SAIC-A-2017 Rev 2

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    SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005) Rev 2 31-Dec-05

    SAUDI ARAMCO INSPECTION CHECKLISTSAIC NUMBER DATE APPROVED QR NUMBER

    PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    Depressurization & Disposal of Hydrotest Water SAIC-A-2017 1-Dec-06 MECH.

    EQPT CODE SYSTEM ID.

    LAYOUT DRAWING NUMBER

    PLANT NO.EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION

    QUANTITY INSP.SCHEDULED INSPECTION DATE & TIME

    ITEM

    No.ACCEPTANCE CRITERIA PASS FAIL N/A

    ACTUAL INSPECTION DATE & TIME

    SAUDI ARAMCO USE ONLYWORK PERMIT REQUIR

    CONTRACTOR INSPECTION LEVEL

    RE-INSP DA

    SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER

    EC / PMCC / MCC NO.REV. NO. PURCHASE ORDER NUMBER

    MH's SPENT TRAVEL TIME

    A General Requirements

    SAUDI ARAMCO INSPECTION LEVEL

    REFERENCE

    GI-002.102,

    Section 5.20

    A1

    Depressurization is done slowly and safely after completion of test or on

    discovery of leaks. Bleed off the system slowly to an approved safe

    discharge area and monitor discharge.

    GI-002.102,

    Section 5.17

    B Specific Disposal Requirements

    B1New pipelines, and pipelines in gas service do not require oil/water

    separation prior to wastewater discharge/disposal

    SAEP-327,

    Section 3

    A2

    Inspection ensures written procedures approved prior to testing are

    followed upon disposal of any test medium containing chemical additives

    for control of corrosion and bacteria.

    Dispos al methods follo w SAEP-327, Sect ion 3 requirements .

    SAEP-327,

    Section 3

    B3

    As far as possible locate the disposal site within the existing pipeline

    corridor while ensuring adequate pipeline access and without causing

    damage to the existing roadways, pipelines, private entities or other

    structures

    SAEP-327,

    Section 3

    B2

    Do not discharge wastewater to local wadi environments. Discharge

    separated wastewater to non-sabkhah areas into approved pits or to

    lined evaporation ponds constructed.

    B4Do not dispose wastewater within or adjacent to wetland or sensitive

    environments, including specified conservation areas

    SAEP-327,

    Section 3

    Disposal to Industrial Wastewater Treatment Plant

    Discharge wastewater directly to the local industrial wastewater

    treatment plant if disposal does not affect the normal operations of the

    plant. Obtain concurrence from the operators of the treatment plant prior

    to selection of this disposal option.

    SAEP-327,

    Section 3

    B5

    Disposal to Sabkhah

    Discharge separated wastewater directly to the sabkhah for evaporation

    provided that the wastewater remains on land, and does not flow directly

    to the marine environment. An oil/water Separator Pond is required

    before wastewater is discharged to sabkhah to ensure retention of

    residual hydrocarbon for subsequent collection and proper handling.

    Separator pond site is downwind to minimize exposure risk to nearby

    facilities personnel.

    SAEP-327,

    Section 3

    B6

    Disposal to an Evaporation Pond

    Oil/water separator ponds are required upstream of evaporation ponds to

    collect residual hydrocarbon and improve evaporation in the evaporation

    ponds.

    SAEP-327,

    Section 3

    B8

    Disposal to Injection Well

    Dispose wastewater into injection wells if it does not affect the well

    operation. Obtain concurrence from the operators of the well prior to

    selection of this disposal option. Injection well operators will provide

    water quality criteria for any wastewater that will be introduced to theirsystem for disposal

    SAEP-327,

    Section 3

    B7

    Page 1 of 3

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    *Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FA

    QC Supervisor Proponent and Others

    Name, Sign and Date:

    Quality Record Approved:Name, Organization,

    Initials and Date:

    T&I W itnessed QC Record Reviewed W ork Verified

    QC Inspector PID Representative

    Name, Initials and Date:

    Performed Inspection Work / Rework May Proceed

    Name, Initials and Date:

    T&I W itnessed QC Record Reviewed W ork Verified

    Name, Initials and Date:

    Work is Complete and Ready for Inspection:

    Name, Initials and Date:

    T&I W itnessed QC Record Reviewed W ork Verified

    2. SAEP-327, Disposal of Wastewater from Cleaning, Flushing, and Dewatering Pipelines and Vessels (31 May, 2003)

    3. SA General Instruction Manual GI-002.102 (July 22, 2001) Pressure Testing Safely

    Contractor / Third-Party Saudi AramcoConstruction Representative* PMT Representative

    REMARKS:

    REFERENCE DOCUMENTS:

    1. SAES-A-007, Hydrostatic Testing Fluids and Lay-Up Procedures, (5 October 2005)

    B16

    For pipelines, dewatering is performed by scraping. If sea water was

    used for testing a pipeline, remove salt deposits by scraping with slugs

    of water containing less than 4500 mg/L total dissolved solids until the

    water soluble sulfates and chlorides on the steel surface at the drain or

    outlet end are reduced to

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    QC Supervisor

    Y = YES N = NO F = FA*Person Responsible for Completion of Quality Work / Test

    Name, Sign and Date:

    Quality Record Approved: Work VerifiedName, Organization,

    Initials and Date:

    T&I Witnessed QC Record Reviewed

    31-Dec-05

    REMARKS:

    Work is Complete and Ready for Inspection:

    SAUDI ARAMCO INSPECTION CHECKLIST

    REFERENCE DOCUMENTS:

    Saudi Aramco

    Name, Initials and Date:

    QC Record Reviewed Work Veri fiedT&I Witnessed

    Name, Initials and Date:

    Construction Representative*

    Name, Initials and Date: Name, Initials and Date:

    Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed

    SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005) Rev 2

    Proponent and Others

    PMT Representative

    3. SA General Instruction Manual GI-002.102 (July 22, 2001) Pressure Testing Safely

    Contractor / Third-Party

    Work Verified

    QC Inspector PID Representative

    DATE APPROVED QR NUMBERSAIC NUMBER

    Depressurization & Disposal of Hydrotest Water SAIC-A-2017 1-Dec-06 MECH.

    REFERENCE

    PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    B9

    Disposal OffshoreDispose wastewater offshore to the Arabian Gulf or Red Sea perSAEP-

    327 Table 1 (See Excel Sh # 2 Att'd).Adequate dispersal of wastewater

    in marine environment by diffuser or similar method or transfer

    wastewater onshore for treatment/disposal.

    SAEP-327,

    Section 3

    PASS FAIL N/A RE-INSP DAITEM

    No.ACCEPTANCE CRITERIA

    B10

    Biocides other than Troskil-1 (Polyhexamethylene biguanide

    hydrochloride or PHMB) require evaluation & approval by EPD/EED prior

    to disposal to the Arabian Gulf or the Red Sea.

    Water Disposal Ap proval Form h as been subm it ted

    SAEP-327,

    Section 3

    B11

    Dispose wastewater with Rhodamine B and TROS (fluorescent) dyes

    into deep water, shallow water and embayment systems perSAEP-327

    Table 1 (See Excel Sh # 2 Attached). For other dyes provide toxicity

    data, submit Water Disposal Approval Form. Notify Frontier Force of

    any discharges of dyes to sea to prevent alarm.

    SAEP-327,

    Section 3

    B12Use a spray nozzle to allow maximum oxygenation of discharge of

    waters containing oxygen scavenger added

    SAEP-327,

    Section 3

    B13

    Submit Water Disposal Approval Form and obtain approval from

    EPD/EED before discharge of any wastewater to embayments and/or

    conservation areas in the Arabian Gulf

    SAEP-327,

    Section 3

    B14

    Discharge of contaminated wastewaters follows SAES-A-103.

    A) Discharge locations are where water columns are deepest.

    B) Discharge there is as close to the water surface as practicable.

    C) If only oxygen scavenger is used, discharge is into the air and

    discharge rate is less than five cubic meters per minute

    D) Alternatively, SAES-A-104 allows injection of wastewater into any

    petroleum reservoir producing hydrocarbons.

    SAEP-327,

    Section 3

    B15Submit Water Disposal Approval Form and obtain approval from

    EPD/EED before disposal of wastewater to the Red Sea

    SAEP-327,

    Section 3

    B16

    For pipelines, dewatering is performed by scraping. If sea water was

    used for testing a pipeline, remove salt deposits by scraping with slugs

    of water containing less than 4500 mg/L total dissolved solids until the

    water soluble sulfates and chlorides on the steel surface at the drain or

    outlet end are reduced to