RPN REDUCTION PROCESS
RPN REDUCTION PROCESSSteps to RPN reduction processPlease go
through below process of RPN reduction.Take Original PFMEA,
calculate combined RPN & make baseline data in attached file.
(BASE LINE COLUMN) Put total number of causes & details as
mentioned in 4th slide.We will track future RPN reduction in same
sheet as next 2 columns dated on Jan, Feb &MarWe will reduce
RPN working upon top 10 actionable points, Kindly fill top 10
actionable points. Dont forget to mention target date. Tracking of
causes on the base of RPN improvement.
BASE LINE COLUMN
Combined RPN is total of Each operations failure mode(or cause)
E.g. operation 1 having 5 potential failure mode/causes- each
having 70 RPN,so combined RPN is 70*5= 350.RPN AS ON SEP-145
columns updated in embedded sheet
RPN REDUCTION TOP 10 ACTIONABLE POINTS
Tracking of Potential failure mode/causes on RPN base
E.g. 2 causes having 40 RPN shown by green, 1 cause having RPN
of 160 shown by red color. RPN reduction sheet
VISTEONTATA MOTORS - PURCHASING & SUPPLY CHAINPFMEA RPN
REDUCTION SUMMARYSupplier Part Number: Supplier Code: Supplier
Name:570514100107Supplier CodeV64510Supplier NameVisteonOPERATION
SUMMARYHALF YEARLY COMPARISONS OF OPERATION TOTALSOPERATION
NUMBERCOMBINED RPNTOTAL NUMBER OF CAUSES# OF CAUSES > 40HIGHEST
INDIVIDUAL RPNOPERATION NUMBERBASELINESEP-14 RPNMAR-15
RPNSep-1513505570135029822502983280447032804330755043305148335051486501150650757277160757281602280816098011809801097019197010970117011701170127011701270TOTAL31785149160TOTAL0303800RPN
Reduction Plan - Top TenItemOper. / Station #RPN ValueFunction
& Failure ModeRecommended Action(s)Compl.
DateResponsibility1LT80M/C unable to detect leakagevalidating m/c
with defective part before startMahindra &
Raj23456789101112Chart DataBASE
LINESep-14Mar-15Sep-150-40240-10049100+0TOTAL05100
&FDifferent operations in manufacturing process.Risk
Priority Numbers found on PFMEA add all RPN for each operation.Add
all causes for each operationNumber of Causes with RPN greater than
"40".Highest signle RPN number for each operation.Different
operations in maufacturing process.Total combined RPN from original
PFMEA found in Baseline column.Total combined RPN for specified
months. Allows for improvement tracking.Total combined RPN for
specified months. Allows for improvement tracking.Total combined
RPN for specified months. Allows for improvement tracking.Name
operation (and the number from above list). Please note if
substations are included.Top 10 that are workable for corrective
actions.These are specified on PFMEA. Can use the same information
on worksheet.These are specified on PFMEA. Can use the same
information on worksheet.These are specified on PFMEA. Can use the
same information on worksheet.These are specified on PFMEA. Can use
the same information on worksheet.This data is not included in
print area, it relects on worksheet in the chart above. Here the
RPN data is broken down monthly into the red, yellow, and green
ranges.Sum of all RPN in operations from 0 to 40. Represented by
green on the chart above.Sum of all RPN in operations from 41 to
100. Represented by yellow on the chart above.Sum of all RPN in
operations from 101 and above. Represented by red on the chart
above.Total
VISTEON
0-4040-100100+MonthTotal CausesTotal Number of Causes Range
Summary
