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September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems1
Presentation
by
Peter GnägiCEO Rieter Textile Systems
Sept. 30 / Oct. 1, 2004
Rieter Textile Systems
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems2
Textile Systems: Strategic Intent
Highly profitable, highly flexible textile machinery business with the following priorities:
Expansion of the component business
Reinforcement of the nonwovens business
Improvement in the man-made fiber business
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems3
Textile Systems: Demand of Fibers
Fiber Consumption was and will be growing
1900 1950 1998 2025World populationBillions
8.06.02.91.6
Fiber consumption 1’000t
80.0
48.3
9.43.4
OtherSynthetic
58%
67%
10.08.03.22.4
Per-capitaconsumption kg/p
85%
Cotton
27%
35%
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems4
Textile Systems: World Fiber Consumption
Our Market will be in Asia
2000 2010
China 26% 37%
India 9% 10%
Turkey 4% 4%
Rest of the world 61% 49%
Total 100% 100%
World fibers production in 1’000 TONS
0
20'000
40'000
60'000
80'000
1990 2000 2010
Other FilamentsPolyester Filament
Other Manmade Staple Polyester StapleCottonWool
Source: PCI Fibres & Raw Materials
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems5
One face to the customer
USA• Spartanburg• Greensboro
Brazil• Sao Paulo
Taiwan• Taipei
Italy• Grignasco• Milan
Switzerland• Winterthur• Effretikon• Sirnach• Pfäffikon
Great Britian• Macclesfield
Germany• Ingolstadt• Grossostheim• Deggingen
Czech Rep.• Usti nad Orlici• Zamberk• Boskovice
Turkey• Istanbul
India• New Dehli• Mumbai• Coimbatore
China• Shanghai• Beijing• Changzhou• Hongkong• Urumqi• Jinan
France• Montbonnot• Valence• Wintzenheim
Textile Systems: Global Presence
Malaysia• Kuala Lumpur
Mexico• Mexico City
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems6
Textile Systems: Product Overview
Five Fields of Business
Spun YarnSystems
FilamentYarn
Technologies
Nonwovens and PlasticsMachinery
TechnologyComponents &
Conversions
ManufacturingServices
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems7
Spun Yarn Systems
Spinning System from Bale to Yarn
RotorSpinning
RingSpinning
BlowroomCard
SpinningPreparation
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems8
Textile Products: Filament Yarn Technologies
System Supplier of Filament Yarn Machinery
TextileYarns
CarpetYarns
IndustrialYarns
GlassFibers
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems9
Nonwovens & Plastics Machinery
From Pellets to Plastics to Filaments to Nonwovens
Cleaning Systems
Nonwovens Systems
SpinningComponents
Pelletizing Systems
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems10
Technology Support
Knowledge along the entire Value Chain
Research & Development
Know-How
Rawmaterial
Yarnproduction
Fabricproduction Trade End use
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems11
Services
System Supply - More than products
Services from presales to after sales
Management Support
Technology Support
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems12
Technology Support
Technology Centers for Best Customer Support
Ingolstadt
Spartanburg
Shanghai
System ServicesMachine for trials
Ingolstadt
Usti
WinterthurMontbonnot
Grossostheim
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems13
Management Support
Rieter Network for Future Innovations
US / GAtech, Clemson
PL / Lodz
DE / ITV
CZ / VUTS
Cooperation in textile technological research and development
CH / ETHZ
US / ITT Charlottesville
GB / UMISTDE / stfi
GB / University of Leeds
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems14
Innovation at Rieter
Innovations have a background- Listen to the customers, know their needs- Create the right spirit and culture- Allocate ressources, including trust and patience
Innovations by Rieter: Not all, but most are successful
- Pavena Spinning ... No success- First Ring Spin Doffer ... No success
- COM4 (new yarn type) ... Success- BCF-Yarn (integration of texturing in spinning of carpet yarns) ... Success- Rieter Rotor Systems (shortest process in cotton spinning) ... Success- Under water pelletizing ... Success
- Nonwoven - Spunlace (=waterjet needeling) ... On the Way ...Not yet fully explored possibilities. See next slides (example Evolon)
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems15
Nonwovens Technology
Nonwovens in Comparison to Weaving Technology
0,4 - 0,7 EURO/m² 0,05 - 0,4 EURO/m²
Maturity
Complexity
Investment 10.000 t/y
Production Costs
Speed
Woven Nonwoven
> 250 years > 40 years
Multi stage process Multi technology process
Slow – parallel material flow
High – single-pass material flow
9 – 30 mEuro 7 – 15 mEuro
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems16
Nonwovens Technology
Co-operation with Customers: Freudenberg (Evolon)Textile characteristics
Mechanical characteristics
Woven and knitted textiles
Wetlaid
Drylaid
Hydroentangled
Spunbond
Evolontarget
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems17
Nonwovens Technology (Evolon Process)
Spunlaid of Bi-component fibers~
3-20
m
MicrofilamentsComponent A
MicrofilamentsComponent B
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems18
Water splitting and entanglement
Nonwovens Technology (Evolon Process)
Human Hair (comparison)
Split Microfilaments (A and B)
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems19
Rieter Nonwoven Pilot Line in Monbonnot, France
All Technologies under One Roof
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems20
Nonwovens Potential
Possible Growth Opportunity due to Innovation
2004 2011 2011low high
Total fiber consumption Nonwovens fiber consumption
70
50
63
Mio tons
September 2004 / DT-M wedPressereise 2004 Rieter Textile Systems21
Rieter Nonwovens Pilot Line in Montbonnot
Advantages for Innovation
• Most important technologies under one roof
• Versatility in regard to raw material use
• Easy combination of different technologies
• Semi industrial development of new products
• Production capacity for marketing trials (market pretest)
• Training facility for customers