Rutland Online Catalog

All recommendations and statements made, if any, are based on Rutland’s research and experience. However, since Rutland has no control over the conditions of use or storage of the product sold, Rutland cannot guarantee the results obtained through the use of its product. All products are sold and samples given without any representation or warranty, expressed or implied, of fitness for any particular purpose or otherwise, and upon condition that the buyer shall determine the suitability of the product for its own purpose. This applies also where protective rights of third parties are involved. It does not release the user from the obligation to test the suitability of the product for the intended purpose and application.

the art of inkin color


success isn’t possible without you. Rutland Plastic Technologies is ready to help you discover it.


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CONTENTS

Rutland® White Plastisol Inks ..................................................................................4-6

Rutland® Plastisol Inks ..............................................................................................7-9

Rutland® Plastisol Mixing System .......................................................................... 10

Rutland® Plastisol Ink System .................................................................................. 11

Rutland® PVC-Free Water-Based Ink System ................................................12-13

Rutland® Special Effects Inks .............................................................................14-15

Rutland® Modifiers and Additives ...................................................................16-19

Rutland® Sample Kits Available ........................................................................19-20

How to Buy Rutland® Screen Printing Products ............................................... 21

General Information about Plastisol Inks ........................................................... 22

Quick Search for Rutland® Inks ............................................................................... 23

Visit www.rutlandinc.com for additional information.

Rutland Plastic Technologies, Inc.10021 Rodney Street

Pineville, NC 28134 Phone 704.553.0046

Toll Free 1.800.438.5134 Fax 704.972.3096

Union Ink Co.453 Broad Avenue

Ridgefield, NJ 07657 Phone 201.945.5766 Toll Free 1.800.526.0455 Fax 201.945.4111

Rutland and Union Ink Co. UK28 Eldon Way

Paddock WoodKent TN12 6BE UK

Phone (44) 01892 834555Fax (44) 01892 834666


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WhiTES fOr POly/COTTON BlENdS

Ml9230 MaxiMuM WhiTE™ This great low bleed bright white is a press ready, easy to use white. Smooth, creamy and economical.

Ml9232 MaxiMuM PluS WhiTE™ An extension of the ML9230, with the difference being the viscosity is lower therefore allowing better printability through a wider range of meshes.

Ml9054 Skylar WhiTE™ Low tack Skylar White offers fast flash and allows the ability to run finer meshes. This high opacity, bright white gives excellent coverage as a highlight or underlay white on dark garments.

Ml9240 SNaP WhiTE™ Bright, opaque, short bodied white with a fast flash low hot tack for faster production speeds.

Ml9063 STar WhiTE™ Star White offers great matte down while being a bright opaque white. Excellent for automatic presses as an underlay or highlight white with a fast flash.

Ml9250 SuPrEME WhiTE™ Supreme White has the ultimate bleed resistance for poly/cotton blends. With the great opacity of Supreme White it allows the printer to choose from a wider range of meshes.

Ml9073 Sf lOW BlEEd WhiTE™ SF Low Bleed White is a high opaque, white that has great opacity and printability with good low bleed characteristics for poly/cotton blends. This product tested against and exceeds competitive low bleed products. Successful prints have been made through a wide array of mesh ranges up to 230 mc in. (90 mc Cm.) ML9073 is an economical high performance white with a creamy short body that has good fiber matte down characteristics. ML9073 prints as a matte finish.

ruTlaNd® WhiTE PlaSTiSOl iNkSThe most essential tool for any screen printer. Having many substrates in today’s market does not help with White ink selections. Rutland understands the challenge and provides the finest White plastisol inks available in the industry.


Mh9072 Sf COTTON WhiTE™ Cotton white is a high opaque, white that has been formulated for maximum opacity and printability on 100% cotton goods. This product exceeds newly released competitive products. Successful prints have been made through a wide array of mesh ranges up to 230 mc in. (90 mc Cm.) MH9072 is an economical high performance white with a creamy short body that has good fiber matte down characteristics. MH9072 prints as a matte finish.

WhiTES fOr 100% POlyESTEr

Ml9749 JErSEy WhiTE™ Jersey White was developed as a superior low bleed plastisol for printing on dark 100% polyester and polyester mesh fabric and 50/50 poly/cotton blends. Note: For extremely bad bleeding fabric try using ML0266 Dyno Grey as the underlay.

Ml9051 dyNO WhiTE™ Dyno White is a low tack opaque white with excellent coverage on dark 100% polyester garments. Formulated with a great viscosity for printing through finer mesh counts. Note: For extremely bad bleeding fabric try using ML0266 Dyno Grey as the underlay.

Ml0266 dyNO GrEy™ Dyno Grey has been formulated as an underlay for the most difficult of “bleeder” fabrics. This product will replace any exisiting low bleed underlays in the market because of it’s ability to be printed on virtually any fabric where migration of the fabric color is an issue.

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WhiTES fOr 100% COTTON

Mh9057 COrE WhiTE™ Core White is a bright white with great opacity that will not cause “ghosting”. Excellent matte down feature and fast flashing.

Mh9600 SOfT WhiTE™ Soft White is opaque resulting in excellent coverage on dark 100% cotton garments. The tack free formula allows printing through finer mesh counts without the need for a viscosity modifier. Use as an underlay or highlight.


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WhiTES fOr NylON

NM9036 aMEriCaN WhiTE™ American White has been formulated to provide ultimate opacity. Additional adhesion and stretch has been incorporated into this formula for printing on 100% nylon mesh fabrics. The creamy viscosity allows the use of fine mesh counts for crisp edge definition, improved detail and wash results.

NM9474 NylON MESh WhiTE™ Nylon White is a press ready plastisol for printing on nylon mesh fabrics. This creamy, short body plastisol allows for easy printing. The tack free formulation gives the printer fast shearing action. Nylon White requires no viscosity modifications.

WhiTES fOr lyCra SPaNdEx

Nx9003 SPaNd-E-SOl WhiTE™ Spand-E-Sol white is a press-ready plastisol designed for printing on stretch fabrics such as Lycra Spandex. It is formulated to have good adhesion properties in addition to increased elongation.

For additional information, visit www.rutlandinc.com.


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Ma0209 SParklE BaSE™ MA0209 Sparkle Base is designed to enhance the look of glitter flakes when printed onto textiles. The clarity of MA0209 makes it a perfect base to mix glitter flakes and retain brilliant colors.

Ma0221 GliTTEr BaSE™ MA0221 Glitter Base is designed to enhance the look of glitter flakes when printed onto textiles. Glitter flakes are normally slightly subdued because of the clear base that surrounds the flakes. MA0221 will shrink away from the flake, causing it to sparkle more.

Ma0250 ChiNO BaSE™ Chino Base allows you to produce extremely soft Sepia Tone or Tone-on-Tone prints. Chino Base can be colored to your specifications by mixing up to 30% Color Boosters with 70% Chino Base. Print Chino Base as a stand alone on dark garments to produce that “Tone-on-Tone” look with a very soft hand. A variety of subdued looks can be printed with this product.

Mh0217 ViNTaGE BaSE™ MH0217 Vintage Base is designed to provide great adhesion when printed onto tex-tiles. It gives superior wash fastness when cured at 320 degrees F. (160 degrees C.). Combined with distressed art work, a worn, distressed look can be achieved with the look and feel of ink that’s falling off the garment.

Mh0245 OPaQuE ChiNO BaSE™ Opaque Chino Base allows you to produce extremely soft prints on medium and darker fabrics. Use Chino White as an underlay and mix colors with Opaque Chino Base by adding up to 30% Color Boosters to 70% Base. Print Opaque Chino mixed colors as a stand alone on dark garments to produce that “worn and washed” look with a very soft hand or print Chino White as an underlay and overprint with the colors to have even brighter colors.

Mh0538 OPaQuE BaSE™ MH0538 Opaque Base is formulated as a press-ready plastisol base for mixing colors and printing on 100% Cotton or over a low bleed underlay when printing on poly/cotton blends.

Mh0540 V.O. BaSE™ MH0540 V.O. Base is formulated as a very opaque plastisol base for mixing colors and printing on 100% Cotton or over a low bleed underlay when printing on poly/cotton blends. When mixed with Color Boosters, produces a satin finish print.

ruTlaNd® PlaSTiSOl BaSESRutland offers a wide variety of bases, giving the printer more freedom of choice and helping to minimize inventory.


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Ml0749 lB JErSEy BaSE™ Mix with Color Boosters to create Low Bleed colors for printing dark poly/cotton blends. Use a maximum of 30% Color Booster to maintain the most bleed resistance. Note: Add 1% thickener to increase opacity of mixed low bleed inks. The mixture can print through a wide variety of mesh ranges and will cure at 320 degrees F. (160 degrees C.)

MP0137 SPONGE Puff BaSE™ MP0137 Sponge Puff was developed as a soft hand puff product for creating a soft, more durable puff print.

MP0231 BliSTEr BaSE™ MP0231 is designed to provide great adhesion when printed onto textiles. It gives superior wash fastness when cured at 320 degrees F. (160 degrees C.) Combined with higher temperatures and longer duel times in the dryer, a variety of looks can be acheived.

MS0000 PriMEr ClEar™ MS0000 Primer Clear is designed to simplify stocking of multiple base plastisols. It functions as a Process Clear Base, Curable Thinner, Extender Base, a first down “Lint Catcher” as well as a top “Clear Coat” plastisol for reducing fibrillation. Primer Clear is not a low bleed plastisol therefore it is not recommended for use on polyester/cotton dark fabrics.

MV0235 METEOr BaSE™ Meteor Base is formulated as a press-ready plastisol for printing on cotton textile fabrics. This product is excellent for creating a hard rubber look or the feel of a hard crystal. Combine Meteor Base with an aggressive amount of off contact to create many different looks. Its mid-range viscosity allows it to print through a variety of film thickness, up to 1000 micron, to give the artist greater latitude and variance within the same design.

MV0246 ShaTTEr BaSE™ Shatter Base is designed to provide great adhesion when printed onto textiles. It gives superior wash fastness when cured at 350 degrees F. (177 degrees C.) Flash just after the last print screen and then stretch it before it goes into the dryer to create a worn, distressed, design with the look and feel of ink that’s falling off the garment.

MW0001 hydra-SOl BaSE™ MW0001 Hydra-Sol Base is formulated as a press-ready plastisol for printing on 100% Cotton or poly/cotton lights. This product produces an extreme soft hand with a matte finish when mixed with Color Boosters at a 70% base to 30% CB ratio.

hS0153 hOT SPliT BaSE™ Use up to 95% by weight of HS Base with Color Booster to make Hot Split Colors. HS Base gels at 220 degrees F. (105 degrees C.) and transfers at 360 to 375 degrees F. (180 to 191 degrees C) for 8 to 12 seconds. Print through mesh ranges from 86 to 156 mc/in (34 to 62 mc/Cm.)


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Sd0247 SOfT dENSiTy BaSE™ Soft Density can be printed through a wide range of mesh counts and thick film emulsions. Soft Density’s very short body and mid range viscosity make it easy to mix, easy to print and easy to create very soft High Density type designs. Extremely precise edge definition is possible, making Soft Density a good choice to reproduce prints that look like they have been die cut.

MP0139 MOCk flOCk BaSE™ MP0139 Mock Flock was developed as a matte finished plastisol for creating a simulated flock look when printed as a stand alone ink or when printed over other inks as a topcoat.

M20063 ExTENdEr BaSE™ Mix into the M2 ink system to extend the volume of ink. Remember as you add base, you are reducing opacity and color strength.

Na0623 aP ClEar™ Use AP Clear as a base for metallic powders. Use up to 15% Metallic Flake to mix into the AP Clear. May also be used as a top coat clear or added to any plastisol ink as an extender however, extending any plastisol color will decrease opacity.

NG0026 ThErM-O-liNE ClEar™ May be printed as a foil adhesive, clear over coat, and or tinted with Color Boosters to produce rich clear glossy colors. The mixture can print through a wide variety of mesh ranges and will cure at 320 degrees F. (160 degrees C.)

NG0274 x-GluE adhESiVE™ X-Glue adhesive is formulated as a press-ready plastisol for printing on 100% Cotton fabrics or over a low bleed underlay on poly/cotton. This product has excellent adhesion qualities for caviar beads, sequins, foil etc.

NM0053 NylON MESh ClEar BaSE™ NM0053 is designed with superior adhesion and scuff resistance for printing on 100% nylon substrates such as athletic jerseys, umbrellas, jackets. NM0053 is creamy, with low tack, a short body that allows for easy printing and high production speeds. Mix 30% Color Boosters by weight to create over 5000 colors. Note: when printing on umbrellas and jackets 7.5% by weight of MZ0001 Fiberbond must be added.

Nx0031 SPaNd-E-SOl BaSE™ NX0031 is designed for printing on stretch fabrics such as Lycra Spandex. It is formulated to have good adhesion in addition to increased elongation. Mix 30% Color Booster by weight to create over 5000 colors.



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M2 COlOr MixiNG SySTEM™ Rutland’s most popular color mixing system. All 19 Primary ink colors are PANTONE® licensed. This economical, high performance low-tack plastisol color mixing system is designed for printing on 100% cotton fabrics. Excellent system for printing on poly/cotton blends when using a low-bleed underlay white. When using the M2 Color Mixing System printers can see a reduction in ink cost and increased production speeds.

CB COlOr BOOSTEr MixiNG SySTEM™ Color Boosters consist of 19 user friendly color concentrates that were developed as a means of enhancing the existing M2 Color Mixing System™ primaries offering a darker more saturated color. Color Booster Mixing System will create more than 15000 popular colors in a variety of product series and over 18 different bases.

E2 PhThalaTE frEE COlOr MixiNG SySTEM™ E2 Primaries are opaque resulting in excellent coverage on dark garments. The tack free formula allows printing through a range of mesh counts without the need for a viscosity modifier. It is recommended that a white underlay be applied when printing over dark fabrics for that extra “pop” in brightness. Color formulations are available.

Sd SOfT dENSiTy COlOr MixiNG SySTEM™ Soft Density Color Mixing System is a high viscosity, high opaque product that allows for sharp edge detail priniting which offers 3D effect when printing through thick stencil. The mixing system will create more than 5000 popular colors simply by using the formulas provided in our M2007 Ink Management software.

Rutland Ink Mixing Systems combined with Rutland’s M2007 software offers TOTAL INK MANAGEMENT. This software allows the printer to calculate ink usage on a per job basis, recycle obsolete inks, calculates cost per job, per ink color, and minimizes ink waste. The software is loaded with all Mixing Systems.

ruTlaNd® PlaSTiSOl MixiNG SySTEMSRutland Plastisol Mixing Systems allow the printer the most versatile way to operate. These mixing systems give the printer the best color matching options available in the industry.



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MC fOur COlOr PrOCESS PlaSTiSOl SEriES™ MC Four Color Process plastisols are transparent, intense primary colors designed specifically for four-color process printing onto white 100% cotton fabrics. The yellow, magenta, and cyan have been enhanced to achieve maximum color range, which decreases the need for spot colors. MC is available in standard and triple strengths.

Ml aThlETiC lOW BlEEd PlaSTiSOl SEriES™ ML Athletic Low Bleed plastisols are press-ready for printing on dark 50/50 poly/cotton fabrics. The formulation exhibits excellent bleed resistance and high opacity when printing directly onto 50/50 poly/cotton substrates without use of an underlay.

Mh hiGh OPaCiTy PlaSTiSOl SEriES™ MH series is a press-ready plastisol for printing on dark 100% Cotton fabrics. The formula is tack free for fast, easy application and printing on automatic and manual presses.

rf rEflECTiVE PlaSTiSOl SEriES™ RF Reflective Series is a press ready plastisol for printing on white and dark fabrics. These user friendly inks have excellent adhesion characteristics that provide a great wash fastness. They are used for decorative applications when meeting reflective regulations are not and issue.

rM rEflECTiVE PlaSTiSOl SEriES™ This series of Reflective plastisol is a single component plastisol with excellent reflectivity for safety applications. This series offers great adhesion characteristics that allow wash fastness. Unwashed candle power is approximately 11 Candelas / Lux /square meter. Washed candle power is approximately 23 Candelas / Lux /square meter. Note: the candle power may vary dependent upon the amount of pressure applied when printing.

ruTlaNd® PlaSTiSOl iNk SEriESRutland offers Plastisol Ink Series that are press ready. These ready for use series offer the printer options in print applications.



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WB-99™ PVC frEE WaTEr-BaSE PiGMENT MixiNG SySTEM WB-99 is a high performance PVC Free Pigment mixing system for 100% cotton light fabrics or dark fabrics when using the discharge process. This mixing system allows the printer to mix thousands of colors using formulas from the M2007 Ink Mixing software. WB-99 Pigments are vibrant to give the most brilliant color matches. When combined with the WB0249 General Purpose Base, prints with extremely soft feel at a low cost on white fabrics. WB0249 General Purpose Base requires longer cure times, up to 3 minutes depending on your dryer configuration. Combine with the WB0248 Quick Cure Base for faster production demands when printing on 100% cotton lights. Combine with WB0255 Discharge Base and activate with WB0259 Discharge Agent to print on 100% cotton darks.

WB0248 QuiCk CurE BaSE This base is to be used with WB-99 pigments. Mix pigments at up to 10% by weight to create colors.

WB0249 GENEral PurPOSE BaSE WB0249 base is used with WB-99 pigments. Mix pigments at up to 10% by weight to create colors. General Purpose Base will not cure as quickly as the Quick Cure Base so take this into account when adding WB-99 PS pigments. Any mixture made using the General Purpose Base should be tested prior to production. WB0249 General Purpose Base is less expensive then the other bases.

WB0255 diSCharGE BaSE Discharge base is used with pigments. Mix pigments at up to 10% by weight to create dischargeable colors. Test all color mixes for suitability prior to mixing production quantities. User must add 3% to 6% by weight of WB0259 Discharge Agent to activate this base. Only activate enough products to run 3 to 4 hours. The additive should be mixed into the base with a high speed drill and or a homogenizer.

WB9067 diSCharGE WhiTE PluS Discharge White Plus is used as an underlay or stand alone white to enhance the brilliance of colors where garments are not completely discharging. User must add 3% to 6% by weight of WB0259 Discharge Agent to activate the white. Only activate enough products to run 3 to 4 hours. The additive should be mixed into the base with a high speed drill and or a homogenizer.

ruTlaNd® PVC-frEE WaTEr-BaSEd iNk SySTEMRutland, in an effort to provide the industry with an environmentally friendly printing solution, has developed one of the best color matching water-based systems offered in today’s market.


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WB0259 diSCharGE aGENT Use from 3% to 6% by weight to activate the WB0255 Discharge Base or the WB9067 Discharge White Plus.

WB0256 lOW CrOCk BiNdEr This may be added to heavily saturated colors to improve Crock resistance. WB-99 will normally pass industry Crock test standards as is. WB-99 colors will have better crock results after the print ages 24 hours or more. Low Crock Binder would typically be added to other pigment systems when using WB-99 bases. Add up to 10% by weight of the Low Crock Binder to improve pigment crock test results.

WB0257 PENETraNT WB0257 is added to WB-99 inks at up to 5% by weight to provide better penetration into certain fabrics thereby giving a softer feel.

WB0258 luBriCaNT Add WB0258 at up to 5% by weight to provide more open time of the wet ink to prevent drying in the screens.

WB0510 ThiCkENEr Used at ½ to 1% by weight to increase viscosity of WB-99 ink. This would lead to an increase in opacity, but will increase the hand of the print.

WB0277 JB SOfT CraCk NaTural WB0277 creates a soft cracked vintage look on 100% cotton light or dark fabrics. Mix up to 30% WB99 PS pigments by weight to create colors. WB0277 must be cured properly to achieve the cracked vintage look.



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Sd0247 SOfT dENSiTy™ Soft Density can be printed through a wide range of mesh counts and thick film emulsions. Soft Density’s very short body and mid range viscosity make it easy to mix, easy to print and easy to create very soft 3D designs. Extremely precise edge definition is possible, making Soft Density a good choice to reproduce prints that look like they have been die cut.

MP0231 BliSTEr™ Blister does just what the name implies. It gives the printer a great texture with many facets. Printing in a 86 mesh/34 cm with standard stencil thickness gives you a low blistering effect. Putting it thru a 86 mesh/34 cm and adding the stencil thickness the effect will change dramatically.

MV0235 METEOr™ Meteor is formulated as a press-ready plastisol for printing on cotton textile fabrics. This product is excellent for creating a hard rubber look or the feel of a hard crystal. Combine Meteor with an aggressive amount of off contact to create many different looks. Its mid-range viscosity allows printing through a variety of film thickness, up to 1000 micron, to give the artist greater latitude and variance within the same design.

MV0246 ShaTTEr™ Shatter ink was created to give a worn, brittle, tattered look. Flash just after the last print screen and then stretch it before it goes into the dryer to create a worn, distressed, design with the look and feel of ink that’s falling off the garment.

MP0137 SPONGE Puff™ Sponge Puff was developed as a soft hand puff product for creating a soft, more durable print. Great for adding texture to your design from underneath or on top.

hG0186 SParklE GEl™ Sparkle Gel has a short body and very low wet tack for easy printing. Offers printers a fast shearing action creating higher press speeds. This easy to use gel needs no viscosity modifications and can be tinted with up to 5% Color Boosters by weight to make Sparklel Gel Colors. Will give an extreme high gloss when printed in thick film and can be used as a adhesive for foil transfers.

ruTlaNd® SPECial EffECTS iNkSWhen being just the average printer is not an option. Rutland has the solution for all printers. These special inks allow any printer (manual or automatic) to offer the customer more than a flat print. With the addition of 3D inks creating great art and amazing prints is only limited to printer and artist imaginations.


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Na0008 CrySTaliNa™ Low-opacity Crystalina flakes are suspended in a press ready clear plastisol designed for direct printing through 40 in/16cm mesh. May add up to 1% by weight Color Boosters to create custom color Crystalina. Use as is to highlight multiple colors. Will add sparkle to the graphic.

Na0028 PEarlESCENT™ Medium opacity press-ready Pearlescent is designed to add luster and shimmer to your graphic. Custom tints can be created by adding up to 1% Color Boosters by weight.

Nd3101 luMiNESCENT™ Luminescent is a fluorescent phosphorescent press-ready Plastisol for direct screen printing through 86-110 in/34-43 cm mesh. Custom tints can be created by adding up to 2% Fluorescent Color Boosters by weight .

Nu0500 SuEdE™ Suede offers a faux suede look and feel. Printed through a 125-150 in/49-62cm meshes. Great for simulating a faux flock look.

Nh0050 JEWEl TONE SilVEr™ Jewel Tone Silver is a creamy, short body plastisol that is easy to print and gives the graphic a brilliant metallic look without tarnishing effects when washed. Custom tints can be created by adding up to 5% Color Boosters by weight.

NG METalliC SEriES™ Metallics are used for creating chrome like shine to the graphic. This is a true Metallic and the color will tarnish during wash and over long periods of time. Metallic can be transferred using a glossy transfer paper and the “Cold Peel” method of transfer.



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M00001 ViSCOSiTy rEduCEr Use M00001 up to 1% by weight to reduce the viscosity of thick ink. This product will not cure and should always be mixed in the correct ratio with a plastisol ink or base.

M00009 QuiCk flaSh addiTiVE M00009 is mixed into a plastisol at up to 10% by weight to speed up the flash cure time of the ink. Mix in thoroughly.

M00010 ThiCkENEr #10™ Mix M00010 Powder Thickener into plastisols to raise the viscosity. Higher viscosity inks will normally print with more opacity. Add up to 1% by weight to thicken a plastisol. Make sure to stir properly to insure a complete mixture. This may require a mechanical mixer. Results are immediate. This product will not cure and should always be mixed in the correct ratio into a plastisol ink or base.

M00012 dE-TaCk™ Use De-tack in plastisol inks at up to 1% by weight to take the wet tack or stickiness out of the ink. This will allow the inks to process easier through finer screen mesh. Take care not to use more than the recommend amount as not to affect the cure of the plastisol. This product will not cure and should always be mixed in the correct ratio into a plastisol ink or base.

M00015 dulliNG PaSTE / SuEdE addiTiVE™ This multiple use product is used at up to 2% by weight to eliminate gloss in plastisol ink products and used at up to 15% by weight as an additive to plastisol ink to create a Suede looking print. This product will not cure and should always be mixed in the correct ratio into a plastisol ink or base.

M00022 TaCk frEE addiTiVE™ Tack Free additive can be added to plastisol ink up to 5% by weight to decrease the after flash or hot tack of the product. This product will not cure and should always be mixed in the correct ratio into a plastisol ink or base.

M00023 flaME rETardaNT addiTiVE™ M00023 aditive is added to plastisol inks at up to 10% by weight to improve flame retardency of the ink. Keep in mind that the combination of the ink and the fabric substrate have to pass a burn test to be approved, not the ink alone.

ruTlaNd® MOdifiErS & addiTiVESThese specialty viscosity modifiers and additives were formulated to work with the Rutland screen print ink mixing systems and series to allow the textile screen printer to adjust inks to meet specific application needs.


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M00333 ThiCkENEr (liQuid)™ M00333 Paste Thickener may be mixed into plastisols to raise the viscosity. High viscosity inks will normally print with more opacity. Mix up to 2% M00333 by weight into a plastisol ink to make it thicker. This product may be stirred in by hand but make sure the mix is uniform. Results take 1 to 2 hours after mixing. This product will not cure and should always be mixed in the correct ratio into a plastisol ink or base.

M00683 fOil rElEaSE aGENT™ Mix release agent into a plastisol ink at 10% to 15% by weight to create a foil release plastisol. This will allow the printer to make multicolor prints with foils only sticking to the desired areas without using a water base ink. The addition of M00683 will make the plastisol ink softer, more likely to fibrillate, and will cause crocking beyond normal standards. Wash and crock test should be performed on the print to make sure you achieve the desired results before running production quantities of prints. Cure the prints as normal.

M20063 ExTENdEr BaSE™ Mix into the M2 ink system to extend the volume of ink. Remember as you add base, you are reducing opacity and color strength.

MS0000 PriMEr ClEar™ Primer clear can be mixed with other plastisol inks at a 1:1 ratio to create a very soft hand feel for printing on light colored cotton. Primer clear used as an under coat will assist in locking the fibers in place, and improve fibrillation. It is typically printed through high mesh range (200 mc./in.) (78 mc./Cm.) and above. The mixture can print through a wide variety of mesh ranges and will cure at 320 degrees F. (160 degrees C.)

MZ0001 fiBErBONd™ Mix 3% by weight FiberBond to colors when printing on light Cotton garments to reduce fibrillation. Mix 7.5% by weight FiberBond to NM (Nylon Mesh Series) inks for printing on tightly woven nylon such as umbrellas, bags and nylon jackets.

Na0005 CuraBlE ThiNNEr™ NA0005 is used to thin plastisol inks. It can be mixed into the product at any level necessary to achieve the desired printability. Keep in mind that the more of any thinner you add to ink, you are reducing the opacity and other properties of the product such as low bleed. The mixture can print through a wide variety of mesh ranges and will cure at 320 degrees F. (160 degrees C.)


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Na0839 S.h.a.P.E.™ NA0839 is used to extend a plastisol ink and to make it print with a softer hand. NA0839 may be mixed in at any ratio but it will reduce the opacity and color strength of the ink. The mixture can print through a wide variety of mesh ranges and will cure at 320 degrees F. (160 degrees C.)

NP0055 Puff addiTiVE™ NP0055 is a puff concentrate. Use at up to 15% by weight to make a puff ink from any opaque plastisol color. Mix thoroughly. NP0055 may also be used to take the gloss from plastisol ink. Add 2% by weight to plastisol ink to make a matte finish.



CB003609 COlOr BOOSTEr kiT™ Kit includes the following:

1 Quart EachCB1440 VIOLET•CB2441 BLUE 1•CB2442 BLUE 2•CB2443 MARINE•CB3443 GREEN•CB4449 YELLOW•CB6446 SCARLET•CB6447 RED•CB8394 BLACK•CB9256 WHITE•CB1017 FLO. MAGENTA•CB1037 FLO. VIOLET•

ruTlaNd® SaMPlE kiTS aVailaBlERutland® offers a variety of sample ink kits. This allows the printer to work with the various types of products that Rutland® offers at a minimal cost.

CC000209 SPOT PrOCESS™ Kit includes the following:

1 Gallon EachCC2300 CC BLUE•CC3354 CC GREEN•CC4123 CC YELLOW•CC6032 CC RED•MH3312 SPOT TURQUOISE •

M2001009 M2 OPaQuE flOu. kiT™ Kit includes the following:

1 Quart EachM21017 FLO. MAGENTA•M20137 FLO. VIOLET•M22065 FLO. BLUE•M23033 FLO. GREEN•M24037 FLO. YELLOW•

M24041 FLO. LEMON YELLOW•M25018 FLO. ORANGE•M26055 FLO. PINK•M26056 FLO. RED•

CB2065 FLO. BLUE •CB3033 FLO. GREEN•CB4037 FLO. YELLOW•CB4041 FLO. LEMON•CB5018 FLO. ORANGE•CB6055 FLO. PINK•CB5056 FLO. RED•

1 Gallon EachMS000 PRIMER CLEAR•MH0538 OPAQUE BASE•1 each CB FORMULATION GUIDE•

MH1124 SPOT PURPLE C•MH0174 SPOT GREY 8C•M29256 M2 WHITE•M28394 M2 BLACK•

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MC000109 MC PrOCESS kiT™ Kit includes the following:

1 Quart Each

MC0125 PROCESS BASE•MC2042 PROCESS CYAN•MC4026 PROCESS YELLOW•

MC000909 MC TriPlE STrENTh PrOCESS kiT™

Kit includes the following:

1 Quart Each

MC0125 PROCESS BASE•MC2265 TS PROCESS CYAN•MC4265 TS PROCESS YELLOW•

WB000109 WB99 WaTErBaSE kiT™

Kit includes the following:

1 Pint each of PS Primary Pigments•1 Pint each PS Fluorescent Pigments•1 Pint extra WB9068 PS White•1 Pint WB0247 Penetrate•

MC6039 PROCESS MAGENTA•MC8002 PROCESS BLACK•MC9030 PROCESS WHITE•

MC6265 TS PROCESS MAGENTA•MC8002 PROCESS BLACK•MC9030 PROCESS WHITE•

1 Pint WB0258 Lubricant•1 Pint WB0259 Discharge Agent•1 Gal WB0248 Quick Cure Base•1 Gal WB0255 Discharge Base•

M2007509 M2 PriMary kiT™ Kit includes the following:

1 Quart EachM20063 NATURAL BASE•M21440 VIOLET•M22441 BLUE 1•M22442 BLUE 2•M22443 MARINE•M23443 GREEN•

M24449 YELLOW•M26446 SCARLET•M26447 RED•M28394 BLACK•M29256 WHITE•M29000 WHITE•

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Rutland Inks are distributed by a worldwide network of dealers. To contact Rutland Plastic Technologies for technical support, the location of the nearest dealer, or, if your local dealer cannot supply you, call 704.553.0046 ext. 151and 152, visit www.rutlandinc.com or email - [email protected]. We are open from 8 A.M. to 5 P.M. Est, Monday - Friday.

hOW TO Buy ruTlaNd® SCrEEN PriNTiNG PrOduCTS

Prices: Please contact your local dealer of Rutland Sales staff for pricing information.Custom Color Matches: When ordering custom colors, please specify color using PANTONE numbers or an actual color swatch (1” X 1” minimum). Also, please provide us with the following:

Sample of substrate on which color will be printed.•Opacity required and mesh count preferred.•Light source used (Daylight, Incandescent, or Cool •White Fluorescent)Rutland Screen Printing Products will attempt to •make an amount as close as possible to the quantity ordered, however, a 10% overage/shortage must be acceptable.

Merchandise Returns: We cannot accept returned merchandise unless a prior Return Merchandise Authorization number has been assigned. Return merchandise falls into these categories.

GOODS ORDERED IN• ERROR, GOODS NO LONGER NEEDED, GOODS SHIPPED IN ERROR, GOODS WITH QUALITY ISSUES - Full credit, including freight, will be issued. We accept the return of such items, provided they are •unopened and shipped back prepaid and are received in good condition. (Credit, less appropriate restocking charges, will be issued.Goods involving Quality Complaints, unless credit •has been authorized prior to return, such goods are considered returned for evaluation only. If the complaint is deemed justified, full credit including freight, will be issued. If the complaint is considered to be unjustified and the goods are in satisfactory condition, credit will be issued for the actual goods only, less restocking charges.

Quality complaint’s should be brought to our attention as soon as possible. Plastiol Inks will deteriorate when subject to adverse storage conditions and may “body-up” in the container if exposed to heat. Water-Based and puff inks are especially prone to fundamental chemical changes as they age.Preventing Problems: Before beginning production on a new or unusual substrate, if you will send us some samples we will be glad to conduct test at no charge, and send you our recommendations on what inks and curing procedures to use. If you have any questions about the proper used of any Rutland Screen Printing Product, please call us before starting a production run. Rutland maintains a support staff who is knowledgable about the technical applications of all Rutland Products and have many years of experienced professional screen printers and chemist. We will be glad to send you Technical Data Sheets and Material Safety Data Sheets on all Rutland Screen Printing Products.Freight: Truck shipment freight charges are collect. FedEx Ground shipments, with freight and handling cost are added to your invoice. Claims for damages should be made to the carrier’s

agent at the destination. Rutland will help trace missing items. Please insure that shipments are received in good condition before signing receipts. All request for air freight must be forwarded to us in writing. Rutland Plastic Technologies utilizes FedEx for all air freight shipments. In order to avoid confusion please utilize the following terms when requesting the level of service for your air shipment.

Priority Overnight: Delivery by 10:30 A.M. the following •morning.FedEx Standard Overnight: Delivery by 3:00 P.M. the •following business day.2 Day: Delivery by 4:30 P.M. 2 business days after •shipping.Express Saver: Delivery by 4:30 P.M. 3 business days •after shipping.

Payment Terms: Our payment terms for orders shipped on open accounts are net 30 days. If an account has not been opened, orders will be shipped either against prepayment of certified funds or cashiers check. . We accept payment by Visa, Mastercard and American Express credit cards. To open an account, please send an email to your Regional Sales Manager for a credit application. Warranty Disclaimer: Rutland Plastic Technologies believes that the information contained in this catalog is accurate and opinions expressed are those of qualified experts. However, the information is not to be taken as a warranty or representation for which Rutland Plastic Technologies assumes legal responsibility. It is offered solely for your consideration, investigation, and verification. Rutland Plastic Technologies will replace or refund any defective product returned to us within 1 (one) year of the purchase date. This warranty is in lieu of any implied warranty of merchantability or fitness, and no other warranty shall apply. The user must test thoroughly (including wash and storage tests) before using in production. In no event will Rutland Plastic Technology be responsible for indirect or consequential damages such as damaged substrates or printing labor.Quality Policy: To be a technological leader in the markets we serve and to consistently meet or exceed the expectations of our customers by providing the highest quality and value products and services from facilities and processes which are safe, environmentally responsible, and continuously improved, thereby providing employees with superior growth opportunities and shareholders with superior terms. Environmental Policy: To maintain leadership on environmental issues within the markets we serve and our community. Our goal is be the best plastisol company with the best people, while having a positive impact on our natural environment. To achieve this goal we are committed to develop and operate an environmental management system to comply with relevant standards. We will regularly evaluate the impact of our business activities on our environment and consistently implement measures to improve our performance through pollution prevention and recycling. In accordance with this goal, we set targets and objectives that meet or exceed environmental regulations.This policy is available to employees of Rutland Plastic Technologies as well as the community. We encourage dialogue with our employees and community members as a commitment to continual improvement and prevention of pollution.

Quality & Environmental PoliciesISO 9001:2000 and ISO 14001:2004 Registered

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GENEral iNfOrMaTiON aBOuT PlaSTiSOl iNkSPlastisol Inks are widely used in garment printing because they are easy to print, do not dry in the screen, can be opaque on dark garments, and can adhere to most textiles. They are composed primarily of PVC Resin (a white powder ) and plasticizer (clear liquid). Plastisol must be heated 300 to 340 degrees F. (143 - 166 degrees C.) to dry (cure).

Plastisol Inks can be printed on virtually any surface that can withstand the heat required to cure the ink and is porous enough to permit good ink penetration. Plastisol Inks do not dye the fibers. Instead, the ink wraps around the fibers and makes a mechanical bonded with the fabric. For this reason, they will not adhere to nonporous substrates such as plastic, metal, and glass. They will also not adhere well to woven, waterproofed nylon without adding a bonding agent (Fiber Bond).

For More Information About Rutland Screen Printing Products: Technical Data Sheets and Material Safety Data Sheets for all our products are available by fax, email or our website at www.rutlandinc.com.

Health, Safety, and Environmental Concerns: Plastisol inks are innocuous when used with reasonable care. A true Plastisol ink contains no air polluting solvents and very low levels of Volatile Organic Compounds (V.O.C.’s). The manufacture, transportation, storage, use, and disposal of Plastisol inks do not cause injury, illness, or environmental contamination as long as the appropriate safety and environmental protection procedures are followed. (See MSDS Info)

Plastisol Ink Additives: A word of caution about ink additives: It’s easy to upset the chemical balance of plastisol inks by adding too much or by using the wrong additives. The result can be a print that never cures properly, a problem that may not be discovered until your customer washes a shirt and the design falls off. To avoid this, use only those additives recommended by Rutland, read the Technical Data Sheets for each ink and additive, and carefully follow the instructions. NEVER add mineral spirits to plastisol ink. Although mineral spirits will make it easier to print at first, later the ink will thicken up while standing. Also, it is possible that too much mineral spirits will prevent the ink from curing properly.

Ink Storage: Store Plastisol inks at room temperature. Prolonged exposure to temperatures above 95 degrees F. (33 degrees C.) can cause the ink to start to cure while still in the container.

Screen Wash Up: Clean Plastisol ink off screens with nonhazardous screen washes, designed for Plastisol.

Stencil: For Plastisol inks use Direct, Indirect or Capillary Film

Print Washability: The washability of properly cured direct prints and transfer prints is excellent. Do not dry clean. Do not iron the printed part of the garment.

Controlling Dye Migration: Dye migration is the problem caused by dyes in polyester fibers transferring to and changing the color of plastisol inks. The colors most likely to migrate are Red, Maroon, Kelly Green, and some of the darker Blues. Dye migration may appear immediately after the ink is cured, or hours, days, or up to two weeks later.

To control dye migration use the following procedures:

Print with high-opacity, low-bleed inks.•

Use no more heat than necessary to cure the ink.•

Excessive heat can trigger dye migration. •

Print and Flash-Cure a low-bleed white underbase, or •Dyno Grey, then print the desired color over that.

Avoid the problem entirely by printing on 100% •cotton fabrics.

Transfer Printing: Most Plastisol heat transfers fall into one of three categories, hot split, cold-peel, or puff. When hot-split transfers are applied, the paper is stripped of the garment immediately after the heat transfers press is opened. The ink layer splits, leaving part of the ink on the garment and part on the transfer paper. Hot split transfers are barely indistinguishable from a soft-hand direct print. When cold-peel transfers are applied, the transfer is allowed to cool before the paper is removed. All of the ink transfers from the paper to the garment. Cold-peel transfers have a glossy surface and are preferred for glitter transfers. Some transfers can be either hot-split or cold-peel. Puff transfers are printed with special puff transfer inks and produce a puff design. Transfers that have been properly printed and applied are as durable as a direct print.

Curing Transfer Prints: When printing heat transfers, the ink is gelled or brought to a semi-cure between 180 - 250 degrees F.(82 - 121 degrees C.) just past the wet state. If they are over-cured, the ink will not transfer well. Transfers that have been semi-cured become fully cured when they are applied to the garment.

Testing For Cure: To determine the correct dryer settings for transfers, increase the conveyor speed, or decrease the temperature of the curing unit until the stacked prints begin to stick together or show a slight amount of set off on the back of the upper sheet, then decrease the conveyor speed enough to eliminate the sticking. Another test for gel (through not always accurate) is to peel the ink off the release paper and roll it into a ball. If the ball unrolls when laid down, the transfer is over cured. A third test is the stretch test. The ink layer should be gelled just enough that you can peel it off the paper, but if you stretch it, should break with very little stretch.

Always Test Inks Prior To Production Runs: Always test inks to determine their fitness for your particular application especially new types of inks or when printing on new substrates. Before printing a production run, print a sample for testing of adhesion, crocking, opacity, washability and specific job requirements.

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PLASTISOL BASES Description CB to Base Effect

HS HS-0153 Hot Split Base 50:50 Hot SplitMA M2-0063 Extender Base 30:70 All PurposeMA MA0221 Glitter Base (up to 20% Glitter) Dry Glitter LookMA MA0250 Chino Base 30:70 Extreme Soft Feel on lights

MG MG0220 Flock Base 30:70 Flock Adhesive for TextilesMH MH0217 Vintage Base 30:70 Vintage Feel

MH MH0245 Opaque Chino 30:70 Soft Feel Muted Color on DarksMH MH0540 V.O. Base 50:50 Mix High Opacity ColorsML ML0749 LB Jersey Base 30:70 Mix Low Bleed ColorsMP MP0137 Sponge Puff 50:50 Soft Feel PuffMP MP0231 Blister Base 30:70 Blister LookMS MS0000 Primer Clear 50:50 Extreme Soft HandMV MV0235 Meteor Base 30:70 Hard Rubber Look and FeelMV MV0246 Shatter Base 30:70 Cracked LookND ND-3101 Luminescent 10:90 Glow in DarkNG NG-0026 Therm-o-line Clear 30:70 AdhesiveNM NM-0053 Clear 50:50 Nylon MeshNP NP-0004 Puff Base 50:50 Puff ColorNX NX-0031 Spand-E-Sol 30:70 Mix Stretch InksWATERBASE BASES WB-99 Pigments to BaseWB WB0248 Quick Cure Base 10:90 Print Soft Brilliant Colors on lightsWB WB0249 General Purpose 5:95 Print Low Cost Colors on lightsWB WB0255 Discharge Base 10:90 Discharge prints on Darks (with activator)MIXING SYSTEMS Formulas are available in M2007 Ink Mixing Software

CB Color Boosters Mix per formula w/ base Base dependentE2 RFU Phthalate Free Plastisol Mix per formula Prints on Lights and Darks w/underlayM2 RFU Plastisol Mix per formula Prints on Lights and Darks w/underlayHD RFU High Density Plastisol Mix per formula Prints 3-D imagesSD RFU Soft Density Plastisol Mix per formula Easy prints 3-D Soft imagesWHITE INKS Fabric AdvantageMH MH9057 Core White 100% Cotton High Opacity and Quick FlashMH MH9600 Soft White 100% Cotton Bright WhiteML ML9054 Skylar White Poly/Cotton Blends High Opacity and Quick FlashML ML9063 Star White Poly/Cotton Blends High Opacity w/ good matte downML ML9232 Maximum White Plus Poly/Cotton Blends High Opacity easy printML ML9240 Snap White Poly/Cotton Blends High Opacity and Quick FlashML ML9250 Supreme White Poly/Cotton Blends High Opacity w/good low bleedML ML9540 Bright White Poly/Cotton Blends High Opacity Bright WhitePOLYESTER INKSML ML9051 Dyno White Most 100% Polyester High Opacity w/good low bleedML ML9749 Jersey White Most 100% Polyester High Opacity w/good low bleedML ML0266 Dyno Grey 100% Polyester Grey under base for excellent low bleed blockingNYLON WHITESNM NM9036 American White 100% Nylon High opacity w/easy printGEL INKSHG HG0280 Super Gel 100% Cotton High gloss 3-D imagesHG HG0182 Silver Gel 100% Cotton Brilliant Silver 3-D imagesHG HG0186 Sparkle Gel 100% Cotton Silver 3-D images

Quick Search for Rutland Inks

Visit www.rutlandinc.com for additional information.

Rutland Plastic Technologies, Inc.10021 Rodney StreetPineville, NC 28134Phone 704.553.0046Toll Free 1.800.438.5134Fax 704.972.3096

Union Ink Co.453 Broad AvenueRidgefield, NJ 07657Phone 201.945.5766Toll Free 1.800.526.0455Fax 201.945.4111

Rutland and Union Ink Co. UK28 Eldon WayPaddock WoodKent TN12 6BE UKPhone (44) 01892 834555Fax (44) 01892 834666


green ink. green company. green world.

Rutland Plastic Technologies, Inc.

www.rutlandinc.com

Documents

Rutland Online Catalog