18
Required Input Q, Surface Liquid Production 100.00 STB / Day 11318.00 Bo, Oil Formation Volume Fac 1.10 bbl/STB 177.68 Gamma f, Fluid Specific Grav 1.00 25.000 Mu f, Fluid Viscosity at Pum 2.00 cp L, Pump Depth Setting 7000.00 ft from surface Ln, Working Fluid Level/Net 7000.00 ft from surface S, Surface Stroke Length 86.00 in Dp, Pump Plunger Diameter 1.25 in C, Plunger-Barrel Clearance 0.002 in Lp, Plunger Length 7.00 ft e, Pump Efficiency 0.85 fraction ~ .9 API Rod Code 76.00 Rod Class D Sinker Bar Diameter 1.50 in Service Factor 1.00 See Table Below Stroke Speed and Length N, Stroke Speed 9.54 spm Sp, Stroke Length 74.64 in Service Factor API Rod Grade C K D Non-corrosive 1.00 1.00 1.00 Salt Water 0.65 0.90 0.90 Hydrogen Sulfide 0.45* 0.70 0.65 *Not recommended without adequate chemical inhibitio

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Page 1: RP11L.xls

Required InputQ, Surface Liquid Production Rate 100.00 STB / Day 11318.00Bo, Oil Formation Volume Factor 1.10 bbl/STB 177.68Gamma f, Fluid Specific Gravity 1.00 25.000Mu f, Fluid Viscosity at Pump Intake 2.00 cpL, Pump Depth Setting 7000.00 ft from surfaceLn, Working Fluid Level/Net Lift 7000.00 ft from surfaceS, Surface Stroke Length 86.00 inDp, Pump Plunger Diameter 1.25 in

C, Plunger-Barrel Clearance 0.002 inLp, Plunger Length 7.00 ft

e, Pump Efficiency 0.85 fraction ~ .9API Rod Code 76.00Rod Class DSinker Bar Diameter 1.50 inService Factor 1.00 See Table Below

Stroke Speed and LengthN, Stroke Speed 9.54 spm

Sp, Stroke Length 74.64 in

Service FactorAPI Rod Grade

C K DNon-corrosive 1.00 1.00 1.00

Salt Water 0.65 0.90 0.90Hydrogen Sulfide 0.45* 0.70 0.65

*Not recommended without adequate chemical inhibition

Page 2: RP11L.xls

API Dimensionless Groups Conventional Unit ResultsFo/S/kr 0.246 Peak Polished Rod Load 17,558

Sp/S 0.868 Minimum Polished Rod Load 8,460N/No 0.270 % of Max Recommended Rod Load 79.7N/No' 0.254 Peak Gear Box Torque 219,142

Wrf/S/kr 0.730 Counterbalance at the Polished Rod 13,727F1/S/kr 0.427 Polished Rod Power 8.28F2/S/kr 0.174 Brake Horsepower 23.00

2T/S2/kr 0.330 Nema D Motor Horsepower 14.06

Ta 0.493 Air Balanced Unit ResultsF3/S/kr 0.264 Peak Polished Rod Load 17,145

Rod Size Percentages Minimum Polished Rod Load 8,0471 1/4 0.0 % of Max Recommended Rod Load 78.61 1/8 0.0 Peak Gear Box Torque 105,1881 0.0 Counterbalance at the Polished Rod 13,352 7/8 30.6 Polished Rod Power 8.28 3/4 69.4 Brake Horsepower 17.00 5/8 0.0 Nema D Motor Horsepower 14.06

1/2 0.0 Mark II Unit ResultsSinker Bars 0.0 Peak Polished Rod Load 16,871

Minimum Polished Rod Load 7,773% of Max Recommended Rod Load 77.9

API Rod Grade Peak Gear Box Torque 136,792High Strength (E) Counterbalance at the Polished Rod 13,825

1.00 Polished Rod Power 8.280.70 Brake Horsepower 15.000.5* Nema D Motor Horsepower 11.24

*Not recommended without adequate chemical inhibition

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Conventional Unit Resultslbflbf%

in-lbflbfHPHPHP

Air Balanced Unit Resultslbf

lbf%

in-lbflbfHPHPHP

Mark II Unit Resultslbflbf%

in-lbflbfHPHPHP

Page 4: RP11L.xls

Rod String (in) - % of Each SizeAPI Rod Code Plunger Diameter Rod Air Weight Elastic Constant Frequency Factor 1 1/4

in lbf/ft (in/lbf-ft)x10^-644 All 0.726 1.99 1

54 1.0625 0.908 1.668 1.13854 1.25 0.929 1.633 1.1454 1.5 0.957 1.584 1.13754 1.75 0.99 1.525 1.12254 2 1.027 1.46 1.09554 2.25 1.067 1.391 1.06154 2.5 1.108 1.318 1.023

55 All 1.135 1.27 1

64 1.0625 1.164 1.328 1.22964 1.25 1.211 1.319 1.21564 1.5 1.275 1.232 1.18464 1.75 1.341 1.141 1.145

65 1.0625 1.307 1.138 1.09865 1.25 1.321 1.127 1.10465 1.5 1.343 1.11 1.1165 1.75 1.369 1.09 1.11465 2 1.394 1.07 1.11465 2.25 1.426 1.045 1.1165 2.5 1.46 1.018 1.09965 2.75 1.497 0.99 1.082

66 All 1.634 0.883 1

75 1.0625 1.566 0.997 1.19175 1.25 1.604 0.973 1.19375 1.5 1.664 0.935 1.18975 1.75 1.732 0.892 1.17475 2 1.803 0.847 1.15175 2.25 1.875 0.801 1.121

76 1.0625 1.802 0.816 1.07276 1.25 1.814 0.812 1.07776 1.5 1.833 0.804 1.08276 1.75 1.855 0.795 1.08876 2 1.88 0.785 1.09376 2.25 1.908 0.774 1.09676 2.5 1.934 0.764 1.09776 2.75 1.967 0.751 1.09476 3.25 2.039 0.722 1.07876 3.75 2.119 0.69 1.047

77 All 2.224 0.649 1

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85 1.0625 1.883 0.873 1.26185 1.25 1.943 0.841 1.25385 1.5 2.039 0.791 1.23285 1.75 2.138 0.738 1.201

86 1.0625 2.058 0.742 1.15186 1.25 2.087 0.732 1.15686 1.5 2.133 0.717 1.16286 1.75 2.185 0.699 1.16486 2 2.247 0.679 1.16186 2.25 2.315 0.656 1.15386 2.5 2.385 0.633 1.13886 2.75 2.455 0.61 1.119

87 1.0625 2.39 0.612 1.05587 1.25 2.399 0.61 1.05887 1.5 2.413 0.607 1.06287 1.75 2.43 0.603 1.06687 2 2.45 0.598 1.07187 2.25 2.472 0.594 1.07587 2.5 2.496 0.588 1.07987 2.75 2.523 0.582 1.08287 3.25 2.575 0.57 1.08487 3.75 2.641 0.556 1.07887 4.75 2.793 0.522 1.038

88 All 2.904 0.497 1

96 1.0625 2.382 0.67 1.22296 1.25 2.435 0.655 1.22496 1.5 2.511 0.633 1.22396 1.75 2.607 0.606 1.21396 2 2.703 0.578 1.19696 2.25 2.806 0.549 1.172

97 1.0625 2.645 0.568 1.1297 1.25 2.67 0.563 1.12497 1.5 2.707 0.556 1.13197 1.75 2.751 0.548 1.13797 2 2.801 0.538 1.14197 2.25 2.856 0.528 1.14397 2.5 2.921 0.515 1.14197 2.75 2.989 0.503 1.13597 3.25 3.132 0.475 1.111

98 1.25 3.076 0.474 1.04598 1.5 3.089 0.472 1.04898 1.75 3.103 0.47 1.05198 2 3.118 0.468 1.05598 2.25 3.137 0.465 1.05898 2.5 3.157 0.463 1.06298 2.75 3.18 0.46 1.066

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98 3.25 3.21 0.453 1.07198 3.75 3.289 0.445 1.07498 4.75 3.412 0.428 1.064

99 All 3.676 0.393 1

107 1.5 3.085 0.506 1.195 19.4107 1.75 3.158 0.494 1.197 21107 2 3.238 0.48 1.195 22.7107 2.25 3.336 0.464 1.187 25107 2.5 3.435 0.447 1.174 27107 2.75 3.537 0.43 1.156 29.2

108 1.5 3.376 0.441 1.106 19.4108 1.75 3.411 0.437 1.111 20.9108 2 3.452 0.432 1.117 22.7108 2.25 3.498 0.427 1.121 24.5108 2.5 3.548 0.421 1.124 26.5108 2.75 3.603 0.415 1.126 28.8108 3.25 3.731 0.4 1.123 34.6108 3.75 3.873 0.383 1.108 40.6

109 1.5 3.855 0.377 1.038 20.7109 1.75 3.867 0.376 1.04 22.1109 2 3.88 0.375 1.043 23.7109 2.25 3.896 0.374 1.046 25.4109 2.5 3.911 0.372 1.048 27.2109 2.75 3.93 0.371 1.051 29.4109 3.25 3.971 0.367 1.057 34.2109 3.75 4.02 0.363 1.063 39.9109 4.75 4.12 0.354 1.066 51.5

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Rod String (in) - % of Each Size1 1/8 1 7/8 3/4 5/8 1/2

100

44.6 55.449.5 50.556.4 43.664.6 35.473.7 26.383.4 16.693.5 6.5

100

33.3 33.2 33.537.2 35.9 26.942.3 40.4 17.347.4 45.2 7.4

34.4 65.637.3 62.741.8 58.246.9 53.152 48

58.4 41.665.2 34.872.5 27.5

100

27 27.4 45.629.4 29.8 40.833.4 33.3 33.337.9 37 25.142.4 41.3 16.347 45.8 7.2

28.5 71.530.6 69.433.8 66.237.5 62.541.7 58.346.5 53.550.8 49.256.5 43.568.7 31.382.3 17.7

1

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22.2 22.4 22.4 3323.9 24.2 24.3 27.626.7 27.4 26.8 19.129.6 30.4 29.5 10.5

22.7 23 54.324.3 24.5 51.226.8 27 46.229.4 30 40.632.9 33.2 33.936.9 36 27.140.6 39.7 19.744.5 43.3 12.2

24.3 75.725.7 74.327.7 72.330.3 69.733.2 66.836.4 63.639.9 60.143.9 56.151.6 48.461.2 38.883.6 16.4

100

19.1 19.2 19.5 42.220.5 20.5 20.7 38.322.4 22.5 22.8 32.324.8 25.1 25.1 2527.1 27.9 27.4 17.629.7 30.7 29.8 9.8

19.7 20 60.320.8 21.2 5822.5 23 54.524.6 25 50.426.9 27.4 45.729.4 30.2 40.432.5 33.1 34.436.1 35.3 28.642.9 41.9 15.2

22.2 77.823.8 76.225.7 74.327.7 72.330.1 69.932.7 67.335.6 64.4

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42.2 57.849.7 50.365.7 34.3

100

19.2 19.5 41.921 21.2 36.8

22.8 23.1 31.425 25 25

27.7 27.1 18.230.2 29.3 11.3

19.9 60.721.4 57.723 54.325 50.5

27.2 46.329.6 41.633.9 31.539.5 19.9

79.377.976.374.672.870.665.860.148.5

Page 10: RP11L.xls

Table 3Sp, Plunger Stroke Factor

Fo/S/Kr0 0.1 0.2 0.3 0.4 0.5 0.6

0 1 0.9 0.8 0.7 0.6 0.5 0.40.05 1 0.91 0.81 0.71 0.61 0.51 0.41

N/No' 0.1 1.01 0.92 0.83 0.72 0.63 0.53 0.430.15 1.02 0.93 0.85 0.75 0.65 0.56 0.47

0.2 1.06 0.96 0.88 0.8 0.69 0.58 0.470.25 1.1 1.03 0.93 0.8 0.68 0.58 0.51

0.3 1.09 1.05 0.89 0.78 0.72 0.66 0.60.35 1.1 1.01 0.93 0.87 0.81 0.76 0.68

0.4 1.18 1.1 1.04 0.98 0.92 0.86 0.780.45 1.33 1.23 1.15 1.09 1.03 0.96 0.87

0.5 1.48 1.37 1.27 1.21 1.13 1.05 0.980.55 1.6 1.5 1.4 1.33 1.24 1.15 1.07

0.6 1.7 1.61 1.52 1.44 1.37 1.26 1.16

Page 11: RP11L.xls

Table 4F1, Peak Polished Rod Load

Fo/S/Kr0 0.1 0.2 0.3 0.4 0.5 0.6

0 0 0.1 0.2 0.3 0.4 0.5 0.60.05 0.02 0.12 0.23 0.33 0.43 0.53 0.63

N/No 0.1 0.05 0.15 0.26 0.36 0.46 0.56 0.660.15 0.08 0.08 0.29 0.39 0.49 0.59 0.69

0.2 0.12 0.22 0.33 0.43 0.52 0.62 0.720.25 0.17 0.27 0.37 0.46 0.55 0.65 0.75

0.3 0.21 0.31 0.41 0.5 0.59 0.68 0.780.35 0.27 0.36 0.46 0.55 0.63 0.7 0.8

0.4 0.34 0.42 0.51 0.61 0.7 0.79 0.870.45 0.43 0.5 0.58 0.68 0.75 0.83 0.91

0.5 0.55 0.62 0.68 0.78 0.83 0.9 0.980.55 0.7 0.76 0.84 0.93 0.97 1 1.05

0.6 0.83 0.9 0.99 1.06 1.1 1.13 1.16

Page 12: RP11L.xls

Table 5F2, Min. Polished Rod Load

Fo/S/Kr0 0.1 0.2 0.3 0.4 0.5 0.6

0 0 0 0 0 0 0 00.05 0.004 0.01 0.015 0.019 0.015 0.022 0.025

N/No 0.1 0.015 0.028 0.039 0.045 0.039 0.05 0.0550.15 0.035 0.055 0.073 0.08 0.073 0.083 0.086

0.2 0.065 0.088 0.115 0.125 0.12 0.119 0.120.25 0.1 0.128 0.154 0.165 0.161 0.158 0.16

0.3 0.155 0.175 0.192 0.201 0.2 0.195 0.20.35 0.22 0.23 0.228 0.241 0.235 0.235 0.24

0.4 0.26 0.271 0.269 0.275 0.27 0.263 0.270.45 0.29 0.302 0.316 0.306 0.309 0.29 0.3

0.5 0.34 0.349 0.368 0.364 0.35 0.339 0.340.55 0.42 0.433 0.446 0.433 0.413 0.384 0.38

0.6 0.49 0.49 0.49 0.475 0.45 0.42 0.41

Page 13: RP11L.xls

Table 6T, Peak Torque

Fo/S/Kr0 0.1 0.2 0.3 0.4 0.5 0.6

0 0.05 0.09 0.14 0.19 0.22 0.25 0.260.05 0.06 0.1 0.16 0.21 0.25 0.28 0.29

N/No 0.1 0.08 0.11 0.19 0.24 0.28 0.3 0.310.15 0.1 0.14 0.22 0.27 0.31 0.32 0.33

0.2 0.13 0.18 0.26 0.3 0.33 0.34 0.3450.25 0.16 0.22 0.3 0.33 0.35 0.355 0.36

0.3 0.2 0.26 0.34 0.37 0.375 0.38 0.3850.35 0.25 0.31 0.38 0.41 0.42 0.43 0.44

0.4 0.29 0.35 0.42 0.45 0.47 0.5 0.5150.45 0.34 0.4 0.46 0.49 0.51 0.52 0.525

0.5 0.38 0.45 0.5 0.53 0.56 0.56 0.5650.55 0.44 0.5 0.55 0.58 0.62 0.63 0.635

0.6 0.49 0.55 0.6 0.64 0.67 0.68 0.685

Page 14: RP11L.xls

Table 7% Torque Adjustment

Fo/S/Kr0 0.1 0.2 0.3 0.4 0.5 0.6

0 0.2 0.16 0.08 0.055 0.029 0.005 -0.0170.05 0.18 0.12 0.065 0.04 0.015 -0.005 -0.017

N/No' 0.1 0.12 0.08 0.055 0.027 0.005 -0.017 -0.0050.15 0.1 0.065 0.04 0.015 -0.005 -0.017 0.003

0.2 0.075 0.055 0.025 0.005 -0.017 -0.005 0.0110.25 0.06 0.04 0.015 -0.005 -0.015 0.005 0.012

0.3 0.05 0.025 0.005 -0.017 -0.005 0.011 0.0130.35 0.04 0.016 -0.005 -0.017 0.005 0.012 0.014

0.4 0.03 0.012 -0.005 -0.005 0.011 0.013 0.0150.45 0.02 0.013 0 0.005 0.011 0.014 0.025

0.5 0.025 0.015 0.009 0.011 0.013 0.015 0.0250.55 0.03 0.02 0.015 0.015 0.015 0.02 0.03

0.6 0.03 0.02 0.02 0.015 0.02 0.03 0.05

Page 15: RP11L.xls

Table 9Table 8 MGD Info

Rod Size Area (in^2) Rod Grade

1/2 0.196 C 5/8 0.307 K 3/4 0.442 D 7/8 0.601 High Strength1 0.785

1 1/8 0.9941 1/4 1.227

Table 10 Table 11Valve Standard Ball API Seat Seat ID** Sinker Bar InformationDiameter (inch) OD (inch) OD (inch) (inch) Diameter (in)

1 0.625 0.763 0.500 1.0001 1/16 0.625 0.793 0.500 1.1251 1/4 0.750 0.918 0.578 1.2501 1/2 0.938 1.168 0.656 1.5001 3/4 1.125 1.388 0.8442 1.250 1.478 0.938

2 1/4 1.375 1.720 1.0622 3/4 1.688 2.010 1.3123 1/4 2.000 2.709 1.7503 3/4 2.250 3.071 1.8754 3/4 3.250 3.886 2.500

Page 16: RP11L.xls

Table 9MGD Info

9000090000

115000140000

Table 11Sinker Bar Information

Weight per Foot (lbm/ft)2.9043.6764.5386.262

Min Tensile Strength (psi)

Page 17: RP11L.xls

Table 8F3, Polished Rod Power

Fo/S/Kr0 0.1 0.2 0.3 0.4 0.5 0.6

0 0.09 0.16 0.215 0.245 0.25 0.2450.05 0.1 0.17 0.22 0.25 0.26 0.25

N/No 0.1 0.112 0.178 0.23 0.26 0.27 0.260.15 0.126 0.195 0.245 0.273 0.285 0.273

0.2 0.147 0.213 0.26 0.288 0.3 0.2880.25 0.163 0.23 0.28 0.31 0.325 0.325

0.3 0.188 0.26 0.305 0.34 0.265 0.380.35 0.22 0.288 0.345 0.34 0.428 0.45

0.4 0.255 0.337 0.4 0.34 0.51 0.530.45 0.299 0.388 0.47 0.34 0.59 0.61

0.5 0.35 0.45 0.55 0.34 0.67 0.6950.55 0.41 0.522 0.63 0.34 0.74 0.77

0.6

Page 18: RP11L.xls

Efficiency 4960*PRHP/Torque Rating New Unit Old Unit

0 0 00.1 0.39 0.290.2 0.57 0.450.3 0.66 0.540.4 0.72 0.610.5 0.76 0.670.6 0.8 0.710.7 0.82 0.730.8 0.84 0.760.9 0.85 0.78

1 0.86 8