Upload
duongmien
View
214
Download
1
Embed Size (px)
Citation preview
ROBOTICS& AUTOMATION
October 2015
IN INDOOR AGRICULTURE
ROBOTICS & AUTOMATION IN INDOOR AGRICULTUREOCTOBER 2015
1WWW.INDOOR.AG
ABOUT THE AUTHORS
NewbeanCapitalisaregisteredinvestmentadviserthatmanagesearlystageventurecapitalmandatesforinstitutionalinvestors.Itsfounder–NicolaKerslake–hasalongstandinginterestinagricultureinvestment,havingpreviouslycoveredagriculturestocksasanequityanalystandmanagedinstitutionalinvestmentportfoliosthatcoveredthesector.ShefoundedtheIndoorAg-Coneventthreeyears'agotoprovideameetingplaceforthosewhoareaspassionateassheisaboutthepromiseoftheindooragricultureindustry.
LocalRootsisathoughtleaderinindooragriculture,dedicatedtosolvingsystemicfoodchaininef�icienciesthroughinnovationandtechnology-drivensolutions.LocalRootsiscurrentlypioneeringmodularcontrolledenvironmentagriculturetechnologiesthatenableyearroundcropproductioninanyclimate,inanygeography.LocalRoots'Missionistoprovideeveryoneaccesstofresh,healthy,andaffordablelocally-grownproduce.
ACKNOWLEDGEMENTS
Theauthorswouldliketothankthefollowingfortheirinputintothispaper:YurijDudaatArgusControls,ChrisHigginsatHortAmericas,HenryAykroydatIntelligentGrowthSolutions,BillWhittakeratPriva,PaulSelinaatVillageFarms,JustinvanderPuttenatVisserNA,Dr.JochenHemmingatWageningenUR,EriHayashi.
DISCLAIMER
ThispublicationhasbeenproducedbyNewbeanCapital,aregisteredinvestmentadviser.Readershipofthispublicationdoesnotcreateaninvestmentclient,orotherbusinessorlegalrelationship.Itprovidesinformationabouttheindooragriculturemarkettohelpyoutobetterunderstandthisindustry.Thispublicationdoesnotpurporttoprovideinvestmentadvice,normayitberelieduponasasubstitutefor,speci�icinvestment,legalorotherprofessionaladvice.
NewbeanCapitalhasactedingoodfaithtoprovideanaccuratepublication.However,NewbeanCapitaldoesnotmakeanywarrantiesorrepresentationsofanykindaboutthecontentsofthispublication,theaccuracyortimelinessofitscontents,ortheinformationorexplanationsgiven.NewbeanCapitalhasnoobligationtoupdatethisreportoranyinformationcontainedwithinit.
NewbeanCapitaldoesnothaveanydutytoyou,whetherincontract,tort,understatuteorotherwisewithrespecttoorinconnectionwiththispublicationortheinformationcontainedwithinit.Tothefullestextentpermittedbylaw,NewbeanCapitaldisclaimsanyresponsibilityorliabilityforanylossordamagesufferedorcostincurredbyyouorbyanyotherpersonarisingoutoforinconnectionwithyouoranyotherperson'srelianceonthispublicationorontheinformationcontainedwithinitandforanyomissionsorinaccuracies.
ROBOTICS & AUTOMATION IN INDOOR AGRICULTURE OCTOBER 2015
2 WWW.INDOOR.AG
EXECUTIVE SUMMARYFrom1948to2011,totalfactorproductivityinagriculturegrewbyaround150%,withimprovementscommonlyattributedtosuccessivewavesofnewagriculturaltechnology.Thishasespeciallybeenthecaseforcapital-intensiveindooragriculturewherecostfallsseenoverrecentyearshavebeenalmostallowingtotechnology,suchaslowerLEDlightprices,cheapersensors,andbetteraccesstooff-the-shelfinternetofthingstechnologiesthroughwhicheverydayobjectscansendandreceivedata.
Akeyaspectofreducingbothcapitalandoperatingcostsistheintroductionofmoreautomationandroboticstoindoorfarms,atrendwhichmanagementconsultinggroupBostonConsultingGrouprecentlycitedasthesecondmostin�luentialtrendinagriculture.Thetopicispertinentnowaslaborcostscontinuetorise,skilledprofessionalsareeverscarcer,thereareincreasingpressurestominimizeresourceusage,foodsupplychainsarebeingrestructured,andconsumersareincreasinglydemandinglocalfoodthatcannotbegrownoutdoorsyear-round.
Thereisawiderangeofautomationandrobotictechnologydeployedinindoorfarmstoday,andalargerarrayofavailableandreadilyadaptabletechnologiesthathavenotyetfoundtheirwayintoindoorfarms.Thevastmajorityofgrowersutilizeatleastsomeautomationequipment;forinstance,60%ofgrowersuseirrigationcontrols.Someautomationsolutionshavebeenaroundforthirtyyears–suchasenvironmentalcontrolsystems–whileothersareinpilotstage.
Thepaththatindooragriculture'sinvolvementinautomationandroboticswilltakefromhereisprimarilydeterminedbyindustryadoptionratesandthespeedoftechnologycommercialization.Optionsareplentifulin“traditional”areasofautomation,suchasirrigationcontrols,butfarmorelimitedinthemoreadvancedroboticsanddata�ieldssoughtbylargegrowers.Further,thereareveryfewproductsthattargetmid-marketandsmallergrowers.There'sadistinctneedforsimplerdeviceswithfewerfunctionsandintuitiveuserinterfacesthatabeginninggrowercanpickupinafewhours;4outof5beginningfarmersdidnotgrowuponafarm.
Thankstotheproliferationofcheapsensorsandatleast54mnavailableplantsfromwhichtosampledata,weexpectawaveofanalyticsplatformsadaptedforuseindoors,andofuserinterfaceproductsthatassumeminimalfarmingknowledge,therealizationofthelong-heldexpectationthat“bigdata”willrepresentthedemocratizationoffarming.Datacouldturngoodgrowersintogreatgrowers,usingdataonplantbehaviortoestablishnormsthatgrowerscanfollow,andthatsmartersystemscanusetoautomaticallyadjustthemselves.Supplychainswilltightenasgrocerystoreinventorysystemsintegrateintofarmcontrolones,enabling“justintime”growing.
Aspotentialmarketsizesforindooragricultureequipmentaresmall,weanticipatethatitwillbetoughfor“singleproduct”technologystartupstothriveinthespace,andinsteadexpecttoseeentrepreneurstacklemultipleindustriessimultaneously,developseveralproductsinparallel,partnerwith�irmsthathaveestablisheddistribution,ordevelopproprietarytechnologiestoimproveyieldsattheirownfarms,asourceofcompetitiveadvantage.
Whilemostcommentatorsdonotexpectcommercialroboticandadvancedautomationproductstoplayamajorroleforatleastanotherdecade,historytellsusthatsuchchangeshappenfasterthanmostpredict;themeatlessstem-cellbasedhamburger,forinstance,wentfroma$325,000scienti�icpipedreamin2011toa$20productby2015.Thefuturemaybeheresoonerthanweknowit.
ROBOTICS & AUTOMATION IN INDOOR AGRICULTUREOCTOBER 2015
3WWW.INDOOR.AG
TABLE OF CONTENTS
Executive Summary 2
1 Introduction 4
Chart One: Overview Of Agriculture Productivity & Technology Development Over Time 5
Chart Two: Most Influential Trends Affecting Farming Practices Through 2030 5
Chart Three: Plant Factory Cost Components 6
2 State of the Industry 8
Chart Four: Equipment & Automation: Who Has What? 8
A Nursery Operations 8
Chart Five: An Overview of Indoor Agriculture Automation & Robotics Technologies 9
Case Study: The Coming Fully Automated Vertical Farms 11
B Process Control 13
C Plant Management 15
D Resource Management 15
E Harvesting 16
F Post Harvesting 16
Chart Six: Ten Examples Of Robotic Harvesting Projects 17
3 What Comes Next 19
4 Conclusion 20
ROBOTICS & AUTOMATION IN INDOOR AGRICULTURE OCTOBER 2015
4 WWW.INDOOR.AG
1 INTRODUCTION
OnAugust10,2015,Americanastronautssampledthe�irstlettuceevergrowninspace,declaringtheaeroponically-grownproduce“awesome”¹.Theachievementwasonefurtherstepintheage-oldrelationshipbetweentechnologyandagriculture,acorrelationthatisnowheremoreobviousthanintheindooragriculturesector.
Thiswhitepaperlooksatoneaspectoftherelationship;thecurrentstateandprospectsforautomationandroboticsintheindooragricultureindustry,whichwede�ineasgrowingproduceinhydroponicsystemsinwarehouses,greenhousesandcontainers.Forthepurposesofthiswhitepaper,weviewautomationandroboticsasanyprocessthatutilizesmechanizationormachine-baseddatainterpretationtoreducefarmingcostsorincreasecropyield.Thisisabroadchurch,sowede�ineitmorecloselyinsectiontwobelow.Itisintentionallyaimedatthosewhoarespecialistsinneitherroboticsnorindooragriculture,anditsauthorsdonotconsiderthemselvesexpertsineithertopic.Ourintentistolookattheglobalpicture,butmanyofourreferencesarebasedintheUnitedStatesasitisourhomebase.We’veassumedthatreadershaveageneralknowledgeoftheindooragricultureindustry,andreferthosethatdonottoourMarch2015whitepaper“IndoorCropProduction:FeedingtheFuture”.Theautomation,roboticsandindooragricultureindustriesarejargon-rich,andwe’veattemptedtode�ineanyindustrytermsinfootnoteswhererelevant.Bytheverynatureoftheexercise,therearedoubtlessmanyworthwhileprojectsanddevelopmentswhichhavenotbeenincludedhere.
Asisshowninmoredetailinthechartoverpage,from1948to2011,totalfactorproductivityinagriculturegrewbyaround150%²;inputsfromlabormeanwhilefellbyanaverageof2.4%annuallyoverthesameperiod.Muchofthisproductivityrevolutioniscommonlyattributedtothespreadofsuccessivewavesofagriculturaltechnology,suchas,modernfertilizers(1940s),geneticallymodi�iedseeds(1994³),anddriverlesstractors(2008⁴).Thishasespeciallybeenthecaseforcapital-intensiveindooragriculturewherethereductionsincapitalcostsseenoverrecentyearshavebeenalmostexclusivelyowingtotechnology,suchaslowerLEDprices.LeadingacademicProfessorKozai,formerlyofChibaUniversity,forecaststhatplantfactory⁵laborandelectricitycostswillhalveoverthenext�iveyears⁶,anecessarydevelopmentiftheindustryistoreach‘�ieldparity’,thepointatwhichproducegrowninindoorsystemsiseconomicallycompetitivewith�ield-grownproduceyear-round.
Akeyaspectofreducingbothcapitalandoperatingcostsistheintroductionofmoreautomationandroboticstoindoorfarms,atrendwhichmanagementconsultinggroupBostonConsultingGroupcitedasthesecondmostin�luentialtrendinagriculturethrough2030inrecentsurvey⁷.Thetopicispertinentnowforseveralreasons:laborcostscontinuetorise,skilledprofessionalsareeverscarcer,thereareincreasingpressurestominimizeresourceusageincludingwaterandenergy,foodsupplychainsarebeingrestructured,andconsumersareincreasinglydemandinglocalfoodthatcannotbegrownoutdoorsyear-round.Wetakeanoverviewofeachofthesedrivingforcesinturnbeforemovingontolookatcurrenttechnologiesandthefutureofthesector.
1“Space-GrownLettuceTastes"Awesome,"AstronautsSay”,SarahFecht,PopularScience,August10,20152“AgriculturalProductivityGrowthintheUnitedStates:Measurement,Trends,andDrivers,ERR-189”,SunLingWang,PaulHeisey,DavidSchimmelpfennig,andEldonBall,EconomicResearchService/USDA,July20153Calgene’sFlavrSavrtomatointroducedin19944FarmingequipmentmajorJohnDeereintroduceditsITECProtractorinearly2008,per“DeereTakesNextStepTowardsDriverlessTractor”,CharlesMurray,DesignNews,February4,20085PlantfactoriesareaJapanesetermforverticalfarmsthatareentirelyclosedenvironment,soexclusivelyusingLEDlighting6SpeakingatInternationalCongressonControlledEnvironmentAgricultureinPanamaCity,PanamainMay20157“CropFarming2030,theReinventionoftheSector”,BostonConsultingGroup,April2015
ROBOTICS & AUTOMATION IN INDOOR AGRICULTUREOCTOBER 2015
5WWW.INDOOR.AG
LaborIssues
Asformuchinagriculture,thelargestdriverofroboticsandautomationadoptionistheneedtomanagelaboravailabilityandcost;laborcostsmakeup26-40%⁸oftotalproductioncostsinindoorsystems.Theproblemisnotcon�inedtotheUS:Indiaislosing2,000farmersadayowingtodrought,urbanizationanddebt-relatedsuicides,andhasseenitsfarmingpopulationfallfromathirdoftheworkforcein2001tojustunderaquarteroftheworkforceby2013⁹.BackintheUS,broaddemographicshiftsandregulatorychangesrenderfarmlaborevermorescarce,whilesocietalchangesincreasescrutinyongrowers.It’simportanttonotethatfarmworkersareunavailableatkeytimes,leavingcropsunharvested,andthisistheprimaryreasonforadoptionofautomatedharvestingequipment,ratherthanadesiretoreplaceworkerswithrobots.
19501940 1960 1970 1980 1990 2000 2010
DurableEquipment
0
1
-1
-2
-3
-4
-5
2
3
4
Labor
AVERAGE ANNUAL GROWTH OF INPUTS (%)
1940s
1941-5 > frozen food popularized1945-70 > change from horses to tractors1948 > Norbert Wiener of MIT publishes ‘Cybernetics’, describing concept of communications and control in electronic, mechanical, and biological systems
Late 1950s - 1960s > Anhydrous ammonia increasingly used as cheap source of nitrogen fertilizer, spurring higher crop yields1959 > Planet Corporation markets the first commercially available robot
1964 > Artificial intelligence research labs opened at M.I.T., Stanford University, and the University of Edinburgh. 1965 > 99% of sugar beets harvested mechanically1968 > 96% of cotton harvested mechanically
1970s > No-tillage agriculture popularized1973 > 1st commercial minicomputer-controlled industrial robot – T3 - developed by Richard Hohn for Cincinnati Milacron Corp.
1980 > industrial robot markets takes off, new one introduced each month1980s > introduction of seed plug & more automation in greenhouseLate 1980s > focus switches to reducing inputs in farming using sustainable ag techniques
1990s > dairy farmers began using robotic milking machines1990s > development of precision farming1999 > MIT scientists turn RFID into networking technology by linking objects to Internet through RFID tag
2005 > cheap microcontroller platform Arduino created2005 > Cornell University creates self-replicating robots2009 > Harvest Automation founded to create nursery robots
2011 > John Deere introduces driverless tractor2015 > IBM unveils ADEPT project, joint with Samsung, that creates a distributed IoT using block chain tech
1950s 1960s 1970s 1980s 1990s 2000s 2010s
Sources: Newbean Capital, various including IBM, RobotWorx, Forbes
Chart One: Overview Of Agriculture Productivity & Technology Development Over Time
0% 10% 20% 30% 40% 50% 60% 70%
Labor Shortage
Source: “Crop Farming 2030, the Reinvention of the Sector”, Boston Consulting Group, April 2015
Automation
Precision Farming
44%
28%
60%
Chart Two: Most Influential TrendsAffecting Farming Practices Through
826%�igureisforplantfactoriesperProfessorKozaiofChibaUniversity,40%�igureisforgreenhousesperdiscussionswithgrowers9“IndiaLosing2,000FarmersEverySingleDay”,InternationalBusinessTimes,May2,2013
ROBOTICS & AUTOMATION IN INDOOR AGRICULTURE OCTOBER 2015
6 WWW.INDOOR.AG
Interestinmanuallaborasanoccupationisdwindlingasthenumberofcollegegraduatesrises.Between2002and2012,thepercentageof18-24yearoldsenrolledincollegerosefrom37%to41%¹⁰.TheNationalCenterforEducationStatisticsprojectsthatcollegeenrollmentamongunder25yearoldswillrisebyafurther12%from2012to2023¹⁰.
10NationalCenterforEducationalStatistics�igures,mostrecentavailable11“RobotsinNewPlanting,HarvestingRoles”,NASDAQ,April30,201512“RobotsGrabHoldofGrowers’MaterialHandlingNeeds”,GreenhouseGrower,March2,201513Basedon20acregreenhousewith3plantsperm214“Opinion:ThePlanetNeedsMorePlantScientists”,AlanMJones,TheScientist,October1,2014
Source: Professor Kozai, Chiba University
Labor
Other; consumablesseeds, repair, supplies,
water, land rental,miscellaneous
Packing, shipping& transportation
Electricity
Depreciation
11%12%
23%
28%
26%
Theundocumentedworkersthathavetraditionallymadeupalargepartoftheagriculturallaborforcemayalsobelessavailable;thePewResearchCenter,athink-tank,saysthatthenumberofillegalimmigrantsintheUSpeakedin2007andhassincefallenowingtoincreasedjobsinMexicoandtighterUSborderpatrols¹¹.Morestringentimmigrationenforcementisasigni�icantfactorinsomepartsoftheUS,withprogramssuchasI-9audits–whichrequirethatgrowerslayoffundocumentedworkers–frequentlycitedbygrowersasacauseforconcern.
Withtheissueoffarmworkerconditionsnowreceivingattention,thereisanimpetustoimprovehealth,safetyandwell-beingofworkers.Roboticsandautomationcanplayapartintheseimprovements.Forinstance,onegreenhouseoperation–AltmanPlants–usedtohave4-5injuriesperseasonfromspacing,aphysicallytaskingjob,butnowhasnonethankstotheincorporationofnurseryrobot�irmHarvestAutomation’sspacingrobotsintowork�low¹².
Thescarcityofexperiencedplantscientists–whohelpgrowerssolveeverythingfromdiseaseoutbreakstocropyieldconundrums-isaseparateconcern;weestimatethataplantscientistcanlookat5,000plantsaday,yetamediumsizedgreenhousehousesapproximately250,000plants,or50days’worth¹³.Asasociety,wehavebeengraduatingtoofewplantscientistsforaverylongtime.AcademicAlanMJonespointedout–inanopinionpieceinOctober2014’seditionofTheScientist¹⁴–thatoverthelastdecade,theUSmintedonly800plantscientistsworkinginappliedagriculturescienceannually,fewerthanthe1,000newemployeesrequiredinthedisciplinebythesixlargestplantsciencecompaniesalonethisyear.Theabilitytodelegatesimplerobservationtaskstomachines,andtoobserveplantsremotely,willaidinaddressingthisconcern.
ResourceManagement
Inconversationswithgrowersandindustrysuppliers,wefoundthat–whilelaborremainedthekeymotivationforautomation–otherresourcesareagrowingconcern.Thisisespeciallythecaseinareasofdroughtforwater,andingeneralforenergyusedforheatingandcoolingneeds.Itappliestobothgreenhouseand�ieldfarmingalike.Theirinterestisdrivenbothbyadesiretocontaincostsandtostaveoffcriticismaboutresourceusageinagriculture.
Chart Three: Plant Factory Cost
ROBOTICS & AUTOMATION IN INDOOR AGRICULTUREOCTOBER 2015
7WWW.INDOOR.AG
ReshapingofFoodSupplyChain
Theseadvancementscomeinthecontextofwiderreshapingoftheglobalfoodandagriculturesupplychain,primarilydrivenbyachangeinattitudeswherebyconsumersviewfoodchoicesasawaytoexpresstheiridentityandrepresenttheirbeliefs.Inturn,thishasledtoarenewedfocusonsmaller,nichefarms,onnewdeliverymodels(18%ofAmericanshaveboughtgroceriesonline¹⁵)andontheuseoftechnologytoenablepersonalizedfood.Thetrendbene�itsindoorgrowersabletousetechnologytobettermeetdemandforlocalproduce.
Ag3.0
LanceDonny–CEOofagtechstartupOnFarmSystems–isoneofahandfulofinnovatorswhohavehighlightedthepotentialfor,ashecallsit,Ag3.0,adata-richapproachtofarmingthatutilizesinputsfromdiversesourcestomakebetterfarmingdecisions–includingsensorsonplantsandfarmequipment,weatherstationsandsatelliteimages¹⁶.Withcheapsensorsnowallowingustoconnecttoandunderstandthephysicalworldinawaythat’sbeenimpossibleonsuchascalepreviously,farsmartercommentatorsthanushavedescribedthe“bigdata”movementaspotentiallylargerthantheinternetrevolutionofthelate1990s.
AccordingtoCisco,the9bndevicescurrentlyconnectedtotheInternetwillriseto50bndevicesby2020¹⁷.That’smorethansixdevicesforeveryhuman¹⁸.Thesectorisinitsinfancy,andagricultureisbutoneofthenumerousindustriesacrosstheglobaleconomythatwillbeimpacted;managementconsultantMcKinseyGlobalInstituteestimatesthat25-50%offarmsgloballywilladoptprecisionfarming¹⁹,andindoingsoincreasingcropyieldsby10-20%²⁰.
WhilethebulkofinvestorandmediainterestinAg3.0hasthusfaraccruedtothelargertraditionalagriculturesector,indooragricultureisarguablybetterplacedtocapitalizeonthetrend.Indoorfarmshavefarfeweruncontrolledvariablesthan�ieldfarms.Givenauniformenvironment,moredatacanbecheaplycollectedonindividualplants.Further,indoorgrowershavetheabilitytoeasilyimplementdata-derivedobservationsinacontrolledenvironment.Andtheopportunityislarge;evenifweassumedthatallNorthAmericangreenhouses(soexcludingthe20orsocommercial-scaleverticalfarms)plantedonlyrelatively-sparselyspacedtomatoes,therearestill54mnplantsfromwhichtocapturedata²¹.
Forthecommercialsideoftheindooragriculturesector,weseetwoparticularbene�itsfromthiswaveofinterconnectivity.WeseeAg3.0asthedemocratizationoffarmingbecauseitoffersthepromisethatsomeofthespecializedknowledgethatcommercialfarmingrequirestodaywillbeavailabletoall,regardlessoftheirfarmingprowessoreconomicsituation.Thisispertinentatatimewhenmanypotentialgrowerscomenotfromfarmingbackgrounds,butinsteadtransitionintogrowingfromcareersasdiverseas�inanceandthemilitary.ANationalYoungFarmers’Coalitionsurveyfoundthat4of5farmersunder35weren’traisedonafarm²².Asaconsequence,oneofthemostsigni�icanthurdlesfornewgrowerstoovercomeisthatofeducation,somethingwithwhichbetteraccesstodatafromsensorsandothersourcescanhelp.
Forestablishedgrowers,there’sthepromisethatdatacouldturngoodgrowersintogreatgrowers.Usingdataonplantbehaviortoestablishnormsthatgrowerscanfollow,andthatsmartersystemscanuseto
15BostonConsultingGroup�igure16“TheInternetofThingsandtheFutureofFarming”,SteveLohr,NewYorkTimes,August3,201517“SeizeNewIoTOpportunitieswiththeCiscoIoTSystem”18Basedonglobalpopulationforecastof7.7bnin2020perGeoHive19De�inedasaninformationandtechnologybasedmethodoffarmmanagement20De�inedasconsumersurplus21BasedonCuestaRobleConsultingtotalgreenhousecapacityof4,436acresforNorthAmerica,whichis18mnm²andwithplantspacingof3perm²22“BigBotsinLittleAgriculture”,MarieLawrence,Slate,June1,2012
ROBOTICS & AUTOMATION IN INDOOR AGRICULTURE OCTOBER 2015
8 WWW.INDOOR.AG
automaticallyadjustthemselves,isonewayofmaximizingplantscientists’time.Supplychainscanbetightenedasgrocerystoreinventorysystemsareintegratedintofarmcontrolsystems,enabling“justintime”producegrowing.Academicresearchwillbehastenedbyaccesstoplentifulrealtimedata.
23“Equipment&Automation:WhoHasWhat?”,GreenhouseGrower,December22,2011
A. NURSERY OPERATIONS
Nurseryoperationsincludeseeding,propagating,grafting,transplantingandspacingplants.Commercialseedingmachines–whichplaceseedssuchthatplantshaveequalaccesstolight,waterandnutrients–havebeenavailableforwelloveradecade,andtherearereliablelowcostmachinesthatbreakevenattheequivalentofonly40hoursofweeklyseedinglaborbyourcalculation.Elsewhere,spacingrobots–primarilysuppliedbyHarvestAutomation–havebeencommercialforonlyafewyears.
CompanyExamples:BerrySeeder(seeding),ConicSystems(grafting),HamiltonDesigner(seeding),HarvestAutomation(spacing),HelperRobotech(grafting),Iseki(grafting),ISOGroup(grafting),Seederman(seeding),VisserNA(seeding,propagation)
2 STATE OF THE INDUSTRY
Thereisawiderangeofautomationandrobotictechnologydeployedinindoorfarmstoday,withthevastmajorityusingatleastsomesuchequipment,forexample,trademagazineGreenhouseGrowerfoundthat60%ofgrowershadirrigationcontrols²³.Theyvaryintheirsophistication;acomplexenvironmentalmonitoringsystemthatworkswellforalargemono-cropgreenhousewouldlikelynotbea�itforasmallmulti-cropverticalfarm.Withcompletecontroloverlightingconditions,verticalfarmsdon’tnecessarilyneedacomplexmonitoringsystems.Someofthesesolutionshavebeenaroundforthirtyyears–suchasenvironmentalcontrolsystems–whileothersareinpilotstage.Asisshowninthechartoverpage,wedividethesectorintoeightbroadstagesofthegrowingprocessandbrie�lyoutlineactivityineachbelow.
ImageCourtesyofNewlux
0%
10%
20%
30%
40%
50%
60%
70%
Source: Survey of 100 Growers in Late 2011, Greenhouse Grower
VENT
ILAT
ION
SYST
EM
IRRI
GATI
ON C
ONTR
OLS
FLAT
FIL
LERS
LIGH
TING
FOGG
ING
/ MIS
TING
EQUI
PMEN
T
SEED
ER
POTT
ING
MAC
HINE
TRAN
SPLA
NTER
S
AUTO
MAT
EDIN
TERN
AL T
RANS
PORT
Chart Four: Equipment & Automation: Who Has What?% who use
ROBOTICS & AUTOMATION IN INDOOR AGRICULTUREOCTOBER 2015
9WWW.INDOOR.AG
Chart Five: An Overview of Indoor Agriculture Automation & Robotics Technologies
NURSERYOPERATIONSe.g. Plant SpacingSeeding
e.g. Control Systems,Data Capture (Drones,Sensors) & Interpretation
e.g. Grafting, Pruning& Thinning
e.g. LED Lighting,Water & EnergyManagement
e.g. Harvest Robots
PROCESS CONTROL POST HARVESTINGe.g. Cleaning, ConveyorSystems for AutomatedPacking
PLANT MANAGEMENT
RESOURCE MANAGEMENT
HARVESTING
UseCase:DutchsupplierVisserNAisbestknownforitshigh-precisionseedingmachines,butalsosuppliesapropagator,the‘NewluxLighthouse’,thathouses15,000-25,000plugsinlessthan20ft²ofgreenhouse�loorspace.TheCompanydescribestheproductas‘plug-inandgrow’asitcomesfullyassembled,andsaysthatithaslowpowerconsumption,andcanbeusedtoslowdownorspeedupproductiontimesusingadjustablecontrolsoverlightintensityandpower.
What’sNeeded:Spacingtechnologiesarenotreadilyavailabletosmallerfarms.Amethodofcontinuousplanttransplantthatischeapandeasilyinstalledinaverticalfarmwouldbebene�icial.
ROBOTICS & AUTOMATION IN INDOOR AGRICULTURE OCTOBER 2015
10 WWW.INDOOR.AG
Image Courtesy of Intelligent Growth Solutions
CASE STUDY: THE COMING FULLY AUTOMATED VERTICAL FARMS
Oneoftheholygrailsoffarmautomationhaslongbeenthenotionofafullyautomatedverticalfarmforleafygreensandothercommoditycrops,afeatthathasalreadybeenachievedinthebiopharmaceuticals�ieldbycompaniessuchasKentuckyBioProcessing,whichwaspartofagroupofcompaniesthatdevelopedanexperimentalZMappserumforEbolatreatmentusingtobaccoplants²⁴.
Thevisionisthat–withfewlaborrequirements–facilitiesshouldbeabletoreach�ieldparityfasterthanmoretraditionalverticalfarms,andtoscalemoreeasilywithouttheneedforhighly-skilledplantscientistandtechnicalstaff.Capitalcostsandthevagariesofnature–gettingplantstobehaveuniformlyisunderstandablydif�icult-havepreventedsuchdevelopmenttodate,butseveral�irmscontinuetoworktowardsthisgoal.
Spread,Japan
Inspring2015,JapanesegrowerSpreadannouncedthatitwillbuilda1.2acre(4,800m²)fullyautomatedplantfactorynearKyoto,Japan.The�irmhasdevelopedaproprietarycultivationenvironmentcontroltechnologythatlowersproductioncostthroughef�icientresourceusage.Forinstance,98%ofwaterwillberecycled.Thefacilitywillbefullyautomated,everythingfromseedingandwateringtoapplyingfertilizerandharvesting.Itisslatedfor2017startup²⁵.
IntelligentGrowthSolutions,UnitedKingdom
Followingtwoyearsofresearch,IntelligentGrowthSolutionshasdevelopedacommercialscalefullyautomatedverticalfarmdesign,forwhichitintendstoconstructaproofofconceptataresearchinstituteinDundee,ScotlandinJanuary2016.TheCompany’sfocusisoncompetinginacommoditymarket,offeringleafygreensthatareatleastasgoodascompetitorsbutnotassumingthatconsumerswillconsistentlypayasigni�icantpremiumforhydroponicallygrownproduce.
Asaconsequence,itsfocushasbeenondesigningasystemthatminimizescosts,boththrougheconomiesofscale–“selling50-100towerstoonecustomerratherthanoneatatime”–andbyemployinginnovativewaysofreducingenergyandlaborcosts.Thekeys,accordingtotheCompany,areinitsapproachtolighting,powergenerationandautomation.Itintendstousealowcost,�lexible‘quadpower’system,throughwhichitsaysithasseensavingsinexcessof50%onpowercosts.Inmanycases,ithasadaptedtechnologiesfromotherindustries,forexample,itstowersystemismodi�iedfromoneoriginallydesignedatsomecostforSwedishfurnitureretailerIKEA;plant-�illedtraysrotatetothebottomofthetower,sosubstantiallyreducingthelaborinvolvedinrackingtrays.TheCompanyiscontinuingtoiterateitsdesign,seeingparticularbene�itsinincorporatingsensorsintotrays,whichwilleventuallyallowreal-timemodi�icationstotheenvironmentalconditionsofeachindividualtrayofplantsaccordingtotheirneeds.
Thesystem–likemostverticalfarms–iscapitalintensive,withtheminimumcommerciallyviableunit'scapitalcostbeing$16mn(£10mn²⁶)accordingtotheCompany.Atscale,itestimatesthatitscapitalcostperm²willbeintheregionofthatofagreenhouse.Itforecastsa�iveyearpaybackperiod,andexpectsthatitsprimarycustomerbasewillbethelargeEuropeangroceryretailersforwhomsupplychainstabilityisanever-presentconcern.
24“TobaccoplantmaybekeytoEboladrugs”,MadeleineStix,CNN,October3,201425“EntirelyRoboticLettuceFarmtobeBuiltinJapan”,TerezaPultarova,Engineering&TechnologyMagazine,August4,201526£1:$1.56exchangerateasatSeptember17,2015
ROBOTICS & AUTOMATION IN INDOOR AGRICULTUREOCTOBER 2015
11WWW.INDOOR.AG
ROBOTICS & AUTOMATION IN INDOOR AGRICULTURE OCTOBER 2015
12 WWW.INDOOR.AG
LangmeadGroup,UnitedKingdom
WhilealreadyanestablishedgrowingmethodintheNetherlandsinparticular,automatedgreenhousesarenowspringingupelsewhere.InJuly2015,BritishfarmerstheLangmeadGroupdebutedafullyautomatedgreenhouseinWestSussex,UK.The$4.7mn(£3mn)facilityona3acre(1.2ha)sitecanproduce5mnpotsofherbs–basil,parsley,mint,thyme,chives–annually,requiringminimalhumanintervention.It’suniqueautomaticpotting,sowingandgrowingsystemcanrun24hoursadayandenables,forexample,growingbenchestobesownandmovedrobotically.Heatedbyabiomassfuelsystem,thefacilityusesnotapwater,insteaddrawingfromalocalreservoirandrecyclingallwastewater²⁷.
B. PROCESS CONTROL
Systemsthatmonitorandcontrolenvironmentalconditionsingreenhousesandverticalfarmsarelongstandingmainstaysofindoorfarming.Environmentalcontrolsystemshavebeencommercialforthirtyyears,thoughmorerecentiterationsnaturallyreactmoreintelligentlytodatathandidtheirearliercounterparts.Severalsuppliershaveofferedaremote-accessversionoftheirsoftwaresincethedaysofdial-up.Establishedindustryplayershavealreadycapturedsubstantialamountsofdataregardingplantsandoperations,forexample,oneleadingcontrolscompanytoldusthattheyhavemillionsofpiecesofdatastoredonserversforclientuseatsomestage.Morerecentdevelopmentsincludeenhanceddatacapture–whetherviasensorsordrones–andmoregranularresponsestodatabyfocusingonindividualplants.Asisdescribedinsection3below,webelievethatthisareawilllikelybemostimpactedbyAg3.0.
CompanyExamples:ArgusControlSystems,Autogrow,ClimateControlSystemsInc,Nepon,Priva,Stolze
UseCase:Withcomparativelylowcosts,easeofuseandhigherqualityimages,droneshavebeenrapidlyadoptedbytraditionalfarming,andhavenowbeentrialedingreenhouseapplications.TheSpanishCentreforAutomationandRobotics(CAR)hastrialedagreenhousedronethatmeasurestemperature,humidity,luminosityandcarbondioxideconcentration,andthenusesthisdatatoimproveclimatecontrolsystemsandmonitorcrops.Ithasacontrolleron-boardtosenddataviaWiFi.Todate,theprojectisattrialstage²⁸.
AnexampleoftechnologydevelopmentfromestablishedplayersisDutchcontrolcompanyPriva’sTopCropproduct,whichusesaninfraredcameratomonitorplanttemperatureandthencompareittogreenhousetemperaturetogetameasureofplantstresslevels.AftersuccessfulDutchtrials–oneofwhichledtoanincreasein�loweringinplantsfrom50%to85%–theproductisbeingtrialedby�iveNorthAmericancustomers.
What’sNeeded:Thereareseveraldevelopmentsthatwouldaidprocesscontrol:newandcheapersensors,betteranalyticsandmoreintuitiveuserinterfaces.Inaddition,onesuppliernotedthattheirsoftwarecanaccomplishmyriadsophisticatedtasks,butthatthereisagapingrowers’understanding,forwhichtheyviewimprovededucationasthesolution.Therearecurrentlyfewanalytictoolsadaptedforuseingreenhouseandverticalfarmsettings,asituationthatcouldberesolvedthroughpartnershipsbetweengrowers,analytics�irmsandcontrolcompanies.Simpleruserinterfaceswithfasterlearningcurveswouldbeofusetothosewithlessexperienceinthegreenhouseandverticalfarm.
27“UK:FullyAutomatedGlasshouseOpenedbyLangmeadGroup”,HortiDaily,July24,201528“UsingDronesforBetterCrops”,Phys.org,July13,2015
ROBOTICS & AUTOMATION IN INDOOR AGRICULTUREOCTOBER 2015
13WWW.INDOOR.AG
ROBOTICS & AUTOMATION IN INDOOR AGRICULTURE OCTOBER 2015
14 WWW.INDOOR.AG
C. PLANT MANAGEMENT
Pruning,trimmingandthinningplantsareamongthetime-consumingactivitiesinindoorfarms,andthereareconsequentlyanumberofresearcheffortsaimedatcreatingroboticthinningandtrimmingmachines.Companiesfocusedonweedingandthinning,suchasBlueRiver,haveoperatedintraditional�ieldagricultureforsometime.Pollinationisagrowingconcernforindoorcropproductionasmoreindoorgrowersproducehigh-valueberriesandfruitsthatrequirepollination.
CompanyExamples:AgriNomix,BlueRiver,Hortiquip(staking),Logiqs
UseCase:Thisisoneoftheleastexoticareasofthesector,howevertheresearchbrightpointisrobobees,bee-likemicro-aerialvehiclesthatcouldconceivablybeusedtopollinateindoorcropsinthefuture.AHarvard-basedteambelievesthatitsworkwillleadtorobobeeswarmsthatcanindependentlypollinateacropinassoonasadecade,thoughtherobobeeswill�irstneedtobeabletocarrymoreweight,to�lyunaidedandtomeshnetwork(“talk”)withoneanothertocarryouttasks²⁹.RobobeeswouldbeonlyastopgapmeasurewhilealternatesolutionsarefoundtoColonyCollapseDisorder,thephenomenonwherebynoadultbees,asidefromthequeenbee,remaininahoneybeecolony.
What’sNeeded:Ongoingresearchisdevelopingautomatedthinningmachinesthatarefaster,moreprecise,anddonotdamagecrops.Thefocusoftheseactivitiesshouldbeonmeasuringreturnoninvestmentasthesetasksareperformeddaily,andassuchdrawlessattentionthanperiodicharvestinglaborshortages.
D. RESOURCE MANAGEMENT
Optimizingenergy,waterandnutrientuseisanincreasinglyimportantissueinaresource-consciousworld.Itisespeciallypressingforverticalfarms,whereenergy-intensiveLEDlightingandHVACsystemsaccountformorethanaquarterofongoingcosts³⁰.Nutrientdeliveryandwatermanagementsolutionshavebeencommerciallyavailableforseveraldecades.Furthertechnicaldevelopmentswereseenwiththeintroductionandintegrationofalternateenergysources,primarilysolarandbiomass.Forexample,solarmodulecompanySolariaandgreenhouseintegratedphotovoltaicproviderSoliculturecollaboratedtocreateasolarintegratedgreenhousethatdoesnotimpactcropyieldsaccordingtothejointventure.The�irstinstallationisinNorthernCalifornia,andtheestimatedreturnoninvestmentisunder6years³¹.Thecurrentwaveofdevelopmentfocusesonusingdataandanalyticstooptimizeresourceusage,suchas,managingandcyclingLEDlightsinresponsetogridsell-inratesforsolarenergy.
CompanyExamples:CherryCreekSystems,DosatronIntl.,DRAMM,Solaria/Soliculture
UseCase:InApril2015,DosatronIntlintroducedaversionofitsfertilizerandchemicalinjectorproductdesignedspeci�icallyforcontrolledenvironmentagriculture.Theproductallowsgrowerstoautomatethe“delicatescience”ofcreatingtheperfectnutrientmix,sotakingtheguessworkoutofaprocessthatisessentialtomaintainingyields³².
What’sNeeded:Asforprocesscontrol,thereareplentifuloptionsavailableforlargerfarmsandforthoseseekingsophisticatedsolutions,butfewavailableforthoseseeking,lowcostnutrientdeliverysystemsorsimpleanalyticssystemsforenergymanagement.
29“TinyFlyingRobotsAreBeingBuiltToPollinateCropsInsteadOfRealBees”,DinaSpector,BusinessInsider,July7,201430PerProfessorKozaiofChibaUniversity31“GenerateGreenPVElectricityonGreenhouseRoofsWithZeroNegativeImpactonPlantYield”,PressRelease,July28,201532“DosatronInternationalIntroducestheD14MZ2intoControlledEnvironmentAgriculture(CEA)”,PressRelease,April27,2015
ROBOTICS & AUTOMATION IN INDOOR AGRICULTUREOCTOBER 2015
15WWW.INDOOR.AG
E. HARVESTING
Findingsuf�icientlaborforharvestingisoneofthetougherchallengesfacedbygreenhousegrowersinparticular,primarilyasitisrequiredintenselyforacomparativelyshortperiod.Forinstance,onegreenhouseeconomicsstudycalculatedtomatoharvestingat27hoursforacrop,incomparisonto21hoursforallpruningactivitiesoveraperiodofmonths³³.Consequently,thereisagooddealofinterestin�indingroboticharvestingsolutions.Somehardyrowcropshavebeenharvestedmechanicallyformorethan50years,butdealingwithdelicateproducecropsisthebiggerchallengethatisnowbeingtackled.
CompanyExamples:Agrobot,AppliedFoodScience,FarmersFriend,Growponics,HarvestCroo
UseCase:Tenexamplesofroboticharvestingprojectsareshownintablesixoverpage;thebulkfocusonthelarger�ieldfarmingopportunityatpresent,butweanticipateiterationsofthesemachineseventuallymovingindoors.Moreover,weenvisage“semi-automated”solutionsproliferating,wherebyarobotharvesterworksovernightcollectingtheproducethat’seasiesttospotmechanically,andthenskilledfarmworkers�inishtheharvestduringtheday.
What’sNeeded:Theprimarydevelopmentsthatwouldmakeharvestrobotscommerciallyviablearebetterspeedandaccuracy.Costisalsoanissue,forexample,FrenchroboticscompanyNaio–whichsoldten�ieldharvestingrobotslastyear–predictsreturnsin5-7yearsforthisearlygenerationofmachines,comparedtothe1-2yearsconsideredacceptablebymostgrowers³⁴.
F. POST HARVESTING
Postharvestingactivitiesincludesorting,gradingandpackingproduce,aswellassystemcleandown.Theseactivitiestypicallyrequireconveyorsystems,whethermobileor�ixed,aswellasgradingmachinery,eachofwhichhavebeencommerciallyavailableforsomeyearsandwhichhaveoftenbeenadaptedfromotherindustries,suchasretailandwarehousing.Arguably,wemightalsoincludetrackingtechnologiesinthiscategory,suchasHarvestMark’ssystemtotraceproducefromverticalfarmtoconsumer.
CompanyExamples:Agemchtronix(EndofLineCounter),Aweta,BTM,CherryCreekSystems(Echo-Veyer),Greefa(Combisort),SBMachinerie(SB10),WPS(SmartFlo)
UseCase:DutchpeppergrowerDuijndamrecentlyreplacedanexistingtwentyyearoldgradingmachinewithonefromDutchgradingtechnologycompanyGreefa,speciallydesignedforgradingbellpeppers.Thenewmachinegradesonbothsizeandweight,animportantfeatureinamarketwherepeppersareoftenpre-packagedintocontainersbasedonweight,andallowsforpackagestobeplacedinshippingboxessemi-automatically³⁵.Inotherusecases,paybacksofunderayearhavebeenreportedforconveyorsystems³⁶.
What’sNeeded:Asverticalfarmsproliferate,therewillbeanincreasingneedformore�lexibleandmobileconveyorandpackingsolutionstoaccommodatethedifferinglayoutsofsuchfacilities.
33Figuresfromestimatedresourceuseanddirectcostsforspringtomatocropforgreenhouseproduction,Mississippi,2005,from“BudgetforGreenhouseTomatoes”,MississippiStateExtension,September200734“Frenchcompanydevelopsautonomousgreenhouserobot”,HortiDaily,June19,201535“GreefaCombiSortsortspeppersonsizeandweight”,HortiDaily,September4,201536“GardenState’sConveyors:AdvancedAutomation”,KevinYanik,GreenhouseGrower,June17,2009
ROBOTICS & AUTOMATION IN INDOOR AGRICULTURE OCTOBER 2015
16 WWW.INDOOR.AG
PROJECT
Agrobot
AutoControlSystems
BroccoliHarvestingProject
CROPSProject
EnergridTech
HarvestCrooRobotics
NaioTech
RoboticsPlus
VinelandResearch&InnovationCenter
WashingtonStateUniversity
TARGET CROPS
Field,Greenhouse
Field,Greenhouse
Field
Greenhouse,Orchard
Orchard
Field,Greenhouse
Field
Orchard
Field,Greenhouse
Orchard
LOCATION
Europe
US
Europe
Global
US
US
Europe
NewZealand
Canada
US
STAGE
Commercial
Research
Research
Research
Prototype
Research
Commercial
Research
Research
Research
DESCRIPTION
FrenchcompanyAgrobothasdevelopedastrawberrypickingmachine,pricedat$100,000.Ituseshighpoweredcomputing,colorsensorsandsmallmetalbasketsattachedto14roboticarmstoachievethis.A2ndlargerprototypeisunderdevelopment,andwell-knownberrygrowersarepartially�inancingdevelopment.
Cohasdevelopedarobotichanddesignedtoworkalongsidehumans,thatcanpickthingsupandputthemdown.Itaimstousethemforstrawberrypicking,andclaimsthatacommercialsystemwillhaveareturnoninvestmentofunderayear.
AjointprojectledbyProfTomDuckettoftheUniversityofLincolnisexploringwhether3Dcameratechnologycanbeusedtoidentifyandselectwhenbroccoli,usuallyahandharvestedcrop,isreadyforharvesting.FundedbyAgri-TechCatalyst,aUKgovernmentinitiativedesignedtodevelopagtech.
BeguninOctober2010,theEU-fundedCROPSprojectwasa14-universitycollaborationtodevelop"scienti�icknow-howforahighlycon�igurable,modularandclevercarrierplatformthatincludesmodularparallelmanipulatorsandintelligenttools(sensors,algorithms,sprayers,grippers)thatcanbeeasilyinstalledontothecarrierandarecapableofadaptingtonewtasksandconditions".Ofparticularinterestisthesweetpepperharvestingrobotthatiscapableof"selectiveharvestingoffruit(detectsthefruit,determinesitsripeness,movestowardsthefruit,graspsitandsoftlydetachesit)"
EnergridTechhasdevelopedaroboticcitrusharvestingmachinethatpicksat2-3secondsperorangeandhas80%thoroughnessinrecenttrials.Itusesaheavybase,thatcontainscameras,withaboom,thathouses"frogtongues"thatstrikethetreetodetachfruit.Itisexpectedtoretailfor$200,000-300,000perPattiOrtonKumawhitepaper.ProjectisfundedbytheUSDA.
Establishedin2013,HarvestCroohasraised$1mnfrombackerstodevelopanautomatedstrawberrypicker.Itexpectstoraiseafurther$1.5mnroundbeforereachingacommercialmodel.
Cothatisaimingtofullyautomatewaythatgrowersplant,maintain&harvestrowcrops.Hasreleasedarobotthatcanweeda�ieldunaided,basedonrowlengthandnoofrowsin�ield.Workingonadditionalfeatures.
AcollaborationbetweenRoboticsPlusLtd,UniversityofAuckland,UniversityofWaikatoandPlantandFoodResearchaimingtoautomateharvesting&pollinationofkiwifruit&apples.Teamhassecured$10mn+infunding.TheAutonomousMobileModularPlatform(AMMP)willbecapableofdrivingaroundanorchardbyitself,stoppingattheappropriatespotsfortaskstobeperformed.Thesystemismodular&cansupportoperationssuchas,sensingsystems,customroboticarmsorsprayingsystems,soallowingittomulti-task.
VinelandResearch&InnovationCenterisdevelopinganautonomousmachinethatcanchoosewhichmushroomtopick,processandmoveitgentlytoitspackagingcase.It'sbackedbyanalgorithmthatdecideswhentopickbasedonarangeofvariables.Cycletoselectandpickonemushroomtakes6seconds,andusesaproprietarygrippertopickmushroom,cutstemandputitinpackaging.
AUSDA-fundedcollaborationatWashingtonStateUniversityisfocusedondevelopingarobotichandtobetestedforspeed&effectivenessindetachingapples.Expectsitbereadyfortestingin5-7years,andforcommercializationin15years.
Sources:CompanyWebsites,NewsReports,DiscussionswithResearchers,NewbeanCapital
Chart Six: Ten Examples Of Robotic Harvesting Projects
ROBOTICS & AUTOMATION IN INDOOR AGRICULTUREOCTOBER 2015
17WWW.INDOOR.AG
ROBOTICS & AUTOMATION IN INDOOR AGRICULTURE OCTOBER 2015
18 WWW.INDOOR.AG
ROBOTICS & AUTOMATION IN INDOOR AGRICULTUREOCTOBER 2015
19WWW.INDOOR.AG
3 WHAT COMES NEXT
Thepaththatindooragriculture’sinvolvementinautomationandroboticswilltakefromhereis,inouropinion,primarilydeterminedbyindustryadoptionratesandthespeedoftechnologycommercialization.
It’snosecretthatagricultureisanecessarilyconservativeindustry,andasaconsequence,adoptionratesfornewtechnologiesaresigni�icantlylowerthanininternetorothertechnologyindustries.Oneindustrycommentatornotedthatsuccessivegenerationsofrobotshavebeenadoptedwithtoolittletesting,leadingtodisappointment³⁷.Suchskepticismwillbeabarrierforthoseseekingtointroducenewhardwareinparticular,where,lackingineconomiesofscale,paybackperiodsarealmostalwayswellinexcessofthoseconsideredacceptablebygrowers.
Afurtherconcernissecurity,especiallyforsystemsthatrequirecloudaccess.Thismaybepartiallymitigatedbytheintegrationoftechnologiessuchasblockchain³⁸thatenablemoresecuredistributeddatabaseswithnoWiFiorcellreception.
Aswasoutlinedabove,optionsareplentifulin“traditional”areasofautomation,suchasirrigationcontrols,butfarmorelimitedinthemoreadvancedroboticsanddata�ieldssoughtbylargegrowers,andextremelycurtailedwhenitcomestohardwareanddataservicesthattargetmid-marketandsmallergrowers.Forthisendofthemarket,devicesaresometimesover-engineered;they’remadetoocomplicatedandtoofeature-rich.Asoneindustryconsultantpointedouttous:“manyofmyclientsonlyeverendupusing20%ofthefunctionsofthebettersystems”.There’sadistinctneedforsimplerdeviceswithfewerfunctions,thekindthatabeginningfarmercanpickupinafewhours,andthatincludeintuitiveuserinterfaces.
Yet,muchofthetechnology,fundingandinnovationthat’srequiredtomeettheseneedsalreadyexistsinotherindustries,andagriculturehasastoriedhistoryofrepurposingtechnology.Forexample,agroupatIBMcreated30%moreaccuratesolarenergyforecaststhanthenextbestconventionalsystembyusingadeepmachinelearningtechnologythatcombinesdatafromsensornetworks,localweatherstations,cloudmotionphysicsderivedfromskycamerasandsatelliteobservations,andmultipleweatherpredictionmodels.Thisapproachcouldequallybeadaptedtogreenhousecontrolsystems³⁹.
Perhapsthelargestbarriertotechnologycommercializationwillbeeconomics,bothoftheequipmentitselfandofthebusinessesthatwillbringthemtomarket.Ifwetakeharvestingrobots,forinstance,agenerouscalculationofthecurrentNorthAmericangreenhousepotentialmarketsizewouldbe$60mn,whichisrespectable,butinsuf�icienttosustainanindustryalone.Asageneralruleofthumb,investorstendtolookatmarketsizesofatleast$300mnasviable.Thiscalculationassumesthateachofthe325NorthAmericangreenhousesinexcessof5acreshaveoneroboticharvesteratthemaximumviablepricecalculatedbytheEuropeanCROPsprojectof$200,000perunit⁴⁰.
Consequently,weanticipatethatitwillbetoughfor“singleproduct”technologystartupstothriveinthespace,andinsteadweexpecttoseeentrepreneurspartneringwiththosewhohaveestablisheddistributionintheindustry,aretacklingnumerousindustriessimultaneously,orarealreadyusingproprietarytechnologytocreateacompetitiveadvantagebyimprovingyieldsattheirownfarms.
37AbeVanWingerdenofMetrolinaGreenhousesquotedin“What’stheNextIndustryGameChanger?”,Growertalks,July201538Typicallyassociatedwithcryptocurrencies,blockchainisadistributeddatabasethatmaintainsanexpandinglistofdatarecordsthatareprotectedagainstrevisionandsecurity,evenfromownersofportionsoftherecords,callednodes39“30%JumpinSolarEnergyForecastingAccuracyGainedbyMachineLearning”,TinaCasey,Cleantechnica,July16,201540GreenhousemarketdatafromCuestaRobleConsulting,CROPs�iguresfromDr.JochenHemmingofWageningenUR
ROBOTICS & AUTOMATION IN INDOOR AGRICULTURE OCTOBER 2015
20 WWW.INDOOR.AG
Twobrightspotsinthisevolutionaretheadoptionoftechnologyfromoutsidetheindustryforuseinindoorfarmsandtheriseofreadilyavailableplantdata.Forinstance,intraditionalhardware,VisserNAandauto�irmToyotacollaboratedonanelectricforklift,theVisserVitoy,designedspeci�icallyforgreenhouseapplications.
Historically,there’sbeenaninformationasymmetryinthatestablishedcontrolcompaniesandgrowershaveaquorumofdataonplantbehavioravailabletothemthatlessexperiencedplayersdonot.Onecontrolcompanytoldusthattheyareholdingmillionsofpiecesofdatafortheircustomers.Itisonlyinthepastfewyearsthatcheapsensorshaveallowednearlyallgrowerstoeasilycaptureplantbehaviordata.Intheshortrun,establishedgrowerswilllikelystillretainacompetitiveadvantagefromtheirbacklogofdata,andwillnaturallybeloathtoshareitwithothers.Itremainstobeseenhowfast–andwhether–plentifullyavailabledatawillleveltheplaying�ield,primarilybecausewedonotyetknowifandwhenlowcost,simpleanalyticsplatformsanduserinterfaceswillenablesmallergrowerstotranslate“bigdata”intousableinformation.
4 CONCLUSION
Weanticipatethatfutureindoorfarmswilltakeawiderangeofforms,muchastheydotoday.Forclarity,noneofthescenariosthatweexaminedinthepreparationofthisreportresultinlabor-freefarms,eveninthelongrun.Therearetasksthathumansjustdobetterthanthemostsophisticatedmachines.Instead,weexpectlargescaleautomatedcommercialfarmsthatusefeedbackfromsensorstooptimizeeverythingfromfarminputstotimingharvestwithdata-connectedgrocerystoreanddistributorcustomers.Otherswillchoosetousebasicanalyticsprogramsthattranslatedataintoactionsforthem,andalertthemonlywhenhumaninterventionisrequired,alowtechresponsetohightechprompts.Forsure,thesechangescannotbeachievedthroughtheapplicationofroboticsandautomationtechnologyalone.Plentyoftechnologyadvanceswillnotbeinautomation.Theywillinsteadbedesign-led,suchas,anelegantstackingsystemorabetterwayofhandlingheatinacontrolledenvironment.TherewillbeimportantdevelopmentsinseedsandinthewaysthatweunderstandandutilizeLEDlighting.Progressinotherdisciplines,suchas,biomanipulation–theabilitytomanipulateindividualplants,orpartsofthem–wouldreducetheneedforthinningandpruning,andrenderautomationeasiertoimplement.Giventhecapitalintensityofindooragriculture,better�inancingvehiclesandmethodswillalsoplayapart.
Whilemostcommentators,donotexpectcommercialproductsforatleastanotherdecade,historytellsusthatsuchchangeshappenagooddealfasterthanmostpredict:themeatlessstem-cellbasedhamburger,forinstance,wentfrombeinga$325,000scienti�icpipedreamin2011toa$20productby2015⁴¹.Thefuturemaybeherefasterthanweknowit.
41“HowWillWeBuyFoodin2065”,BrianHalweil,EdibleBrooklyn,December11,2014
For more information and todownload a .pdf of this white paper,
please visit indoor.ag/whitepaper