Risk Assessment No:102900120 GLOBAL Training & Assessing

Northern Hire Takeuchi TL 8 s-n 200809431 Risk Assessment No: 102900120

Global Training & Assessing Pty Ltd Page 1 of 8 Version 11

Created December 2014 Date: 31-01-2020 Updated April 2018

E-mail: [email protected] ABN: 42 815 975 562 Joe: 0438 360 457

GLOBAL

Training & Assessing Pty Ltd ABN: 42 815 975 562

Static, Hazard & Risk Assessment of Mobile Plant

Company Name: NORTHERN HIRE

Make & Model: TAKEUCHI TL 8 TRACK LOADER Plant Id. No: Date of Issue: 31-01-2020 Serial No: 200809431 Hours: 1.1

V.I.N. No.: Km’s:

Location of Assessment: Derrimut Assessment Label Attached: YES

Assessed by: (Joe) Giuseppe Cutrulla Assessor No: GTA 028

• This document has been developed as a guide to identify hazards on plant only. • Workplace hazards have not been identified. • Job safety analysis (J.S.A) - Safe Work Method Statement (SWMS) is required to identify workplace hazards. • Operators must take into account Job Safety Analysis when operating mobile plant. • This assessment is conducted under a static condition as per Occupational Health & Safety Regulations Victoria 2017. • National Standards for Plant (NOHSC).

Likelihood of Occurrence Severity of Result

1. Expected to occur (once per week) A, Fatality 1. Common (once per month) B, Permanent Disability 2. Sometimes (once per year) C, Lost Time Injury (LTI) 3. Rarely (once in < 20 years) D, Medical Treatment - Damage 5. Highly Unlikely (once in > 20 years E, First Aid Injury

A B C D E 1 H H H M M 2 H H M M L 3 H M M L L 4 M M L L L 5 M L L L L

Hazard Risk Assessment

H = High Risk (INTOLERABLE, significant and urgent actions required – Immediate Action)

M = Medium Risk (ALARP, reduce risk to As Low As Reasonably Practicable)

L = Low Risk (TOLERABLE, monitor and manage risk)

Rego. No:

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Potential Hazard Identified Control Method in place YES NO N/A

Comments / Recommended Improvements Projected Risk Score

Reasonably Practicable YES / NO YES NO

1. ENTAGLMENT: Can anybody’s hair, clothing, gloves, necktie, jewellery, cleaning brushes, rags and other materials become entangled with moving parts of plant, materials in motion:

a) Can anybody become entangled with moving parts or materials in motion?

Y Manufacturers warning decal fitted Y All decals in operator’s cab To be addressed by company induction

L

Y Engine covers fitted Y Y Rotating parts warning decals Y Y Guarding installed Y Y Keep clear decals Y Has the operator been inducted

2. CRUSHING: Can anyone be crushed due to:

a) Uncontrolled or unexpected movement of the plant or its load?

Y Neutral start switch fitted Y

M

Y Reversing - Motion travel alarm Y Y Crush Zone warning decal fitted Y Y Amber flashing beacon Y Y Reverse lights - camera Y N Brake lights N/A Y Rear view mirror Y Y Controls have appropriate knobs Y Y Pedals non - slip surface Y N Rear swing warning decal N/A Y Machine may suddenly reverse warning decal fitted Y Y Emergency Stop fitted Y

b) Material falling off the plant? Y Attachment (e.g. forks, ramps) Y

M

Y Moving bucket, breaker Y Y Quick Hitch Y

c) Lack of capacity for plant to be slowed, stopped or immobilised?

Y Hydrostatic drive forward - reverse levers Y

M

N Service brake operational N/A Y Parking brake operational Y N Drain air tanks daily decal N/A

d) Parts of plant collapsing?

Y Safety bar - props - pins fitted Y

H N Body safety prop fitted N/A Y Use safety bar when working under raised attachment

decal Y

e) Coming into contact with moving parts of the plant during testing, inspection, operation, maintenance, cleaning or repair?

N Do not stand under raised attachment decal N Customer to Implement

H

Machine to be maintained to safe standard by company






Potential Hazard Identified Control Methods in place YES NO N/A



f) The plant tipping or rolling over?

Y Manufacture design cab Y ADR Approved Cab SWMS should be conducted for each job site

M

Y Operator cabin fully enclosed Y N Operator cabin open N/A Y Door fitted Y Y ROPS approved structure Y Y ROPS decal fitted Y Y FOPS approved structure fitted Y N TOPS - OPG approved structure N

g) Being thrown off or under the plant?

Y Seat belt fitted Y

H

Y Wear seat belt decal Y Y No passenger decal Y Y Operator cabin enclosed with seat belt, ROPS and FOPS Y

h) Being trapped between the plant and fixed structures during maintenance?

Training, signs, decals, barricades Customer to Implement L

i) Other factors not mentioned N N

3. CUTTING: Can anyone be stabbed, cut or punctured due to: a) Coming into contact with sharp

objects? Guarding, warning signs, hard hat, safety boots Customer to Implement M

b) The plant, parts of the plant or work pieces disintegrating? Y No visible signs of sharp objects, edges Y M

c) Work pieces being ejected? Y Y M d) The mobility of the plant? Y Danger may suddenly reverse without warning decal Y M e) Uncontrolled or unexpected

movement of the plant? Y Y M

f) P.T.O Shaft? N Crush zone – rotating parts decal N/A

4. SHEARING: Can anyone’s body be sheared between a part of the plant and a work structure: a) Body parts being sheared between

plant and or structures? N Do not start decal N M Y Attached safety bar before entering decal Y

5. HIGH TEMPERATURE: Can anyone come into contact with objects at high temperatures or friction or injured by fire:

a) Coming into contact with hot parts?

Y High mounted exhaust Y

M

Y Exhaust guarding Y Y Hot surface decal fitted Y Y Fire extinguisher supplied Y






Potential Hazard Identified Control Method in place YES NO N/A


Reasonably Practicable

YES / NO YES NO

6 STRICKING: Can anyone be struck by moving objects due to:

a) Uncontrolled or unexpected movement of the plant or material handle by the plant?

Y Forward - Reverse control Y

M

N Foot brake N/A Y Park brake Y N Air operated tail gate N/A N Safety bar fitted to hoist - body N/A N Safety bar use for un laden body only decal N/A

b) Working pieces being ejected?

Y Machine guarding Y

L

Y Keep clear warning decal fitted Y Y Quick Hitch self - latching device Y N Safety pin fitted N/A

Y Safe operation of quick hitch is operator’s responsibility, decal in operators line of sight Y

N Mouldboard must be supported at both ends N

c) The plant, parts of the plant or work pieces disintegrating?

Y Machine guarding Y To be addressed by daily inspection booklet

M

Y Keep clear decal Y Pre start inspection

d) Mobility of the plant?

N Head, tail lights N/A

M

N Indicator, hazard lights N/A N Brake lights N/A Y Work lights front - rear Y Y Warning horn Y Y Reverse - Motion alarm warning Y N Reverse Lights - Camera N Y Amber flashing beacon Y Y Instructions decal in English Y Y All labels readable Y Y Control functions identified Y Y Glass - safe operation conditions Y

7. HIGH PRESSURE FLUID: Can anyone come into contact with fluids under high pressure:

a) Leaking hydraulic hoses?

N Non return valves fitted (craning - lifting valves) N

M

Y All pipes clamped Y Y High pressure fluid Y Y No visible sign of excessive lubricant leakage Y Y Track adjustment cylinder Y Y High pressure cylinder decal fitted Y









8. ELECTICAL: Can anyone be Injured by electrical shock or burnt due to:

a) The plant contacting live conductors?

Has a JSA - SWMS been conducted

Only qualified and trained people must complete Task, and SWMS must be completed Customer to Implement Customer to Implement L

Underground services - Dial Before You Dig Certificate for No Go Zone Y Look up and Live decal in operator’s sight Y Y Electrical wire warning decal Y

b) Lack of isolation procedure? N Isolation switch on battery N L

c) Damaged or poorly maintained

electrical leads and cables? Y Battery cover fitted Y Y Battery decal Y

d) Damaged Switches? Y Damaged electrical switches Y L

9. FALLING - SLIPPING: Can anyone using the plant or in the vicinity of the plant, slip, trip or fall from a height greater than 2 meters: a) Can someone fall over 2 m.? N Prevention of falls - hand rails N/A To be addressed by handrails, guardrails or SWMS L b) Poor floor or walking surface? Y Non slip surface - Non slip tape Y L c) Lack of proper stairs - steps? Y Steps - footings in place Y L d) Lack of guardrail - handrail -

grabs? Y Guardrails - handrails - grabs in place use 3 points of contact when climbing warning decal fitted Y Provisions to be provided to prevent falls from

height L

e) Lack of proper work platform? N Guardrails - harness platform ladder N/A L

f) Poor housekeeping? Y Operator’s cabin clear of debris, tools, bottles, chains, grease gun etc. Y

L

10. ERGONOMIC: Can anyone be injured due to:

a) Poor seating? Y Seat adjustment controls operating Y

L

Y Seat in usable condition Y

b) Constrained body effort? Y Operator control levers & pedals in operator’s reach Y

L

N Remove rear vandal cover each day decal N

11. SUFFOCATION: Can anyone suffocate due to lack of oxygen or atmospheric contamination: Y Ventilation Y

Carry water and wear correct PPE L

Y Heat Stress Y Y Air Conditioning Y









12. OTHER HAZARDS: Can anyone be injured or suffer ill-health from exposure to chemical, toxic gases or vapours, fumes, dust noise, vibration, radiation, other factors not mentioned: a) Hazardous substances, noise,

dangerous goods, plants, manual handling, trenching, prevention of falls?

Addressed by compliance codes and training

Customer to Implement L

b) Fumes? Y Engine fumes not excessive at high idle Y L Y Door window seals serviceable Y

c) Noise? Y Within or above 85 dB limit Y JSEA, SWMS to be in place if over 85dB

Customer to Implement L

Hearing protection supplied

Y Hearing protection decal fitted Y

d) Other items?

N Load capacity chart fitted N Refer to Manufacture’s Manual Customer to Implement

L

Y SWL - WLL marked on boom Y N Approved lifting point closed eye N Operator issued with PPE

a) Chemicals? N M S D S (Material Safety Data Sheet) N/A L

N Do not drink decal N/A

13. OPERATION: Have the following areas been addressed

a) Does the operator hold certificate safety, qualification card to operate this item of plant?

Holds Relevant Qualifications If operator is not on site, to be addressed by the company Certificate No:

Customer to Implement

L Type of Plant: Date of Issue: Exp. Date:

b) Operation manual issued? In Operator’s Station - Office Y Operator manual in English Y

L Y Manual in readable condition Y Y Attachment instructions available Y

14. DOCUMENTATION: Can documentation be provided for: If not on site, to be addressed by the company a) Plant daily inspection fault report

book? Plant daily inspection book - sheets

Customer to Implement L Date of last entry b) Service records and maintenance

of records. Records held by company and available on request






The items addressed from the Work Safe Plant Hazard Checklist and the Attached ‘Static Hazard & Risk Assessment of Mobile Plant’ as follows:

1. ENTANGLEMENT 2. CRUSHING 3. CUTTING 4. SHEARING 5. HIGH TEMPERATURE 6. STRIKING 7. HIGH PRESSURE FLUID 8. ELECTRICAL 9. FALLING - SLIPPING 10. ERGONOMICS 11. SUFFOCATION 12. OTHER HAZARDS 13. OPERATOR 14. DOCUMENTATION

This ‘Static Hazard & Risk Assessment of Mobile Plant’ addresses all the requirements of:

• Occupational Health & Safety Regulations Victoria 2017 • National Standards for Plant (NOHSC) • The Worksafe booklet “Understanding the Plant Safety Package” • The Worksafe Plant Hazard Checklist • The Hierarchy of Hazard Control which addresses:

1. Elimination. This is a permanent solution and should be attempted in the first place. 2. Substitution. This includes Plant which presents a lower risk. 3. Engineering. Involves changing the structure e. g: Guarding. 4. Isolation. Separate the person from the Plant, e. g: Operating in an enclosed area. 5. Administrative. Provides a system that reduces the possibility of a person being exposed to the hazard. 6. Personal Protective Equipment. Is generally used as a short term control measure.

All the above items have been addressed in the ‘Static Hazard & Risk Assessment of Mobile Plant’ and have been controlled by the following:

THE HIERARCHY OF HAZARD CONTROL

Elimination. This is a permanent solution and should be attempted in the first place. Not required for this item of plant.

Substitution. This includes plant, which present a lower level of risk. Not required for this item of plant.

Isolation. Separate the person from the Plant, e. g. operating in an enclosed area. Not required for this item of plant.

Engineering. Involves changing the structure, e, g. guarding. Not required for this item of plant.

Administrative. Provide a system that reduces the possibility of a person being exposed to the hazard. Addressed by placing safety decals in areas of low risk on this item of plant.

Personal protective equipment. Is generally used as a short term control measure. Other than general PPE that is required by all worksites no special PPE is required for the operator of this item of plant.

OTHER CONTROLS Areas of low risk, decals have been placed to warn operators and workers. Ares of medium risk, comments have been made and are to be addressed by the owner. Areas of high risk, the machine will be tagged, “do not use”, keys removed and reported to owner.


Documents

Risk Assessment No:102900120 GLOBAL Training & Assessing