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Instructor:. Takashi Yamasaki Toru Mori. ([email protected]) ([email protected]). - PowerPoint PPT Presentation
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1 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
Notice : This technical data is furnished on the condition that it will be used by and disclosed to the receiving Cooperating agency and its contractors and sub contractors only for the purposes of fulfilling the cooperating agency’s responsibilities under the Space Station Intergovernmental Agreement (IGA) and Memorandum of Understanding (MOU). It shall not be used for any other purpose, nor disclosed or retransferred to any other entity or government without prior written permission of the Japan Aerospace Exploration Agency (JAXA).
Saibo Rack Maintenance
JEM SAIBO MAINT 31407
Instructor: Takashi Yamasaki Toru Mori
2 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
Objectives
Saibo Rack maintenance overview
Key points during Saibo Rack maintenance operations
Saibo Rack Maintenance Operations
List two objectives of Saibo Rack maintenance operations
Explain which equipment crew must attach to CB before turning on CB UV Lamps to prevent electro magnetic interference.
Explain which equipments crew must not touch in CB Operation Chamber to prevent crew exposure to broken glass.
Perform Saibo Rack maintenance operations according to ODFs without instructor’s assistance.
After this lesson the trainee will be able to:
3 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
Lesson Outline
Contents:
- Saibo Rack Maintenance Overview
- Key Points during CB Maintenance Operations
- Key Points during CBEF Maintenance Operations
- Appendix
Page:
4
6
7
8
4 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
CBEF Clean UpCBEF Function Checkout
CB Activation
CB Function Checkout
CB Function Checkout
CB Deactivation
CB Stow
CB Setup
:Crew operations
:Ground operations
LEGEND:
:Crew/Ground cooperative operations
Saibo Rack Maintenance Overview
- Function Checkout - Clean Up
Objectives of Saibo Rack maintenance
Saibo Rack maintenance operations flow
CB Clean Up
CB Stow
CB Setup
Clean CB and Valve Check
Video Cable Installation
CBEF Activation
Canisters Installation
Function Checkout
CBEF Deactivation
Canister Retrieval
Video Cable Stow
Clean CBEF Incubators
Clean BenchMaintenance Operations
Cell Biology Experiment FacilityMaintenance Operations
5 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
Saibo Rack Maintenance Overview
Equipments found in Saibo Rack Maintenance Operations
CB Shield
- Prevent Electro Magnetic Interference while UV Lamps are ON.
(- Block JEM Cabin lights to make fluorescence observation efficiently.)
CB Relief Valve
- Release air in CB Air-tight Chambers if JEM cabin should depressurize.
BZK Wipe
- Benzalkonium chloride antiseptic towelettes are alcohol-free wet wipes used for general antiseptic cleansing.
Meas Exp Unit B (CBEF Canister)
- Canister is a container of samples and equipments.
6 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
Key Points during CB Maintenance Operations
Category Equipment Key Points
Crew Safety
Excessive EMI Radiation
Shield Install CB Shield before using UV Lamps to prevent Electro Magnetic Interference.
Crew entrapment Air-tight Chamber
When CB is in ‘Stowed Configuration’ fill gaps between the OC and Outer Chassis with Gap Protectors to prevent crew entrapment.
Crew Exposure to Broken Glass
Operation Chamber
Verify no broken glass in Operation Chamber before opening OC front panel.
OC Lamp,UV Lamps
Do not touch OC Lamp or UV Lamps with bare hand. Oil from hands may cause breakage.
Time Critical Operation N/A N/A
Dos and Don’ts Air-tight Chamber
Pull out/stow Air-tight Chamber slowly at about 10 cm per minute to avoid damage to bellows.
OC Camera Raise OC Camera (Lens and Flexible Arm) above the inner plate before stowing the Operation Chamber.
Difficulty in Ops N/A N/A
Possible Mis-Ops N/A N/A
NOTE: Underlined key points have been covered by CB Advanced Training.
7 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
NOTE: Underlined key points have been covered by CBEF Advanced Training.
Category Equipment Key Points
Crew Safety
Electrical Shock Sample Tray,
Centrifuge
Before attaching/detaching the Canisters to/from the Sample Tray/ Centrifuge, turn power to Canister off by switches on the Sample Tray/Centrifuge.
Entanglement with rotating device
Incubator Unit 1G
Verify visually through the Observation Window that the Centrifuge is not rotating before opening the door of the Incubator Unit 1G.
Centrifuge When attaching/detaching the Canisters to/from the 1G Centrifuge, lock turntable of the Centrifuge.
Time Critical Operation N/A N/A
Dos and Don’ts Incubator Unit Do NOT touch inside Incubator Unit with bare hand to keep it clean.
Sample Tray,
Centrifuge
Be careful not to pinch fingers when releasing drawer locks of slide rails on Sample Tray/Centrifuge.
Difficulty in Ops N/A N/A
Possible Mis-Ops N/A N/A
Key Points during CBEF Maintenance Operations
8 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
Appendix
- CB Gap Protector- CB UV Lamp Illumination- CB Software Modes- CB Schematics- Meas Exp Unit B- Meas Exp Unit B Schematic- Acronyms
9 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
CB Gap Protector
10 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
CB UV Lamp Illumination
This is a not real situation. Before turning on UV Lamps, install CB Shield to prevent Electro Magnetic Interference.
NOTE:
11 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
Standby Mode
Start up Mode Main
Startup Mode
Standby Mode Main
Control Mode Main
Environment Set Up
UV Sterilization
UV Sterilization Mode
Adsorption DC
DC Gas Processing Mode
Ventilation OC
OC Ventilation Mode
Exhaust OC
OC Exhaust Mode
Control Mode
Adsorption OC
OC Gas Processing Mode
Microscope Control
Telescience Control
Telescience Control Mode
Microscope Control Mode
Microscope Set Up
(*1)
(*1): Only in Telescience Control Mode, ground commands become enable.
CB Software Modes
12 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
CB Schematics
: Air Flow: Air Flow
LCD Monitor 32-LCD-001
Peripheral Compartment Power Supply Unit
Control Unit 13-TS-001TS
TE
32-TE-001DP
HE
TE
TE
12-DP-001
12-HE-001
12-TE-002
12-TE-001
Operation Chamber
TE
TE
TE 23-TE-001
13-TE-001
13-TE-002
OC LampTS12-TS-001
CCD Camera 33-CCD-001
OC Switch Box 12-OCSB-001
Microscope 31-MS-001
TS
TS
31-TS-001
31-TS-002
TE31-TE-002
Vent Valve 12-AH-001
Pre filter, HEPA FilterJoystick
12-JS-001
Gas Sensor 12-GS-001
UV Lamp(L) 12-UV-002
UV Lamp(R) 12-UV-001
Disinfection Chamber OC Door
DC Door
Alcohol Adsorbing Cell 16-AC-001
OC Glove 12-OG-001
OC Glove 12-OCG-001
OC Glove 12-OG-002
DC Glove 12-DG-001
DC Glove 12-DG-002
User Cell12-DRV-003
12-DRV-002
12-DRV-001
12-ORV-001
12-ORV-002
12-ORV-003
14-DP-001TE
15-TE-00115-MV-001
MV
S15-SV-001
TE TE 31-TE-00331-TE-001
HEPA Filter 12-FL-002
S S16-SV-001
S
16-SV-004
16-SV-003
Fan 15-FN-001
S 16-SV-002
S
Pump 16-P-001
M
TE16-TE-001
SS
14-OF-004 14-OF-003
14-OF-00214-TV-002
14-OF-001TE
14-TE-001
S
14-SV-004
TE
14-TE-003
S
14-TV-001
14-OF-005
14-SV-00314-TE-004TE
TS
14-TS-001
HEPA Filter 14-FL-003
Pre Filter 14-PF-002
TEPre Filter 14-PF-003HEPA Filter
14-FL-004
16-SV-005
Gas Control system
TS14-TS-002
Water Cooler 14-WC-001
Heater 14-HT-001
Clean Bench
Environment Control System Avionics Air
Drawer InterfacePanel (B3)
MTL
Drawer InterfacePanel (B2)
Waste Gas
Avionics Air
LTL
CO2
Avionics Air
GN2
Drawer InterfacePanel (B1)
Drawer Connector Panel (B1)
Drawer Connector Panel (B2)
Drawer Connector Panel (B3)
TE
23-TE-002
IN
OUT
IN
OUT
Xenon Lamp Housing 31-LPH-001
DP
SS
Clean Bench System Block Diagram (Open Loop Mode)
DC Vent Valve 12-AV-001
13 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
CB Schematics (Cont’d)
: Air Flow: Air Flow
LCD Monitor 32-LCD-001
Peripheral Compartment Power Supply Unit
Control Unit 13-TS-001TS
TE
32-TE-001DP
HE
TE
TE
12-DP-001
12-HE-001
12-TE-002
12-TE-001
Operation Chamber
TE
TE
TE 23-TE-001
13-TE-001
13-TE-002
OC LampTS12-TS-001
CCD Camera 33-CCD-001
OC Switch Box 12-OCSB-001
Microscope 31-MS-001
TS
TS
31-TS-001
31-TS-002
TE31-TE-002
Vent Valve
12-AH-001
Pre filter, HEPA FilterJoystick
12-JS-001
Gas Sensor 12-GS-001
UV Lamp(L) 12-UV-002
DC Vent Valve 12-AV-001
UV Lamp(R) 12-UV-001
Disinfection Chamber OC Door
DC Door
Alcohol Adsorbing Cell 16-AC-001
OC Glove 12-OG-001
OC Glove 12-OCG-001
OC Glove 12-OG-002
DC Glove 12-DG-001
DC Glove 12-DG-002
User Cell12-DRV-003
12-DRV-002
12-DRV-001
12-ORV-001
12-ORV-002
12-ORV-003
14-DP-001TE
15-TE-00115-MV-001
MV
S15-SV-001
TE TE 31-TE-00331-TE-001
HEPA Filter 12-FL-002
S S16-SV-001
S
16-SV-004
16-SV-003
Fan 15-FN-001
S 16-SV-002
S
Pump 16-P-001
M
TE16-TE-001
SS
14-OF-004 14-OF-003
14-OF-00214-TV-002
14-OF-001TE
14-TE-001
S
14-SV-004
TE
14-TE-003
S
14-TV-001
14-OF-005
14-SV-00314-TE-004TE
TS
14-TS-001
HEPA Filter 14-FL-003
Pre Filter 14-PF-002
TEPre Filter 14-PF-003HEPA Filter
14-FL-004
16-SV-005
Gas Control system
TS14-TS-002
Water Cooler 14-WC-001
Heater 14-HT-001
Clean Bench
Environment Control System Avionics Air
Drawer InterfacePanel (B3)
MTL
Drawer InterfacePanel (B2)
Waste Gas
Avionics Air
LTL
CO2
Avionics Air
GN2
Drawer InterfacePanel (B1)
Drawer Connector Panel (B1)
Drawer Connector Panel (B2)
Drawer Connector Panel (B3)
TE
23-TE-002
IN
OUT
IN
OUT
Xenon Lamp Housing 31-LPH-001
DP
SS
Clean Bench System Block Diagram (Close Loop Mode)
14 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
: Air Flow: Air Flow
LCD Monitor 32-LCD-001
Peripheral Compartment Power Supply Unit
Control Unit 13-TS-001TS
TE
32-TE-001DP
HE
TE
TE
12-DP-001
12-HE-001
12-TE-002
12-TE-001
Operation Chamber
TE
TE
TE 23-TE-001
13-TE-001
13-TE-002
OC LampTS12-TS-001
CCD Camera 33-CCD-001
OC Switch Box 12-OCSB-001
Microscope 31-MS-001
TS
TS
31-TS-001
31-TS-002
TE31-TE-002
Vent Valve 12-AH-001
Pre filter, HEPA FilterJoystick
12-JS-001
Gas Sensor 12-GS-001
UV Lamp(L) 12-UV-002
UV Lamp(R) 12-UV-001
Disinfection Chamber OC Door
DC Door
Alcohol Adsorbing Cell 16-AC-001
OC Glove 12-OG-001
OC Glove 12-OCG-001
OC Glove 12-OG-002
DC Glove 12-DG-001
DC Glove 12-DG-002
User Cell12-DRV-003
12-DRV-002
12-DRV-001
12-ORV-001
12-ORV-002
12-ORV-003
14-DP-001TE
15-TE-00115-MV-001
MV
S15-SV-001
TE TE 31-TE-00331-TE-001
HEPA Filter 12-FL-002
S S16-SV-001
S
16-SV-004
16-SV-003
Fan 15-FN-001
S 16-SV-002
S
Pump 16-P-001
M
TE16-TE-001
SS
14-OF-004 14-OF-003
14-OF-00214-TV-002
14-OF-001TE
14-TE-001
S
14-SV-004
TE
14-TE-003
S
14-TV-001
14-OF-005
14-SV-00314-TE-004TE
TS
14-TS-001
HEPA Filter 14-FL-003
Pre Filter 14-PF-002
TEPre Filter 14-PF-003HEPA Filter
14-FL-004
16-SV-005
Gas Control system
TS14-TS-002
Water Cooler 14-WC-001
Heater 14-HT-001
Clean Bench
Environment Control System Avionics Air
Drawer InterfacePanel (B3)
MTL
Drawer InterfacePanel (B2)
Waste Gas
Avionics Air
LTL
CO2
Avionics Air
GN2
Drawer InterfacePanel (B1)
Drawer Connector Panel (B1)
Drawer Connector Panel (B2)
Drawer Connector Panel (B3)
TE
23-TE-002
IN
OUT
IN
OUT
Xenon Lamp Housing 31-LPH-001
DP
SS
Clean Bench System Block Diagram (Ventilation Mode)
DC Vent Valve 12-AV-001
CB Schematics (Cont’d)
15 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
: Air Flow: Air Flow
LCD Monitor 32-LCD-001
Peripheral Compartment Power Supply Unit
Control Unit 13-TS-001TS
TE
32-TE-001DP
HE
TE
TE
12-DP-001
12-HE-001
12-TE-002
12-TE-001
Operation Chamber
TE
TE
TE 23-TE-001
13-TE-001
13-TE-002
OC LampTS12-TS-001
CCD Camera 33-CCD-001
OC Switch Box 12-OCSB-001
Microscope 31-MS-001
TS
TS
31-TS-001
31-TS-002
TE31-TE-002
Vent Valve 12-AH-001
Pre filter, HEPA FilterJoystick
12-JS-001
Gas Sensor 12-GS-001
UV Lamp(L) 12-UV-002
UV Lamp(R) 12-UV-001
Disinfection Chamber OC Door
DC Door
Alcohol Adsorbing Cell 16-AC-001
OC Glove 12-OG-001
OC Glove 12-OCG-001
OC Glove 12-OG-002
DC Glove 12-DG-001
DC Glove 12-DG-002
User Cell12-DRV-003
12-DRV-002
12-DRV-001
12-ORV-001
12-ORV-002
12-ORV-003
14-DP-001TE
15-TE-00115-MV-001
MV
S15-SV-001
TE TE 31-TE-00331-TE-001
HEPA Filter 12-FL-002
S S16-SV-001
S
16-SV-004
16-SV-003
Fan 15-FN-001
S 16-SV-002
S
Pump 16-P-001
M
TE16-TE-001
SS
14-OF-004 14-OF-003
14-OF-00214-TV-002
14-OF-001TE
14-TE-001
S
14-SV-004
TE
14-TE-003
S
14-TV-001
14-OF-005
14-SV-00314-TE-004TE
TS
14-TS-001
HEPA Filter 14-FL-003
Pre Filter 14-PF-002
TEPre Filter 14-PF-003HEPA Filter
14-FL-004
16-SV-005
Gas Control system
TS14-TS-002
Water Cooler 14-WC-001
Heater 14-HT-001
Clean Bench
Environment Control System Avionics Air
Drawer InterfacePanel (B3)
MTL
Drawer InterfacePanel (B2)
Waste Gas
Avionics Air
LTL
CO2
Avionics Air
GN2
Drawer InterfacePanel (B1)
Drawer Connector Panel (B1)
Drawer Connector Panel (B2)
Drawer Connector Panel (B3)
TE
23-TE-002
IN
OUT
IN
OUT
Xenon Lamp Housing 31-LPH-001
DP
SS
Clean Bench System Block Diagram (OC Exhaust Mode)
DC Vent Valve 12-AV-001
CB Schematics (Cont’d)
16 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
: Air Flow: Air Flow
LCD Monitor 32-LCD-001
Peripheral Compartment Power Supply Unit
Control Unit 13-TS-001TS
TE
32-TE-001DP
HE
TE
TE
12-DP-001
12-HE-001
12-TE-002
12-TE-001
Operation Chamber
TE
TE
TE 23-TE-001
13-TE-001
13-TE-002
OC LampTS12-TS-001
CCD Camera 33-CCD-001
OC Switch Box 12-OCSB-001
Microscope 31-MS-001
TS
TS
31-TS-001
31-TS-002
TE31-TE-002
Vent Valve 12-AH-001
Pre filter, HEPA FilterJoystick
12-JS-001
Gas Sensor 12-GS-001
UV Lamp(L) 12-UV-002
UV Lamp(R) 12-UV-001
Disinfection Chamber OC Door
DC Door
Alcohol Adsorbing Cell 16-AC-001
OC Glove 12-OG-001
OC Glove 12-OCG-001
OC Glove 12-OG-002
DC Glove 12-DG-001
DC Glove 12-DG-002
User Cell12-DRV-003
12-DRV-002
12-DRV-001
12-ORV-001
12-ORV-002
12-ORV-003
14-DP-001TE
15-TE-00115-MV-001
MV
S15-SV-001
TE TE 31-TE-00331-TE-001
HEPA Filter 12-FL-002
S S16-SV-001
S
16-SV-004
16-SV-003
Fan 15-FN-001
S 16-SV-002
S
Pump 16-P-001
M
TE16-TE-001
SS
14-OF-004 14-OF-003
14-OF-00214-TV-002
14-OF-001TE
14-TE-001
S
14-SV-004
TE
14-TE-003
S
14-TV-001
14-OF-005
14-SV-00314-TE-004TE
TS
14-TS-001
HEPA Filter 14-FL-003
Pre Filter 14-PF-002
TEPre Filter 14-PF-003HEPA Filter
14-FL-004
16-SV-005
Gas Control system
TS14-TS-002
Water Cooler 14-WC-001
Heater 14-HT-001
Clean Bench
Environment Control System Avionics Air
Drawer InterfacePanel (B3)
MTL
Drawer InterfacePanel (B2)
Waste Gas
Avionics Air
LTL
CO2
Avionics Air
GN2
Drawer Connector Panel (B1)
Drawer Connector Panel (B2)
Drawer Connector Panel (B3)
TE
23-TE-002
IN
OUT
IN
OUT
Xenon Lamp Housing 31-LPH-001
DP
SS
Clean Bench System Block Diagram (DC Gas Processing Mode)
DC Vent Valve 12-AV-001
CB Schematics (Cont’d)
17 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
CB Schematics (Cont’d)
: Air Flow: Air Flow
LCD Monitor 32-LCD-001
Peripheral Compartment Power Supply Unit
Control Unit 13-TS-001TS
TE
32-TE-001DP
HE
TE
TE
12-DP-001
12-HE-001
12-TE-002
12-TE-001
Operation Chamber
TE
TE
TE 23-TE-001
13-TE-001
13-TE-002
OC LampTS12-TS-001
CCD Camera 33-CCD-001
OC Switch Box 12-OCSB-001
Microscope 31-MS-001
TS
TS
31-TS-001
31-TS-002
TE31-TE-002
Vent Valve 12-AH-001
Pre filter, HEPA FilterJoystick
12-JS-001
Gas Sensor 12-GS-001
UV Lamp(L) 12-UV-002
UV Lamp(R) 12-UV-001
Disinfection Chamber OC Door
DC Door
Alcohol Adsorbing Cell 16-AC-001
OC Glove 12-OG-001
OC Glove 12-OCG-001
OC Glove 12-OG-002
DC Glove 12-DG-001
DC Glove 12-DG-002
User Cell12-DRV-003
12-DRV-002
12-DRV-001
12-ORV-001
12-ORV-002
12-ORV-003
14-DP-001TE
15-TE-00115-MV-001
MV
S15-SV-001
TE TE 31-TE-00331-TE-001
HEPA Filter 12-FL-002
S S16-SV-001
S
16-SV-004
16-SV-003
Fan 15-FN-001
S 16-SV-002
S
Pump 16-P-001
M
TE16-TE-001
SS
14-OF-004 14-OF-003
14-OF-00214-TV-002
14-OF-001TE
14-TE-001
S
14-SV-004
TE
14-TE-003
S
14-TV-001
14-OF-005
14-SV-00314-TE-004TE
TS
14-TS-001
HEPA Filter 14-FL-003
Pre Filter 14-PF-002
TEPre Filter 14-PF-003HEPA Filter
14-FL-004
16-SV-005
Gas Control system
TS14-TS-002
Water Cooler 14-WC-001
Heater 14-HT-001
Clean Bench
Environment Control System Avionics Air
Drawer InterfacePanel (B3)
MTL
Drawer InterfacePanel (B2)
Waste Gas
Avionics Air
LTL
CO2
Avionics Air
GN2
Drawer Connector Panel (B1)
Drawer Connector Panel (B2)
Drawer Connector Panel (B3)
TE
23-TE-002
IN
OUT
IN
OUT
Xenon Lamp Housing 31-LPH-001
DP
SS
Clean Bench System Block Diagram (OC Gas Processing Mode)
DC Vent Valve 12-AV-001
18 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
Meas Exp Unit B
19 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
Meas Exp Unit B Schematics
Meas Exp Unit B
20 Training Purposes OnlyJEM SAIBO MAINT 31407JMU-081195 (Ver. 1.0)
Acronyms
BZK WipesCBCBEFEMIOCODFUV
Benzalkonium Chloride Antiseptic TowelettesClean BenchCell Biology Experiment FacilityElectro Magnetic InterferenceOperation ChamberOperations Data FileUltra Violet