrocyanic acid

Hydrofluoric acidNitric acid (conc.)Nitric acid (50%)Nitric acid (20%)Phosphoric acid (85%)Sulphuric acid (conc.)Sulphuric acid (75%)Sulphuric acid (50%)

V. Hydrocarbons and halogenated hydrocarbonsBenzene / ICarbon tetrachloride /Cyclohexane + +Dichloroethylene --

Diesel oil + +n-Heptane + +Petroleum ether +Trichloroethylene /Toluene / -

White spirit + iXylene / i

VI. Alcohols, Ketones, Ester and AminesAcetone +Aniline +Benzyl alcohol +Butyl alcohol +Cyclohexanol +Ethanol +Ethyl acetate +Ethylene glycol +

Glycerine +Lauryl alcohol +Propyl alcohol +

VII. MiscellaneousBeer +Detergents in aqueous solution +Distilled water +Hydrogen peroxide 30% (Perthydrol) +Linseed oil +Milk +Olive oil +Sea water +Wine +

-

+

I+

-

++++++++

+++

+++

+++

I+++

". AlkalIsAqueous ammoniaPotassium hydroxide solutionSodium hydroxide solution

++

III. Aqueous solutions of inorganic saltsAluminum chloride +Ammonium nitrate +Bleaching powder +Calcium chloride +Sodium carbonate +Sodium chloride +Sodium hypochlorite +Zinc chloride +

++++++++

++++++++

+

+++

+++++++++

+++V. Organlcaclds

Acetic acid (99%)Acetic acid (10%)Butyric acidCitric acidFormic acidOleic acid

++++++

++++++

I

+ +++++

+

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dumb.bell type / = limited resistant

30 daysmechanical properties not appreciably -= not resistant

affected


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Flow Promotion SurfacesTivar ultrahigh molecular weightpolyethylene (UHMW) providesanswers for wear and friction incomponents used in unit conveyingand for moving wet, sticky or fine

materials n hoppers and chutes.Whether you're rice bran throughchutes and hoppers, pizza doughthrough augers, or poultry throughfreezer systems, TIVAR UHMWproducts can help provide smooth,predictable operations.

Engineered with the highest mole-cular weight available, TIVARdelivers the plastic properties need-ed in the food processing industrySelf-lubricating, even at -300 C,TIVAR's low coefficient of frictionmakes the perfect sliding surface for

sticky, fine, hard-to-move bulk mate-rials. A high resistance to corrosivechemicals and high resistance toimpact shock enable TIVAR to with-stand serious abuse. And because itfights sliding abrasion so well,11VAR s a natural choice to use forcomponent parts, wear strips andslide plates; anywhere sliding wearcannot be tolerated.

So far we've discussed the fourkey characteristics of TIVAR: FlowPromotion, Abrasion Resistance,Corrosion Resistance and ShockStrength. The combination of these,its light weight (a 3/8" X 48" X 120"sheet weighs only 75 pounds), highdielectric strength for excellent elec-trical insulation properties, ease offabrication and overall low costcompared to other metals, ceramicsand polymers make TIVAR the idealmaterial for many demandingaoolications.

TIVAR .1000 RecycledIVAH. 1 000

Tivar@ s the registered rademark of Menasha Corporation.

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These superior polymers set the standard of excellence in theindustry offering the highest molecular weight available. 11VAR-1000 and TIVAR-1000 Recycled demonstrate their versatility inproviding special solutions to specific problems.

A blend of virgin and regener-ated UHMW polymers. 11VAR-1000 Recycled is available at asavings for non-food contactapplications.BenefIts.Flow Promotion.Abrasion Resistance.Corrosion Resistance.Shock Strength

Additional BenefIt.EconomicalColors.Black.Green

Thickness Width/Length1/4" through 4" 48" X 120"2 1/2" through 4" 48" X 96"

Applications.Woodyard Conveyor

"Jackladder" Chain WearPlates

.Drag Conveyor Flights forGrain and Wood Chips

.Amusement Park UnderChain Strips

.Belt Conveyor Wipers andSkirt Boarding

.Fabricated Wood ChipScreens

Natural (100%) virgin UHMWpolymer produced from resinexhibiting the highest molecu-lar weight available (exceedingASTM Specification D-4020-81).11VAR-1000 UHMW productsexhibit an extremely highproperty retention, along withflatness, thickness toleranceand surface characteristicswhich are unmatched. As apure material, 11VAR-1000meets compliance with FDAfor use in food contactapplications.Benefits.Flow Promotion.Abrasion Resistance.Corrosion Resistance.Shock Strength

Colors.Natural.Custom Colors

Thickness Width/Length

1/8" through 4" 48" X 96"1/8" through 2" 48" X 120"1/4" through 1" 60" X 120"

Applications.Combine Head Skid Plates.Fabricated Conveyor Shuttles.Chain Tensioners.Flat-top Chain Wear Guides.Fabricated Elevator Guide

Shoes.Telescoping Boom Slide

Pads


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TlVAR Oil FilledFDA approved oil-fillednvAR to provide additionallubrication for demandingapplications. Used extensivelyin closed loop continuouschain applications as a chainguide wear strip.Benefits.Flow Promotion.Abrasion Resistance.Corrosion Resistance.Shock StrengthAdditional Benefit.Meets FDA Specifications.Lubricates other SurfacesColor.Brown

11lickness Width/Length1/8" through 2" 48" X 120'.

Applications.Continuous Chain Under

Chain Slide Strips.Fabricated Chain

"Bow Curves".Bottling Conveyor

Cam Guides

TIVAR AntiStaticFilled TIVAR UHMW to allowpartial Transmission ofelectrical charge, thusdissipating static build-up.

Benefits.Flow Promotion.Abrasion Resistance.Corrosion Resistance.Shock StrengthAdditional Benefit.Static ReducedColor.BlackThickness Width/Length1/8" through 4" 48" X 96"1/8" through 2" 48" X 120"

Applications.Chute/Slide Liners for

Package/Parcel Handling.Grain Discharge Spout

Liners.Electronic Assembly

Conveyor Components.Hopper Liners in Dust

Collection Systems

TIVAR UV ResistantChemically modified or fillednvAR UHMW to provideprotection from ultra-violetradiation for outdoorapplications. nvAR has thebacking of years of SouthFlorida field testing as proofof this product. Available inblack and custom colors.Benefits.Flow Promotion.Abrasion Resistance.Corrosion Resistance.Shock StrengthAdditional Benefit.Ultra-Violet Radiation

Resistant

Colors.Black.Custom ColorsThickness Width/Length1/8" through 4" 48" X 96"1/8" through 2" 48" X 120"

Applications.Dock Fender Facing.Skateboard Heel Stops.Water Slide Liners.Dump Trailer Liners.Snowplow Mold Boards

Sanalite@ High Density Polyethylene (Cutting Board)

Sarialite~ is a premium cutting Key Properties The Best Way To Stay Sharpboard material. 1bis cutting. Lightweight Sanalite~ has a unique selfboard material is used in a. Easily Cleaned healing quality that helps itwide array of applications. Od?rless ~ Tasteless retain its shape. Fibrousfrom home use to the largest. Resists Acids wood doesn't. It also keepspacking plants in the USA. .Pebbled Surface. you sharp and productive.

.Reduces 1be Dullmg Of ,Cutting Blades Here s h.ow. The surface ~ol-

.Approved by National ecules give ~ay to the knIfeSanitation Foundation blade, bouncmg back, notNo.721 fighting the cutting action like

.Meets FDA Reg. wood grain does. This gives21CRF177.1520 Item 2.1 you more time between

sharpening.

Tivar@ s the registered rademark of Menasha Corporation.Sanalite@ s the registered rademark of Mena.o;ha orporation.

"Please Call for Current Pricing and/or Further Product Information.'

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TlVAR@ Molded Sheet Products

TIVARStandard ProductsnvAR-1000.Natural (1000/0) virgin UHMW

Thickness Width/length1/8" ,through 4" 48" X 96"

Sheet Sizes 1/8" through 2" 48" X 120"1/4" through 1" 60" X 120"

nvAR-10oo RECYCLED.Blend of virgin and reprocessed UHMW

Thickness Width/lengthSheet Sizes 1/4" through 2" 48" X 120"

2 1/2" through 4" 48" X 96"

TIVARSpecialty ProductsnvAR-10oo ANTlsTAnc

.Filled UHMW dissipates static build-up.nvAR uv RESISTANT

.Modified UHMW provides UV protection.nvAR OIL FILLED.Meets FDA specifications.nvAR DRY SLIDE.Static reduced and low coefficient of friction.


1/8" through 2" 48" X 120"

TIVARPremium ProductsnvAR-90.Fully cross-linked and glass bead filled.


nvAR SXL.Partially cross-linked and glass bead filled.


TIVAR Extruded Products

Tivar@ is the registered t rademark of Menasha Corporation.

.,t:

nmE.7/8" OD X 1/4" ID to 85/8" OD X& 77/8" ID.10' Lengths.Standard and custom size availability

ROD.1/2" to 6" diameter.10' Lengths.Standard and custom size availability.Close tolerance capability to :t .005"

on diameter.Annealed 11VAR XS-100 in 1/2" through 4"

diameter

BOARD and TAPE (Rectangular Stock).7/32" thick X 2 1/2 wide to 2 1/2" thick X 13"

wide.All materials available in lengths up to 40'.7/32" through 3/8" available in custom coil

lengths.Standard and custom size capability

PROFll.E SHAPES.Standard shapes.Short run fabricated profiles available.Standard and custom capability.Over 145 standard extrusions available

TlVAR Molded PartsStandard and custom compression molded partsare available

Special Services.Application development assistance.Special size and cut-to-size services.Availability of plus thickness tolerance sheet.11VAR$ fasteners and sheet drilling tools

Documents

Sand Slurry Test