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Saint-Gobain Oil & Gas Group Partnering for Energy Progress

Saint-Gobain Oil & Gas Group · refractory shapes for catalytic steam reformers, including domes, hexagonal target tiles, alumina lumps and castables. In addition, Saint-Gobain offers

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Page 1: Saint-Gobain Oil & Gas Group · refractory shapes for catalytic steam reformers, including domes, hexagonal target tiles, alumina lumps and castables. In addition, Saint-Gobain offers

Saint-Gobain Oil & Gas Group

Partnering for Energy Progress

Page 2: Saint-Gobain Oil & Gas Group · refractory shapes for catalytic steam reformers, including domes, hexagonal target tiles, alumina lumps and castables. In addition, Saint-Gobain offers

Extracting, refining, and processing fossil fuels are enormously

complex operations that require a formidable arsenal of advanced technology

and engineering expertise. Saint-Gobain — one of the 100 largest industrial

companies in the world — designs and manufactures innovative products used

in dozens of applications by businesses up and down the energy supply chain.

We work closely with clients to develop new approaches to specific application-

related challenges, and back our products with technical support and resources

that literally span the globe. Through the years, Saint-Gobain has acquired an

impressive combination of leading-edge companies and technologies, which

propels us to be the best at what we do.

Norton AbrasivesDiamond, bonded, depressed center and reinforced wheels, coated belts

Saint-Gobain Ceramic Materials Structural ceramics, engineered ceramic filters, high-performance refractories,

surface conditioning precision abrasives and chemicals

Saint-Gobain CrystalsScintillation radiation detectors

Saint-Gobain NorProCatalyst carriers, fixed bed media, heat and mass transfer media

Saint-Gobain Performance PlasticsBearings and tolerance rings, coated fabrics, tapes and films, seals and polymer components

Saint-Gobain ProppantsCeramic proppants

Saint-Gobain SEVAAlloy casting and machining

Saint-Gobain Oil & Gas Group

www.OilandGas.Saint-Gobain.com

Page 3: Saint-Gobain Oil & Gas Group · refractory shapes for catalytic steam reformers, including domes, hexagonal target tiles, alumina lumps and castables. In addition, Saint-Gobain offers

COAL

OIL & OIL SANDS

GAS

Treatment

Wax Treatment

Energy Environmental Treatment

Chemicals

Fuels

Production

Gas to Chemicals

Steam Reforming Fischer-Tropsch

Conversion

Environmental Treatment

Chemicals

FuelsProduction

Production

Refining

Wax Treatment

Energy Environmental Treatment

Chemicals

Fuels

Gas to Chemicals

Fischer-TropschGasificationProduction

It takes an industry leader to meet big energy demands.

Our nation needs more supplies of all energy sources, including oil and natural gas, to meet its growing energy

demand and to provide consumers with reliable supplies of fuel. The Saint-Gobain Oil & Gas Group is involved in all

aspects of upstream and downstream operations — from scintillation detectors … to hydraulic fracturing proppants …

to diamond cutters for drill bits … to tape insulation and seals for downhole pumps … to ceramic media used in the

refining process — we’re your industry leaders and experts when it comes to providing leading-edge technologies,

products and materials.

Upgrading

Page 4: Saint-Gobain Oil & Gas Group · refractory shapes for catalytic steam reformers, including domes, hexagonal target tiles, alumina lumps and castables. In addition, Saint-Gobain offers

Norton Abrasives

Abrasives Norton Abrasives supplies a complete line of abrasive products engineered for use in a broad range of upstream, midstream and downstream oil and gas applications. Whether you want the highest productivity with the lowest total cost or simply consistent performance at a low initial price, Norton has the best product for all your grinding, cutting, sanding, blending, finishing and polishing needs.

• Norton® resin bond diamond wheels

• Bonded abrasive vitrified and organic wheels

• Coated abrasive Merit®, SG® and Blaze® belts

• Depressed center and reinforced cut-off wheels

Saint-Gobain Ceramic Materials

Structural and Wear-Resistant CeramicsFor nearly 100 years, Saint-Gobain’s Structural Ceramics business has been building a reputation for providing advanced, high-technology components to oil and gas industry customers. Our ceramics offer high corrosion and erosion resistance and can be supplied as finished components (e.g., nozzles and valves), unfinished machined blanks, pressed near net shape blanks, high volume pressed net shape components, and complex, highly machined parts.

• Hexoloy® silicon carbide (SA, SP, SE, SG)

• Enhanced Hexoloy® SA silicon carbide

• Noralide® NBD-200 hot pressed silicon nitride

Engineered CeramicsThe oil and gas industry is using enormous amounts of water to recover and process oil and gas. Saint-Gobain offers a cost-effective and efficient solution to recycle and reuse water with its silicon carbide filters.

• CRYSTAR® FT ceramic membrane filters

– High flux

– Chemical robustness

– Erosion resistance

Oil & Gas Group

www.OilandGas.Saint-Gobain.com

Page 5: Saint-Gobain Oil & Gas Group · refractory shapes for catalytic steam reformers, including domes, hexagonal target tiles, alumina lumps and castables. In addition, Saint-Gobain offers

Energy Systems RefractoriesSaint-Gobain’s High Performance Refractories business has been supplying complete refractory linings for gasifiers for over 60 years. We bring more than 40 years of experience in gasifiers producing syngas from low or negative value carbon feedstocks such as coal, petcoke, high sulfur fuel oil and refinery materials otherwise disposed as waste. Saint-Gobain also supplies refractory shapes for catalytic steam reformers, including domes, hexagonal target tiles, alumina lumps and castables. In addition, Saint-Gobain offers services that include refractory lining design and technical support for refractory installation, lining inspection and problem solving.

• Alundum® Fused Alumina High-Purity Cast Shapes (AH199H)

• High-Purity Alumina Pressed Bricks (AL100 and AN/AH199)

• High-Purity Alumina Insulating Bricks (RI34 and AN599)

• Zirchrom® 400, Zirchrom® 60, Zirchrom® 750 and Zirchrom® 900 Bricks – chromia-alumina-zirconia

• Compatible monolithics, including mortars, castables and ramming mixes

Surface Conditioning GroupSaint-Gobain’s Surface Conditioning Group is a world leader in the processing and supply of mesh (> 40 um) and micron (< 40 um) natural diamond (NAT), synthetic monocrystalline, metal bond (MB) diamond, resin bond (RB) diamond, PC (polycrystalline) diamond and cubic boron nitride (CBN). Our 60 years of expertise in the precision milling, grading and cleaning of superabrasives has enabled innovations in grinding, drilling, sawing and cutting processes providing unsurpassed quality and consistency. We are an ideal source for uncoated and nickel and copper coated diamond and CBN superabrasive powders for grinding wheels, dressing tools, saw blades, PDC cutting tools and more.

• MB-P high grade sintering diamond and sintering diamond blends for fabrication of PDC diamond cutters (for directional drill bits)

• Table lapping grit diamond powders and slurries for PDC finishing

• Amplex diamond compounds and slurries for lapping/polishing of seals and valves in rotary equipment

• Innovative Organics biodegradable coolants, lubricants and cleaners

for operator safety

Saint-Gobain Proppants

Ceramic ProppantsCeramic proppants are the most effective materials available for the hydraulic fracturing of oil and gas wells. Their engineered shapes and inherent strength enable them to maintain integrity under the most rigorous conditions. Saint-Gobain Proppants has manufactured high-quality ceramic proppants for nearly four decades, and over the years has leveraged its knowledge of ceramic materials and the extensive R&D resources of Saint-Gobain to introduce new proppants that increase yields from existing wells and improve the industry’s ability to effectively tap new formations.

• InterProp® – intermediate strength, standard sieve distributions

• VersaProp® – Interprop® in a patented, high performance, engineered sieve distribution

• Sintered Bauxite – high strength, standard sieve distributions

• UltraProp® – Sintered Bauxite in VersaProp® sieve distribution

• BauxLite® – First in family of Custom Density Proppants®, lower density, high strength, bauxite based, standard sieve distributions

• VersaLite® – BauxLite® in VersaProp® sieve distribution

Organics Abrasives

Conditioning Group

Page 6: Saint-Gobain Oil & Gas Group · refractory shapes for catalytic steam reformers, including domes, hexagonal target tiles, alumina lumps and castables. In addition, Saint-Gobain offers

Saint-Gobain Performance Plastics

Bearings and Tolerance RingsFor critical Industrial valve and pump requirements, Saint-Gobain’s NORGLIDE® Bearings and RENCOL® Tolerance Rings solve many problems that are often encountered in extreme oil and gas application environments. These products are chemically resistant (inert) with broad compatibility, offer temperature stability through wide ranges, have high-load capabilities, low friction, no moisture expansion and long-term durability, and are maintenance-free. In addition, our bearings and tolerance rings provide fluid-noise reduction, no leakage, easy assembly and even easier maintenance. Saint-Gobain’s products are lead-free and can be produced in a variety of custom sizes and shapes.

• NORGLIDE® Bearings

• RENCOL® Tolerance Rings

Tapes and FilmsSaint-Gobain is the world’s leading supplier of tapes and films supporting the extreme temperature, chemical, mechanical and electrical demands of the oil and gas market. The portfolio proven in the market for more than 20 years includes chemically inert components supporting the durability of downhole pumps and porous membranes for filtering and venting. Downhole pump power cables are enhanced by Saint-Gobain electrical insulation and chemical and mechanical barrier tapes. Conformable motor lead extension splicing tapes provide electrical insulation and chemical and abrasion resistance. Electric motors for the market are enabled by Saint-Gobain polyimide and heat sealable polyimide tape products.

• CHR® pressure sensitive splicing tapes

• Polyimide films and tapes

• FluoroWrap® heat sealable polyimide fluoropolymer composite tapes

• PTFE, FEP and PFA films

• Extruded PTFE and Zitex® membranes

Coated FabricsSaint-Gobain Coated Fabrics are widely used throughout the oil and gas industries. These PTFE-based products include non-metallic expansion joint materials, flexible floating roof seal materials for petroleum and petrochemical storage tanks, wire and cable insulation for downhole pumps, and high-performance membranes for petrochemical containment. Our materials are designed to provide outstanding performance in challenging environments and are engineered with specific properties, including high temperature resistance, enhanced flex fatigue resistance and dielectric insulation.

• DARLYN® expansion joint composites

• FLUEFLEX® expansion joint composites

• CHEMFAB® coated fabrics

• CHEMLAM® CPI composites

• CORETECH® barrier membranes

Seals and Polymers

Saint-Gobain Seals Group is a leader in the design and manufacture of high-performance seals and polymer components for the oil and gas industry. For over 50 years, we have led the way in providing innovative solutions for the most demanding high temperature and high pressure challenges to harsh environments with aggressive media in both upstream/midstream/downstream and subsea sectors. Our Fluoroloy® materials have been certified to the NORSOK M710rev2 and API 6A standards. Products are custom designed to meet increasing customer and application demands in transfer systems, exploration and production equipment, turret swivels for FPSOs, topside and subsea valves and manifolds, loading systems, downhole tools, valves, pumps and compressors.

• OmniSeal® spring-energized seals

• OmniLip™ PTFE rotary lip seals

• OmniFlex™ fluoroelastomer O-rings and special shapes

• OmniShield® EMI/RFI shielding springs

• Rulon® engineered PTFE based materials

• Meldin® HT thermoplastic materials

• Meldin® 7000 thermoset polyimide materials

• Fluoroloy® polymer formulated compounds

www.OilandGas.Saint-Gobain.com

Page 7: Saint-Gobain Oil & Gas Group · refractory shapes for catalytic steam reformers, including domes, hexagonal target tiles, alumina lumps and castables. In addition, Saint-Gobain offers

Saint-Gobain SEVA

Alloy Casting and Machining Reinforcement FibersSaint-Gobain SEVA is a specialist in the casting of technical alloys and the machining of complex shapes. Our oil and gas industry products include impellers for centrifugal compressors (available up to 1 meter in diameter and in a variety of materials); wear and heat resistant components made from special super alloys — nickel- or cobalt-based — for any high temperature process.

Saint-Gobain SEVA also provides flexible, corrosion-resistant metallic fibers used to increase shock resistance of cement plugs.

• Impellers

• FibraFlex® metallic fibers

Saint-Gobain Crystals

Scintillation DetectorsSaint-Gobain Crystals is the industry leader in ruggedized radiation detector solutions for the oil and gas industry, supplying customized gas-filled detectors and Bicron® scintillation crystal detectors. These detectors are enabling components for formation evaluation in both wireline and MWD/LWD applications. The company provides the expertise and experience required to meet both present and future industry demands for reliable performance in extreme environments.

• Ruggedized scintillation detectors

• Ruggedized detectors with integrated crystals and photomultiplier tubes

• NxGen® Ti-Sapphire detectors

• Polyscin® NaI (Tl), BrilLanCe™ 350, BrilLanCe™ 380, BGO and CsI (Na) scintillation materials

• High Temperature Geiger-Mueller and Helium-3 tubes

Saint-Gobain NorPro

Fixed Bed Media, Support Media, Heat and Mass Transfer Media and Catalyst CarriersSaint-Gobain NorPro is a major supplier of highly advanced ceramic-based products to the oil and gas production industry. We provide refineries with materials that facilitate increased production of clean fuels to meet the tightest environmental regulations. We custom engineer the physical and chemical properties of a variety of materials and shapes to provide the optimal carrier for specific catalyst applications. Saint-Gobain offers the widest range of top bed solutions and catalyst support bed media for petrochemical and refining fixed bed processes. We also specialize in mass and heat transfer media and support assemblies.

• Catalyst carriers

• Ceramic pentarings

• MacroTrap® XPore 80 guard bed media

• High and low surface area alumina rings

• Denstone® and Denstone® deltaP® bed support media

• HexPak™, Snowflake™, Ty-Pak® heat transfer media

• Norton™ saddles

• Advanced ceramic materials — Proware™, HSB™, Hi-Temp™, Pharmaware™, Alkaware®, high alumina

®

Page 8: Saint-Gobain Oil & Gas Group · refractory shapes for catalytic steam reformers, including domes, hexagonal target tiles, alumina lumps and castables. In addition, Saint-Gobain offers

Saint-Gobain Oil & Gas Groupwww.OilandGas.saint-gobain.com

The High-Performance Materials

(HPM) segment of Saint-Gobain

offers a broad array of innovative

technologies in three main types of

materials: ceramics, performance

plastics and glass fabrics. A number

of the individual business units that

fall within HPM were originally part

of Norton, a company with a long

and distinguished history in ceramics

dating back to 1886. Norton was

acquired by Saint-Gobain in 1990,

and since then has both contributed

to and benefited from Saint-Gobain’s

position as a major international

supplier of highly advanced ceramic-

based products. Other HPM business

units apply decades of experience in

fluoropolymers and other plastics,

crystals and other advanced

materials to products designed to

serve the diverse needs of the oil and

gas industry.

Compagnie de Saint-Gobain is a materials company with a distinguished history.

It was founded more than 300 years ago and has since flourished as one of the

world’s top industrial corporations, with the single purpose of serving the customer

through a commitment to quality and leadership. Saint-Gobain operates in 64 countries,

employing nearly 193,000 people in four major business sectors: Innovative Materials,

Construction Products, Building Distribution and Packaging. The businesses highlighted

in this brochure all fall within the Innovative Materials sector.

SGOGG-1M-0813-SGCS ©2013 Saint-Gobain Corporation

Saint-Gobain Oil & Gas GroupGlobal Research and Resources

The Saint-Gobain Oil & Gas Group businesses have manufacturing plants, sales offices,

distributors, R&D laboratories and other facilities located around the world. This global

presence ensures that oil and gas industry customers are never far from the extensive

technical support that sets Saint-Gobain apart from other suppliers.

www.OilandGas.Saint-Gobain.com