SAMPLE MastercamX9 Router TrainingTutorial

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    Imperial R O U T E R

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    To order more books:

    Call 1-800-529-5517 or

    Visit www.emastercam.com or

    Contact your Mastercam dealer

     

    Router Training Tutorial

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    Mastercam X9 Router Training Tutorial

    Copyright: 1998 - 2014 In-House Solutions Inc. All rights reserved

    Software: Mastercam X9

    Author: Mariana Lendel

    ISBN: 978-1-77146-051-4

    Revision date: July 7, 2015

    Notice

    In-House Solutions Inc. reserves the right to make improvements to this manual at any time and without

    notice.

    Disclaimer Of All Warranties And Liability

    In-House Solutions Inc. makes no warranties, either express or implied, with respect to this manual or

    with respect to the software described in this manual, its quality, performance, merchantability, or

    fitness for any particular purpose. In-House Solutions Inc. manual is sold or licensed "as is." The entire risk

    as to its quality and performance is with the buyer. Should the manual prove defective following its

    purchase, the buyer (and not In-House Solutions Inc., its distributer, or its retailer) assumes the entire

    cost of all necessary servicing, repair, of correction and any incidental or consequential damages. In no

    event will In-House Solutions Inc. be liable for direct, indirect, or consequential damages resulting from

    any defect in the manual, even if In-House Solutions Inc. has been advised of the possibility of such

    damages. Some jurisdictions do not allow the exclusion or limitation of implied warranties or liability for

    incidental or consequential damages, so the above limitation or exclusion may not apply to you.

    Copyrights

    This manual is protected under International copyright laws. All rights are reserved. This document may

    not, in whole or part, be copied, photographed, reproduced, translated or reduced to any electronic

    medium or machine readable form without prior consent, in writing, from In-House Solutions Inc.

    Trademarks

    Mastercam is a registered trademark of CNC Software, Inc.

    Microsoft, the Microsoft logo, MS, and MS-DOS are registered trademarks of Microsoft Corporation;

    Windows 7 and Windows 8 are registered trademarks of Microsoft Corporation.

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    MASTERCAM SHORTCUTS MASTERCAM QUICK REFERENCE CARD

    MASTERCAM SHORTCUTS

    Icon Function KeyboardShortcut

    Icon Function KeyboardShortcut

    Analyze entities F4 Mastercam version, SIM serial number Alt+V

    AutoSave Alt+A Motion controller rotation point Alt+F12

    C-Hook or user app Alt+C Pan Arrow keys

    Configure Mastercam Alt+F8 Paste from clipboard Ctrl+V

    Copy to clipboard Ctrl+C Redo an event that has been undone Ctrl+Y

    Cut to clipboard Ctrl+X Repaint F3

    Delete entities F5 Rotate Alt+Arrow keys

    Drafting global options Alt+D Select all Ctrl+A

    Exit Mastercam Alt+F4 Selection grid parameters Alt+G

    Fit geometry to screen Alt+F1 Shading on/off Alt+S

    Gview–Back Alt+3 Show/hide all axes (WCS, Cplane,Tplane)

    Alt+F9

    Gview–Bottom Alt+4 Show/hide coordinate axes F9

    Gview–Front Alt+2 Show/hide displayed toolpaths Alt+T

    Gview–Isometric Alt+7 Show/hide Operations Manager pane Alt+O

    Gview–Left Alt+6 Undo the last creation or event Ctrl+U, Ctrl+Z

    Previous Plane Alt+P Unzoom to 80% of original Alt+F2

    Gview–Right Alt+5 Unzoom to previous or 50% of original F2

    Gview–Top Alt+1 Zoom around target point Ctrl+F1

    Help Alt+H Zoom with window selection F1

    Hide entities Alt+E Zoom/unzoom by 5% Page Up/PageDown

    Level Manager Alt+Z

    Main attributes, set from entity Alt+X

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    CUSTOMIZE MASTERCAM MASTERCAM QUICK REFERENCE CARD

    CUSTOMIZE MASTERCAM

    WAYS TO GET THE MOST FROM MASTERCAM

    Mastercam Training

    In-House Solutions offers unsurpassed industrial training for Mastercam and Octopuz. We have training facilities

    in a number of cities across Canada and some of our courses can also be offered onsite, depending on trainer

    availability. Learn more at eMastercam.com/store.

    Our library of Mastercam Training Solutions consists of several product lines that cater to any learning style.

    Learn Mastercam at your own pace with our Training Tutorials, teach your students with the help of ourInstructor Kits, learn the theory behind Mastercam with our Handbooks, get projects à-la-carte with our Single

    Projects, let our instructors show you best practices with our Video Training or go digital with our eBooks.

    Mastercam Community

    eMastercam is the one-stop web resource for Mastercam users. People from all over the world visit the site

    whether they are teaching, learning or working with Mastercam daily. Members can post questions, comments

    or share projects and success stories. Visit eMastercam.com and sign up for your free account today!

    For downloaded pdf please visit

    www.emastercam.com/qrc

    Create Your Own Keyboard Shortcuts   Choose Load Workspace to hide or display

    toolbars.

    Choose Settings >Customize>Key Mapping. Customize the right-click menu

    Select the Category.   Choose Settings > Customize > Context Menu tab

    Select the Category and then the function that you

    want to add.

    Once you click on the Add button the function will

    be added to the Right mouse button menu.

    Select a Mastercam function and under Press new

    shortcut key enter the key combinations you want

    to assign to it.

    Change Toolbar Layouts

    Choose Settings > Customize.

    Set the Workspace and then choose the Category.

    Select a Mastercam function and add it to theToolbar.

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    Router Training Tutorial

    ROUTER TRAINING TUTORIAL PROJECTS

     

    Tutorial Geometry Functions Surface and Toolpath Creation

    #1 Create Polar Line.

    Create Perpendicular Line.

    Create Parallel Lines.

    Trim Entities.

    Create Fillets.

    Xform Mirror.

    Xform Translate.

    Create Circle Center Point.

    Create Rectangle.

    Create a Drilling Toolpath.

    Create a Contour Toolpath.

    #2 Create Lines.

    Create Fillets.

    Create Arcs.

    Create a Contour Toolpath.

    #3 Create Rectangle.

    Create Parallel Lines.

    Create Circle Center Point.Xform Rectangular Array.

    Trim Geometry.

    Delete Construction Lines.

    Create a Drilling Toolpath.

    Create a Block Drilling Toolpath.

    Create a Contour Toolpath.

    #4 Create Door.

    Xform Translate.

    Change Graphic View and

    Construction Plane.

    Create Parallel Lines.

    Create Rectangles.

    Delete Construction Lines.

    Create Circle Center Point.

    Create Rectangular Shapes.

    Create a Pocket Toolpath.

    Create a Engraving Toolpath.

    Create Toolpaths on Left and

    Right Plane.

    Create Drilling Toolpaths.

    Create a Circle Mill Toolpath.

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    Router Training Tutorial

    ROUTER TRAINING TUTORIAL PROJECTS  

    Tutorial Geometry Functions

    #5 Open Tutorial #1.

    Merge Tutorial #2.

    Xform Geometry Nesting.

    Option #2(True Shape Nesting).

    Option #3(Rectangular Nesting

    The Toolpaths).

    Create Drill Toolpath.

    Create a Contour Toolpath.

    #6 Download the File.

    Use RAST2VEC.DLL to Open The

    File.

    Create a Point.

    Create Letters.

    Create a Contour Toolpath.

    Create a Engraving Toolpath.

    #7 Create Rectangle.

    Create Line Parallel.

    Create Fillets.

    Create Rectangular Shapes.

    Create a Custom Tool.Trim Entities.

    Create Arc Endpoints.

    Delete Construction Lines.

    Create a Slot Mill Toolpath.

    Create Contour Toolpath Using

    The Custom Tool Created.

    #8 Download the File. Create a Circle Mill Toolpath.

    Create a Drilling Toolpath.

    Create a Engraving Toolpath.

    Create a Contour (Ramp)Toolpath.

    Create a Pocket Toolpath.

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    Router Training Tutorial

    TABLE OF CONTENTS

    GETTING STARTED

    Getting Started ...........................................................................................................1

    Tutorials:

    Tutorial #1 - Drilling and Contour Toolpaths ........................................................................................13

    Tutorial #2 - Contour Toolpath.............................................................................................................87

    Tutorial #3 - Drilling, Block Drilling and Contour Toolpaths ................................................................125

    Tutorial #4 - Using Tool Planes to Pocket, Engrave and Circle Mill the Door .................................... 189

    Tutorial #5 - Geometry Nesting and Toolpath Nesting .......................................................................267

    Tutorial #6 - Rast2Vec to Import a Graphic ........................................................................................353

    Tutorial #7 - Custom Tool Creation and Slot Mill Toolpath ...............................................................407

    Tutorial #8 - Circle Mill, Drilling, Engraving, Contour -Ramp and Pocket Toolpaths ...........................469

    General Notes ......................................................................................................... 545

    Quiz Answers.......................................................................................................... 601

    Table of Contents

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    Router Training Tutorial Page|13

     

    TUTORIAL #1

     

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    Page |14 Router Training Tutorial

    TUTORIAL #11 OVERVIEW OF STEPS TAKEN TO CREATE THE FINAL PART: 

    OVERVIEW OF STEPS TAKEN TO CREATE THE FINAL PART:

    From Drawing to CAD Model:

    The student should examine the drawing on the following page to understand what part is being created in the

    tutorial.

    From the drawing we can decide how to go about creating the geometry in Mastercam.

    Create the CAD Model used to generate Toolpaths from:

    The student will create the wireframe needed to create the surfaces.

    Line, circle, trim and fillet commands will all be used to design the 2-dimensional drawing. The student will also

    learn how to mirror and translate the geometry.

    Create the necessary Toolpaths to machine the part:

    The student will set up the stock size to be used and the clamping method used.

    A Drill toolpath will be used to drill an arc.

    A Contour toolpath will be used to cut the outside shape of the part.

    Backplot and Verify the file:

    The Backplot will be used to simulate a step by step process of the tool’s movements.

    The Verify will be used to watch a tool machine the part out of a solid model.

    Post Process the file to generate the G-code:

    The Student will then post process the file to obtain an NC file containing the necessary code for the machine.

    This tutorial takes approximately one hour to complete.

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    Router Training Tutorial Page|15

    OVERVIEW OF STEPS TAKEN TO CREATE THE FINAL PART: TUTORIAL #11

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    Page |16 Router Training Tutorial

    TUTORIAL #11 SETTING UP THE GRAPHIC USER INTERFACE 

    GEOMETRY CREATION

    STEP 1: SETTING UP THE GRAPHIC USER INTERFACE

    Please refer to the Getting Started section to set up the graphics user interface.

    STEP 2: CREATE CONSTRUCTION LINES

    In this step you will learn how to create a horizontal line knowing the starting position and the length of the line. As well

    you will learn how to create a polar line knowing the angle and length of the line.

    Step Preview:

    2.1 Create a 5.0" horizontal line

    CREATE

    Line.

     Endpoint.

    Enable the Horizontal button in the Ribbon bar.

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    Router Training Tutorial Page|17

    CREATE CONSTRUCTION LINES TUTORIAL #11

    [Specify the first endpoint]: Select the Origin as shown in Figure: 2.1.1.

     Figure: 2.1.1

    [Specify the second endpoint]: Select a point to the right of the Origin as shown in Figure: 2.1.2.

     Figure: 2.1.2

    Input a Length of 5.0 in the ribbon bar.

    Pick the Apply button to continue using the command.

    NOTE: Ensure the autocursor changes to highlight the origin as shown in Figure: 2.1.1.

    NOTE: If you can not see the whole line, pick one of the unzoom icons found in the View Manipulation toolbar

    or select the Fit icon.

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    Page |18 Router Training Tutorial

    TUTORIAL #11 CREATE CONSTRUCTION LINES 

    2.2 Create a polar line

    Disable the Horizontal line icon.

    [Specify the first endpoint]: Select the line Endpoint as shown in Figure: 2.2.1.

     Figure: 2.2.1

    [Specify the second endpoint]: Sketch a line on any angle and any length.

    Input a line Length of 12.75 and an Angle of 60.0 as shown.

    Select the Fit icon.

    Choose the OK button to exit the command.

    NOTE: The entity is live until you choose either the Apply button or the OK button .A live entity can be modified.

    Mastercam calculates positive angles in a CCW direction. Zero degrees starting at 3 o’clock.

    NOTE: If you wish to preview your geometry creation press enter once you have entered the values.

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    Router Training Tutorial Page|19

    CREATE CONSTRUCTION LINES TUTORIAL #11

    The geometry should look as shown in Figure: 2.2.2.

     Figure: 2.2.2

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    Page |20 Router Training Tutorial

    TUTORIAL #11 CREATE A PERPENDICULAR LINE 

    STEP 3: CREATE A PERPENDICULAR LINE

    In this step you will create a perpendicular line.

    Step Preview:

    CREATE

    Line.

     Perpendicular.

    In the Ribbon bar, enter the line Length of 0.5.

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    Router Training Tutorial Page|21

    CREATE A PERPENDICULAR LINE TUTORIAL #11

    [Select line, arc or spline]: Select the polar line as shown in Figure: 3.0.1.

    [Sketch a point]: Pick the line Endpoint as shown in Figure: 3.0.1.

     Figure: 3.0.1

    [Select which line to keep]: Choose the line to keep as shown in Figure: 3.0.2.

     Figure: 3.0.2

    Select the OK button to exit the command.

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    Page |22 Router Training Tutorial

    TUTORIAL #11 CREATE PARALLEL LINES 

    The geometry should look as shown in Figure: 3.0.3.

     Figure: 3.0.3

    STEP 4: CREATE PARALLEL LINES

    In this step you will learn how to create parallel lines.

    Step Preview:

    CREATE

    Line.

     Parallel.

    http://-/?-http://-/?-

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    Router Training Tutorial Page|23

    CREATE PARALLEL LINES TUTORIAL #11

    [Select a line]: Pick the horizontal line.

    [Select the point to place a parallel line through]: Click somewhere below the line.

    In the Ribbon bar, enter a Distance of 1.0.

    Select the Apply button to stay within the command.

    Select the Fit icon.

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    Page |24 Router Training Tutorial

    TUTORIAL #11 CREATE PARALLEL LINES 

    [Select a line]: Pick the polar line.

    [Select the point to place a parallel line through]: Select a point to the right of it.

    In the Ribbon bar enter a Distance of 0.5.

    Select the Apply button to stay within the command.

    [Select a line]: Choose the original polar line again.

    [Select the point to place a parallel line through]: Select a point to the right of it.

    Input a Distance of 1.0.

    Select the Apply button again to stay within the command.

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    Router Training Tutorial Page|25

    CREATE PARALLEL LINES TUTORIAL #11

    [Select a line]: Pick the perpendicular line as shown.

    [Select the point to place a parallel line through]: Select a point below it.

    Input a Distance of 6.0.

    Choose the OK button once the parallel lines have been created.

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    Page |26 Router Training Tutorial

    TUTORIAL #11 CREATE A POLAR LINE 

    The geometry should look as shown in Figure: 4.0.1.

     Figure: 4.0.1

    STEP 5: CREATE A POLAR LINE

    In this step you will create another polar line knowing the first endpoint and angle.

    Step Preview:

    CREATE

    Line.

     Endpoint.

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    Router Training Tutorial Page|27

    CREATE A POLAR LINE TUTORIAL #11

    [Specify the first endpoint]: Select the line Endpoint as shown in Figure: 5.0.1.

     Figure: 5.0.1

    [Specify the second endpoint]: Sketch the line at any length and any angle.

    In the Ribbon bar, enter the Length of 1.0 and the Angle of 240 + 45.

    Choose the OK button to exit the command.

    The geometry should look as shown in Figure: 5.0.2.

     Figure: 5.0.2

    NOTE: Mastercam performs basic math operations in the fields in which you can enter values.

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    Page |28 Router Training Tutorial

    TUTORIAL #11 TRIM THE ENTITIES 

    STEP 6: TRIM THE ENTITIES

    In this step you will use the trim two entities command. This will trim the entities to their intersections.

    Step Preview:

    EDIT

    Trim/Break.

     Trim/Break/Extend.

    Enable the Trim 2 Entities button in the Ribbon bar.

    Choose the Zoom Window button.

    [Specify zoom window]: Create a rectangle to zoom into the area as shown in Figure: 6.0.1.

     Figure: 6.0.1

    http://-/?-http://-/?-

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    Router Training Tutorial Page|29

    TRIM THE ENTITIES TUTORIAL #11

    [Select the entity to trim/extend]: Pick the first entity as shown in Figure: 6.0.2.

    [Select the entity to trim/extend to]: Pick the second entity as shown in Figure: 6.0.2.

     Figure: 6.0.2

    [Select the entity to trim/extend]: Pick the first entity as shown in Figure: 6.0.3.

    [Select the entity to trim/extend to]: Pick the second entity as shown in Figure: 6.0.3.

     Figure: 6.0.3

    Choose the Fit button to view the geometry.

    NOTE: The dotted line represents the entity that will be trimmed and removed.

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    Page |30 Router Training Tutorial

    TUTORIAL #11 CREATE A LINE KNOWING THE ENDPOINTS 

    [Select the entity to trim/extend]: Pick the first entity as shown in Figure: 6.0.4.

    [Select the entity to trim/extend to]: Pick the second entity as shown in Figure: 6.0.4.

     Figure: 6.0.4

    Once complete pick the OK button to exit the command.

    STEP 7: CREATE A LINE KNOWING THE ENDPOINTS

    Create a line knowing the two line endpoints.

    Step Preview:

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    Router Training Tutorial Page|31

    CREATE A LINE KNOWING THE ENDPOINTS TUTORIAL #11

    CREATE

    Line.

     Endpoint.

    [Specify the first endpoint]: Pick Endpoint 1 as shown in Figure: 7.0.1.

    [Specify the second endpoint]: Pick Endpoint 2 as shown in Figure: 7.0.1.

     Figure: 7.0.1

    Choose the OK button to exit the command.

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    Page |32 Router Training Tutorial

    TUTORIAL #11 CREATE A 1/4" FILLET 

    STEP 8: CREATE A 1/4" FILLET

    In this step you will create a fillet. A fillet is used to break a corner and create a smooth round corner.

    Step Preview:

    CREATE

    Fillet.

     Entities.

    Input a fillet Radius of 0.25. Ensure the fillet style is set to Normal and Trim is enabled.

    [Fillet: Select an entity]: Select Entity A as shown in Figure: 8.0.1. [Fillet: Select another entity]: Select Entity B as shown in Figure: 8.0.1.

     Figure: 8.0.1

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    Router Training Tutorial Page|33

    CREATE A 1/4" FILLET TUTORIAL #11

    [Fillet: Select an entity]: Select Entity C as shown in Figure: 8.0.2.

    [Fillet: Select another entity]: Select Entity D as shown in Figure: 8.0.2.

     Figure: 8.0.2

    Choose the OK button to exit the command.

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    Page |52 Router Training Tutorial

    TUTORIAL #11 SETUP SHEET: 

    TOOLPATH CREATION

    SETUP SHEET:

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    Router Training Tutorial Page|53

    SELECT THE MACHINE AND SETUP THE STOCK TUTORIAL #11

    STEP 17: SELECT THE MACHINE AND SETUP THE STOCK

    In Mastercam, you select a Machine Definition before creating any toolpaths. The Machine Definition is a model of your

    machine’s capabilities and features. It acts like a template for setting up your machine. The machine definition ties

    together three main components: The schematic model of your machine’s components, the control definition that models

    your control capabilities, and the post processor that will generate the required machine code (G-code). For a Router

    exercise (2D toolpaths) we need just a basic machine definition.

    17.1 Display the Toolpaths Manager if needed 

    VIEW

     Toggle Toolpaths Manager.

    17.2 Select the machine type

    MACHINE TYPE

    Router.

    Default.

    Select the plus sign in front of Properties in the Toolpaths Manager to expand the Toolpaths Group Properties

    as shown.

    Select Tool Settings to set the tool parameters as shown.

    NOTE: For the purpose of this tutorial, we will be using the Router Default .

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    Page |54 Router Training Tutorial

    TUTORIAL #11 SELECT THE MACHINE AND SETUP THE STOCK 

    Change the parameters to match the Figure: 17.2.1

     Figure: 17.2.1

    Program # is used to enter a number if your

    machine tool requires a number for a

    program name.

    Assign tool numbers sequentially allows

    you to overwrite the tool number from thelibrary with the next available tool number

    (First operation tool number 1; Second

    operation tool number 2, etc.).

    Warn of duplicate tool numbers allows you

    to get a warning if you enter two tools with

    the same number.

    Override defaults with modal values 

    enables the system to keep the values that

    you enter.

    Feed Calculation set From tool uses feed

    rate, plunge rate, retract rate and spindle

    speed from the tool definition.

    http://-/?-http://-/?-

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    Router Training Tutorial Page|55

    SELECT THE MACHINE AND SETUP THE STOCK TUTORIAL #11

    Select the Stock setup tab to define the stock. Set the stock shape (Rectangular), enable Display, Fit screen and

    enter the stock dimensions as shown in Figure: 17.2.2.

     Figure: 17.2.2

    Click on the corner of the stock to set it as the stock origin as shown in Figure: 17.2.2.

    Select the OK button to exit the Machine Group Properties.

    NOTE: The stock model that you create can be displayed with the part geometry when viewing the file or thetoolpaths, during backplot, or while verifying toolpaths. In the graphics, the plus shows you where the stock

    origin is. The default position is the middle of the stock.

    The Stock Origin values adjust thepositioning of the stock, ensuring that you

    have equal amount of extra stock around

    the finished part.

    Display options allow you to set the stock

    as Wireframe and to fit the stock to the

    screen (Fit Screen).

    http://-/?-http://-/?-http://-/?-http://-/?-

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    Page |56 Router Training Tutorial

    TUTORIAL #11 SELECT THE MACHINE AND SETUP THE STOCK 

    Select the Isometric view from the Graphics view toolbar to see the stock.

    Use the Fit icon to fit the drawing to the screen.

    The stock model will appear as shown in Figure: 17.2.3.

     Figure: 17.2.3

    Select the Top view to view the part in the orientation we will be machining it in.

    NOTE: The stock is not geometry and can not be selected.

    http://-/?-http://-/?-

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    DRILL TOOLPATH TUTORIAL #11

    STEP 18: DRILL TOOLPATH

    Drill Toolpath allows you to create a hole, typically using a drill bit.

    Step Preview:

    TOOLPATHS

     Drill.

    Select the OK button to accept the NC name.

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    Page |58 Router Training Tutorial

    TUTORIAL #11 DRILL TOOLPATH 

    When the Drill Point Selection dialog box appears select Entities as shown in Figure: 18.0.1.

     Figure: 18.0.1

    [Select entities]: Select the 1/2" circle as shown in Figure: 18.0.2.

     Figure: 18.0.2

    Select the OK button to exit the Drill Point Selection.

    http://-/?-http://-/?-http://-/?-http://-/?-

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    Router Training Tutorial Page|59

    DRILL TOOLPATH TUTORIAL #11

    On the Toolpath Type page ensure Drill is selected.

    18.1 Select a 1/2" Drill from the library and set the Tool parameters

    Select Tool from the Tree view list.

    Click on the Select library tool button.

    To be able to see all the tools from the library disable Filter Active.

    NOTE: Mastercam updates the pages as you modify them and then marks them, in the Tree view list, with a

    green check mark. Pages that are not enabled are marked with a red circle and slash.

    If by mistake you click the OK button the toolpath will be generated without all the parameters set

    properly. To go back in the parameters area, in the Toolpaths Manager, click on the Parameters as shown.

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    TUTORIAL #11 DRILL TOOLPATH 

    Scroll down and select the 1/2" Drill (no 51) as shown in Figure: 18.1.1.

     Figure: 18.1.1

    Select the OK button.

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    DRILL TOOLPATH TUTORIAL #11

    Make the necessary changes as shown in Figure: 18.1.2.

     Figure: 18.1.2

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    TUTORIAL #11 DRILL TOOLPATH 

    18.2 Set the Cut Parameters

    Select the Cut Parameters page and make the necessary changes as shown in Figure: 18.2.1.

     Figure: 18.2.1

    Drill/Counterbore recommended for drilling holes with depths of less than three times the tool diameter.

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    DRILL TOOLPATH TUTORIAL #11

    18.3 Set the Linking Parameters

    Choose Linking parameters, enable Clearance and set the Depth as shown in Figure: 18.3.1.

     Figure: 18.3.1

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    TUTORIAL #11 DRILL TOOLPATH 

    18.4 Set the Tip Comp

    From the Tree View area, select Tip Comp. Enable the option and input a Break Through amount of 0.05 as

    shown in Figure: 18.4.1.

     Figure: 18.4.1

    Once the parameters have been set choose theOK button to exit the 2D Toolpaths - Drill Parameters and

    generate the toolpath.

    Tip Comp ensures the toolpath drills past the final depth to break through the stock.

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    BACKPLOT THE TOOLPATHS TUTORIAL #11

    STEP 19: BACKPLOT THE TOOLPATHS

    Backplotting shows the path the tools take to cut the part. This display lets you spot errors in the program before you

    machine the part. As you backplot toolpaths, Mastercam displays additional information such as the X, Y, and Z

    coordinates, the path length , the minimum and maximum coordinates and the cycle time. It also shows any collisions

    between the workpiece and the tool.

    Make sure that the toolpaths are selected (signified by the green check mark on the folder icon). If the

    operation is not selected choose the Select all operations icon.

    Select the Backplot selected operations button.

    Select the Backplot tab and have the following settings enabled as shown.

    Select the Home tab and make sure that you have the following settings on as shown.

    NOTE: Mastercam launches a new window that allows you to check the part using Backplot or Verify.

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    TUTORIAL #11 BACKPLOT THE TOOLPATHS 

    To see the part in an Isometric view, right mouse click in the graphics window and select Isometric as shown.

    To fit the workpiece to the screen, right mouse click again in the graphics window and selectFit as shown.

    You can step through the Backplot by using the Step forward  or Step back  buttons.

    You can adjust the speed of the Backplot.

    Select the Play (R) button in the VCR bar to run Backplot.

    Observe the part in the Isometric orientation. The toolpath should look as shown.

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    SIMULATE THE TOOLPATH IN VERIFY TUTORIAL #11

    STEP 20: SIMULATE THE TOOLPATH IN VERIFY

    Verify Mode shows the path the tools take to cut the part with material removal. This display lets you spot errors in the

    program before you machine the part. As you verify toolpaths, Mastercam displays additional information such as the X, Y,

    and Z coordinates, the path length , the minimum and maximum coordinates and the cycle time. It also shows any

    collisions between the workpiece and the tool.

    From Mastercam Backplot Home tab, switch to Verify and leave the settings for the Visibility and Focus as

    shown in Figure: 20.0.1.

     Figure: 20.0.1

    Select the Play (R) button in the VCR bar to run Verify.

    The part should look as shown in Figure: 20.0.2.

     Figure: 20.0.2

    NOTE: To rotate the part, move the cursor to the center of the part and click and hold the mouse wheel andslowly move it in one direction.

    To Zoom In or Out hold down the mouse wheel and scroll up or down as needed.

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    TUTORIAL #11 SIMULATE THE TOOLPATH IN VERIFY 

    Right mouse click in the graphics window and select Isometric and then right mouse click again and select Fit to

    see the part in the original position if needed.

    To check the part step by step, click first on the Start icon.

    Click on the Step Forward (S) to see the tool moving one step at a time.

    Click on the Step Forward (S) until the toolpath is completed.

    To go back to Mastercam window, minimize Mastercam Simulator window as shown.

    Press Alt + T to remove the toolpath display.

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    CONTOUR TOOLPATH TUTORIAL #11

    STEP 21: CONTOUR TOOLPATH

    Contour toolpaths remove the material along a path defined by a chain of curves. Contour toolpaths only follow a chain;

    they do not clean out an enclosed area.

    Step Preview:

    TOOLPATHS

     Contour.

    NOTE: A chain of entities consists of one or more entities linked together in order and direction. The distance betweenthe endpoints of two consecutive entities of the chain has to be equal or less than the chaining tolerance (0.0001"). In an

    open chain, the start point is placed at the end of the chain closest to the selection point and the chain direction points to

    the opposite end of the chain. See the General Notes chapter for more information on chaining.

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    TUTORIAL #11 CONTOUR TOOLPATH 

    When the Chaining dialog box appears leave the default settings as shown.

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    CONTOUR TOOLPATH TUTORIAL #11

    Select the chain. Ensure the chaining direction is ClockWise (CW) as shown in Figure: 21.0.1.

     Figure: 21.0.1

    Once the entities have been chained choose the OK button to exit the Chaining dialog box.

    In the toolpath type page ensure Contour is selected.

    21.1 Select a 1/4" Straight Bit from the library and set the tool parameters

    From the Tree view area select Tool as shown.

    Click on the Select library tool button.

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    TUTORIAL #11 CONTOUR TOOLPATH 

    To be able to see all the tools from the library disable Filter Active as shown.

    Click on the # to ensure that the tool list is displayed in order, starting with tool number 1 as shown.

    Scroll down the list, find and select the 1/4"Straight Bit (number 145) as shown in Figure: 21.1.1.

     Figure: 21.1.1

    Select the OK button to exit the Tool Selection.

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      INDEX

    Symbols# FINISH CUTS  ............................................... 520

    Numerics

    2D / 3D Construction 

    ........................................ 7AA .................................................................... 556

    About Construction Depth (Z Depth) ............ 580

    About The Tool Plane  ................................... 575

    Absolute ........................................................ 495

    ACCURACY  .................................................... 280

    ADD PART LABELS  ......................................... 317

    ADJUST PARAMS ........................................... 362

    ALL DEPTHS ................................................... 486

    ANGLE  ........................................................... 487

    AREA  ............................................................. 498

    Attributes .......................................................... 7

    AUTOMATIC (TAB POSITION) ........................ 306

    CCHAIN  ........................................................... 362

    Chaining Options  .......................................... 590

    Circle Center Point .......................................... 41

    Clear Color  ...................................................... 38

    Color  ................................................................. 7

    CONTOUR TOOLPATHS  ................................... 69

    C-PLANE  ........................................................ 498

    Cplane  ........................................................... 574

    Create a polar line  .......................................... 18CREATE CENTER LINES  .................................. 361

    CREATE LETTERS  ........................................... 367

    CREATE OUTLINES ......................................... 361

    CUSTOM TOOL .............................................. 421

    Customizing Drop Down Menus  ................... 550

    Customizing Toolbars  ................................... 547

    DD  ................................................................... 556

    Data Entry Shortcuts ..................................... 556

    DELETE ENTITIES  ............................................. 46

    DELETE ORIGINAL CHAINS  ............................ 280

    DEPTH CUTS .................................................. 520

    DOOR GEOMETRY ......................................... 192

    DRILL TOOLPATH  ............................................ 57

    EEdit .......................................................... 82, 120

    ENGRAVING  .................................................. 223

    ENTRY/EXIT ARC SWEEP  ............................... 487

    Example On How To Use A Shortcut ............. 556

    FFEED RATE (OVERRIDE) ................................. 486

    FILL DIRECTION 

    ..................................... 275,

    313FILLER QUANTITY  .......................................... 317

    Fillet Entities  ................................................... 32

    FINAL DEPTH ................................................. 486

    FINISHING  ..................................................... 486

    Function Prompt ............................................... 4

    GGRAIN DIRECTION ......................................... 275

    Graphic Area  ..................................................... 4

    Grid  ................................................................. 11

    Groups  .............................................................. 7

    GUI - Graphical User Interface .......................... 4

    Gview  ................................................................ 7

    HHELICAL ENTRY  ............................................. 485

    HELIX ............................................................. 528

    HIGH SPEED ENTRY  ....................................... 487

    How To Chain ................................................ 587

    IIncremental  .................................................. 495

    INSIDE TO OUTSIDE NESTED CHAINS ............ 300

    KKEEP TOOL DOWN  ........................................ 486

    Key Mapping  ................................................. 553

    LL  .................................................................... 556

    Level .................................................................. 7

    LINE STYLE ..................................................... 431

    Line Style ........................................................... 7

    Line Width  ........................................................ 7

    LOAD DEFAULT SHEET  .................................. 280

    lt + 2  .............................................................. 546

    MMACHINE DEFINITION  .................................... 53

    Machine Group Properties  ........................... 598MANUALLY TRACE BITMAP IMAGE  .............. 361

    MAX ROUGH STEP  ........................................ 520

    MAXIMUM RADIUS ....................................... 485

    Menu  ................................................................ 4

    MINIMUM QUANTITY NESTING .................... 278

    MINIMUM RADIUS  ....................................... 485

    MORPH SPIRAL  ............................................. 518

    http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-

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     INDEX

    MRU Toolbar ..................................................... 4

    NNC File ..................................................... 82, 120

    NEST IN HOLES BEFORE NESTING ON SHEET 

    312NEST SMALLER PARTS IN HOLES OF LARGER  312

    NOISE FILTER ................................................. 362

    NUMBER  ....................................................... 486

    OOPEN POCKET TOOLPATH ............................. 230

    Operation List Area ....................................... 594

    OPTIMIZED PAIRS  ......................................... 317

    Origin  ................................................................ 4

    OUTPUT ARC MOVES  .................................... 485

    OUTPUT GEOMETRY TYPE  ............................ 362

    OVERLAP  ....................................................... 487

    PParallel Lines  ................................................... 22

    PARALLEL SPIRAL CLEAN CORNERS ............... 527

    PARTIAL TAB MOTION  .................................. 306

    PART-PART DISTANCE  ................................... 278

    PERPENDICULAR ENTRY ................................ 487

    Perpendicular Line  .......................................... 20

    Planes  ............................................................... 7

    PLUNGE ANGLE ............................................. 485

    POCKET TOOLPATH ....................................... 213

    Point Style ......................................................... 7

    Posting A File 

    .......................................... 81,

    120PRIORITY  ....................................................... 278

    Q Quick Mask Toolbar  .......................................... 4

    Quiz Answers  ................................................ 601

    RR .................................................................... 556

    RAST2VEC  ..................................................... 358

    RECTANGULAR NESTING ............................... 280

    RECTANGULAR SHAPES  ................................ 200

    Reorganizing Toolbars  ...................................... 6

    RESOLUTION DPI ........................................... 361

    REVERSE INNER CHAINS  ............................... 300

    Ribbon Bar  ........................................................ 4

    Right Mouse Click In Toolpaths Manager  .....595

    ROUGHING .................................................... 485

    SS  .................................................................... 556

    SAVE SHEET SCRAP  ....................................... 280

    Scale .................................................................. 4

    SEGMENT ...................................................... 362

    SLOT MILL TOOLPATH ................................... 439

    SMOOTH  ....................................................... 362

    SMOOTH ALL  ................................................ 362SMOOTH FILTER ............................................ 362

    Solids Menu Commands  ............................... 581

    SPACING ........................................................ 486

    SPINDLE SPPED (OVERRIDE)  ......................... 486

    SPIRAL INSIDE TO OUTSIDE ........................... 518

    SPLINE CORNER BREAK  ................................. 362

    SPLINE PARAMETERS  .................................... 361

    SPLINE TOLERANCE ....................................... 362

    START AT CENTER  ......................................... 487

    Status Bar .......................................................... 4

    STEP ANGLE  .................................................. 278

    STEPOVER  ..................................................... 485

    STOCK SETUP  .................................................. 55

    Stock Setup  ................................................... 600

    TTAB ALL  ......................................................... 306

    TABS ................................................................ 77

    TOOL SETTINGS ............................... 53, 101, 144

    Tool Settings  ................................................. 599

    Toolbars  ............................................................ 4

    Toolpath Manager  ........................................ 591

    Toolpaths/Solid Manager  ................................. 4

    Trim 2 Entities ................................................. 28TRIM DIVIDE  ................................................. 430

    TRUESHAPE NESTING .................................... 311

    UUsing the Menu  ................................................ 5

    Using the Toolbars ............................................ 5

    VVERTICAL MOVES .......................................... 306

    View Port XYZ Axes  ........................................... 4

    WWindow Selection ......................................... 589

    Work Coordinate System (WCS)  ....................... 7

    XX .................................................................... 556

    XFORM GEOMETRY NESTING  ....................... 275

    Xform Mirror ................................................... 34

    XFORM MOVE TO ORIGIN ............................... 49

    Xform Translate  .............................................. 39

    XY CLEARANCE  .............................................. 485

    http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-

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    Router Training Tutorial   Page|609

      INDEX

    YY  .................................................................... 556

    ZZ  .................................................................... 556

    Z CLEARANCE  ................................................ 485

    Z Depth 

    ..................................................... 7,

    580

    http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-http://-/?-

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     INDEX

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