RJ Engineering Systems, Inc.Company Profile

2 | Company Profile

Specialists in system design, engineering , procurement & manufacturingRJ Engineering Systems, Inc (RJES) is a manufacturer of custom engineered equipment and process packages for the energy sector.

RJES began its operations in 1997. RJES is headquartered in Houston, TX, USA and has international locations to serve a world wide customer base.

RJES expertise in process engineering, advanced mechanics, thermal engineering, metallurgy, fabrication and state of the art control systems has led to innovative solutions for demanding applications in oil & gas production and processing, refineries and petrochemical facilities around the world.

RJES global locations, engineering capabilities, skilled work force and extensive supply base ensure cost effective, quality controlled material and after sales support.

Products:

• Custom Engineered Equipment:

• Air Compressors- Screw Type

• Air & Gas Dryers- Desiccant Type

• Nitrogen Generators- Membrane Type

• Integrated Process Packages:

• Instrument Air

• High Pressure Air & Nitrogen

• Gas Compression: Process/ Flare Recovery/Gathering

• Gas Treatment: Sweetening/Dehydration/Dew Point Control

• Specialty Fabricated Products:

• Non conventional designs

• Clad components & assemblies

• Valve Packages:

• Actuated valves

• Custom trims & modifications

• Valve control systems

about us

High pressure air compressor packageOffshore/Non lube cylinders/600 psig

Diesel engine driver/Closed loop water cooled API 618 Stainless steel coolers/PLC controls

Area classified-Zone 2, IIA/IIB, T3/Dual starters Self generated control power

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Procurement & Supply Services:

• Oilfield Equipment & Components

• Metal products, Equipment& Spares for Upstream, Midstream,Downstream Processors,Petrochemical & Chemical Industries & EquipmentManufacturers.

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Air Compressors: Oil Free Screw & Oil Injected Screw

Desiccant Dryers:Instrument Air & Process Gas

Indvidually designed to fulfill a wide variety of operating requirements; innovative efficiency improvement features and customization options.

product details

Capacities ranging from 24 cfm to 7400 cfm; discharge pressures are available up to 167 psig for oil free and 500 psig for oil injected type; suitable for ambient temperature up to 140°F

Custom Engineered Equipment & Packages

Nitrogen Generators:Membrane Type

Integrated Packages: Air/Gas Compression & Processing

95% to 99.5% inert purity; medium pressure (219 psig) and High Pressure (523 psig) membrane based units; integrated packages with air compressors and/or boosters as options.

Packaged to API 618/API 619/API 614/API 671/ISO 13631 standards; vessels and piping designed and certfied to ASME Sec VIII Div 1 &2/PED and ASME B 31.3 respectively.

Air dryer capacities ranging from 12 scfm to 6200 scfm; energy efficient designs; high inlet temperature units with molecular sieve desiccants. custom designed gas dehydration units.

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Engineering Compliance Innovation

All the products are engineered to meet the requirements of relevant standards, with process simulations and design calculations available for review.

Codes, standards and functional specifications are strictly adhered to, with special emphasis on metallurgy, testing and area classification requirements.

The operation range and performance limits of the products offered are constantly improved by innovative system design techniques and interactive empirical data.

product detailsSpecialty Fabricated Products & Valve PackagesComponents and equipment requiring non conventional designs or special cladding and metallurgy; modified trim valves and actuated valves.

Specialty Fabricated Products:Custom designed/Clad

Custom designed flanges, connectors & piping specials; corrosion resistant and wear resistant clad components- weld on, sprayed on & vaccum brazed; alloy steel, stainless steel & nickel alloys.

Valve Packages:Actuated/Modified Valves

Pneumatic, hydraulic, electric & gas operated actuators- linear & rotary, SIL2 & SIL3 packages, Partial Stroke Test enabled, fire check & volume bottles, API trims 5 to 18, Inconels & Hastelloys

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Engineering enabled sourcing & procurement; heat treatment, surface treatment & coating; testing & documentation; inspection & certification.

procurement & supply servicesOilfield Equipment & ComponentsMetal products, Equipment & Spares for Energy sector

Independent wellheads, sour service & corrosive service wellhead components and downhole components; surface equipment, API 6A & API 6D valves; cementing equipment, spools and valves; high pressure hose assemblies; jack up rig equipment and components; drilling and underreaming tools; fishing tools; corrosion resistant piping and fittings; HDPE pipe fittings, stub ends and transition pieces.

Oilfield Equipment:Creative solutions

Carbon steel, alloy steels, austenitic, ferritic, duplex stainless steels and nickel alloys; plates, pipes, fittings, flanges, tubes, custom forgings and castings; EN 10204 3.1 & 3.2 Certifications; stabilization heat treatments, quenching & tempering and surface hardening; corrosion testing, mechanical testing and chemistry evaluations; tube bending and solution annealing; explosion cladding and machining.

Metal Products:Full traceability

Replacement equipment and parts, spare parts; reverse engineering, retrofiiting and efficiency improvements; custom product manufacturing.

Turbines, engines, pumps, compressors, blowers and fans; valves, filters and filter elements; machinery and parts; bearings and blocks; Instruments and controls; panels and spares; motors, generators and switchgear.

Equipment & Spares:Replacement/Retrofit/Improvement

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Material inspection & inventory control

Traceability & travellers

Machining, welding & fabrication

Component testing & certification

Welding qualifications

Surface preparation & painting

Assembly, testing & calibration

Manufacturing & testing facility, Engineering skills

infrastructure & skill set

Established vendor & OEM base

Design, Engineering, Manufacturing in Houston, TX, USA; Reputed OEMs and qualified sub vendors for major equipment and sub components.

Material Take Off & BOMs

The workforce of engineers of relevant disciplines and experienced technicans involved in the design, engineering, manufacture and testing of the equipment and packages are ably complemented by the huge talent and expertise of OEMs who provide the major components of the systems offered.

The R&D department engages in continous innovation aided by simulation models of real life applications of the equipment and packages being supplied.

Mechanical modeling & dynamic analysis

Piping design & stress analysis

3 D modeling & drawings

Torsional & pulsation studies

Pressure vessel design & analysis

Datasheets & specifications

Product documentation & instruction manuals

The facility for manufacture of components, fabrication, assembly and testing is state of the art, equipped with tools and equipment spread over three buildings, with a total built up area of 48,000 square feet.

The plant is located in a 6 acre plot, close to Houston’s Energy Corridor District, near qualified sub vendors for specialized services. The integration of workflow with schedule of the major OEMs ensures timely deliveries.

Process modeling & simulation

RJ Engineering Systems, Inc.13805 West RoadSuite 350Houston, TX 77041USA

Tel: +1-281-897-0350Fax: +1-281-897-0355E-mail: sales@rjesusa.comwww.rjesusa.com CP-16-3