Embed Size (px)
Citation preview
43
INTAKESYSTEM
SENGINE/GASKETS
EXHAUSTDRIVE LINEHANDLING
ELECTRICALW
ATERLINE/BILGE
STEERING& CONTROLS
BODYACCESSORIES
SERVICE TOOLS/HARDWARE
CHEMICAL
RIVA PERFORMANCE PARTS KITAND RPM KITS
RXP STAGE II KIT
Description Quantity Part No.RIVA RXP Power Filter Kit 1 RS13050-06RIVA RXP Pump Wedge 1 RS23050RIVA RXP Top Loader Intake Grate 1 RS22050Solas Concord Impeller 1 SRX-CD-14/19R
Kit Part # RS-RPM-RXP-1Stock 67-68 mph
RPM Kit 72 mph @ 8,100 RPM
Kit Part # RS-RPM-RXP-2Stock 67-68 mph
RPM Kit 75 mph @ 8,100 RPM
Description Quantity Part No.RIVA RXP Power Filter Kit 1 RS13050-06RIVA RXP Supercharger Impeller 1 RS1750-001ARIVA RXP Power Cooler Kit 1 RS1750-PCRIVA RXP Rear Exhaust Kit 1 RS15050-1RIVA RXP Top Loader Intake Grate 1 RS22050Solas Concord Impeller 1 SRX-CD-15/20RRIVA RXP Pump Wedge (2-degree) 1 RS23050RIVA RXP Pro-Series Sponson Kit 1 RS26050RIVA O.P.A.S.Performance Block-off Kit 1 RS29050-1
RXT STAGE II KIT - RXT/05-06 GTX SC-LTDKit Part # RS-RPM-RXT-2
Stock 64-65 mphRPM Kit 71-72 mph @ 8,100 RPM
Description Quantity Part No.RIVA RXT Power Filter Kit 1 RS13050-06RIVA RXT Supercharger Impeller 1 RS1750-001ARIVA RXT Power Cooler Kit 1 RS1750-PCRIVA RXT Rear Exhaust Kit 1 RS15050-1RIVA RXT Top Loader Intake Grate 1 RS22055Solas Concord Impeller 1 SRX-CD-13/19RRIVA RXT Pump Wedge (2-degree) 1 RS23050RIVA RXT Pro-Series Sponson Kit 1 RS26050RIVA O.P.A.S.Performance Block-off Kit 1 RS29050-1
RXP STAGE III KITKit Part # RS-RPM-RXP-3
Stock 67-68 mphRPM Kit 80+ mph @ 8,400 RPM
Description Quantity Part No.RIVA RXP Power Filter Kit 1 RS13050-06RIVA RXP Pro-Series Supercharger 1 RS1750-2M011Housing & ImpellerRIVA RXP Power Cooler Kit with 1 RS1750-PC-001Pro-Series Blow-off ValveRIVA RXP Pro-Series Fuel Injector Kit 1 RS12050-I-KITRIVA RXP Rear Exhaust Kit 1 RS15050-1RIVA Pro-Series ECU* 1 RS11850-01-YEAR**2004-05 = A • 2006 = B • 2007 = CRIVA RXP Thermostat Kit 1 RS1015RIVA RXP Valve Spring Retainer Kit 1 RS19050-VTURIVA RXP Heavy Duty Supercharger 1 RS1750-HDW-946Clutch WashersRIVA RXP Top Loader Intake Grate 1 RS22050RIVA/Skat-Trak Swirl Impeller with 1 SP-IMP-159-15-19RBillet Nose ConeRIVA RXP Pump Wedge (2-degree) 1 RS23050RIVA RXP VTS Extension Rod 1 RS23050-ERRIVA RXP Pro-Series Reduction Nozzle 1 RS23050-NRIVA RXP Pro-Series Sponson Kit 1 RS26050RIVA O.P.A.S.Performance Block-off Kit 1 RS29950
RXT STAGE III KIT - RXT/05-06 GTX SC-LTDKit Part # RS-RPM-RXT-3
Stock 64-65 mphRPM Kit 74-75 mph @ 8,400 RPM
Description Quantity Part No.RIVA RXT Power Filter Kit 1 RS13050-06RIVA RXT Pro-Series Supercharger 1 RS1750-2M011Housing & ImpellerRIVA RXT Power Cooler Kit with 1 RS1750-PC-001Pro-Series Blow-off ValveRIVA RXT Pro-Series Fuel Injector Kit 1 RS12050-I-KITRIVA RXT Rear Exhaust Kit 1 RS15050-1RIVA Pro-Series ECU* 1 RS11850-01-YEAR**2004-05 = A • 2006 = B • 2007 = CRIVA RXT Thermostat Kit 1 RS1015RIVA RXT Valve Spring Retainer Kit 1 RS19050-VTURIVA RXT Heavy Duty Supercharger 1 RS1750-HDW-946Clutch WashersRIVA RXT Top Loader Intake Grate 1 RS22050RIVA/Skat-Trak Swirl Impeller with 1 SP-IMP-159-15-18RBillet Nose ConeRIVA RXT Pro-Series Reduction Nozzle 1 RS23051-NRIVA RXT Pro-Series Sponson Kit 1 RS26050RIVA O.P.A.S.Performance Block-off Kit 1 RS29950-1
*When ordering the Riva Pro-Series ECU you must specify the yearof the Sea Doo RXP or RXT.
RXP STAGE I KIT
Description Quantity Part No.RIVA RXT Power Filter Kit 1 RS13050-06RIVA RXT Pump Wedge 1 RS23050RIVA RXT Top Loader Intake Grate 1 RS22055Solas Concord Impeller 1 SRX-CD-14/17RRIVA O.P.A.S.Competition Kit 1 RS29055
Kit Part # RS-RPM-RXT-1Stock 64-65 mph
RPM Kit 68-69 mph @ 8,100 RPM
RXT STAGE I KIT - RXT/05-06 GTX SC-LTD
44
INTA
KESY
STEM
SEN
GINE
/GA
SKET
SEX
HAUS
TDR
IVE L
INE
HAND
LING
ELEC
TRIC
ALW
ATER
LINE
/BILG
EST
EERI
NG&
CONT
ROLS
BODY
ACCE
SSOR
IESSE
RVICE
TOOL
S/H
ARDW
ARE
CHEM
ICAL
RIVA PERFORMANCE PARTS KIT AND RPM KITS
YAMAHA FX 140 & FX CRUISER RPM KITKit Part # RY-RPM-FX140Stock 54-55 mph @10,100 RPMRPM Kit 59 mph @10,300 RPM
Description Quantity Part No.RIVA FX Power Filter Flame Arrestor 1 RY1325RIVA FX Velocity Stack Kit 1 RY 1325-VSKRIVA FX Free Flow Exhaust Kit 1 RY1625RIVA FX Top loader Intake Grate 1 RY22325RIVA FX Pump Seal kit 1 RY2525RIVA/Solas Set Back Concord Impeller 1 YF-CD-12/19-SBRIVA FX 140 Performance Ride Plate 1 RY2102605-06 Models (02-04 models order Part # RY21025)RIVA FX Pro Series Sponson Kit 1 RY2625
YAMAHA FX-HO & FX-HO CRUISER RPM KITKit Part # RY-RPM-FXHOStock 59-60 mph @10,100 RPMRPM Kit 64 mph @10,300 RPM
Description Quantity Part No.RIVA FX Power Filter Flame Arrestor 1 RY1325RIVA FX Velocity Stack Kit 1 RY 1325-VSKRIVA FX Free Flow Exhaust Kit 1 RY1625RIVA FX Top Loader Intake Grate 1 RY22325RIVA FX Pump Seal kit 1 RY2525Solas DynaFly Impeller 1 YG-DF-14/20RIVA FX-HO Performance Ride Plate 1 RY21026RIVA FX Pro Series Sponson Kit 1 RY2625
YAMAHA FX-SHO RPM KITKit Part # RY-RPM-FXSHO
Stock 65 mph @7,450 RPMRPM Kit 68 mph @7,500 RPM
Description Quantity Part No.RIVA FX-SHO Performance Power Filter Kit 1 RY13040RIVA FX-SHO Free Flow Exhaust Kit 1 RY16040RIVA FX-SHO Top-Loader Intake Grate 1 RY22040RIVA FX-SHO Performance Ride Plate 1 RY21040RIVA FX-SHO Pro-Series Sponson Kit 1 RY2626-1
RIVA RACING STAGE 1 KIT • 07 ULTRA 250XPART #RK-RPM-UL250X-1
STOCK ULTRA 250X AVG. SPEED • 65 MPH @ 7700 RPMSTAGE 1 PERFORMANCE KIT • 69 MPH @ 7850 RPM
Description Quantity Part No.RIVA Ultra 250X Performance Power Filter Kit 1 RK13090RIVA Ultra 250X Valve Cover Block-off Kit 1 RK19090-VCBRIVA Ultra 250X Free Flow Exhaust Kit 1 RK16090RIVA Ultra 250X Top-Loader Intake Grate 1 RK22090RIVA Ultra 250X Performance Ride Plate 1 RK21090RIVA Ultra 250X Pro-Series Sponson Kit 1 RK26090*Note: Stage I Kit for Competition Use Only
RIVA RACING STAGE 1 KIT • 08 ULTRA 250XPART #RK-RPM-UL250X-1-08
STOCK ULTRA 250X AVG. SPEED • 65 MPH @ 7700 RPMSTAGE 1 PERFORMANCE KIT • 70 MPH @ 7850 RPM
Description Quantity Part No.RIVA Ultra 250X Performance Power Filter Kit 1 RK13090RIVA Ultra 250X Pro-Series Water Box 1 RK16091RIVA Ultra 250X Free Flow Exh Kit (08 Model) 1 RK16090-08RIVA Ultra 250X Top-Loader Intake Grate 1 RK22090RIVA Ultra 250X Performance Ride Plate 1 RK21090RIVA Ultra 250X Pro-Series Sponson Kit 1 RK26090*Note: Stage I Kit for Competition Use Only
RIVA RXP-X 255 STAGE I KITKit Part # RS-RPM-RXPX-1Stock 68 MPH @ 8,000RPM
Stage 1 Kit 74 MPH @ 8,000RPM
Description Quantity Part No.RIVA Performance Power Filter Kit 1 RS13050-06RIVA Top-Loader Intake Grate 1 RS22080Solas Concord Impeller 1 SRX-CD-15/22RRIVA 2 Pump Wedge 1 RS23050RIVA VTS Extension Rod 1 RS23050-1-ERRIVA Pro-Series Reduction Nozzle 1 RS23050-N
RIVA RXT-X 255 STAGE I KITKit Part # RS-RPM-RXTX-1Stock 67 MPH @ 8,000RPM
Stage 1 Kit 73 MPH @ 8,000RPM
Description Quantity Part No.RIVA Performance Power Filter Kit 1 RS13050-06RIVA Top-Loader Intake Grate 1 RS22080Solas Concord Impeller 1 SRX-CD-15/22RRIVA 2 Pump Wedge 1 RS23050RIVA VTS Extension Rod 1 RS23050-1-ERRIVA Pro-Series Reduction Nozzle 1 RS23050-NRIVA Competition O.P.A.S. Kit 1 RS29055
RIVA 2008 RXP-X 255 STAGE II KITKit Part # RS-RPM-RXPX-2Stock 68 MPH @ 8,000RPM
Description Quantity Part No.RIVA Performance Power Filter Kit 1 RS13050-06OEM Intercooler Upgrade Kit 1 RS1755-ICUKOEM Intake Manifold Upgrade Kit 1 RS12080-IMUKRear Exhaust Kit 1 RS15050-1Fuel Injector Kit (50lb) 1 RS12050-I-KIT-50Valve Train Upgrade Kit 1 RS19050-VTUECU 1 N/AThermostat Kit 1 RS1015RIVA Top-Loader Intake Grate 1 RS22080RIVA 2 Pump Wedge 1 RS23050Impeller 1 N/ARIVA VTS Extension Rod 1 RS23050-1-ERRIVA Pro-Series Reduction Nozzle 1 RS23050-NRiva Sponson Kit 1 RS26050
RIVA 2008 RXT-X 255 STAGE II KITKit Part # RS-RPM-RXTX-2Stock 67 MPH @ 8,000RPM
Description Quantity Part No.RIVA Performance Power Filter Kit 1 RS13050-06OEM Intercooler Upgrade Kit 1 RS1755-ICUKOEM Intake Manifold Upgrade Kit 1 RS12080-IMUKRear Exhaust Kit 1 RS15050-1Fuel Injector Kit (50lb) 1 RS12050-I-KIT-50Valve Train Upgrade Kit 1 RS19050-VTUECU 1 N/AThermostat Kit 1 RS1015RIVA Top-Loader Intake Grate 1 RS22080Impeller 1 N/ARIVA Pro-Series Reduction Nozzle 1 RS23050-NRiva Sponson Kit 1 RS26050Riva Performance OPAS Kit 1 RS29050-1
Sea Doo Part No.A. All Sea Doo Four Stroke 006-560B. All Sea Doo Four Stroke Oil Filter Cap 006-562
Yamaha Part No.All Yamaha Four Stroke 006-563OEM #594-13440-00-00
PERFORMANCE GOLD OIL FILTER• 1-inch nut easy-on/easy wrench-off• Drilled safety wire holes for racing• Heavy-duty construction• Premium filter media provides outstanding filtration
at high-flow rates
Description Part No.Hydro-Turf Oil Extractor OIL01
Sea Doo OEM# Part No.All Sea Doo 4-stroke 420950741 KN556
Yamaha OEM# Part No.All Yamaha Four Stroke 59H-1344-0-00-00 KN303
Kawasaki OEM# Part No.All Kawasaki Four Stroke 16097-004 KN204
Honda OEM# Part No.All Honda Four Stroke 15410-NCJ-003 KN204
A.
OEM REPLACEMENTAFTERMARKET OIL FILTERS
B.
45
INTAKESYSTEM
SENGINE/GASKETS
EXHAUSTDRIVE LINEHANDLING
ELECTRICALW
ATERLINE/BILGE
STEERING& CONTROLS
BODYACCESSORIES
SERVICE TOOLS/HARDWARE
CHEMICAL
RULE FLAT TANKELECTRIC OILEXTRACTOR
Eliminate those costly yard service fees with the newquick, clean, compact electric oil extractor. Includesa 3-1/2 gallon compactself-priming diaphragm pump for extraction and aneasy pour spout for oil transfer.• 3.5 gallon (13 liter) leak proof container• Designed for ease of carrying
• Complete with dipstick, suction tube & battery clamps• Empties and stows easily• Self-priming, dry running, 12 or 24 volt diaphragm pump
Description Part No.Electric Oil Extractor 17860-0012
MOELLER MARINE PRODUCTSFLUID EXTRACTOR
• Empties oil in 15 pumps or less • Extracts warm or cold oil• Pressure relief valve allows easy transportation and storage• Single-hand-ease effortless operation • Teathered cap• Delivers gulp-free, mess-free performance• Complete adapter kit is included featuring three extraction tubesDescription Part No.Moeller Oil Extractor (6.5 Liter Fluid Extractor) MR07398*Note: Not for use with gasoline.
USA Patent #5450924 - Germany Patent #29500683.8 - U.K. Patent #2272948Australia Patent #674469 - Taiwan Patent #113238 - China Patent #ZL92241981.7
SCEPTER FLEXIBLE FUNNELScepter’s flexible funnel is perfect for all your PWC uses and really helpsperform those difficult maintenance and repair applications. Manufacturedfrom quality, high density polymers: the funnel won’t rust, dent, or crack.This means no drips and leaks for you to clean up after your done.The funnel length is 18”.
Description Part No.Scepter 18” Flexible Funnel MR03603
Adapter Kit Included!
HYDRO-TURF OILEXTRACTOR
The unit uses a small vacuumsystem, which pumps fluidthrough a hose to the 6-liter reservoir. It alsoincludes a pour spout to aid inemptying the reservoir. Pump isremovable for easy storage.
KN204 KN303
46
INTA
KESY
STEM
SEN
GINE
/GA
SKET
SEX
HAUS
TDR
IVE L
INE
HAND
LING
ELEC
TRIC
ALW
ATER
LINE
/BILG
EST
EERI
NG&
CONT
ROLS
BODY
ACCE
SSOR
IESSE
RVICE
TOOL
S/H
ARDW
ARE
CHEM
ICAL
A complete line of motor mounts designed specifically for heavy duty watercraft applications.Monkey Grip Motor Mounts are designed to be stronger than OEM mounts, yet able to dampenand isolate vibration far better than performance mounts currently available. This combinationof durability and performance make Monkey Grip the right choice. Monkey Grip Motor Mountsare available for all popular watercraft.
Sea Doo Part No.580/650/720 All 57-1182
Sea Doo Part No.800/951 Front (1 required) 57-1183F
Sea Doo Part No.800/951 Rear (2 required) 57-1183R
Part No. 57-1162Yamaha 650 Super Jet All YearsYamaha 701 Super Jet All Years
Part No. 57-1174Yamaha 1200 XL LTD. 99-00Yamaha 1200 XLT 01-05
Part No. 57-1173Yamaha 1200R GPR 00-01Yamaha 1300 GP 04-06Yamaha FX 140 02-04Yamaha FX 1100 04-06Yamaha VX 1100 05-06Yamaha FX CRUISER 04-06
Part No. 57-1152Yamaha Wave Runner 500 All YearsYamaha 650 VXR 91-95Yamaha 650LX 90-93Yamaha 650 Wave Runner III 90-96Yamaha 701 VXR 93-94Yamaha 701 Wave Runner 93-00Yamaha Wave Runner III GP 84-95Yamaha 701 Pro VXR 93-94Yamaha Wave Runner III 650 90-96Yamaha Wave Raider 700 94-97Yamaha Wave Runner III 700 97Yamaha XL 700 99-04Yamaha GP 800 98-00Yamaha XL 800 00-01Yamaha XLT 800 02-04Yamaha GP 1200 97-99Yamaha XL 1200 98
Part No. 57-1172Yamaha Wave Blaster 93-96Yamaha Wave Blaster II 96-97Yamaha 700 Venture 95-96Yamaha 701 FX 94-95Yamaha 760 GP 97-00Yamaha 701 Wave Raider 96Yamaha 760 XL 98-99Yamaha Wave Venture 97Yamaha Wave Raider 1100 95-96Yamaha Wave Venture 1100 96-97Yamaha 1200 SUV 99-04
Kawasaki Part No.450/550 All 57-1122
Kawasaki Part No.650/750 (Except ZXI) 57-1142800SX-R (03-08)
Kawasaki Part No.750/900/1100 ZXI, 57-1143Ultra 150 Rear (2 required)
Kawasaki Part No.Ultra 150 Front 57-1144
Polaris Part No.SL650 94-95, SL750 94 57-1197
Tiger Shark Part No.All Models 93-95, Montego 96 57-1175Monte Carlo 640/900 96
PolarisSL650 92-93, SL700, SLT700,SLT750, SLT750 93, SL780,SLT780, SLX780, SLX785/Pro,SL900, SL1050, Hurricane, SLTX
Part No.57-1196
Kenney Keepers are a must have for any hardcore surf or flat-water invert artist. Each setcontains a left and right side front mount retainer and extended stainless hardware for install.Our unique close tolerance design retains the front, “top heavy” weight of the engine blockfrom being flexed or thrown forward during flat out and invert maneuvers. Since this is acommon occurrence (even in flat water racing action), we have also found them to beexcellent insurance against ever having to replace expensive engine mounts again.
Description Part No.Yamaha SJ 96t YASJAC146Kawasaki 750SXI/800SXR 01-07-511
ENGINE KEEPERS JOE KENNEY DESIGN
2007 WORLD FINALS • LAKE HAVASU, AZPHOTO COURTESY OF JIN OMURA
01-07-511 InstallationShown
47
INTAKESYSTEM
SENGINE/GASKETS
EXHAUSTDRIVE LINEHANDLING
ELECTRICALW
ATERLINE/BILGE
STEERING& CONTROLS
BODYACCESSORIES
SERVICE TOOLS/HARDWARE
CHEMICAL
48
INTA
KESY
STEM
SEN
GINE
/GA
SKET
SEX
HAUS
TDR
IVE L
INE
HAND
LING
ELEC
TRIC
ALW
ATER
LINE
/BILG
EST
EERI
NG&
CONT
ROLS
BODY
ACCE
SSOR
IESSE
RVICE
TOOL
S/H
ARDW
ARE
CHEM
ICAL
Sea Doo 800
Yamaha Part No.701 Limited/Recreational 35cc 412-70035701/760 O-Ring set of 2 080-76000
Yamaha 701 Ltd
Sea Doo Head Kit Repl. Dome O-Ring951 Limited 46cc 413-90046 413-90146 080-95000951 Recreational 49cc413-90049 413-90149 080-95000
Yamaha Part No.GP1300R Head Kit 45cc 412-13045GP1200R/XLL1200 41cc 412-20041GPR Head Girdle Hardware Kit 412-12000*Girdle kit is optional
Yamaha GP1300R
Sea Doo 951
Kawasaki Part No.750/800 24cc 411-75024750/800 25cc 411-75025750/800 26cc 411-75026750/800 27cc 411-75027750 O-Ring Set of 2 080-75000800 SXR 28cc 411-80028800 SXR 29cc 411-80029800 O-Ring Set of 2 080-80000750/800 Girdle Hardware Kit 411-75000
Kawasaki Part No.Ultra 150/STX-R 1200 Recreational 42cc 411-15042Ultra Head Girdle Hardware Kit 411-15000
*Girdle kit is optional
Sea Doo Part No.800 Limited/Recreational pump gas spec. 43cc 413-80043
Kawasaki 750/800
R&D Pro Series Cast CNC Machined heads are aneconomical alternative to the remachining of the StockOEM Head, which many times crack and don’t seal orcool properly after being modified. Pro Series Headsincorporate larger water volumes, improved circulationfor superb cooling and O-Ring design for maximum sealing.
INTAKESYSTEM
SENGINE/GASKETS
EXHAUSTDRIVE LINEHANDLING
ELECTRICALW
ATERLINE/BILGE
STEERING& CONTROLS
BODYACCESSORIES
SERVICE TOOLS/HARDWARE
CHEMICAL
49
Kawasaki SX-R Head with Girdle Kit TBM107-G
Head withoutGirdleTBM107
This head utilizes a three-piece design that has water flow controlnot possible with a one-piece head. No gaskets or messy siliconeneeded as it’s completely sealed by o-rings. Other key featuresare an integrated rear pipe mount for the Factory Pipe and agirdle design that eliminates the need to machine your cylinder.
Domes are manufactured from 7057 aluminum alloy and hardanodized for even heat dissipation and corrosion protection.Domes feature a unique bowl design that is not your typicalspherical configuration. Team Kawasaki has proved this designfor the past two seasons.
Description Part No.Kawasaki SX-R Head Kit with Girdle TBM107-GKawasaki SX-R Head Kit without Girdle TBM107Replacement O-Rings for Head Kit TBM107-OGirdle Head Factory Dry Pipe Hardware Kit TBM107-FPDome 22cc Super Stock 220 psi+ TBM022Dome 24cc Limited/Super Stock 215 psi+ TBM024Dome 26cc Limited/Super Stock 210 psi+ TBM026Dome 27cc Limited/Super Stock 195 psi+ TBM027* Domes Sold Individually
When the 2005 IJSBA rulebook allowed the use of up to a .060” basegasket in the limited class we went right to work designing a dome thatwill accommodate this change.The difference between these domes isthe increased step in the squish band. a .050” step optimizes thepiston clearance when using a .060” base gasket. If a thinner gasket isused the dome will require machining to avoid piston to head contact.
Description Part No.Limited Spec. Dome 22cc (+.050”) TBM022-LLimited Spec. Dome 24cc (+.050”) TBM024-LLimited Spec. Dome 26cc (+.050”) TBM026-LLimited Spec. Dome 27cc (+.050”) TBM027-LLimited Spec. Dome 28cc (+.050”) TBM028-LLimited Spec. Dome 29cc (+.050”) TBM029-LLimited Metal Core Base Gasket (0.60”) TBM125-060
* Domes Sold Individually
TBM RACING KAWASAKI 800SXR BILLET HEAD
RACETEMP® SAVINGMOTORS EVERYWHERE!
Detect overheating and monitor engine components with the Racetemps®
temperature monitoring device. Racetemps® is a small visible strip thatenables machine operators to quickly and accurately determine thetemperature of vital components such as: radiator, cylinder, rear shockbody, clutch housings and more. This product aids in vehicle maintenance, monitoring and troubleshooting.
Description Part No.Race Engine Thermometer RT138-248Pack of three + decal 138-248 degreesRace Engine Thermometer RT107-217Pack of Three and Decal 107-217 degrees
Temperature ranges of107-217 & 138-248 degrees fahrenheit
Accurate within 1-2 degrees
Reversible thermometer with long lasting adhesive
Aids in maintenance and diagnosis
Know it before you blow it!
50
INTA
KESY
STEM
SEN
GINE
/GA
SKET
SEX
HAUS
TDR
IVE L
INE
HAND
LING
ELEC
TRIC
ALW
ATER
LINE
/BILG
EST
EERI
NG&
CONT
ROLS
BODY
ACCE
SSOR
IESSE
RVICE
TOOL
S/H
ARDW
ARE
CHEM
ICAL ADA INDIVIDUAL O-RING
Descriptions Part No.A. O-Ring, Dome Top Around Spark Plug Hole OR020B. O-Ring Head Shell to Dome OR024C. Compression O-Ring Ultra 150, All Yamaha OR043D. Compression O-Ring SD 951 OR044E. Outer Water O-Ring Ultra 150 (3 req.) OR049F. Outer Water O-Ring Y701/760 ORYA701Compression O-Ring K750/800 OR042
A. B.C.
D.E. F.
ADA SD720 AND 800 BILLET HEADSea Doo Part No.Sea Doo 720 Billet Head Shell SD720Sea Doo 720 34cc Dome (190 Lbs 105 oct.) SD7234Sea Doo 720 36cc Dome (175 Lbs 100 oct.) SD7236Sea Doo 800 Billet Head Shell SD800Sea Doo 800 39cc Dome (205 Lbs 105 oct.) SD8039Sea Doo 800 41cc Dome (190 Lbs 98 oct.) SD8041Sea Doo 800 43cc Dome (175 Lbs 91 oct.) SD8043***All ADA Domes are sold individually
The ADA Sea Doo 720 & 800 domes are interchangeable butthe head billet shells are engine size specific.
ADA SD951 BILLET HEADSea Doo Part No.Sea Doo 951 Billet Head Shell SD951Sea Doo 951 46cc Dome (183 lbs-105 oct.) SD9546Sea Doo 951 48cc Dome (175 lbs-98 oct.) SD9548Sea Doo 951 50cc Dome (165 lbs-91 oct.) SD9550O-Ring Kit ORKIT-SD951***All ADA Domes are sold individually
Sea Doo720/800
Sea Doo951
ADA YAMAHA 701/760 BILLET HEADYamaha Part No.Y701/760 Girdle Billet Head Shell** YA701M** Girdle Kit is not included in Head KitGirdle Kit (6 pcs.) for Girdle Head ** YA701G6Y701/760 Non-Girdle Billet Head Shell YA701L701-81mm 33cc (200Lbs/105 Octane) YA2133L701-81mm 35cc (185Lbs/92 Octane) * YA2135L* 35cc Dome for 100 Octane with Dry Pipe701-81mm 37cc (170Lbs/92 Octane) YA2137L760-84mm 31cc (230Lbs/115 Octane) YA7631L760-84mm 33cc (215Lbs/110 Octane) YA7633L760-84mm 35cc (200Lbs/105 Octane) YA7635L760-84mm 38cc (180Lbs/98 Octane) YA7638L760-84mm 40cc (165Lbs/91 Octane) YA7640LFlat Top Dome – 4˚ w/.015" Relief@86mm 30cc YAK8630L15Flat Top Dome – 4˚ w/.015" Relief@86mm 28cc YAK8628L15Flat Top Dome – 4˚ w/.015" Relief@86mm 26cc YAK8626L15Flat Top Dome – 4˚ w/.015" Relief@86mm 24cc YAK8624L15Flat Top Dome – 4˚ w/.015" Relief@86mm 22cc YAK8622L15Dome for Flat Top Kawasaki Piston@82mm 24cc KD1224Exhaust Pipe Mount Bracket YEXBRKT-2MO-Ring Kit ORKIT-YA701M
***All ADA Domes are sold individually
Yamaha701/760
51
INTAKESYSTEM
SENGINE/GASKETS
EXHAUSTDRIVE LINEHANDLING
ELECTRICALW
ATERLINE/BILGE
STEERING& CONTROLS
BODYACCESSORIES
SERVICE TOOLS/HARDWARE
CHEMICAL
ADA KAWASAKI ULTRA 150/STX-RBILLET GIRDLE HEAD KITKawasaki Part No.Ultra 150/STX-R Billet Head Shell (Non Girdle Head) KU150Ultra 150/STX-R Billet Girdle Head with Girdle Hardware KA1200M44cc Dome +10 Lbs 91 Oct. KU154442cc Dome +20 lbs 91 Oct. KU154240cc Dome +30 lbs 98 Oct. KU154038cc Dome +40 lbs 105 Oct. KU1538Ultra 150/STX-R O-Ring Kit ORKIT-KU150***All ADA Domes are sold individually
ADA KAWASAKI 800SXR BILLET GIRDLE HEADThis head uses the stock head bolts and is completely sealed by O-rings, no headgasket required. Dual water outlets for additional cooling. This head will work withFactory Pipe’s 800 dry pipe.
Kawasaki Part No.ADA 800SXR/750 Girdle Head Shell** KA800MADA 800SXR Girdle Kit KA800GADA 800SXR Dome 22cc (225 lbs.-114 Octane) KA8022ADA 800SXR Dome 24cc (216 lbs.-110 Octane) KA8024ADA 800SXR Dome 26cc (208 lbs.-105 Octane) KA8026ADA 800SXR Dome 28cc (200 lbs.-98 Octane) KA8028ADA 800SXR Dome 30cc (190 lbs.-95 Octane) KA8030ADA 800SXR Dome 32cc (180 lbs.-91 Octane) KA8032ADA 800SXR/750 Throttle/Choke Cable Bracket KA800BRK-CARBto use with stock carburetors with ADA Billet Girdle HeadADA 800SXR O-Ring Kit ORKITK750***All ADA Domes are sold individually
KA800MKAWASAKI800SXR/750GIRDLE HEAD SHELL
ADA KAWASAKI 750 BILLET HEADKawasaki Part No.ADA 800SXR/750 Girdle Head Shell** KA800MADA 800SXR Girdle Kit KA800GADA 800SXR/750 Non-Girdle Billet Head Shell KA750ADA K750 24cc Dome (195 lbs.-100 Octane) KA7524ADA K750 26cc Dome (180 lbs.-92 Octane) KA7526ADA K750 28cc Dome (165 lbs.-91 Octane) KA7528ADA K750 30cc Dome (150 lbs.-89 Octane) KA7530**ADA 800SXR Girdle and Non-Girdle Head Shell also fits Kawasaki750 but must use the ADA 750 Domes.***All ADA Domes are sold individually
RIVA RACING HEAD O-RING KITHead O-Ring Kit2 Cylinder (701/760)3 Cylinder (63M/65U)GP800 (66E)GP1200R (For RY100288B/100289A1)
Part No.RY10026-ORY10028-O
RY100277-ORY100288-O
KA800G
KA750KAWASAKI800SX-R/750NON-GIRDLE BILLETHEAD SHELL
KA1200MKAWASAKI ULTRA 150/STX-RGIRDLE HEAD SHELL KIT*DOMES SOLD SEPARATELY
KU150KAWASAKI ULTRA 150/STX-RNON GIRDLEHEAD SHELL
PistonWristPin
Bearing
CrankSide/End
RodBearing
52
INTA
KESY
STEM
SEN
GINE
/GA
SKET
SEX
HAUS
TDR
IVE L
INE
HAND
LING
ELEC
TRIC
ALW
ATER
LINE
/BILG
EST
EERI
NG&
CONT
ROLS
BODY
ACCE
SSOR
IESSE
RVICE
TOOL
S/H
ARDW
ARE
CHEM
ICAL
L.A. Sleeve Co.L.A. Sleeve produces a complete watercraft line of two stroke centrifugallyspun iron cylinder sleeves. LASCO sleeves with exact port specifications,chrome-moly iron alloy, high tensile strength material provide the rebuilderwith ease if installation, trouble free boring and a lasting long life engine.
PERSONAL WATERCRAFT KITSAll pistons are high quality forged alloy and include rings, taper wall wristpins and circlips.
The ★ column, next to the sleeve part number, will help the rebuilder identify the cylinder that is to be sleeved.The ★ column designation will also help the rebuilder to determine the proper installation procedure.
★ Column Code Explanations:AC – Original cylinder bore is alloy-chrome plated, Nikasil, or electrofused. The
cylinder must be bored to accept the new cylinder sleeve.CS – Original block has a cast-in sleeve liner in the cylinder. The cylinder must
be bored out to accept the new cylinder sleeve. The cast-in liner will bebored completely out of the cylinder. Do not try to push out the cast-in liner,cylinder damage may be the result.
CI – Original block has a cast-in liner in the cylinder. The cylinder must be boredto accept the new cylinder sleeve. When using a CI style sleeve the cast-inliner will not be completely removed. The sleeve is designed to insert intothe iron lined cylinder.
RS – Original block has a replacement sleeve. Heat the cylinder to remove thesleeve. Reheat the cylinder to install the new cylinder sleeve.
CC – Original barrel is cast-iron. The cylinder must be bored to accept the newcylinder sleeve.
STD0.501.001.50
STD0.501.001.50
580588595602
650658666674
PistonStyle
ECoated
Sea Doo 580 1988(Long Finger Port)
Sea Doo 580 1989-96(Short Finger Port)
XP, SPI, GTX, SPX-650(657cc) 1993-95
Model SEA DOO Cyl. I.D. ★
L.A.SLEEVE
PistonKit
WristPin
734M07600734M07650734M07700734M07750
663M07800663M07850663M07900663M08000
2992TD3012TD3032TD3051TD
3071LK3091LK3110LK3150LK
50-4185 0131976mm RS
76mm RS
78mm RS
BoreSizemm CC
76.0076.5077.0077.50
78.0078.5079.0080.00
CW18 S477
50-4184(1993)
50-4182(94-95)
01319CW20 S512
OverSizemm
FL-5102
FL-5125
FL-5244
Ring Set Circlip
L RingSTOCK STYLE
STD0.501.001.502.00
718726735744754
XP, GTI, HX, SPX, GTS, GS, GSI-750(718cc) 1995-97
775M08200775M08250775M08300775M08350775M08400
8200LF8250LF8300LF8350LF8400LF
82mm RS 82.0082.5083.0083.5084.00
50-4184 01321CW20 S461FL-5268 L RingIJSBALtd.ClassLegal
STD0.100.500.961.001.502.00
780782791800801810820
XP, SPX, GSX, GTX-785 RaveGTX RFI, GSX RFI-785 Rave
1995-00
779M08200779M08210779M08250779M08296779M08300779M08350779M08400
8200LF8210LF8250LF
*8300LF8300LF8350LF8400LF
82mm RS 82.0082.1082.5082.9683.0083.5084.00
50-4184 01323CW20 S461FL-5290 L RingIJSBALtd.ClassLegal
STD0.501.001.402.003.00
9519609719829931017
GSX LTD, XPLTD, GTX LTD-951LRV, RX 1997-00
716M08800716M08850716M08900 716M08940 716M09000 716M09100
3464KD3484KD3503KD3520KD3544KD3584KD
88mm RS 88.0088.5089.0089.4090.0091.00
01242CW21 S568FL-5322
* Must gap rings
* Cylinder Sleeving and Crankcasecleanup required for 91mm bore.
B1065
Piston Wrist Pin Bearing
Crank Side/End Rod Bearing
**Special Head Gasket Required Part #6700BB (91.25mm)
53
INTAKESYSTEM
SENGINE/GASKETS
EXHAUSTDRIVE LINEHANDLING
ELECTRICALW
ATERLINE/BILGE
STEERING& CONTROLS
BODYACCESSORIES
SERVICE TOOLS/HARDWARE
CHEMICAL
Model YAMAHA Cyl. I.D. ★
L.A.SLEEVE
STD0.501.001.50
STD0.501.001.502.00
496503509517
633641649658667
Piston Style
WaveJammer, WaveRunner(496cc) 1987-92
WaveBlaster, WaveBLaster IIWaveRaider, WaveRunner GP760WaveVenture, XL760 1996-00
(754cc) Twin
Super Jet 1990-93, WaveRunner III1996, WaveRunner VXR 1992-95 (from
817001)
(633cc) Twin
PistonKit
WristPin
586M07200586M07250 586M07300 586M07350
602M07700 602M07750 602M07800 602M07850 602M07900
2835CD2854CD2874CD2894CD
3032TD3051TD3071TD3091TD3110TD
50-4184 0132572mm RS
77mm RS
BoreSizemm CC
72.0072.5073.0073.50
77.0077.5078.0078.5079.00
CW20 S478
50-3302 01325CW20 S423
OverSizemm
YA-5025
STD 784WaveRunner GP800 1998-00WaveRunner XL800 2000
(784cc) Twin
758M08000 3150KD 0134380mm AC 80.00 CW22 S640YA-5356
STD0.501.001.502.00
10511064107710901104
WaveRaider 1100 1995-97WaveVenture 1100
(1051cc) Triple
791M08100791M08150791M08200791M08250791M08300
3189KD3209KD3228KD3248KD3268KD
50-3483 0132581mm RS 81.0081.5082.0082.5083.00
CW20 S512YA-5282
STD0.501.001.502.00
11311142115611691184
WaveRunner GP1200 1997-99SUV1200 1999-00XL1200 1998
(1131cc) Triple
757M08400757M08450757M08500757M08550757M08600
3307KD3327KD3347KD3366KD3386KD
50-3483 0132584mm RS 84.0084.5085.0085.5086.00
CW20 S631YA-5349
YA-5139
Ring Set Circlip
PistonWristPin
Bearing
CrankSide/End
RodBearing
PistonWristPin
Bearing
CrankSide/End
RodBearing
WaveRunner 91-92, WaveRunner LX 93WaveRunner III 1990-95WaveRunner VXR (from 816999) 91-92
(633cc) Twin
77mm RS YA-5176
STD0.501.001.502.003.00
701710718726735753
Super Jet, WaveRunner III GPWaveBlaster, WaveRunner IIWaveRunner Pro VXR, FX700WaveRaider
(701cc) Twin
790M08100790M08150 790M08200 790M08250 790M08300 790M08400
3189KD3209KD3228KD3248KD3268KD3307KD
81mm RS 81.0081.5082.0082.5083.0084.00
50-3483 01325CW20 S512YA-5187
STD0.501.001.502.00
754763771780789
757M08400757M08450757M08500757M08550757M08600
3307KD3327KD3347KD3368KD3386KD
84.0084.5085.0085.5086.00
50-3483 01325CW20 S512
STD 1176XL 1200 LTD 1998-00GP1200R 2000
(1176cc) Triple
758M08000 3150KD 0134380mm AC 80.00 CW22 S640YA-5469
WaveRaiderWaveRaider DX, WaveVentureWave Venture XL700
(701cc)Twin
81mm RS YA-5284
YA-5304
84mm
84mm RS
YA-5187B
} 93-00
1996-97
}1994-95
95-00
Super Jet, WaveRunner III GPWaveBlaster, WaveRunner IIWaveRunner Pro VXR, FX700WaveRaider
Big Bore to 789cc Twin
} 93-00
1996-97
Model TIGERSHARK Cyl. I.D. ★
L.A.SLEEVE
0.310.811.31
639652661
PistonStyle
Tigershark 640 1993-99
Daytona, Monte Carlo 770, 1996-99TS770, TS770L, TS770R
PistonKit
WristPin
632M07600632M07650632M07700
2992TD3012TD3032TD
B102475.7mm CI
83mm
BoreSizemm CC
76.0076.5077.00
CW20 S461
OverSizemm
FL-5237
FL-5298
Ring Set Circlip
Tigershark 900 1995-96TS 900L 1999
76.5mm FL-5281
Daytona, Monte Carlo 1000 1997-98TS-1000R, TS-1000L 1999
81mm FL-5343
TS1100R, TS1100Li 1999 85mm FL-5418
General Rules for Sleeve Installation:These tips are intended to be a guide for installing sleeves into cylinders. There are always exceptions to the rule and care must be taken on special applications.
ALWAYS WAIT UNTIL THE SLEEVE ARRIVES BEFORE BEGINNING ANY MACHINE WORK. NEVER ASSUME THAT THE STATED MODELAND YEAR OF THE CYLINDER IS CORRECT. ALWAYS CHECK TO SEE IF THE SLEEVE PORTS MATCH THE CYLINDER PORTS.
1. Interference fit for cylinder sleeve to aluminum bore is .004.2. Interference fit for cylinder sleeve to a cast iron bore is .002 to .003.3. Installation of flanged type sleeves follow the same rules, but the top of the cylinder must have a countersink to the correct depth to accept
the flanged sleeve. .000 to .001 interference fit on the flange diameter is recommended.4. Heating the cylinder for 45 minutes to one hour at 350 degrees to 450 degrees is preferable.5. The sleeve should slide in very easily when the cylinder is properly heated. Freeze shrinking the sleeve is not necessary. (Some machinists
believe this assists installation of the sleeve.)6. REMEMBER: Rap or press the sleeve down while the cylinder is cooling down. Use a hydraulic press for this procedure.7. Milling the top deck of the cylinder always adds a quality touch. A caution here, some cylinders may not be able to have the top surfacedecked.8. For two-stroke cylinders, blending or matching the aluminum cylinder to the sleeve ports is recommended for proper fuel flow.
* Cylinder Sleeving Required for85.5mm and 86mm bore.
Ceramic Composite Bore
STD4.00
896998
2349M076502349M08050
3012TDW3169TD
B102476.5080.50
CW20 S512
STD4.00
10001100
2394M08100718M08500
3189KD3347KD
B102481.0085.00
CW22 S539* Nikasil Bore – Cylinder sleeving required for 85mm bore.
PistonWristPin
Bearing
CrankSide/End
RodBearing
PistonWristPin
Bearing
CrankSide/End
RodBearing
INTA
KESY
STEM
SEN
GINE
/GA
SKET
SEX
HAUS
TDR
IVE L
INE
HAND
LING
ELEC
TRIC
ALW
ATER
LINE
/BILG
EST
EERI
NG&
CONT
ROLS
BODY
ACCE
SSOR
IESSE
RVICE
TOOL
S/H
ARDW
ARE
CHEM
ICAL
54
SL-650 1992-95
Hurricane 700 1996-97SL, SLT-700 1996-97SLH, SLTH-700, Virage (95 HP)
(700cc) twin 1998-02Freedom 2002
SL, SLT-750 1993-95
Special Heavy O.D. 80.60mm
SL, SLT, SLX-780triple cylinder 1995-97
65mm
81mm81mm
69.75mm
69.75mm
71.3mm
CI
RS
CI
cs
624M06500624M06550 624M06600 624M06650 624M06700 700M08100700M08150 700M08200 700M08250 700M08300 633M06975633M07025 633M07075633M07125 633M07150 633M07200633M07150633M07200
65.0065.5066.0066.5067.0081.0081.5082.0082.5083.0069.7570.2570.7571.2571.5072.0071.5072.00
STD0.501.001.502.00STD0.501.001.502.00STD0.501.001.501.752.25STD0.71
647656665675685700710718726734744755766777783795783794
2559CD2579CD2598CD2618CD2638CD3189TD3209TD3228TD3248TD3268TD2746CD2766CD2786CD2805CD2815CD2835CD2815CD2835CD
CW18
CW20
CW18
CW18
S280
S512
S343
S343
50-3496
50-4182
50-3496
50-3496
01329
01329
01329
01315
01317
B1065
B1065
B1065
01317
01317
01317
50-3122
50-3122
50-3272
50-3302
50-3304
50-3304
50-3304
50-3302
50-3304
50-3304
50-4186
S259
S259
S513
S650(20mm)
S662(22mm)
S640
S662
S512
S662
S662
S598
CW16
CW16
CW18
CW20
CW22
CW22
CW22
CW20
CW22
CW22
CW24
2953TC2973TC2992TC2953TD2973TD2992TD2992TD3012TD3032TD3150KD3169KD3189KD3209KD3228KD3268KD3347KD3367KD3150KD3169KD3189KD3209KD3228KD3268KD3307KD3327KD8250KB8300KB
3228KD3248KD3268KD2874CD2894CD2913CD2933TD3150KD3169KD3189KD3209KD3228KD3268KD3307KD3327KD3150TD3169TD3189TD
531537544531537544635643657743752760771779496840849743752760771779795820830791800
78279180089190391592810711083109711061125115111791193117611911205
STD0.501.00STD0.501.00STD0 .501.00STD0.501.001.502.003.005.005.50STD0.501.001.502.003.004.004.502.502.96
STD0.500.96STD0.501.001.50STD0.501.001.502.003.004.004.50STD0.501.00
75.0075.5076.0075.0075.5076.0076.0076.5077.0080.0080.5081.0081.5082.0083.0085.0085.5080.0080.5081.0081.5082.0083.0084.0084.5082.5082.96
82.0082.5082.9673.0073.5074.0074.50 80.0080.5081.0081.5082.0083.0084.0084.5080.0080.5081.00
516M07500516M07550 516M07600 608M07500608M07550 608M07600 549M07600549M07650 549M07700 813M08000813M08050 813M08100 813M08150 813M08200 813M08300813M08500813M08550809M08000809M08050 809M08100 809M08150 809M08200 809M08300809M08400809M08450810M08250810M08296
837M08200837M08250837M08296659M07300659M07350 659M07400 659M07450 809M08000 809M08050 809M08100 809M08150 809M08200 809M08300 809M08400 809M08450 749M08000 749M08050 749M08100
E
Coated
CC
CI
CS
CI
CS
CI
CS
CS
AC
75mm
75mm
76mm
80mm
80mm
80mm
80mm
80mm
82mm
73mm
80mm
80mm
JS-550 Iron Cylinder1986-90
JS-550SX Reed1991-95
JS, JL, JF-6501986-96
JS-750SX, SS, ST, XiR1992-95
Supersport Xi1993-95
Special Heavy O.D. Sleeve 3.600”
* Crankcase cleanup and cylindersleeving required for 83mm thru85.5mm bore.
JS-750 SXi, ZXi 1995-00STX, STS, SXi Pro, Xi SportSupersport Xi 1996-97Special Heavy O.D. Sleeve 3.600”
JS-750 SXi, SXi pro1996-02SX800R 2003
Kawasaki factory race part
SX800R 2003
JH-900 ZXi, JT-900 STX(891cc) 1995-00
triple cylinder
JH-1100 ZXi, JT-1100 STX(1071cc) 1996-00
triple cylinderNot for 1100DI
JH-1100 ZXi, JT-1100 STX
Big Bore to 1193cc 1996-00
Ultra 150 1999-00
(1176cc) triple cylinder
PistonStyleModel KAWASAKI Cyl. I.D. ★
L.A.SLEEVE
PistonKit
WristPin
BoreSizemm CC
OverSizemm Ring Set Circlip
KA-5033
KA-5135
KA-999
KA-5166
KA-5166H
KA-5280
KA-5280H
KA-5496
KA-5283
KA-5303
KA-5303B
KA-5415
PistonStyleModel POLARIS Cyl. I.D. ★
L.A.SLEEVE
PistonKit
WristPin
BoreSizemm CC
OverSize Ring Set Circlip
FL-5191
FL-5300FL-5341
FL-5239
FL-5239H
FL-5302
* Crankcase cleanup and cylindersleeving required for 83mm thru84.5mm bore.
* These racing pistons feature a cutaway skirt,boost port feed hole,and thinner rings.
* Replaces 733 series with KDrings, stronger forging and
stronger 22mm pin.
* Replaces 623 series with KDrings, stronger forging and
stronger 20mm pin.
85.0 mm for SJ 771CC85.5 mm for SJ 780CC
Piston skirt must be modified to match sleeve
SJ Flat Top Piston
CrankSide/End
RodBearing
PistonWristPin
Bearing
55
INTAKESYSTEM
SENGINE/GASKETS
EXHAUSTDRIVE LINEHANDLING
ELECTRICALW
ATERLINE/BILGE
STEERING& CONTROLS
BODYACCESSORIES
SERVICE TOOLS/HARDWARE
CHEMICAL
SLX Pro 785 1997-00(779cc) triple cylinder
* Nikasil Bore – Cylinder Sleeving orReplating Required for Oversizes.
Octane 777 2002Virage I 2002
Low Dome Race Part. (Flat Top)Head Modifications required.SL-900 1996-97
triple cylinder
SL, SLX, SLTC, SLXH-1050(1051cc) 1996-99triple cylinder
Pro1200, Virage TXVirage TXI, SLX 2000-01Genesis all Models 99-02X45 1999Pro1200, Virage TXVirage TXI 2001-02
69.72mm
84mm
74.5mm
81mm
84mm
85mm
RS
XPSE-Coated
E-Coated
722M06970
811M08400811M08450811M08500811M08525812M08500812M08525 687M07450687M07500 687M07550 687M07600 687M07650 781M08100781M08150781M08200781M08250781M08300811M08400811M08450811M08500811M08525812M08500812M08525
69.70
84.0084.5085.0085.2585.0085.2574.5075.0075.5076.0076.5081.0081.5082.0082.5083.0084.0084.5085.0085.2585.0085.25
STD
STD.0501.001.251.001.25STD0.501.001.502.00STD0.501.001.502.00STD0.501.001.251.001.25
799
775.8785.1794.4779.1794.4749.1889901913925937
10511064107710901102775.8785.1794.4799.1794.4799.1
2746CD
8400KB8450KB8500KB8520KB8500KB8525KB2933TD2953TD2973TD2992TD3012TD8100LF8150LF8200LF8250LF8300LF8400KB8450KB8500KB8525KB8500KB8525KB
CW18
CW22
CW22
CW20
CW20
CW22
CW22
S343
S662
S662
S512
S512
S662
S662
50-4182
50-4182
PistonStyleModel POLARIS Cyl. I.D. ★
L.A.SLEEVE Piston
KitWristPin
BoreSizemm CC
OverSizemm Ring Set Circlip
FL-5342
FL-5416
FL-5305
FL-5297
FL-5416
MODEL L.A. SLEEVE CUBIC DISPLACEMENT CYLINDER I.D. CODE PART NO.Sea Doo 580 (Long Finger Port) 1988 580cc 76mm RS FL-5102 580 (Short Finger Port)1989-96 580cc 76mm RS FL-5125 XP/SPI, GTX, SPX 1993-95 650cc 78mm RS FL-5244 GTI, HX, SPX, XP, GTS, GS, GSI 718cc 82mm RS FL-5268 XP/SPX/GTX RFI-785 Rave 1995-02 782cc 82mm RS FL-5290 GSX/XP/GTX-951 LTD RX 1997-02 951cc 88mm RS FL-5322 785DI 782cc 82mm RS FL-5583951DI 951cc 88mm RS FL-5578
PolarisSL-650 1992-95 647cc 65mm CI FL-5191 SL-750 1993-95 744cc 69.7mm CI FL-5239 SLX Pro 785 1997-01 69.72mm AC FL-5342 SL-900 1996-97 889cc 74.5mm RS FL-5305 SLTX/SLXH-1051 1996-99 1051cc 81mm FL-5297 Virage, Octane 777 2002 777cc 84mm RS FL-5416 Genesis 1200 (99-02), SLX, X-45 1200, 1165cc 84mm RS FL-5416Pro 1200, Virage TX & TXI1999-02
YamahaWave Jammer, Wave Runner 1987-92 496cc 72mm RS YA-5025 Wave Runner, Super Jet thru 1993 633cc 77mm RS YA-5139 Wave Runner LXII VXR 1991-96 633cc 77mm RS YA-5176 61X Wave Blaster, WRIII, FX, Pro VXR, 701cc 81mm RS YA-5187Superjet (93-07) Super Jet, Wave Blaster Big Bore to 789cc 84mm YA-5187B 62T 701 Wave Raider (94-95), Wave Venture 701cc 81mm RS YA-5284 XL 700 (95-02) Wave Raider, WBII , GP 760/Wave Blaster (96-00) 754cc 84mm RS YA-5304 Wave Runner GP-800 (98-02), XL/XLT 800 (00-02) 784cc 80mm AC YA-5356 1100Wave Raider (95-96), Wave Venture (96-97) 1051cc 81mm RS YA-5282 GP1200( 97-99)/XL 1200 (98) 1131cc 84mm RS YA-5349XL1200 Ltd/GP1200R 1176cc 80mm AC YA-5469GP1300R (03-07) 1296cc 84mm AC YA-5502
KawasakiJS-550 Iron Cylinder1986-90 531cc 75mm CC KA-5033 JS-550 SX Reed 1991-95 531cc 75mm CI KA-5135 JS, JF-650 1986-96 635cc 76mm CS KA-999 JS-750 SX/SS (92-95) 743cc 80mm CI KA-5166 JS-750 SX/SS (92-95) Special Heavy 743cc 80mm CS KA-5166HOD Sleeve 3. 600”JS-750 SXI, ZXI (96-97), ST (94-95) SXI Pro 743cc 80mm CI KA-5280 JS-750 SX, ZXI (95-97), ST (94-95), 743cc 80mm CS KA-5280HSXI Pro Special Heavy OD Sleeve 3.600”JS-900 ZXI, STX (95-06) 891cc 73mm CS KA-5283 JS1100ZXI, STX (96-02) 1071cc 80mm CI KA-5303JS-1100 ZXI, STX (96-02) Big Bore to 1180cc 83mm KA-5303B 800 SXR 2003-07 82mm KA-5496 Ultra 150 1999-00 1176cc 80mm AC KA-5415
* Nikasil Bore – Cylinder Sleeving or Replating Required for Oversizes.
Low Dome Race Part. (Flat Top) Head Modifications required.
INTA
KESY
STEM
SEN
GINE
/GA
SKET
SEX
HAUS
TDR
IVE L
INE
HAND
LING
ELEC
TRIC
ALW
ATER
LINE
/BILG
EST
EERI
NG&
CONT
ROLS
BODY
ACCE
SSOR
IESSE
RVICE
TOOL
S/H
ARDW
ARE
CHEM
ICAL
56
TOP ENDBEARINGS
TOP ENDBEARINGS
TOP ENDBEARINGS
STD
PRO-X PISTON KITSPro-X Piston Kits are manufactured in Japan and aredesigned to be an O.E.M. replacement. The aluminum alloyused in the manufacturing of Pro-X pistons maintains orexceeds the factory specifications. Additional oversizes areavailable in .010 increments up to .080 (2.00 mm).
* - Rings are available for all pistons. For Rings Part Number,put “R” after piston part number.
.010 .020 .030 .040 .050 .060 .070 .080
.25mm .50mm .75mm 1mm 1.25mm 1.5mm 1.75mm 2mm
.010 .020 .030 .040 .050 .060 .070 .080
.25mm .50mm .75mm 1mm 1.25mm 1.5mm 1.75mm 2mm
Std. BoreSEA DOO580 All thru 1996
720 HX, XP, GTS, GS
SPX, GTI, GSI ‘1995-02
800 XP
GSX, GTX, RFI
SPX 1995-02
951 XPL, GSXL, GTXL,
RX, LRV 1997-07
76.00
82.00
82.00
88.00
8020
8040
8050
8060
8021
8041
8051
8061
8022
8042
8052
8062
8023
8043
8053
8063
8024
8044
8054
8064
8026
8046
8056
650 All Thru 1996
701 All Thru 2007
760 All Thru 1998
1100 Wave Raider ‘95-97
Wave Venture 1996-97
1200/GP1200All thru ‘98
800 All thru 2002
GP1200 R 2000-02
XL1200 LTD 1998-00
XLT1200 2001-02
GP1300 R 2003-07
77.00
81.00
84.00
81.00
84.00
79.90
79.91
79.92
83.90
83.91
83.92
7090
7110
7090
7110
7170A
7170B
7170C
7190A
7190B
7190C
7091
7111
7091
7111
7092
7112
7092
7112
7093
7113
7093
7113
7094
7114
7094
7114
7105 7106
7096
7116
7096
7116
7098
7118
7098
7118
JS-440 1976-90
JS-550 1982-90
JS, JF-650 1986-96
JS-750 SS, XS, Xi 1993-97
JS-750 ZXi, SXi ‘95-98
800SX-R 2003-07
JS-900 ZXi, STX 1995-06
JS-1100 ZXi 1996-98
Ultra 150 99-05
STX-R1200 2002-05
68.00
75.00
76.00
80.00
80.00
82.00
80.00
73.00
79.87
79.88
79.89
4470
4480
4490
4510
4500
4490
4520A
4520B
4520C
4451
4471
4481
4491
4511
4501
4491
4472
4482
4492
4512
4502
4492
4453
4483
4513
4503
4474
4484
4494
4514
4504
4494
4455
4465
4475
4505
4456
4486
4496
4506
4496
4467
4477
4487
4458
4468
4478
4488
.010 .020 .030 .040 .050 .060 .070 .080
.25mm .50mm .75mm 1mm 1.25mm 1.5mm 1.75mm 2mmStd. Bore
Std. Bore
YAMAHA
KAWASAKI
STD
STDSTD
STDSTD
50-4185
50-4184
50-4184
01343
50-3302
50-3483
50-3483
50-3483
50-3483
01343
50-3122
50-3122
50-3272
50-3302
50-3304
50-3304
50-3302
50-3304
50-4186
Sea Doo OEM No. Size Part No.580 1988-96 290.832.320 18x22x22 50-4185650 1993 290.832.440 20x24x23 50-4184650 1994-95 20x25x21.7 50-4182720 1995-02 290.832.420 20x24x23 50-4184785 1995-02 290.832.420 20x24x23 50-4184951 1997-02 290.832.550 21x25x24 01242
Yamaha OEM No. Size Part No.500 1987-92 20x24x23 50-4184650 thru 1996 933310-320U200 20x25x25 50-3302701, 760 thru 2002 20x25x24 50-34831100 1995-97 20x25x24 50-34831200 (65U) 1997-02 20x25x24 50-3483800 1998-02 22x27x23 013431200 (66V) 1998-02 22x27x23 01343
TOP END (WRIST PIN) BEARINGSKawasaki OEM No. Size Part No.300 1986-93 13033-1010 18x22x24 50-3272440 1977-92 13033-3005 16x20x22.5 50-3122550 1982-95 13033-3005 16x20x22.5 50-3122650 SX,X2,TS,SC
1986-96 13033-1010 18x22x24 50-3272750 ST,SX,SS,XiR,Supersport Xi
1992-95 13033-3702 20x25x25 50-3302900 ZXI,STX 1995-06 13033-3702 20x25x25 50-3302750 ZXI,STX,SXi,STS,Xi Sport,SXi Pro.Supersport Xi
1996-02 13033-3703 22x27x24.7 50-3304800 SXR 2003-07 22x27x24.7 50-33041100 ZXi,STX1996-02 13033-3703 22x27x24.7 50-3304Ultra 150,STX-R 13033-3704 24x29x25 50-4186
Polaris OEM No. Size Part No.650 1987-92 3083216 18x23x21.5 50-3496750 1987-92 3083216 18x23x21.5 50-3496780 1987-92 3083216 18x23x21.5 50-3496700 1995-97 3584001 20x25x21.7 50-4182900 1997-02 3584001 20x25x21.7 50-41821050 1998-02 3584001 20x25x21.7 50-4182
BIG END (CRANK PIN) BEARINGSSea Doo Size Part No.580, 650 24 x 30 x 16.75 01319720 26 x 33 x 18 01321785 28 x 35 x 18 01323951 28 x 36 x 20 B1065
Yamaha Size Part No.650, 701, 760, 1100 25 x 32 x 20 01325
Kawasaki Size Part No.JS/JF-650 24 x 32 x 20 01315JS750 93-95 26 x 34 x 20 01317JS750 96-02 28 x 36 x 20 B1065JS900ZXI 24 x 34 x 20 01317JS1100ZXI 24 x 34 x 20 01317
Polaris Size Part No.650, 750, 780 24 x 32 x 16 01329
Tiger Shark Size Part No.640/900/1000 1993-99 20X26X24 B1024
THRUST WASHERSDetermine part number by size. Refer to DimensionChart on Page 52.
ID Size Thickness Part No.24mm X 1mm (coated) TW494225mm X 1mm TW496826mm X 1mm TW1574
HOT ROD THRUST WASHERSDetermine part number by size. Refer to DimensionChart on Page 52.
ID Size Thickness Part No.24mm X 1mm W10625mm X 1mm W11126mm X 1mm W11327mm X 1.5mm W11528mm X 1mm W11632mm X 1mm W118
2007 WORLD FINALS
LAKE HAVASU, AZPHOTO COURTESY OF
JIN OMURA
57
INTAKESYSTEM
SENGINE/GASKETS
EXHAUSTDRIVE LINEHANDLING
ELECTRICALW
ATERLINE/BILGE
STEERING& CONTROLS
BODYACCESSORIES
SERVICE TOOLS/HARDWARE
CHEMICAL
58
INTA
KESY
STEM
SEN
GINE
/GA
SKET
SEX
HAUS
TDR
IVE L
INE
HAND
LING
ELEC
TRIC
ALW
ATER
LINE
/BILG
EST
EERI
NG&
CONT
ROLS
BODY
ACCE
SSOR
IESSE
RVICE
TOOL
S/H
ARDW
ARE
CHEM
ICAL
HOT PRODUCTS CONNECTING RODSHeavy duty replacement rods are used in many racing applications because of proven reliability.Kits are complete with top and bottom roller bearings, pin and shims. Made in Japan.
Kawasaki450/550 All650 All750 1992-95, 900ZXI750ZXI/SXI/STS/STX/SS/XI 1996-02800 SX-R1100 ZXI/STX 1995-98
Part No.50-312050-327050-328050-328150-328150-3282
Yamaha500650/701/760/1100/1200 (97-98)GP800R/XL800/GP1200R/XL1200**Crank pins are not included in kit 50-3495
Part No.50-348050-3490 50-3495
Sea Doo580720 (PTO)720 (MAG)785951
Part No.50-352050-352250-352350-352450-3525
PERSONAL WATERCRAFT CONNECTING ROD DIMENSIONS
JS 440/550JS/JF 650JS 750 (93-96) 20mm wrist pin
JS 750 (95-00) 22mm wrist pin
JS 900 ZXIJS 1100 ZXI, SXI (95-00)Ultra 150
650/750/780 SL MAG/center650/750/780 SL PTO700/900/1050
580 thru (96)650 thru (97)720 XP, HX MAG (95-00)720 XP, HX PTO (95-00)785 XP RAVE (all)951 RAVE (98-00)
650/901/760/1100 (all)GP800, GP1200R
110133133133133135140
120120136
125125125125140140
125135
20222527252729
232325
222524242425
2527
30.6323436343440
32.332.335
313133333536
3234
18222222222222
161616
171718181820
2021
15202020202020
161616
171718181820
2021
24.6242628262632
24.324.328
242426262828
2527
49595958595962
515460
525253555557
6069
16X20X2318X22X2420X25X2522X27X2520X25X2522X27X2524X29x25
18X23X2218X23X2220X25X22
18X22X2220X25X2220X24X2220X24X2420X24X2321X25X24
20X25X2422x27x23
24.6X30.6X1524X32X2026X34X2028X36X2026X34X2026X34X2032x40x20
24.3X32.3X1624.3X32.3X1628X35X16
24X31X1724X31X1726X33X1826X33X1828X35X1828X36X20
25X32X2029x34x21
1111111
111
111111
11.5
CENTERTO
CENTERMM
Watercraft Model SMALLEND
BOREMM
BIGEND
BOREMM
SMALLEND
WIDTHMM
BIGEND
WIDTHMM
PINDIAMETER
MM
PIN LENGTH
MM
SMALL ENDBEARING MM
BIG ENDBEARING MM
WASHERTHICKNESS
MM
KAWASAKI
POLARIS
SEA DOO
YAMAHA
2006 WORLD FINALS LAKE
HAVASU, AZPHOTO COURTESY
OF JIN OMURA
59
INTAKESYSTEM
SENGINE/GASKETS
EXHAUSTDRIVE LINEHANDLING
ELECTRICALW
ATERLINE/BILGE
STEERING& CONTROLS
BODYACCESSORIES
SERVICE TOOLS/HARDWARE
CHEMICAL
Hot Rods are double forged to improve grain flow and maintaindimensional consistency.
CRANK SHAFT REPLACEMENT BEARINGS
Sea Doo580 87-94580 95-96650 93650 94-96720 all800 all951 all
6206NR6206NC46206NR
6206NC46206NC46207NC46208NC4
6206NR6206NC46206NR
6206NC46206NC46207NC46208NC4
6305NR6305NR6206NC46206NC46206NC46207NC46306NC4
6206NR6206NR6206NC46206NC46206NC46207NC46208NC4
6207NC46207NC46207NC46207NC46207NC46306NR6208NC4
6207NC46207NC46207NC46207NC46207NC46207NC46208NC4
FRONTMAG. #1
FRONTMAG. #2 INNER #1 INNER #2
REARPTO#1
REARPTO#2
Yamaha650/701/7601100/1200
6207YR6207YR
6207YR6207YR
Kawasaki440/550650/750900/1100/Ultra
6206NR6306C3
5207-1LT
6305N6306C3
6207NLT
6305N6306NR
83A844A (3)
6206N6306C383A948
Polaris650/701/780700/900/1050
6207NC46207NC4
6207NC46207NC4
6207NC4(2)6207NC4
6307NR6207NC4 6207NC4 6207NC4
Descriptions Models OEM No. Part No.Distance Ring 720 Mag side – 1.5mm thick 290-827-447 010-474Distance Ring 580/650 Mag side – 2mm thick 290-827-440 010-472Distance Ring 580/650/720 Pto side
800 Mat & Pto – 2mm thick 290-827-760 010-473Flat Bearing Washer 580/650 (Small) 420-827-715 010-475Retainer Shim 720 (Small) 420-827-050 010-476Retainer Shim 720 (Medium) 420-827-050 010-477PTO Seal Retaining Ring 580/650/720/800 (Large) 420-827-715 010-479Thrust Washer 951 010-470Crank Center Gear 580 010-471-01Crank Center Gear 650/720/800 010-471Flywheel Nut All Models 420-842-230 010-480
CRANKSHAFT PARTS FOR SEA DOO
A.B.C.
D.E.F.G.H.I.J.K.
A. B. C. D.
E. F. G.
H. I.J.
K.
HOT RODS CONNECTING RODSSea Doo Part No.580 1990-96 HR8166650 1997 HR8117720 1995-02 MAG HR8116720 1995-02 PTO HR8168785 HR8123951 1998-05 HR8601951 Direct Injection HR8628
Polaris Part No.700/900/1050 HR8122
Yamaha Part No.650/701/760/1100/1200 (97-98) HR8169GP800/GP1200R HR8606
Kawasaki Part No.650 All HR8113750 (92-95), 900 ZXI HR8114750 (96-02), 800 03-07 HR81311100ZXI (95-00),STX HR8138Ultra 150 (99-05), STX R (02-05) HR8607
HOT RODS NEW COMPLETE CRANKSHAFT ASSEMBLIES
All new assembly. Crankshafts are sold complete with Hot RodsConnecting rods, main bearings and inner crankshaft webs.Trued to within .001. Crankshafts are completely rebuildable.
Sea Doo580 All720 All785 1996-04 (will not fit fuel injection models)951 All Carburetor Models951 All Injection Models
Yamaha650/701/760 All800 GPR1100 Triple (63M)1200 Triple (65U) (No mag end bearing)1200 Triple (66U)
Kawasaki750 96-02, 800 SX-R 03-07
Crank Assy.HR4008HR4009HR4010HR4051HR4052
HR4003HR4072HR4104HR4004HR4069
HR4061
CRANKSHAFT WEBSOEM Kawasaki 650/750 and Yamaha cranks are non-rebuildable. Inorder to rebuild these crankshafts the crankshaft webs must be replaced.
Yamaha650/701/760/1100/1200
Kawasaki750 93-94 (26mm Crank Pin)650750ZXI/SXI (28mm Crank Pin)900 All, 1100 97-98
Part No.HR201
HR202HR203HR205HR206
*Web Kit contains 2 webs without crank pin.
CRANKSHAFT OIL SEAL KITHot Products has researched and tested these crank case seal kits toensure the highest of quality and durable seals on the market. Theseseals are a direct replacements for the OEM seals. Why risk an enginefailure or a short seal life with low cost seals when Hot Products hasthese seals in stock and ready for installation in your customers engine.
Kawasaki440 73-80 (Full Circle)440 81-91/550JS/550SX650/750/800900/1100
Part No.51-001451-001551-002751-0029
Yamaha500 87-90650/701/760/1100/1200800GP1200R
Part No.51-004851-005451-005751-0058
Sea Doo580650/720785951 Outer Seals Only951 Inner Seals Only
Part No.51-006851-006951-007251-0073
51-0073B
Polaris650/750/780/785
Part No.51-0074
2007 WORLD FINALS • LAKE HAVASU, AZPHOTO COURTESY OF JIN OMURA60
INTA
KESY
STEM
SEN
GINE
/GA
SKET
SEX
HAUS
TDR
IVE L
INE
HAND
LING
ELEC
TRIC
ALW
ATER
LINE
/BILG
EST
EERI
NG&
CONT
ROLS
BODY
ACCE
SSOR
IESSE
RVICE
TOOL
S/H
ARDW
ARE
CHEM
ICAL
INTAKESYSTEM
SENGINE/GASKETS
EXHAUSTDRIVE LINEHANDLING
ELECTRICALW
ATERLINE/BILGE
STEERING& CONTROLS
BODYACCESSORIES
SERVICE TOOLS/HARDWARE
CHEMICAL
61
Kawasaki440 77-80440 81-92550 82-85550 86-90550SX 91-95650 All650 X2, TS750 All/800SXR750 SX/SXI/SXI Pro750 SS/XI750 SS 92-93750 XIR750 95 STS750 ZXI 95+800 SXR 03-07900 ZXI 95+1100 ZXI 96-98Ultra 150 99+
Complete51-120351-1503
55605580
51-240359405960
-7210722072407230722572457310752076807835
YamahaWJ/WR500SJ/WRIII/VXR650 (90-93)LX650 (90-93)701SJ-95, BLST-95, 701W/Raider 96+701SJ 96+, BLST 96+701W/RDR 94-95/Venture 95+760W/RDR 96+/BLST II 96+/XL760800 GP 98+1100Raider/Venture1200 GP, XL1200GP1200R, XL1200LTDGP1300R
Complete51-4803
265051-5703
275025552980299235304530468537403810
Sea Doo580 -91 Yellow Eng.SP/XP/GT580 92+ White Eng.SP/SPI/XP/GTS650 GTX/XP/XPI/SPX720 SPX/GTI/HX785 XP/GSX/GTX800 DI951 97 GSX LTD White Eng.951 98 XP LTD, GSX LTD Silver Eng951 DI.
Complete642564656500661066406855683068426880
Polaris650750700 Hurricane, Virage, FreedomOctane 777780785/Pro90010501200 Genesis
Complete421042304378486042404260438343904395
HOT PRODUCTS GASKET SETSHot Products gasket sets consist of superior quality gaskets for engine
rebuilders and the hi-performance personal watercraft market.Hot Products offers top end and complete gaskets sets.
Made in the USA.
Top--
55505570
---
72007200720072007200720072007300750076707830
Top-
2600-
270025502950299035204520468037303800
Top640064406480660066206850682568406875
Top420042204375
42354250438043854394
Tiger Shark639644
Complete31103120
Top31003100
INDIVIDUAL GASKETS FOR SEA DOO580 PRE ‘92 SP/XP/GT (Yellow Engine)
YELLOW ENGINETop KitComplete KitHead Cover O-RingSpark Plug O-Ring (2 required)
Cylinder O-Ring (2 required)
Water Jacket O-Ring (2 required)
Base GasketCarb Gasket 38mm (2 required)
Exhaust Gasket (2 required)
Headpipe GasketStarter GasketWater DistWater Mani O-Ring (2 required)
Flywheel HousingRotary Valve Shaft O-RingRotary Valve Cover O-RingManifold O-Ring (2 carb)Manifold O-Ring (1 carb)Flywheel Cover O-Ring
Part No.64006425
6200*6220*6170*6230*6000*6100*6050*6140*61206110
6240*612562606250627062756280
OEM No.Yellow EngineYellow Engine290-950-050290-430-782290-850-540290-850-040290-931-160290-842-040290-850-630290-950-250290-950-905290-831-612290-430-460290-850-600290-831-500290-831-360290-831-705290-850-160290-950-130
580 ‘92+ SP/SPI/XP/GTS (WHITE ENGINE)WHITE ENGINETop KitComplete KitHead Cover O-RingSpark Plug O-Ring (2 required)
Cylinder O-Ring (2 required)
Water Jacket O-Ring (2 required)
Base GasketCarb Gasket 38mm (2 required)
Carb Gasket 39mm (2 required)
Exhaust Gasket (2 required)
Headpipe GasketStarter O-RingFlywheel HousingRotary Valve Shaft O-RingRotary Valve Cover O-RingManifold O-Ring (2 carb)Flywheel Cover O-Ring
Part No.64406465
6205*6220*6170*6230*
6020.3*6100*6105*6060*6150*615261306250626062706278
OEM No.White EngineWhite Engine290-950-360290-430-782293-300-026290-850-040290-931-161290-850-373270-000-114290-850-635290-950-251278-000-694290-850-605293-300-023293-300-024290-831-705290-831-555
* Denotes when the gasket isincluded in the Top End Gasket Set.
** Hot Products Complete Gasket Sets do not include bottom end engine seals.
62
INTA
KESY
STEM
SEN
GINE
/GA
SKET
SEX
HAUS
TDR
IVE L
INE
HAND
LING
ELEC
TRIC
ALW
ATER
LINE
/BILG
EST
EERI
NG&
CONT
ROLS
BODY
ACCE
SSOR
IESSE
RVICE
TOOL
S/H
ARDW
ARE
CHEM
ICAL
720 SPX/GTI/HX/GTS/GS
Top KitComplete KitHead Cover O-RingSpark Plug O-Ring (2 required)
Cylinder O-Ring (2 required)
Water Jacket O-Ring (2 required)
Base Gasket (.012/0.3mm)Base Gasket (.017/0.4mm)Base Gasket (.020/0.5mm)Base Gasket (.024/0.6mm)Base Gasket (.030/0.8mm)Carb Gasket 41mm (2 required)
Exhaust Gasket (2 required)
Headpipe GasketStarter O-RingFlywheel HousingRotary Valve Cover O-RingRotary Valve Shaft O-RingFlywheel Cover O-Ring
Part No.66006610
6205*6220*6185*6235*
6025.36025.4
6025.5*6025.66025.86107*6080*6150*61526130625062606278
OEM No.
290-950-360290-430-782290-931-410290-850-045290-931-400290-931-401290-931-402290-931-403290-931-404293-250-042290-850-637290-950-251278-000-694290-850-605293-300-023293-300-024290-831-555
Top KitComplete KitHead Cover O-RingSpark Plug O-Ring (2 required)
Cylinder O-Ring (2 required)
Water Jacket O-Ring (2 required)
Base Gasket (.012/0.3mm)Base Gasket (.017/0.4mm)Base Gasket (.020/0.5mm)Base Gasket (.024/0.6mm)Base Gasket (.030/0.8mm)Carb Gasket 38mm (2 required)
Exhaust Gasket (2 required)
Headpipe GasketStarter O-RingFlywheel HousingRotary Valve Cover O-RingRotary Valve O-RingManifold O-Ring (2 carb)Flywheel Cover O-Ring
650 GTX/XP/XPI/SPXPart No.
64806500
6210*6220*6180*6235*
6020.36020.4
6020.5*6020.66020.86100*6080*6150*615261306250626062706278
OEM No.
290-950-320290-430-782290-931-220290-850-045290-931-161290-931-162290-931-163290-931-164290-931-165290-850-373290-850-637290-950-251278-000-694290-850-605293-300-023293-300-024290-831-705290-831-555
785 XP/GSX/GTX/SPX
Top KitComplete KitHead Cover O-RingSpark Plug O-Ring (2 required)
Cylinder O-Ring (2 required)
Water Jacket O-Ring (2 required)
Base Gasket (.012/0.3mm)Base Gasket (.017/0.4mm)Base Gasket (.020/0.5mm)Base Gasket (.024/0.6mm)Base Gasket (.030/0.8mm)Carb Gasket 41mm (2 required)
Power Valve Gasket (2 required)
Power Valve O-Ring (2 required)
Exhaust GasketHead Pipe GasketBalance Shaft O-RingManifold O-RingRotary Valve Shaft O-RingStarter O-RingFlywheel Housing GasketFlywheel Cover O-RingOil Pump O-RingP.T.O. O-Ring
Part No.66206640
6612*6220*6185*6614*
6035.36035.4
6035.5*6035.66035.86107*66186622
6082*6155*66246628626061526045663262556220
OEM No.
290-831-550290-430-782290-931-410290-931-420290-931-720290-931-721270-931-722290-931-723290-931-724293-250-042290-931-540290-430-110290-931-480290-931-500290-230-300290-831-765293-300-024278-000-694290-931-470290-950-360293-300-018290430-782
Top Kit 951 ‘97Complete Kit 951 ‘97Top Kit 951 ‘98Complete Kit 951 ‘98Head GasketHead Gasket (91.25)Base Gasket ‘97Base Gasket ‘97Base Gasket ‘97Base Gasket ‘98Base Gasket ‘98Base Gasket ‘98Carb Gasket 48mm (2 required)
Power Valve O-Ring (2 required)
Power Valve Housing O-RingExhaust Gasket (2 required)
Headpipe Gasket 97Headpipe Gasket 98Stud O-RingBalance Shaft O-RingStarter O-RingFlywheel HousingOil Pump O-Ring
Part No.6825683068406842
6700*6700BB6730.3*6730.4*6730.6*6732.5*6732.6*6732.8*
6740*6622*6750*6760*6770*6775*67806624679067956255
OEM No.White EngineWhite EngineSilver EngineSilver Engine290-931-700
290-931-680290-931-681290-931-682
290-931-685.5290-931-686.6290-931-687.8270-500-384290-430-110290-931-670293-250-081290-931-487429-931-488290-850-460290-230-300278-001-159290-931-690293-300-018
SEA DOO 800 DI800 DI Top Kit800 DI Complete KitHead Cover O-Ring Spark Plug O-Ring (2 Req’d)Cylinder O-Ring (2 Req’d)Water Jacket O-Ring (2 Req’d)Base (3 Hole 0.12)Base (4 Hole 0.16)Base (6 Hole 0.24)Power Valve O-Ring (2 Req’d)Power Valve Housing O-RingExhaustHeadpipeBalance Shaft O-RingManifold O-RingRotary Valve Shaft O-RingStarter O-RingFlywheel Housing GasketFlywheel Cover O-RingOil Pump O-RingCase Plug O-RingIntake Manifold O-RingRectifier Cover O-RingBearing Cover O-RingSump Cover O-Ring
Part No.68506855
6612*6220*6185*6614*
6035.36035.4*6035.6
66226750
6082*6155*662466286260615260456632625566506655678466246205
OEM No.*
ALL420-831-550420-430-782420-931-410420-931-420420-931-728420-931-728420-931-728290-931-765290-931-670290-931-481420-931-503290-230-300290-831-767293-300-024278-000-694290-931-470290-950-360293-300-018290-250-890420-850-520420-850-390420-230-300420-950-360
SEA DOO 950 DI950 DI Top Kit950 DI Complete KitHead Base (3 Hole 0.12)Base (4 Hole 0.16)Base (6 Hole 0.24)Reed (Not Req’d w/Stock Reeds)Power Valve O-Ring (2 Req’d)Power Valve Housing O-RingExhaust (2 Req’d)HeadpipeBalance Shaft O-RingStarter O-RingFlywheel CoverOil Pump O-RingEngine Bottom Cover O-RingRectifier Cover O-RingCompressorCompressor GasketO-RingO-RingO-Ring
Part No.68756880
6705*6734.3*6734.4*6734.6*
67456622*6750*6760*6870*66246790679562556782678466246850686268656868
OEM No.2000+2000+
420-931-706420-931-905.3420-931-905.4420-931-9053.6
290-850-460290-931-670293-250-081420-931-990290-230-300278-001-159290-931-690293-300-018420-931-880420-850-390420-230-300420-931-870293-300-054293-300-076293-300-070
INDIVIDUAL GASKETS FOR SEA DOO951 97+ GSX LTD, XP LTD
63
INTAKESYSTEM
SENGINE/GASKETS
EXHAUSTDRIVE LINEHANDLING
ELECTRICALW
ATERLINE/BILGE
STEERING& CONTROLS
BODYACCESSORIES
SERVICE TOOLS/HARDWARE
CHEMICAL
701 SUPERJET 96-99, WAVE BLASTER 96
Top KitComplete KitHead 82mmBaseReed (2 required)
Carb ManifoldCarb Base (2 required)
Exhaust GreenOil PumpArrestor (2 required)
Flywheel CoverHead PipeOuter CoverDamperExhaust Pipe
Part No.25502555
2215*2220*2830*2820*5460
2330*2340282523602370238023902400
OEM No.
62T-111816M61135162T-1356662T13556
-61X-146136R8-1311662T-136746M6-813656R7-174556R7411146R7-147496M6-14739
Top KitComplete KitHead GreenBaseCarb BaseCarb ManifoldAir CoverFlywheel CoverReed (2 required)
Exhaust GreenMuffler Damper 1Head PipeExhaust Outer Cover #1Exhaust Inner CoverExhaust Outer Cover #2Oil PumpIgnition Box Cover
Part No.29502980
2810*2220*5030*2820*28252360
2830*2850*286028702880289029002340
2116A
OEM No.
62T-111816M6-1135162T-1439862T-1355662T-136746M6-8136562T-1356662T-1461362T-1473962T-1474962T-4111462T-4112262T-411246R8-131166M6-81921
Top KitComplete KitHead .025 StainlessHead .050 86mmBaseCarb Base (2 required)
Carb ManifoldArrestor (2 required)
Reed (2 required)
Exhaust GreenFlywheel CoverHead PipeExhaust Outer Cover #1Exhaust Inner CoverOuter Cover ExhaustOil Pump
Part No.29902992
3200*3210
3205*5460*3220*3230*2830*2850*236028702880324032502340
OEM No.
64X-11181Ultimate
6M6-11351-A262T-1439864X-1355664X-1367462T-1356662T-146136M6-8136564X-1474962T-4111462T-4112262T-411246R8-13116
GP800 98+
Top KitComplete KitHead .025 StainlessHead .050 82mmBase (2 required)
Carb BaseCarb ManifoldExhaust GreenHead PipePower Valve (2 required)
Exhaust SectionOil Pump
Part No.35203530
3400*3410
3420*5460
3430*3450*3460347034802340
OEM No.
Ultimate
INDIVIDUAL GASKETSFOR YAMAHA
Top KitComplete KitHead 82mm .050BaseCarb (2 required)
Top ManifoldLower ManifoldReed (2 required)
Exhaust GreenOil PumpFlame Arrester (2 required)
Flywheel CoverSilencer (aka Head Pipe)Outer CoverDamperExhaust PipeHead Cover
OEM No.
61X-11181A6M6-113516M6-1355661X-1356361X-1356661X-1362161X-146136R8-131166M6-136746M6-813656R7-147556R7-411146R7-147496M6-147396M6-11193
701 SUPERJET 94-95, BLASTER 93-95 WAVE RAIDER 96, WRIII 94-95
Part No.27002750
2215*2220*2230*2250*2270*2290*2330*23402350236023702380239024002410
WAVE JAMMER, WAVE RUNNER 500
Complete KitHeadCarbThermostat CoverReedOil Seal HousingFlywheel CoverFlame ArrestorExhaust Cover #1Exhaust Cover #2Exhaust Cover InnerExhaust Cover OuterMuffler Damper #1Muffler Damper #2SilencerUpper Case
Part No.51-4803
200020102020203020402050206020702080209021002110212021302140
OEM No.
6K8-11816K8-13556655-124146K8-136216K8-153696K8-813656K8-136746K8-411246K8-411226K8-411126K8-411146K8-147396K8-147496K8-147556K8-45113
650 SUPERJET 90-93, WRIII 90-93
Top KitComplete KitHead 77mm .050BaseCarb (2 required)
Top ManifoldLower ManifoldReed (2 required)
ExhaustOil PumpAir Cleaner (2 required)
Flywheel CoverHead PipeOuter CoverDamperExhaust Pipe (2 required)
Head Cover
Part No.26002650
2205*2220*2230*2240*2260*2280*2310*23402350236023702380239024002410
OEM No.
6R7-111816M6-113516M6-135566M6-135636M6-135666M6-136216M6-146136R8-131166M6-136746M6-813656R7-147556R7-411146R7-147496M6-147396M6-11193
* Denotes when the gasket isincluded in the Top End Gasket Set.
701 WAVE RAIDER 94-95,WAVE VENTURE 95+
760 WAVE RAIDER 96+,BLASTER II 96+, XL760W
64
INTA
KESY
STEM
SEN
GINE
/GA
SKET
SEX
HAUS
TDR
IVE L
INE
HAND
LING
ELEC
TRIC
ALW
ATER
LINE
/BILG
EST
EERI
NG&
CONT
ROLS
BODY
ACCE
SSOR
IESSE
RVICE
TOOL
S/H
ARDW
ARE
CHEM
ICAL
YAMAHA GP 1200R, XL 1200LTD
Top KitComplete KitHead .025 Stainless SteelBase (3 Required)Carb Base (3 Required)Carb ManifoldReedReed CenterPower Valve (3 Required)Exhaust GreenHead PipeChamberOuter Cover #1Outer Cover #2Tail ConeStarter O-RingOil PumpHead Cover
Part No.37303740
3600*3420*3425*3620*343534403470365036603670368036903700349023403610
OEM No.
66V-1118166E-11351 66E-1439866V-13558
--
66E-1131B-066V-1461366V-1473966V-1474966V-4111466V-4112466V-146231FK-8184763M-1311666V-11193
440 ALL
Complete Kit 77-80Complete Kit 81-92HeadBaseIntakeCarb Base 38mmHousing Pre 82ExhaustHeadpipe GreenArrester 38mm
Part No.51-120351-1503
52005240525050305270528052905080
OEM No.
11004-370711009-505
11009-378511009-378692065-515
11009-377911060-371011060-3702
550 1982-85, 1986-90
Top Kit 1982-85Complete Kit 1982-85Top Kit 1986-90Complete Kit 1986-90Head AllBaseIntake (2 required)
Carb Base 38mm Pre 86Carb Base 44mm 86-90ExhaustHeadpipe Pre-86Conn Pipe Lower Pre 86HeadpipeConn Pipe 86-90Chamber 86-90Arrestor 38mm Pre 86Arrestor 44mm 86-90
Part No.5550556055705580
5400*5430*5250*5030*5460*5280*5480549055005510552050805540
OEM No.
11004-370911009-378211009-378511009-378611060-374311009-377911009-305111060-373011060-372611060-372711060-327811060-370211060-3744
INDIVIDUAL GASKETSFOR KAWASAKI
YAMAHA GP 1200, XL 1200 98+Part No.
46804685
4600*4610
4615*5460
4620*4630
4430*4650*4455446044704480450045054510
OEM No.
65U-11181Ultimate
65U-1135165U-1355664X-14162
-65U-1356665U-1461363M-1473963M-1474963M-4114
63M-4112263M-1119363M-8136563M-13116
1100 WAVE VENTURE / WAVE RAIDERPart No.
45204530
4400*4415*5030
4420*4430*4450*4455446044704480450045054510
OEM No.
63M-1118163M-1135163M-1439863M-1355663M-1356663M-1461363M-1473963M-1474963M-4111463M-4112263M-1119363M-8136563M-13116
INDIVIDUAL GASKETSFOR YAMAHA YAMAHA 1300 GPR
1300 Top Kit1300 Complete KitHead .025 Stainless SteelBase (3 Req’d)ManifoldReedReed CenterPower Valve (3 Req’d)ExhaustHead PipeChamberOuter Cover #1Outer Cover #2Tail ConeStarter O-RingOil Pump
Part No.38003810
3605*3420*3620*34353440347036503660367036803690370034902340
OEM No.
66V-1118166E-11351
NOENOE
66E-1131B-0166V-1461366V-1473966V-1474966V-4111466V-4112466V-146231FK-8184763M-13116
* Denotes when the gasket isincluded in the Top End Gasket Set.
Top KitComplete KitHead .025 86mmHead .050 86mm GreenBaseCarb Base XL 1200 WCarb ManifoldSpark ArresterReed (2 required)
ExhaustMuffler Damper 1Head PipeExhaust Outer Cover (2 required)
Exhaust Inner CoverHead CoverFlywheel CoverOil Pump
Top KitComplete KitHead .050 82mmBaseCarb BaseCarb ManifoldReed (2 required)
ExhaustMuffler Damper 1Muffler Damper 2Exhaust Outer Cover (2 required)
Exhaust Inner CoverHead CoverFlywheel CoverOil Pump
65
INTAKESYSTEM
SENGINE/GASKETS
EXHAUSTDRIVE LINEHANDLING
ELECTRICALW
ATERLINE/BILGE
STEERING& CONTROLS
BODYACCESSORIES
SERVICE TOOLS/HARDWARE
CHEMICAL
KAWASAKI 650, X2/TS/SC
650 Complete650 X2, TS CompleteHead .010 StainlessHead .040 GreenBaseReedKeihin 28mm Carb BaseKeihin 38mm Carb BaseExhaustHead PipeHead Pipe 46mm ID GreenMuffler TSX-2 Conn PipeControl Valve All
Part No.59405960580058305850586058705660588058905900712059107150
OEM No.
11004-3710Ultimate
11009-377511009-373111009-374711060-371611009-372211009-375211009-375211060-371811009-372411060-3723
750SX, SXI, SXI PRO
Top KitComplete KitHead .010 StainlessHead .020 Head Copper BaseReed A SX(4pcs) SXI(2pcs)Reed B SXI(2pcs)40mm Carb40mm Carb SXI 96+Exhaust (2 required)
Head Pipe SX, SXIUpper Muffler SX, SXIMuffler SX, SXIControl Valve All
Part No.72007210
7000*7010
7040*7050*7430*7060*7065*7070*7080709071407150
OEM No.All 750SX/SXI
11004-3714Copper
11060-371111060-371711060-375711060-371611060-376111060-375911060-371211060-371311060-371411060-3723
750 SS, XI, XIR
Top KitComplete KitComplete KitComplete KitHead .010 StainlessBase AllReed (4pcs) SS92+, XI93-95, XIReed A XI 96 (2 pcs)Reed B XI 96 (2 pcs)40mm Carb SS, XI, XIR40mm Carb XI 96Exhaust AllHead Pipe SS 92-93Head Pipe SS 94+, ST, XI 93+Head Pipe (XIR)Muffler XI, SSControl Valve All
Part No.7200722072407230
7000*7040*7050*7050*7430*7060*7060*707071007110590071207150
OEM No.All 750SS/XI
SS 92-93XIR
11004-371411060-271111060-371711060-371711060-375711060-371611060-375811060-372111060-372011060-373211009-375211060-371811060-3723
550sx 1991-95
Complete KitHead .010 StainlessHead .047 GreenBase .010 StainlessBase .020 FiberReedIntakeKeihin 38mmExhaustHeadpipeConn PipeChamber
Part No.51-240351-2409
5610563056355640565056605280550055105520
OEM No.
11004-3706
11009-3780
11009-378711009-378811060-371611009-377911060-372611060-372711009-2446
750 STS, ZXI
Top Kit750 Complete750 CompleteHead .010 StainlessBase AllReed A ZXI, STS (2), ST (4)Reed B ZXI, STS (2)40mm Carb ZXI, STS (2)Exhaust STS 95-96, ZXI (2)Headpipe 95 STSHeadpipe 96 STSHeadpipe ZXI 95-96Muffler 1 95 STSExhaust Joint STS 96Muffler 1 96 STSMuffler 2 96 STSMuffler ZXI 95-96Control Valve All
Part No.720072257245
7000*7040*7050*7430*7060*7070*711071157470712071257135714574807150
OEM No.ALL 75095 STSZXI 95+
11004-371411060-371111060-371711060-375711060-375811060-372111060-373211060-377111060-375411060-371811060-376311060-376611060-377011060-375511060-3723
KAWASAKI 900 ZXI 95+
Top KitComplete KitHead .010 StainlessHead .040 FiberBaseReed Engine (3 required)
Reed Carb (3 required)
Exhaust (3 required)
Carb BaseHeadpipeMuffler
Part No.75007520
7400*7410
7420*7050*7430*7450*746074707480
OEM No.
11004-3713
11060-375211060-371711060-375711060-375611060-375311060-375411060-3755
INDIVIDUAL GASKETSFOR KAWASAKI
KAWASAKI 800 SXR
800 Top Kit800 Complete Kit Head Stainless Steel .010Base SXRReed SXR (4 required)
Reed SXR (2 required)
40mm Carb SXR (2 required)
Exhaust SXR (2 required)
Headpipe SXRUpper Muffler SXRMuffler SXR
Part No.73007310
7005*7040*7050*7430*7067*7075*708070907140
OEM No.
11004-372011060-371111060-371711060-375711060-376111060-375911060-371211060-371311060-3714
* Denotes when the gasket isincluded in the Top End Gasket Set.
66
INTA
KESY
STEM
SEN
GINE
/GA
SKET
SEX
HAUS
TDR
IVE L
INE
HAND
LING
ELEC
TRIC
ALW
ATER
LINE
/BILG
EST
EERI
NG&
CONT
ROLS
BODY
ACCE
SSOR
IESSE
RVICE
TOOL
S/H
ARDW
ARE
CHEM
ICAL
POLARIS 900/1050Part No.
4380438343854390
4300*4303*4305*4310*4315*4316431843204325
4330*4335433743394340435343564359
OEM No.
541093154110445410932541091758110575830123
5830043583006258110455830051581114558300615411056541086054106133240114
TIGER SHARK 639, 644
Part No.310031103120
3000*3010
3030*3040*5460*3060*307030803090
OEM No.
3008-174Ultimate3008-0503008-0763008-0573008-0803008-0813008-0823008-058
INDIVIDUAL GASKETSFOR TIGER SHARK
Top Kit 639/644639 Complete Kit644 Complete KitHeadHead 639,644 77MM .040BaseReed (4 required)Carb Base 44mmExhaust (2 required)Head PipeConnector Pipe 644 onlyAir Cleaner
KAWASAKI 1100ZXI 96-98
Top KitComplete KitHead .010 StainlessHead .040 FiberBaseReed EngineReed CarbExhaustCarbCarbHeadpipeMuffler
Part No.767076807600760576157050763076507652765576607665
OEM No.
11004-3715
11060-376011060-371711060-375711060-376711060-377511060-377611060-376811060-3769
KAWASAKI ULTRA 150 99+
Top KitComplete KitHead Stainless Steel .010*BaseWater PipeReed (3 Req’d)Reed Carb (3 Req’d)Exhaust (3 Req’d)Carb (3 Req’d)Head PipeExhaust BodyFlywheel Cover
Part No.78307835
7700*7715*7720
7050*7630*7750*7760777077807790
OEM No.
11004-371711060-378311060-378511060-371711060-375711060-3785 11060-3788 11060-378611060-378711060-3803
700 HURRICANE, VIRAGE, FREEDOMPart No.
43754378
4300*4305*4310*4315*4805*43174319
4320*4325
4330*4335*433743394340435343564359
OEM No.
54109315410932541091758110575811784
N.O.EN.O.E
5830043583006258110455830051581114558300615411056541086054106133240114
POLARIS 650/750Part No.
4200421042204230
4000*4010*4020
4040*4050*5030*4065
4070*4080*4100411041124359
OEM No.
32400573240213Ultimate3240055308414832401285830013521148958300383082937541078130831273240114
POLARIS 780, 785 PROOEM No.32402513240305324024930841483240128324035858300135830115521162352117255411311583003832403133082937308312754107813240114
INDIVIDUAL GASKETSFOR POLARIS
Top KitComplete KitHead O-Ring (2 required)
Cylinder O-Ring (2 required)
Spark Plug O-Ring (2 required)
Base (2 required)
Base Virage-Freedom (2 required)
Reed Engine SideReed Carb SideCarb (2 required)
ArrestorExhaust (2 required)
Headpipe (2 required)
Flywheel CoverWater Manifold (2 required)
Oil Pump O-RingThermostat HousingCrank O-RingStarter O-Ring (2 required)
650 Top Kit650 Complete Kit750 Top Kit750 Complete KitHead 650 .010 Stainless (3 req’d)
Head 750 .040 Stainless (3 req’d)
Head 650 .040 FiberBase .020 (3 required)
Reed(6 required)
Carb (6 required)
ArrestorExhaust (3 required)
HeadpipeWater Manifold (3 required)
Thermostat HousingOil Pump O-RingStarter O-Ring (2 required)
Head 780 Stainless (3 required)
Head 785 Stainless (3 required)
Base (3 required)
Reed (3 required)
Carb (3 required)
Carb 785 (3 required)
Arrestor (3 required)
Arrestor 785 (3 required)
ExhaustExhaust 785Exhaust 785 O-Ring (6 required)
Head PipePower Valve 785 (3 required)
Water ManifoldOil Pump O-RingThermostat HousingStarter O-Ring
Top Kit 900Complete Kit 900Top Kit 1050Complete Kit 1050Head O-Ring (3 required)
900 Cylinder O-Ring (3 required)
1050 Cylinder O-Ring (3 required)
Spark Plug O-Ring (3 required)
Base 900 (3 required)
Base 1050 (3 required)
ReedCarb (3 required)
ArrestorExhaust (3 required)
HeadpipeFlywheel CoverWater ManifoldOil Pump O-RingThermostat HousingCrank O-RingStarter O-Ring
* Denotes when the gasket isincluded in the Top End Gasket Set.
Part No.4035*4037*4040*4050*5030*9240*4065*5540*4077*40784079
4080*40854100411241104359
67
INTAKESYSTEM
SENGINE/GASKETS
EXHAUSTDRIVE LINEHANDLING
ELECTRICALW
ATERLINE/BILGE
STEERING& CONTROLS
BODYACCESSORIES
SERVICE TOOLS/HARDWARE
CHEMICAL
INDIVIDUAL GASKETS BY SECTIONHEAD GASKETS
Head gaskets for all applications including high performanceracing applications. All gaskets meet or exceed the OEMmanufacturers specifications.
Head gaskets are available in:Metal, Copper, and “Ultimate” Green fiber.
Kawasaki440 77-80440 81-92550 82-90550 91-95650 All750 All900 ZXI1100 ZXI550 91-650 All750 All900 ZXI1100 ZXI550 91-750 All800 SX-R
Thickness0.0400.0400.0400.0470.0400.0400.0400.0400.0100.0100.0100.0100.0100.0200.0200.010
TypeFiberFiberFiberGreenGreenGreenGreenGreenMetalMetalMetalMetalMetalCopperCopperMetal
Part No.51-1206
5200540056105830702074107605
51-24095800700074007600
51-241070107005
Yamaha500 All500 All650 All 77mm701 All 82mm701 W/Raider760 86mmGP8001100 82mm1200 86mm760 86mmGP8001200 86mmGP1200R,XL1200LTD
Thickness0.0400.0500.0500.0500.0500.0500.0500.0500.0500.0250.0500.0250.025
TypeFiberGreenGreenGreenGreenGreenGreenGreenGreenMetalMetalMetalMetal
Part No.2000200522052215281032103410440046103200340046003600
Sea Doo CylinderO ring set 580 92+O ring set 650O ring set 720/785951 (carb) 97+951 (carb) 97+951 DI
TypeO-Ring O-Ring O-Ring Metal 88-90mmMetal 91.25mmMetal 88-90mm
Part No.6170618061856700
6700BB6705
Polaris650750650750780785
Thickness0.0400.0400.0100.0100.0100.010
TypeGreenGreenMetalMetalMetalMetal
Part No.402040304000401040354037
(3 Required)(3 Required)(3 Required)(3 Required)(3 Required)(3 Required)
Sea Doo Head CoverO ring 580 Yellow EngineO-Ring 580 White Engine/720O ring 650O ring 785
TypeO-RingO-RingO-RingO-Ring
Part No.6200620562106612
Polaris Head O-Ring700 Hurricane/900/1050
Part No.4300
Polaris Cylinder O-Ring700 Hurricane/1050900
Part No.43054303
1211 (White)
THREE BOND SILICON GASKET
1207 D (Black)
#1211 (White) Silicon Liquid GasketHigh grade silicon liquid gasket used by many OEM’s inaluminum case assembly. 1211 is tack free in 90 minutesand fully cured in 24 hours.#1207D (Black) Quick Dry Silicon GasketCrankcase sealer for large gaps, sheet metal, tough toseal areas, and vertical applications. 1207D is tack freein 5 minutes and fully cured in 24 hours.Descriptions Part No.Silicon Liquid Gasket (White) 1211AT100Quick Dry Silicon Liquid Gasket (Black) 1207B100G
68
INTA
KESY
STEM
SEN
GINE
/GA
SKET
SEX
HAUS
TDR
IVE L
INE
HAND
LING
ELEC
TRIC
ALW
ATER
LINE
/BILG
EST
EERI
NG&
CONT
ROLS
BODY
ACCE
SSOR
IESSE
RVICE
TOOL
S/H
ARDW
ARE
CHEM
ICAL
Yamaha OEM#701 Reed 61X-13621760 W/Rdr Reed/701 96+ 62T-13566701 Top Manifold 61X-13563701 Lower Manifold 61X-13566SJ,W/Blster70196+/WRdr 701 62T-13556760 Carb Manifold 64X-13556800 Carb Manifold 64E-135561100/1200 Reed 63M-135661100 Carb Manifold 64M-135561200 Carb Manifold 64X-14162GP1200R/XLL1200 Reed
Part No.22902830225022702820322034304430442046203435
Polaris OEM#650/750/780/785 Reed 308448900/1050/Reed 700/Hurricane Reed Engine Side700/Hurricane Reed Carb Side
Part No.4050431843174319
Yamaha OEM#500 Reed 6K8-13261650 All Reed 6M6-13621650 Top Intake 6M6-13563650 Bottom Intake 6M6-13566
Part No.2030228022402260
Kawasaki OEM#440/550 Intake 11009-3785550SX Intake 11009-3788550SX Reed 11009-3787650 All Reed 11060-3703750/900/1100 Engine 11060-3717750/900/1100 ReedCarb 11060-3757
Part No.525056505640586070507430
INDIVIDUAL GASKETS BY SECTIONINTAKE & REED GASKETS
(Intake Manifold to Cylinder or Cases)
EXHAUST HEAD PIPE GASKETS(Manifold to Pipe)
Part No.52905900708070907100711074807665
Yamaha OEM#650/701 6R7-14755701 WRD 94-95 62T-14749760 64X-147491100/1200 63M-14749800 66E-14749
Part No.23702870287044603460
Sea Doo OEM#580 -92 290-950-250580 92+/650/720 290-950-251785 290-931-500951 97 290-931-487951 98+ 290-250-080
Part No.61406150615567706775
Kawasaki OEM#440/550 11009-3051650 All (46mm ID) 11009-3752750 SX/SX1 11060-3712750 SX/SX1 Front 11060-3713750 SS 92-95 11060-3720750 X1 93-96 11060-3732900 11060-37551100 11060-3769
Polaris OEM#650/750/780/785 5830038700/Hurricane/900/1050 5830051
Part No.40804335
A.B.C.D.E.F.G.H.I.J.K.
A.
B. C.D. E. F.
G.
H. I. J.
K.
L.M. P. O.
N.
Q. R.
1X.
T. U. V.
L.M.N.O.P.
Q.R.
S.T.T.U.V.
1X.2X.3X.4X.5X.6X.7X.2X.
3X.
4X.
5X.
6X.
7X.
S.
69
INTAKESYSTEM
SENGINE/GASKETS
EXHAUSTDRIVE LINEHANDLING
ELECTRICALW
ATERLINE/BILGE
STEERING& CONTROLS
BODYACCESSORIES
SERVICE TOOLS/HARDWARE
CHEMICAL
INDIVIDUAL GASKETS BY SECTION (Cylinder to Manifold)
Sea Doo OEM#A. 580 All -91 420-850-632B. 580 All 92+ 290-850-635C. 785 290-931-480D. 650/720 290-850-637E. 951 290-250-081
Part No.60506060608260806760
Kawasaki OEM#Q. 440/550 11009-3779R. 650 (86-90) 11060-3739S. 650/750 (2 required) 11060-3759 T. 750 SS-X1 11060-3718U. 900 11060-3756V. 1100 11060-3767
Polaris OEM#F. 650/750 5211489G.700/Hurricane/900/1050 5811045H. 780 5211623I. 785 5211725
Part No.4070433040774078
Part No.528058807070712074507650
EXHAUST MANIFOLD GASKETS(cylinder to manifold)
A. B.
C.
D. E.
F. G.
H.I.
J. K. L. M. N.O. P.
Q. R.
S.T. U. V.
Part No.2140231023302850345044504650
Yamaha OEM#J. 500 6K8-45113K. 650 All 6M6-14613L. 701 61X-14613M. 701/760 W/Rdr 62T-14613N. 800 66E-14613O. 1100 63M-14613P. 1200 65W-14613
2007 WORLD FINALS
LAKE HAVASU, AZPHOTO COURTESY OF
JIN OMURA
TBM 800 SXR BASE GASKETSBoost your stock SX-R 800 compression between10psi to 20psi over stock with these copper basegaskets without sacrificing reliability. Test resultsconfirm an increase in acceleration and midrangepower without losing peak RPM.2006 Stock Class legal.
BASE GASKETSSea Doo OEM#580 -91 290-850-775580 92+/650 290-931-161580 92+/650 290-931-162580 92+/650 290-931-163580 92+/650 290-931-164580 92+/650 290-931-165720 0.3mm 290-931-400720 0.4mm 290-931-401720 0.5mm 290-931-402720 0.6mm 290-931-403720 0.8mm 290-931-404785 0.3mm 290-931-720785 0.4mm 290-931-721 785 0.5mm 290-931-722 785 0.6mm 290-931-723785 0.8mm 290-931-724951 97 290-931-680951 97 290-931-681951 97 290-931-682951 98+ 290-931-685.5951 98+ 290-931-686.6951 98+ 290-931-687.8
Part No.6000
6020.36020.46020.56020.66020.86025.36025.46025.56025.66025.86035.36035.46035.56035.66035.86730.36730.46730.66732.5 6732.66732.8
Part No.524054305635
51-24175850704074207615
Yamaha OEM#760 6M6-11351-A200650/701 All GP800 66E-11351-00001100/1200 63M-11351-010
Part No.3205222034204415
Kawasaki OEM#440 All550 80-90 11009-3782550 91-93 11009-3780550 91-93 Copper — 650 All 11009-3775750 All 11060-3711900 11060-37521100 11060-3760
Polaris650/750/780/785700/Hurricane/900/1050
Part No.40404315
Part No.TBM125-005TBM125-002
CARBURETOR BASE GASKETSDescriptionMikuni 38mmMikuni 40mmMikuni 44mmMikuni 46mmMikuni 48mmMikuni 48mm (SD951 I Series)
Mikuni 50mmKeihin 42mmKeihin 38mmKeihin 40mm
Fiber5030610754609245
921056607060
Green9230923592409250925267409257922092009205
R&D DominatorBase Gaskets
YamahaSuperjetSuperjetSuperjetKaw 750/800
Thickness.020 - 0.5mm.040 - 1.0mm.060 - 1.5mm.060 - 1.5mm
HEAD PIPE GASKETFOR AFTERMARKET
PipeRiva WaveRaider (3 Hole)Riva All Others (3 Hole)R&D 3 BoltR&D 4 BoltFactory Pipe All (46mm ID)Factory Pipe 785 (Spec 1)Factory Pipe 785 (Spec 2)Factory Pipe Sea Doo 650/720Factory Pipe Kaw 550 LTDCoffman Pipe 550 ClimaxCoffman 750 SX Rocket ModCoffman 750 SS, XI, ST RocketCoffman 750 XI (Hurricane)
INDIVIDUAL GASKETS BY SECTION
Part No.9070 9060908090905900615561589010900090209030
7100A7105
Part No.070-00020070-00040070-00060071-00060
HIGH PERFORMANCEBASE GASKETS
Kawasaki800 SXR800 SXR800 SXR800 SXR800 SXR
Thickness.020 - 0.5mm*
.030 - 0.75mm**
.040 - 1.00mm**
.050 - 1.25mm**
.060 - 1.50mm**
Part No.B0075020C
7040C7040D7040E7040F
*Metal Gasket **Fiber gasket with a metal core
Kawasaki 800 SX-RCopper Base Gasket .005Copper Base Gasket .002
TBM 800 SXR BASE GASKETS.010" poly base gasket gives you an alternative tothe TBM .005" copper base gasket if you wouldlike to run higher port timing. Some tuners willprefer this gasket over the copper depending onthe variations in port heights in the stock cylinders.2006 Stock Class legal.
Part No.TBM125-010
Kawasaki 800 SX-RPoly Base Gasket .010
COPPERBASE GASKET
POLYBASE GASKET
70
INTA
KESY
STEM
SEN
GINE
/GA
SKET
SEX
HAUS
TDR
IVE L
INE
HAND
LING
ELEC
TRIC
ALW
ATER
LINE
/BILG
EST
EERI
NG&
CONT
ROLS
BODY
ACCE
SSOR
IESSE
RVICE
TOOL
S/H
ARDW
ARE
CHEM
ICAL
