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SAG582121901System Application Guide
Spec. No. 582121901 (Model 1231V1)Issue AH, January 26, 2009
SYSTEM OVERVIEW
Preface: This document provides systemapplication information on VPSDistribution Bay Model 1231V1, Spec.
No. 582121901. The following is ageneral description of the completesystem which includes distribution baysand power bays.
Description: A -48VDC @ up to 10,000 amperespower system (eight power bays plus amain and supplemental distribution bay,the system may contain up to threeadditional supplemental distributionbays).
The Vortex
product line is a complete
integrated power system containingpower conversion, intelligent monitoring,and distribution. This Vortex
Power
System (VPS) typically consists of ...
VPS Power Bays
The VPS Power Bays (Spec. No.582121100, 582121300, 582121700,or 582122100) house the PowerConversion Units (PCUs). Thissystem can consist of one (1) toeight (8) power bays, each of whouses up to seven (7) PCUs. This
document does not describe the VPSPower Bay. Refer to VPS PowerBay System Application GuSAG582121100, SAG582121300,SAG582121700, or SAG582122100.
hich
ide
SAG582122100).
VPS Power Conversion Units(PCUs)
The PCUs provide load power,battery float current, and batteryrecharge current during normaloperating conditions. This documentdoes not describe the PCUs. The
PCUs are described in the VPSPower Bay System ApplicationGuide (SAG582121100,SAG582121300, SAG582121700, or Main Bay
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Page 1 of 84
This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, EnergySystems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
Application
G582121700,).
VPS Meter-Control -Alarm(MCA) Panel
Houses the MCA. The MCAcontrols the operation of up to fifty-six (56) PCUs and providessystem metering, control, andalarm functions. The MCA islocated in the main VPSDistribution Bay. This documentdoes not describe the MCA. TheMCA is described in the VPSPower Bay SystemGuide (SAG582121100,SAG582121300, SAor SAG582122100
VPS Distribution Bays
The VPS Distribution Bay providesDC distribution through fusesand/or circuit breakers. Thesystem can consist of one (1) tofive (5) VPS Distribution Bays.
The VPS Distribution Bays aredesigned to accept VPSdistribution bus modules and VPSbattery disconnect modules. Thedistribution bus modules provide achoice of fuse and circuit breakertypes and sizes. The batterydisconnect module provides aconnection point for a battery
string and a battery disconnectcontactor for that battery string. Aswitch is provided to manuallyconnect or disconnect the batterystring from the system. Provisionis made for connection of anemergency shutdown and firealarm disconnect switch. Refer tothe LIST DESCRIPTIONS sectionof this document for illustrations ofthe available VPS distribution busmodules and VPS batterydisconnect module.
This power system can consist ofup to five (5) VPS DistributionBays. One (1) main bay and up tofour (4) supplemental bays. Themain bay accepts up to six (6)modules (distribution and/orbattery disconnect). Eachsupplemental bay accepts up toeight (8) modules (distribution
Supplemental Bay
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This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, EnergySystems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
and/or battery disconnect). The bays are split in a Side A and Side Bconfiguration. Distribution and battery disconnect modules cannot be installedon the same side of a bay. Each type may be installed on separate sides of a bay.
Integrated LMS1000Monitoring System
The distribution bays contain an integrated LMS1000 Monitoring System. The LMS1000Monitoring System consists of an LMS1000 Main Cabinet, optional Expansion Cabinet,and Expansion Assemblies. The LMS1000 Main Cabinet is always mounted in the mainDistribution Bay. Each distribution bay (main and supplemental) always contain twoLMS1000 Expansion Assemblies. The Expansion Assemblies are factory wired tomonitor the left and right sides of the distribution bays (all distribution shuntmeasurements, CB/FA alarms, and control fuse alarms). The LMS1000 Main Cabinet isfactory wired to the LMS1000 Expansion Assemblies in the main bay. Simple LMS1000network cable connections interconnect the supplemental bays' Expansion Assembliesback to the LMS1000 Main Cabinet. In addition, the LMS1000 Main Cabinet accepts upto ten input/output (I/O) cards of various types to monitor external points. An optionalLMS1000 Expansion Cabinet can be provided which also accepts up to ten I/O cards foradditional monitoring points. Refer to the LMS1000 System Application Guide
(SAG586505000) for additional information.
Family: Vortex
Spec. No.: 582121901
Model: 1231V1
Output Voltage: -48 Volts DC
Output Capacity: 5000 Amperes, maximum, per Bay(2500 Amperes, maximum, per side)
Agency Approval: Listed UL Subject 1801 ("c UL")
Framework Type: Seismic Rated (Zone 4) Box Framework
Mounting Width: 31.375 Inches
Mounting Depth: 24 Inches
Access: Front and Rear for Installation, Front for Operation and Maintenance
Supplemental Bay(s) Available: Four
Control: Microprocessor
Color: Off-White (Lorain Spec. M500-117)
Options: Main Distribution Bay (w/o internal shunt), Supplemental DistributionBay (w/o internal shunt), Main Distribution Bay (w/ internal shunts),Supplemental Distribution Bay (w/ internal shunts), MCA Panel,Special Application MCA Panel List 25, Special Application MCAPanel List 26, LMS1000 Expansion Cabinet, Capacitor PrechargeUnit, Side Cover Panel, Blank Panel for Empty Module Position,Battery Disconnect Module, Distribution Modules,AC CourtesyPanel
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This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, EnergySystems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
Accessories: Distribution Bay Overhead Busbars, Power Bay OverheadBusbars, Overhead Busbar Termination Kits, OverheadBusbar Safety Covers, Power Bays, Distribution Devices, Lugs,56-PCU Conversion Kit
Environment: 40C
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This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, EnergySystems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
Main Distribution Bay
Distribution
Module
Position
7
Distribution
Module
Position
8
Distribution
Module
Position
5
Distribution
Module
Position
6
Distribution
Module
Position
1
Distribution
Module
Position
2
FRONT VIEWMAIN DISTRIBUTION BAY
See "Main DistributionBay Spare FuseHolders"
Configuration Options
List 1: Main Distribution Bay(w/o internal shunt)
List 11: Main Distribution Bay(w/ internal shunts)
See "Main DistributionBay Spare Fuse
Holders"
Distribution BusModule (ListA, B, C,
E, F, G, H, J, orN), orBattery DisconnectModule (List 85), or
Blank Panel (List 72)
See "Main Distribution Bay19-Inch AccessoryEquipment Mounting"
Distribution Bus
Module (ListA, B, C,E, F, G, H, J, orN), orBattery DisconnectModule (List 85), or
Blank Panel (List 72)
Distribution BusModule (ListA, B, C,
E, F, G, H, J, orN), orBattery DisconnectModule (List 85), or
Blank Panel (List 72)
Distribution BusModule (ListA, B, C,E, F, G, H, J, orN), orBattery DisconnectModule (List 85), orBlank Panel (List 72)
Distribution BusModule (ListA, B, C,
E, F, G, H, J, orN), orBattery DisconnectModule (List 85), orBlank Panel (List 72)
Distribution BusModule (ListA, B, C,E, F, G, H, J, orN), orBattery DisconnectModule (List 85), orBlank Panel (List 72)
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This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, EnergySystems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
Main Distribution Bay 19-Inch Accessory Equipment Mounting
MCA Panel (List 21, 25,or26) (equipped withMCA RS-485 InterfaceOption, P/O List 1 or11)
Blank Panelor
AC Courtesy Panel(ListAC)
GMT Fuse Panel andAudible Alarm
PANEL LAYOUT
(Assemblies to be mountedin positions shown, unless
otherwise specified.)
LMS1000 MonitoringSystem (Main Cabinet)(P/O List 1 or11)
LMS1000 MonitoringSystem (ExpansionCabinet) (List 34)
or Blank Panel
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This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, EnergySystems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
Main Distribut ion Bay Spare Fuse Holders
SPARE
FUSE
HOLDERS
SPARE
FUSE
HOLDERS
SPARE FUSEHOLDERS
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
Supplemental Distribut ion Bay
Distribution
Module
Position
7
Distribution
Module
Position
8
Distribution
ModulePosition
5
Distribution
ModulePosition
6
Distribution
ModulePosition
3
Distribution
ModulePosition
4
Distribution
Module
Position
1
Distribution
Module
Position
2
Home
FRONT VIEWSUPPLEMENTAL
DISTRIBUTION BAY
Configuration Options
List 2: SupplementalDistribution Bay(w/o internal shunt)
List 12: SupplementalDistribution Bay(w/ internal shunts)
Distribution Bus
Module (ListA, B, C,E, F, G, H, J, orN), orBattery DisconnectModule (List 85), or
Blank Panel (List 72)
Distribution BusModule (ListA, B, C,
E, F, G, H, J, orN), orBattery DisconnectModule (List 85), or
Blank Panel (List 72)
Distribution BusModule (ListA, B, C,
E, F, G, H, J, orN), orBattery DisconnectModule (List 85), or
Blank Panel (List 72)
Distribution BusModule (ListA, B, C,
E, F, G, H, J, orN), orBattery DisconnectModule (List 85), or
Blank Panel (List 72)
Distribution BusModule (ListA, B, C,E, F, G, H, J, orN), orBattery DisconnectModule (List 85), orBlank Panel (List 72)
Distribution BusModule (ListA, B, C,E, F, G, H, J, orN), orBattery DisconnectModule (List 85), orBlank Panel (List 72)
Distribution BusModule (ListA, B, C,
E, F, G, H, J, orN), orBattery DisconnectModule (List 85), orBlank Panel (List 72)
Distribution BusModule (ListA, B, C,E, F, G, H, J, orN), orBattery DisconnectModule (List 85), orBlank Panel (List 72)
Page 8 of 84
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
Main and Supplemental Distribution Bays Side Cover PanelHome
OPTIONAL SIDECOVER PANEL
Optional SideCover Panel(List 71)
SEE ALSO
System OverviewTable of Contents
List InformationAccessory InformationList of PartsSpecificationsPhysical Size InformationRelated Documentation
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
TABLE OF CONTENTS
SystemOverview
PictureList
InformationAccessoryInformation
List ofParts
SpecificationsPhysical SizeInformation
RelatedDocumentation
SYSTEM OVERVIEW.................................................................................................................................................1Main Distr ibut ion Bay ...........................................................................................................................................5Main Dis tri bution Bay 19-Inch Accessory Equipment Mounting .....................................................................6Main Distr ibut ion Bay Spare Fuse Holders ........................................................................................................7Supplemental Distribution Bay............................................................................................................................8Main and Supplemental Dist ribution Bays Side Cover Panel ..........................................................................9
TABLE OF CONTENTS...........................................................................................................................................10LIST INFORMATION................................................................................................................................................12
List Structure.......................................................................................................................................................12See also the following located in this document ...............................................................................................14
List Descript ions .................................................................................................................................................15List 1: Main Distribution Bay (Common Equipment) ........................................................................................15
List 2: Supplemental Distribution Bay (Common Equipment) ..........................................................................16List 11: Main Distribution Bay (Common Equipment) ......................................................................................16List 12: Supplemental Distribution Bay (Common Equipment) ........................................................................17List 21: MCA Panel (Standard Application)......................................................................................................18List 25: MCA Panel (Special Application).........................................................................................................18List 26: MCA Panel (Special Application).........................................................................................................18List 34: LMS1000 Monitoring System Expansion Cabinet ...............................................................................19List 64: Optional Capacitor Precharge Unit......................................................................................................19List 71: Side Cover Panel .................................................................................................................................20List 72: Module Blank Panel.............................................................................................................................20List 85: Battery Disconnect Module (Part No. 501524) ....................................................................................20List AC: AC Courtesy Panel (Part No. 514606)
(1) Duplex 20A Ground-Fault Circuit-Interrupter Protected Receptacle .............................................23List A: Distribution Bus Module (Part No. 431850900)
(16) Distribution TPA/LEL1 Fuse/Circuit Breaker Positions..................................................................24List B: Distribution Bus Module (Part No. 431851000)
(12) Distribution TPS Fuse Positions ....................................................................................................27List C: Distribution Bus Module (Part No. 431654100)
(6) Distribution TPJ Fuse Positions.......................................................................................................30List E: Distribution Bus Module (Part No. 508636)
(1) Distribution TPL Fuse Position ........................................................................................................33List F: Distribution Bus Module (Part No. 505872)
(3) Distribution TPL Fuse Positions.......................................................................................................36List G: Distribution Bus Module (Part No. 505865)
(5) 1-Pole Distribution GJ/218 Circuit Breaker Positions .....................................................................39List H: Distribution Bus Module (Part No. 505866)
(4) 2-Pole Distribution GJ/218 Circuit Breaker Positions ......................................................................42List J: Distribution Bus Module (Part No. 505867)(3) 3-Pole Distribution GJ/218 Circuit Breaker Positions ......................................................................45
List N: Distribution Bus Module (Part No. 514602)(2) 4-Pole Distribution GJ/218 Circuit Breaker Positions ......................................................................48
ACCESSORY INFORMATION ................................................................................................................................5110000 Ampere Overhead Busbar Assemblies .................................................................................................51Companion VPS Power Bay Overhead Busbar Assembl ies ..........................................................................54Overhead Busbar Termination Kits ..................................................................................................................54
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
Overhead Busbar Safety Covers .......................................................................................................................56VPS Power Bays..................................................................................................................................................56Distr ibut ion Devices ...........................................................................................................................................57
Replacement Alarm-Type Fuses.......................................................................................................................57TPA-Type Fuses ...............................................................................................................................................58LEL1-Type Circuit Breakers ..............................................................................................................................59TPS-Type Fuses ...............................................................................................................................................60TPJ-Type Fuses ................................................................................................................................................61TPL-Type Fuses................................................................................................................................................62GJ/218-Type Circuit Breakers...........................................................................................................................63
Lugs......................................................................................................................................................................64 Distribution (Load) Lugs ....................................................................................................................................64Input Lugs..........................................................................................................................................................64Standard Crimp Lugs ........................................................................................................................................65Special Application Crimp Lug / Strap Combination .........................................................................................66
Fifty-Six (56) PCU Conversion Ki t .....................................................................................................................67Accessory Cables ...............................................................................................................................................67
582121901 Supplemental Bay to 582121900 Main or Supplemental Bay FA/CBA and Shunt PODInterconnect Cable ............................................................................................................................................67
Replacement Cables ...........................................................................................................................................68LIST OF PARTS.......................................................................................................................................................69SPECIFICATIONS....................................................................................................................................................76
DC Distr ibut ion....................................................................................................................................................76Standard Features ..............................................................................................................................................76Environmental Ratings .......................................................................................................................................77Compl iance Informat ion .....................................................................................................................................77
PHYSICAL SIZE INFORMATION............................................................................................................................79Overall Dimensions ............................................................................................................................................79
Notes, Floor Drilling, and Bus Modules.............................................................................................................79Main Distribution Bay ........................................................................................................................................80Supplemental Distribution Bay ..........................................................................................................................81Input Busbars ....................................................................................................................................................82
RELATED DOCUMENTATION................................................................................................................................83REVSION RECORD.................................................................................................................................................84
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This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, EnergySystems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
LIST INFORMATION
List Structure
More detailed information is available for each option by clicking on the desired number in the column entitledList # from the table below.
List#
Part Number Description
1 58212190101
Common Equipment for 5000 Ampere Main Distribution Bay Mounted in a 7'0"H x31.375"W x 24"D Seismic Box Framework.
Does Not Include Internal Main Shunts (External System Shunt Must Be Provided).
Distribution Modules NotIncluded.
Includes LMS1000 Monitoring System (Main Cabinet) (3.5" x 19" Mounting)
2 58212190102
Common Equipment for 5000 Ampere Supplemental Distribution Bay Mounted in a7'0"H x 31.375"W x 24"D Seismic Box Framework.
Does Not Include Internal Main Shunts (External System Shunt Must Be Provided).
Distribution Modules NotIncluded.
11 58212190111
Common Equipment for 5000 Ampere Main Distribution Bay Mounted in a 7'0"H x31.375"W x 24"D Seismic Box Framework.
Includes Internal Main Shunts.
Distribution Modules NotIncluded.
Includes LMS1000 Monitoring System (Main Cabinet) (3.5" x 19" Mounting)
12 58212190112
Common Equipment for 5000 Ampere Supplemental Distribution Bay Mounted in a7'0"H x 31.375"W x 24"D Seismic Box Framework.
Includes Internal Main Shunts.
Distribution Modules Not Included.
21 58212190121 MCA Panel (3.5" x 19" Mounting) with Standard Alarms
25 58212190125 MCA Panel (3.5" x 19" Mounting) with Modified Alarms
26 58212190126 MCA Panel (3.5" x 19" Mounting) with Modified Alarms
34 58212190034 LMS1000 Monitoring System Expansion Cabinet
64 58212190164Hand Held Capacitor Pre-Charge Unitfor Use with List's B, C, F, G, H, and J
71 58212190171 Side Cover Panel (for one side)
72 58212190172 Module Blank Panel
AC 582121901AC AC Courtesy Panel
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
List#
Part Number Description
BATTERY DISCONNECT AND DISTRIBUTION MODULES
85 58212190185 Battery Disconnect Module - 1200 Ampere Contactor Controlled
A 5821219010ADistribution Module - (16) PositionTPA / LEL1 Fuse / Circuit Breaker Module (w/ shunts)
B 5821219010B Distribution Module - (12) Position TPS Fuse Module (w/ shunts)
C 5821219010C Distribution Module - (6) Position TPJ Fuse Module (w/ shunts)
E 5821219010E Distribution Module - (1) Position TPL Fuse Module (w/ shunts)
F 5821219010F Distribution Module - (3) Position TPL Fuse Module (w/ shunts)
G 5821219010GDistribution Module - GJ/218 Breaker Module Arranged forFive (5) 100-250A 1-Pole Breakers and Load Shunts (w/ shunts)
H 5821219010HDistribution Module - GJ/218 Breaker Module Arranged forFour (4) 300A and 400A 2-Pole Breakers and Load Shunts (w/ shunts)
J 5821219010J
Distribution Module - GJ/218 Breaker Module Arranged for
Three (3) 600A 3-Pole Breakers and Load Shunts (w/ shunts)
N 5821219010NDistribution Module - GJ/218 Breaker Module Arranged forTwo (2) 800A 4-Pole Breakers and Load Shunts (w/ shunts)
ACCESSORIES
--Order by
Part NumberDistribution Bay Overhead Busbars and Power Bay Overhead Busbars
--Order by
Part NumberOverhead Busbar Termination Kits
--Order by
Part NumberOverhead Busbar Safety Covers
--
Order per
VPSPower Bay
Documentation
VPS Power Bays
--Order by
Part NumberDistribution Devices
--Order by
Part NumberLugs
--Order by
Part NumberFifty-Six (56) PCU Conversion Kit
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
See also the follow ing located in this document
System Overview
Table of Contents
Accessory Information
List of Parts
Specifications
Physical Size Information
Related Documentation
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
List Descriptions
List 1: Main Distribution Bay (Common Equipment)
Provides common equipment for one (1) main Distribution Bay rated for up to 5000 amperes of distribution,without internal main shunts (customer to provide external system shunt). One Shunt POD is providedconnected to a terminal block for customer shunt lead connections.
Features
Six (6) distribution bus module mounting positions.
One (1) Shunt POD circuit card (514027) is provided to allow current monitoring of an external load shunt.The Shunt POD interfaces with the VPS's MCA for remote shunt monitoring.
Two (2) (one per side) LMS1000 Expansion Assemblies provided. Provides analog and binary points tothe LMS1000 Main Cabinet for Distribution Module Shunt and FA/CBA monitoring.
Provides an LMS1000, Spec. No. 58650500001, Main Cabinet and CPU circuit card. Refer toSAG586505000 for further information.
MCA RS-485 Interface: Also supplied is an MCA RS-485 Communications Interface circuit card, Spec.No. 486781400; plus associated MCA Panel RJ-45 connector, cable, and hardware. The RS-485 circuit
card plugs onto the MCA circuit card, and the RJ-45 connector attaches to the back of the MCA Panel.
Allows VPS (MCA) interface to the LMS1000, via an RS-485 port.
Also provided is an interface cable that interconnects the MCA and the LMS1000.
Restrictions
DO NOT order Vortex WinLink Hardware and Software via the Power Bay SAG (System Application Guide).These cannot be used when the MCA RS-485 Interface is installed on the MCA.
The LMS1000 mounts in the 19"W mounting space provided in the main Distribution Bay.
Ordering Notes
1) Order up to six (6) Distribution Bus Modules per ListsA, B, C, E, F, G, H, J, N, and 85.
2) Order blank cover panels as required for any unused Distribution Bus Module mounting position perList72.
3) Order distribution fuses and/or circuit breakers as required per ListsA, B, C, E, F, G, H, J, and N.
4) Order load distribution lugs as required per ListsA, B, C, E, F, G, H, J, and N.
5) Order input lugs as required per Tables 10 and 12 (under INPUT LUGS).
6) Order MCA Panel as required per List 21, 25, or26. This locates the MCA Panel (which displays systemvoltage and system current) in the main VPS Distribution Bay, above to the LMS1000.
7) Order LMS1000 Expansion Cabinet, as required, perList 34.
8) Order LMS1000 options as required per SAG586505000 (example; input/output cards to monitor pointsexternal to the power system).
9) Order Capacitor Precharge Unit as required perList 64.
10) Order Side Cover Panels as required perList 71.
11) Order AC Courtesy Panel as required perList AC.
12) OrderOverhead Busbars, Termination Kits, and Safety Covers as required. See ACCESSORYINFORMATION.
13) Order VPS Power Bays as required per the Power Bay's SAG (System Application Guide).
List of Parts
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
List 2: Supplemental Distribu tion Bay (Common Equipment)
Provides common equipment for one (1) supplemental Distribution Bay rated for up to 5000 amperes ofdistribution, without internal main shunts.
Features
Eight (8) distribution bus module mounting positions.
Ordering Notes
1) Order up to eight (8) Distribution Bus Modules per ListsA, B, C, E, F, G, H, J, N, and 85.
2) Order blank cover panels as required for any unused Distribution Bus Module mounting position perList72.
3) Order distribution fuses and/or circuit breakers as required per ListsA, B, C, E, F, G, H, J, and N.
4) Order load distribution lugs as required per ListsA, B, C, E, F, G, H, J, and N.
5) Order input lugs as required per Tables 10 and 12 (under INPUT LUGS).
6) Order Side Cover Panels as required perList 71.
7) OrderOverhead Busbars, Termination Kits, and Safety Covers as required. See ACCESSORYINFORMATION.
List 11: Main Distribution Bay (Common Equipment)
Provides common equipment for one (1) main Distribution Bay rated for up to 5000 amperes of distribution,with two internal main shunts and two Shunt PODs.
Features
Six (6) distribution bus module mounting positions.
Two (2) Shunt POD circuit cards (433800164) are provided (one for each side). The Shunt PODsinterface with the VPS's MCA for system and subsystem current monitoring. Load and battery distributionper VPS Distribution Bay is supplied in a split bus configuration. Load and battery distribution is dividedinto left side and right side distribution. Each VPS Distribution Bay (Lists 11 and 12 only) is providedwith two shunts and two Shunt PODs to monitor left and right side distribution.
VPS distribution and/or battery disconnect modules may be installed in the VPS Distribution Bay. Forsides that have VPS distribution modules installed, the Shunt POD monitors left side or right side loaddistribution. The MCA displays load distribution as system current. For sides that have VPS batterydisconnect modules installed, the shunt POD monitors left side or right side battery current. The MCAdisplays battery current as subsystem current.
Two (2) (one per side) LMS1000 Expansion Assemblies provided. Provides analog and binary points tothe LMS1000 Main Cabinet for Distribution Module Shunt and FA/CBA monitoring.
Provides an LMS1000, Spec. No. 58650500001, Main Cabinet and CPU circuit card. Refer toSAG586505000 for further information.
MCA RS-485 Interface: Also supplied is an MCA RS-485 Communications Interface circuit card, Spec.No. 486781400; plus associated MCA Panel RJ-45 connector, cable, and hardware. The RS-485 circuitcard plugs onto the MCA circuit card, and the RJ-45 connector attaches to the back of the MCA Panel.
Allows VPS (MCA) interface to the LMS1000, via an RS-485 port.
Also provided is an interface cable that interconnects the MCA and the LMS1000.
List of Parts
List of Parts
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
Restrictions
DO NOT order Vortex WinLink Hardware and Software via the Power Bay SAG (System Application Guide).These cannot be used when the MCA RS-485 Interface is installed on the MCA.
The LMS1000 mounts in the 19"W mounting space provided in the main Distribution Bay.
Ordering Notes
1) Order up to six (6) Distribution Bus Modules per ListsA, B, C, E, F, G, H, J, N, and 85.
2) Order blank cover panels as required for any unused Distribution Bus Module mounting position perList72.
3) Order distribution fuses and/or circuit breakers as required per ListsA, B, C, E, F, G, H, J, and N.
4) Order load distribution lugs as required per ListsA, B, C, E, F, G, H, J, and N.
5) Order input lugs as required per Tables 10 and 12 (under INPUT LUGS).
6) Order MCA Panel as required per List 21, 25, or26. This locates the MCA Panel (which displays systemvoltage and system current) in the main VPS Distribution Bay, next to the LMS1000.
7) Order LMS1000 Expansion Cabinet, as required, perList 34.
8) Order LMS1000 options as required per SAG586505000 (example; input/output cards to monitor pointsexternal to the power system).
9) Order Capacitor Precharge Unit as required perList 64.
10) Order Side Cover Panels as required perList 71.
11) Order AC Courtesy Panel as required perList AC.
12) OrderOverhead Busbars, Termination Kits, and Safety Covers as required. See ACCESSORYINFORMATION.
13) Order VPS Power Bays as required per the Power Bay's SAG (System Application Guide).
List 12: Supplemental Distribution Bay (Common Equipment)
Provides common equipment for one (1) supplemental Distribution Bay rated for up to 5000 amperes ofdistribution, with two internal main shunts and two Shunt PODs.
Features
Eight (8) distribution bus module mounting positions.
Two (2) shunt POD circuit cards (433800164) are provided (one for each side). The Shunt PODsinterface with the VPS's MCA for system and subsystem current monitoring. Load and battery distributionper VPS Distribution Bay is supplied in a split bus configuration. Load and battery distribution is dividedinto left side and right side distribution. Each VPS Distribution Bay (Lists 11 and 12 only) is providedwith two shunts and two shunt PODs to monitor left and right side distribution.
VPS distribution and/or battery disconnect modules may be installed in the VPS Distribution Bay. For
sides that have VPS distribution modules installed, the shunt POD monitors left side or right side loaddistribution. The MCA displays load distribution as system current. For sides that have VPS batterydisconnect modules installed, the shunt POD monitors left side or right side battery current. The MCAdisplays battery current as subsystem current.
Restrictions
Supplemental Distribution Bay and Power Bay cabinets must expand all to the left or all to the right of MainDistribution Bay, not in both directions. Interbay network cable provided will not accommodate systemexpansion in both directions.
List of Parts
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
Ordering Notes
14) Order up to eight (8) Distribution Bus Modules per ListsA, B, C, E, F, G, H, J, N, and 85.
15) Order blank cover panels as required for any unused Distribution Bus Module mounting position perList72.
16) Order distribution fuses and/or circuit breakers as required per ListsA, B, C, E, F, G, H, J, and N.
17) Order load distribution lugs as required per ListsA, B, C, E, F, G, H, J, and N.
18) Order input lugs as required per Tables 10 and 12 (under INPUT LUGS).
19) Order Side Cover Panels as required perList 71.
20) OrderOverhead Busbars, Termination Kits, and Safety Covers as required. See ACCESSORYINFORMATION.
List 21: MCA Panel (Standard Appl ication)
Features
Provides the standard 19" MCA Panel (Part No. 500732 e/w MCA circuit card 507572 programmed with
MCA configuration 507472), mounted in the main VPS Distribution Bay.
Alarms: Major, Minor, High Voltage #1, High Voltage #2, 50% Battery On Discharge, AC Fail, Battery OnDischarge, MCA Audible, Test/Equalize Mode.
Restrictions
1) DO NOT order via the Power Bay SAG (System Application Guide). The MCA Panel must be mounted inthe main Distribution Bay for easy cable connection to LMS1000.
List 25: MCA Panel (Special Application)
Features
Provides special application 19" MCA Panel (Part No. 501911 e/w MCA circuit card 507572 programmedwith MCA configuration 507476) in lieu of the standard MCA Panel, mounted in the main VPS DistributionBay.
Alarms: Major, Minor, High Voltage #1, Very Low Voltage, Battery On Discharge, AC Fail, MCA Fail,Fuse/Circuit Breaker, PCU Fail.
Restrictions
1) DO NOT order via the Power Bay SAG (System Application Guide). The MCA Panel must be mounted inthe main Distribution Bay for easy cable connection to LMS1000.
List 26: MCA Panel (Special Application)
Features
Provides special application 19" MCA Panel (Part No. 505111 e/w MCA circuit card 507572 programmedwith MCA configuration 507474) in lieu of the standard MCA Panel, mounted in the main VPS DistributionBay.
Alarms: Major, Minor, High Voltage #1, PCU Fail Major, PCU Fail Minor, AC Fail, Battery On Discharge,MCA Audible, Fuse/Circuit Breaker.
List of Parts
List of Parts
List of Parts
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
Restrictions
1) DO NOT order via the Power Bay SAG (System Application Guide). The MCA Panel must be mounted inthe main Distribution Bay for easy cable connection to LMS1000.
List 34: LMS1000 Monitoring System Expansion Cabinet
Features
Provides an LMS1000, Spec. No. 58650500006,Expansion Cabinet. Refer to SAG586505000 forfurther information.
Allows additional input/output (I/O) circuit cardmounting positions to increase number of externalpoints that can be monitored.
Restrictions
The LMS1000 Expansion Cabinet mounts in the 19"W mounting space provided in the main Distribution Bay.
Ordering Notes
1) Order one (1) LMS1000 Expansion Cabinet as required to monitor additional points external to thesystem.
2) Order LMS1000 options as required per SAG586505000 (example; input/output cards to monitor pointsexternal to the power system).
List 64: Optional Capacitor Precharge Unit
Features
Provides a portable hand-held capacitor precharge unit.
Allows capacitors of a DC load to be initially chargedbefore a TPS, TPJ, or TPL distribution fuse isinserted, or a GJ/218 distribution circuit breaker isclosed. This prevents the fuse from possiblyblowing open or the breaker from possibly trippingopen as it is inserted or closed due to high capacitorcharging
current.
Designed to plug directly into a TPS type fuseholdercase.
Adapter cable furnished for use with distribution busmodules utilizing TPJ or TPL type fuses, or GJ/218type circuit breakers. Cable plugs into J1 ofPrecharge unit.
Restrictions
For Use with Lists B, C, E, F, G, H, J, and N.
Ordering Notes
1) Order one List 64 for each system, as required.
List of Parts
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List of Parts
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J1
J1
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
List 71: Side Cover Panel
Features
Provides a cover panel to enclose one side of a VPS main or supplemental Distribution Bay.
Restrictions
Side cover panels are only needed on side of bays that are exposed. Panels are not required between bays.
Ordering Notes
1) Order as required. Each List 71 provides a cover panel for one (1) side. Cover panel can be used oneither side.
List 72: Module Blank Panel
Features
Provides one (1) blank panel to cover an unused VPS distribution bus module mounting position.
Restrictions
A blank panel must be provided for each unused module position.Ordering Notes
1) Order one (1) List 72 for each unused module position.
List 85: Battery Disconnect Module (Part No. 501524)
Features
Provides a 1200 ampere contactor controlled battery disconnect module, Part No. 501524.
Local switch provided to connect and disconnect the battery string.
1200A maximum capacity.
Restrictions
Must be used with overhead busbar assemblies (see 10000 AMPERE OVERHEAD BUSBAR ASSEMBLIES).
VPS distribution bus modules and VPS battery disconnect modules fit into the same mounting space, butmust not be mixed on the same vertical bus. DO NOT install a VPS distribution bus module if a VPS batterydisconnect module is already installed on the same side of the bay.
Unless otherwise specified, the Battery Disconnect Module will be mounted on the left vertical bus starting atthe lowest position.
Ordering Notes
1) Order as required for each battery string.
2) Order battery lugs as required per Tables 10 and 12 (under INPUT LUGS).
3) Order Overhead Busbars per10000 AMPERE OVERHEAD BUSBAR ASSEMBLIES.
List of Parts
List of Parts
List of Parts
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
FRONT VIEWL. SIDE VIEW
TOP VIEW
582121901 List 85 (Part No. 501524)
BATTERYCONNECTIONS
BATTERY RETURN
CONNECTIONS
TO OVERHEAD
GROUND BUSBAR
Shown as
Mounted in Left
Side of Bay.
Module Rotated
180 when
Mounted in Right
Side of Bay.
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
1.000
BATTERY LUG MOUNTING HOLE SIZE AND SPACING DIMENSIONS
(LUGS INSTALLED FROM REAR OF BAY)
-BAT conductors and lugs are connected to busbar provided
on the rear of the VPS Battery Disconnect Module(s). Thisbusbar provides holes for installation of customer providedtwo hole lugs with 1 inch centers and 3/8 inch bolt clearanceholes, and 5/8 inch centers and 1/4 inch bolt clearance holes.Customer must provide lug mounting bolts and additionalhardware. When lugs are secured using 3/8 inch bolts,recommended torque is 180 in-lbs when a Belleville lockwasher is used, and 300 in-lbs when a standard flat washerand lock washer are used. When lugs are secured using 1/4inch bolts, recommended torque is 60 in-lbs when a Bellevillelock washer is used, and 84 in-lbs when a standard flat washerand lock washer are used.
582121901 List 85 (Part No. 501524)
1.000
0.625
3/8 INCH BOLTCLEARANCE HOLE (12)
1/4 INCH BOLTCLEARANCE HOLE (12)
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
List AC: AC Courtesy Panel (Part No. 514606)(1) Duplex 20A Ground-Fault Circuit-Interrupter Protected Receptacle
Features
Provides a 2U high panel with a UL Listed ground-fault circuit-interrupter protected receptacle mounted inan outlet box.
Receptacle rated at 125VAC/20A.
Restrictions
Panel mounts in the 19"W mounting space provided in the main Distribution Bay.
Ordering Notes
1) Order as required.
List of Parts
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
List A: Distribution Bus Module (Part No. 431850900)(16) Distribution TPA/LEL1 Fuse/Circuit Breaker Positions
Features
(16) Distribution Fuse/Circuit Breaker Mounting Positions(3 to 50A TPA-Type Fuses / 3 to 100A LEL1-Type Circuit Breakers)
Equipped with One Shunt for All Distribution Positions
600A Maximum Capacity
1/4-20 Studs for Load Lead Connections (accepts double hole lugs on 5/8" centers)
Distribution Shunt Factory Wired to LMS1000 Expansion Assembly
Restrictions
Unless otherwise specified circuit breakers are to be mounted from top to bottom in each module starting withthe highest capacity and working down to the lowest capacity.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 gauge.
Maximum lug width, 0.625 inches.
Caution: Circuit breaker with a 70 ampere or greater rating SHALL HAVE an empty mounting positionbetween it and any other overcurrent protective device.
Ordering Notes
1) Order circuit breakers as required perTable 4 (LEL1-Type Circuit Breakers).
2) Order fuses as required perTable 3 (TPA-Type Fuses).
3) Order one (1) Part No. 248817350 fuseholder per fuse ordered in 2) above (see TPA-Type Fuses).
4) Order load lugs (two hole, 1/4" bolt clearance hole, 5/8" centers) as required for each distribution positionper Table 10 or13 (Lugs).
5) Sales order must specify distribution module location on the order packet.
List of Parts
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
FRONT VIEW
L. SIDE VIEW
TOP VIEW
582121901 List A (Part No. 431850900)
Shown as
Mounted in Left
Side of Bay.
Module Rotated
180 when
Mounted in Right
Side of Bay.
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
Load conductors and lugs (load side) are connected to the VPSmodular distribution fuse/circuit breaker mounting blocks.The VPS modular distribution fuse/circuit breaker mountingblocks provide 1/4-20 studs and mounting hardware forinstallation of customer provided two hole lugs with 5/8 inchcenters and 1/4 inch bolt clearance holes. Recommendedtorque is 72 in-lbs using the supplied hardware. Maximumsize of wire to be connected to a single position of a VPSmodular fuse/circuit breaker mounting block is 2 gauge.
582121901 List A (Part No. 431850900)
FRONT VIEW
LOAD LUG MOUNTING HOLE SIZE AND SPACING DIMENSIONS
(LUGS INSTALLED FROM FRONT OF BAY)
LOADCONNECTIONS
0.625"
1/4-20 STUD, 32 PLACES(ADDITIONAL HARDWAREPROVIDED)
LOADCIRCUIT
BREAKERS/FUSES
0.765"
LOAD RETURN
CONNECTIONS
TO OVERHEAD
GROUND BUSBAR
LOADCONNECTIONS
LOADCIRCUIT
BREAKERS/FUSES
LOAD RETURN
CONNECTIONS
TO OVERHEAD
GROUND BUSBAR
0.625"0.765"
1/4-20 STUD, 32 PLACES(ADDITIONAL HARDWARE
PROVIDED)
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
List B: Distribution Bus Module (Part No. 431851000)(12) Distribution TPS Fuse Positions
Features
(12) Distribution Fuse Mounting Positions(3 to 70A TPS-Type Fuses)
Equipped with One Shunt for All Fuse Positions
600A Maximum Capacity
1/4-20 Studs for Load Lead Connections (accepts single hole lugs)
Distribution Shunt Factory Wired to LMS1000 Expansion Assembly
Restrictions
Maximum size of wire to be connected to a single fuseholder position is 2 gauge.
Maximum lug width, 0.750 inches.
Caution: When populating the TPS Distribution Module with 70 ampere fuses, skip every othermounting position to ensure that there is an unused position directly above and directly
below the fuse position.
Ordering Notes
1) Order fuses as required perTable 5 (TPS-Type Fuses).
2) Order one (1) Part No. 248610301 alarm-type fuse and one (1) Part No. 248898700 safety fuse cover perdistribution fuse ordered in 1) above (see TPS-Type Fuses).
3) Order load lugs (single hole, 1/4" bolt clearance hole) as required for each distribution position perTable9 (Lugs).
4) Sales order must specify distribution module location on the order packet.
List of Parts
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
FRONT VIEWL. SIDE VIEW
TOP VIEW
582121901 List B (Part No. 431851000)
Shown as
Mounted in Left
Side of Bay.
Module Rotated
180 when
Mounted in Right
Side of Bay.
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
FRONT VIEW
LOAD LUG MOUNTING HOLE SIZE AND SPACING DIMENSIONS
(LUGS INSTALLED FROM FRONT OF BAY)
582121901 List B (Part No. 431851000)
1/4-20 STUD, 12 PLACES(ADDITIONAL HARDWARE
PROVIDED)
1.156"
LOADCONNECTIONS
LOAD RETURNCONNECTIONS
TO OVERHEAD
GROUND BUSBAR
Load conductors and lugs (load side) are connected to theTPS-type fuse blocks. The TPS-type fuse blocks provide a1/4-20 stud and mounting hardware for installation ofcustomer provided single hole lug with a 1/4 inch boltclearance hole. Recommended torque is 72 in-lbs using thesupplied hardware.
LOADFUSES
LOADCONNECTIONS
LOAD RETURNCONNECTIONS
TO OVERHEAD
GROUND BUSBAR
1.156"
1/4-20 STUD, 12 PLACES(ADDITIONAL HARDWAREPROVIDED)
LOADFUSES
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
List C: Distribution Bus Module (Part No. 431654100)(6) Distribution TPJ Fuse Positions
Features
(6) Distribution Fuse Mounting Positions(60 to 150A TPJ-Type Fuses)
Equipped with Six (6) Shunts - One (1) for Each Fuse Block
900A Maximum Capacity
3/8-16 Captive Nut for Load Lead Connections (accepts single hole lugs)
Distribution Shunts Factory Wired to LMS1000 Expansion Assembly
Restrictions
Maximum size of wire to be connected to a single fuseholder position is 2/0 gauge.
Maximum lug width, 0.875 inches.
Ordering Notes
1) Order fuses as required perTable 6 (TPJ-Type Fuses).
2) Order one (1) Part No. 248610301 alarm-type fuse and one (1) Part No. 248898700 safety fuse cover perdistribution fuse ordered in 1) above (see TPJ-Type Fuses).
3) Order load lugs (single hole, 3/8" bolt clearance hole) as required for each distribution position perTable11 (Lugs).
4) Sales order must specify distribution module location on the order packet.
List of Parts
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
FRONT VIEW
L. SIDE VIEW
TOP VIEW
582121901 List C (Part No. 431654100)
Shown as
Mounted in Left
Side of Bay.
Module Rotated
180 when
Mounted in Right
Side of Bay.
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
REAR VIEW
LOAD LUG MOUNTING HOLE SIZE AND SPACING DIMENSIONS
(LUGS INSTALLED FROM REAR OF BAY)
582121901 List C (Part No. 431654100)
3/8-16 CAPTIVE NUT, 6 PLACES(CUSTOMER MUST PROVIDE LUG
MOUNTING BOLT ANDADDITIONAL HARDWARE)
LOAD
FUSES
2.140"
LOAD
CONNECTIONS
LOAD RETURNCONNECTIONS
TO OVERHEAD
GROUND BUSBAR
Load conductors and lugs (load side) are connected to theTPJ-type fuse blocks. The TPJ-type fuse blocks are providedwith lug adapters. The lug adapters provide a 3/8-16 captivenut for installation of customer provided single hole lug witha 3/8 inch bolt clearance hole. Customer must provide lugmounting bolt and additional hardware. When lugs aresecured using 3/8 inch diameter bolts, recommended torque is180 in-lbs when a Belleville lock washer is used, and 300 in-lbswhen a standard flat washer and lock washer are used.
LOAD
FUSES
LOAD
CONNECTIONS
LOAD RETURNCONNECTIONS
TO OVERHEAD
GROUND BUSBAR
2.140"
3/8-16 CAPTIVE NUT, 6 PLACES(CUSTOMER MUST PROVIDE LUG
MOUNTING BOLT ANDADDITIONAL HARDWARE)
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
List E: Distribution Bus Module (Part No. 508636)(1) Distribution TPL Fuse Position
Features
(1) Distribution Fuse Mounting Position(1000 or 1200A TPL-Type Fuse)
Equipped with One (1) Shunt
1200A Maximum Capacity
3/8" Bolt Clearance Holes and 3/8-16 Captive Nut for Load Lead Connections (accepts double hole lugson 1" centers)
Distribution Shunts Factory Wired to LMS1000 Expansion Assembly
Restrictions
Maximum size of wire to be connected to a single fuseholder position is 750 MCM.
Maximum lug width, 1.937 inches.
Ordering Notes
1) Order fuses as required perTable 7A (TPL-Type Fuses).
2) Order one (1) Part No. 248610301 alarm-type fuse and one (1) Part No. 248898700 safety fuse cover perdistribution fuse ordered in 1) above (see TPL-Type Fuses).
3) Order load lugs (two hole, 3/8" bolt clearance hole, 1" centers) as required for each distribution positionperTable 12 (Lugs).
4) Sales order must specify distribution module location on the order packet.
List of Parts
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
582121901 List E (Part No. 508636)
TOP VIEW
FRONT VIEWL. SIDE VIEW
Shown asmounted in leftside of bay.Module rotated180 degreeswhen in rightside of bay.
REAR VIEW
LOADCONNECTIONS
LOAD RETURNCONNECTIONSTO OVERHEAD
GROUND BUSBARLOADCONNECTIONS
LOAD RETURNCONNECTIONSTO OVERHEAD
GROUND BUSBARLOADFUSE
LOADFUSE
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
582121901 List E (Part No. 508636)
Load conductors and lugs (load side) are connected to busbarsprovided on the rear of the VPS Distribution Bus Module.These busbars provide holes and captive nuts for installation ofcustomer provided two hole lugs with 1 inch centers and 3/8inch bolt clearance holes. Customer must provide lug mountingbolts and additional hardware. Recommended torque is 180 in-lbswhen a Belleville lock washer is used, and 300 in-lbs when a standardflat washer and lock washer are used.
LOAD LUG MOUNTING HOLE SIZE AND SPACING DIMENSIONS(LUGS INSTALLED FROM REAR OF BAY)
2.0002.000
1.000 (TYP)
3/8" Bolt Clearance Hole (9)
3/8-16 Captive Nut (3)
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
List F: Distribut ion Bus Module (Part No. 505872)(3) Distribution TPL Fuse Positions
Features
(3) Distribution Fuse Mounting Positions(70 to 800A TPL-Type Fuses)
Equipped with Three (3) Shunts - One (1) for Each Fuse Block
1250A Maximum Capacity
3/8" Bolt Clearance Holes and 3/8-16 Captive Nut for Load Lead Connections (accepts double hole lugson 1" centers)
Distribution Shunts Factory Wired to LMS1000 Expansion Assembly
Restrictions
Maximum size of wire to be connected to a single fuseholder position is 750 MCM.
Maximum lug width, 1.937 inches.
Ordering Notes
1) Order fuses as required perTable 7B (TPL-Type Fuses).
2) Order one (1) Part No. 248610301 alarm-type fuse and one (1) Part No. 248898700 safety fuse cover perdistribution fuse ordered in 1) above (see TPL-Type Fuses).
3) Order load lugs (two hole, 3/8" bolt clearance hole, 1" centers) as required for each distribution positionperTable 12 (Lugs).
4) Sales order must specify distribution module location on the order packet.
List of Parts
Home
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
582121901 List F (Part No. 505872)
TOP VIEW
FRONT VIEW
L. SIDE VIEW
Shown as
mounted in left
side of bay.
Module rotated
180 degrees
when in right
side of bay.
REAR VIEW
LOAD
CONNECTIONS
LOAD RETURNCONNECTIONS
TO OVERHEAD
GROUND BUSBAR
LOAD
CONNECTIONS
LOAD RETURNCONNECTIONS
TO OVERHEAD
GROUND BUSBAR
LOAD
FUSES
LOAD
FUSES
Home
Page 37 of 84
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
582121901 List F (Part No. 505872)
Load conductors and lugs (load side) are connected to busbars
provided on the rear of the VPS Distribution Bus Module.
These busbars provide holes and captive nuts for installation of
customer provided two hole lugs with 1 inch centers and 3/8
inch bolt clearance holes. Customer must provide lug mounting
bolts and additional hardware. Recommended torque is 180 in-lbs
when a Belleville lock washer is used, and 300 in-lbs when a standard
flat washer and lock washer are used.
LOAD LUG MOUNTING HOLE SIZE AND SPACING DIMENSIONS
(LUGS INSTALLED FROM REAR OF BAY)
2.0002.000
1.000 (TYP)
3/8" Bolt Clearance Hole (9)
3/8-16 Captive Nut (3)
Home
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
List G: Distribution Bus Module (Part No. 505865)(5) 1-Pole Distribution GJ/218 Circuit Breaker Positions
Features
(5) Distribution Circuit Breaker Mounting Positions(100 to 250A GJ/218-Type) NOTE RESTRICTIONS
Equipped with Shunts - One (1) for Each Circuit Breaker Installed
1250A Maximum Capacity
3/8" Bolt Clearance Holes and 3/8-16 Captive Nut for Load Lead Connections (accepts double hole lugson 1" centers)
Distribution Shunts Factory Wired to LMS1000 Expansion Assembly
Restrictions
Provides up to five 1-pole GJ/218-type 100 to 250A circuit breakers.
Five (5) positions available, single pole breakers require one position with an empty position between it andany other breaker.
Maximum size of wire to be connected to a single circuit breaker position is 750 MCM.
Maximum lug width, 1.937 inches.
Ordering Notes
1) Order circuit breakers and associated mounting kits as required perTable 8 (GJ/218-Type CircuitBreakers). NOTE RESTRICTIONS
2) Order load lugs (two hole, 3/8" bolt clearance hole, 1" centers) as required for each distribution positionperTable 12 (Lugs).
3) Sales order must specify distribution module location on the order packet.
List of Parts
Home
Page 39 of 84
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
FRONT VIEWL. SIDE VIEW
TOP VIEW
582121901 List G (Part No. 505865)
REAR VIEW
LOAD
CIRCUITBREAKERS
LOADCONNECTIONS
LOAD RETURN
CONNECTIONS
TO OVERHEAD
GROUND BUSBAR
LOAD
CONNECTIONS
LOAD RETURN
CONNECTIONS
TO OVERHEAD
GROUND BUSBAR
Shown asMounted in LeftSide of Bay.Module Rotated180 whenMounted in RightSide of Bay.
Home
Page 40 of 84
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
582121901 List G (Part No. 505865)
Load conductors and lugs (load side) are connected to busbarsprovided on the rear of the VPS Distribution Bus Module.These busbars provide holes and captive nuts for installation ofcustomer provided two hole lugs with 1 inch centers and 3/8inch bolt clearance holes. Customer must provide lug mountingbolts and additional hardware. Recommended torque is 180 in-lbswhen a Belleville lock washer is used, and 300 in-lbs when a standardflat washer and lock washer are used.
LOAD LUG MOUNTING HOLE SIZE AND SPACING DIMENSIONS(LUGS INSTALLED FROM REAR OF BAY)
2.0002.000
1.000 (TYP)
3/8" Bolt Clearance Hole (9)
3/8-16 Captive Nut (3)
Home
Page 41 of 84
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
List H: Distribution Bus Module (Part No. 505866)(4) 2-Pole Distribution GJ/218 Circuit Breaker Positions
Features
(4) Distribution Circuit Breaker Mounting Positions(100 to 400A GJ/218-Type) NOTE RESTRICTIONS
Equipped with Shunts - One (1) for Each Circuit Breaker Installed
1250A Maximum Capacity
3/8" Bolt Clearance Holes and 3/8-16 Captive Nut for Load Lead Connections (accepts double hole lugson 1" centers)
Distribution Shunts Factory Wired to LMS1000 Expansion Assembly
Restrictions
Provides up to four 2-pole GJ/218-type 300 to 400A circuit breakers.
Maximum size of wire to be connected to a single circuit breaker position is 750 MCM.
Maximum lug width, 1.937 inches.
Ordering Notes
1) Order circuit breakers and associated mounting kits as required perTable 8 (GJ/218-Type CircuitBreakers). NOTE RESTRICTIONS
2) Order load lugs (two hole, 3/8" bolt clearance hole, 1" centers) as required for each distribution positionperTable 12 (Lugs).
3) Sales order must specify distribution module location on the order packet.
List of Parts
Home
Page 42 of 84
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
FRONT VIEWL. SIDE VIEW
TOP VIEW
582121901 List H (Part No. 505866)
REAR VIEW
LOADCIRCUIT
BREAKERS
LOADCONNECTIONS
LOAD RETURN
CONNECTIONS
TO OVERHEAD
GROUND BUSBAR
LOADCONNECTIONS
LOAD RETURNCONNECTIONS
TO OVERHEAD
GROUND BUSBAR
Shown asMounted in Left
Side of Bay.Module Rotated180 whenMounted in RightSide of Bay.
Home
Page 43 of 84
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
582121901 List H (Part No. 505866)
Load conductors and lugs (load side) are connected to busbarsprovided on the rear of the VPS Distribution Bus Module.These busbars provide holes and captive nuts for installation ofcustomer provided two hole lugs with 1 inch centers and 3/8inch bolt clearance holes. Customer must provide lug mountingbolts and additional hardware. Recommended torque is 180 in-lbswhen a Belleville lock washer is used, and 300 in-lbs when a standardflat washer and lock washer are used.
LOAD LUG MOUNTING HOLE SIZE AND SPACING DIMENSIONS(LUGS INSTALLED FROM REAR OF BAY)
2.0002.000
1.000 (TYP)
3/8" Bolt Clearance Hole (9)
3/8-16 Captive Nut (3)
Home
Page 44 of 84
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
List J: Distribution Bus Module (Part No. 505867)(3) 3-Pole Distribution GJ/218 Circuit Breaker Positions
Features
(3) Distribution Load Distribution Circuit Breaker Mounting Positions(100 to 600A GJ/218-Type) NOTE RESTRICTIONS
Equipped with Shunts - One (1) for Each Circuit Breaker Installed
1250A Maximum Capacity
3/8" Bolt Clearance Holes and 3/8-16 Captive Nut for Load Lead Connections (accepts double hole lugson 1" centers)
Distribution Shunts Factory Wired to LMS1000 Expansion Assembly
Restrictions
Provides up to three 3-pole GJ/218-type 600A circuit breakers.
Maximum size of wire to be connected to a single circuit breaker position is 750 MCM.
Maximum lug width, 1.937 inches.
Ordering Notes
1) Order circuit breakers and associated mounting kits as required perTable 8 (GJ/218-Type CircuitBreakers). NOTE RESTRICTIONS
2) Order load lugs (two hole, 3/8" bolt clearance hole, 1" centers) as required for each distribution positionperTable 12 (Lugs).
3) Sales order must specify distribution module location on the order packet.
List of Parts
Home
Page 45 of 84
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
FRONT VIEWL. SIDE VIEW
TOP VIEW
582121901 List J (Part No. 505867)
REAR VIEW
LOAD
CIRCUITBREAKERS
LOADCONNECTIONS
LOAD RETURN
CONNECTIONS
TO OVERHEAD
GROUND BUSBAR
LOADCONNECTIONS
LOAD RETURN
CONNECTIONS
TO OVERHEADGROUND BUSBAR
Shown asMounted in LeftSide of Bay.Module Rotated180 whenMounted in RightSide of Bay.
Home
Page 46 of 84
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
582121901 List J (Part No. 505867)
Load conductors and lugs (load side) are connected to busbarsprovided on the rear of the VPS Distribution Bus Module.These busbars provide holes and captive nuts for installation ofcustomer provided two hole lugs with 1 inch centers and 3/8inch bolt clearance holes. Customer must provide lug mountingbolts and additional hardware. Recommended torque is 180 in-lbswhen a Belleville lock washer is used, and 300 in-lbs when a standardflat washer and lock washer are used.
LOAD LUG MOUNTING HOLE SIZE AND SPACING DIMENSIONS(LUGS INSTALLED FROM REAR OF BAY)
2.0002.000
1.000 (TYP)
3/8" Bolt Clearance Hole (9)
3/8-16 Captive Nut (3)
Home
Page 47 of 84
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SAG582121901 System Application GuideIssue AH, January 26, 2009 Spec. No. 582121901 (Model 1231V1)
List N: Distribution Bus Module (Part No. 514602)(2) 4-Pole Distribution GJ/218 Circuit Breaker Positions
Features
(2) Distribution Load Distribution Circuit Breaker Mounting Positions(800A GJ/218-Type) NOTE RESTRICTIONS
Equipped with Shunts - One (1) for Each Circuit Breaker Installed
1280A Maximum Capacity
3/8" Bolt Clearance Holes and 3/8-16 Captive Nut for Load Lead Connections (accepts double hole lugson 1" centers)
Distribution Shunts Factory Wired to LMS1000 Expansion Assembly
Restrictions
Provides up to two 4-pole GJ/218-type 800A circuit breakers.
Maximum size of wire to be connected to a single circuit breaker position is 750 MCM.
Maximum lug width, 1.937 inches.
Ordering Notes
1) Order circuit breakers and associated mounting kits as required perTable 8 (GJ/218-Type CircuitBreakers). NOTE RESTRICTIONS
2) Order load lugs (two hole, 3/8" bolt clearance hole, 1" centers) as required for each distribution positionperTable 12 (Lugs).
3) Sales order must specify distribution module location on the order packet.
List of PartsHome
Page 48 of 84
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System Application Guide SAG582121901Spec. No. 582121901 (Model 1231V1) Issue AH, January 26, 2009
FRONT VIEWL. SIDE VIEW
TOP VIEW
582121901 List N (Part No. 514602)
REAR VIEW
LOADCIRCUIT
BREAKERS
LOADCONNECTIONS
LOAD RETURN
CONNECTIONS
TO OVERHEAD
GROUND BUSBAR
LOADCONNECTIONS
LOAD RETURN
CONNECTIONS
TO OVERHEAD
GROUND BUSBAR
Shown asMounted in LeftSide of Bay.Module Rotated180 whenMounted in RightSide of Bay.
Home
Page 49 of 84
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