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MADE IN GERMANY
Systems at a glance
RIB-ROOFmetal roofi ng systems
222
3
This vision shapes the RIB-ROOF metal roofi ng
system. Our top priority was, and remains so to-
day, to provide metal roofi ng that is unbelievably
simple and quick to install. This has led to our
system solutions with a clever installation tech-
nique that is combined with the highest product
quality and excellent operating effi ciency. This is
why RIB-ROOF metal roofi ng systems will enable
you to immediately achieve the right results. With
its wide range of roofi ng variety, different metals
and surfaces, RIB-ROOF metal roofi ng systems of-
fers architectural freedom combined with perfect
functionality. Take advantage of the manifold
possibilities of a time-tested system.
Making progress. No detours.
Only few steps of procedure.
commercial building
Matzleinsdorf
for the central train station in Vienna
material
aluminium
stucco-embossed
RIB-ROOF METAL ROOFING SYSTEMS
TURNING VISIONS INTO REALITY
Please watch the video clip
on the subject:
Direct link for mobile phones
with QR-code application
4
The Zambelli Group is shaped by its expert craft-
manship while striving for perfection and with the
courage to head in new, often diffi cult directions.
The brothers Franz and Carlo Zambelli Sopalu, both
expert plumbers and experienced in tin-coating,
founded the company in 1957 as a craftman‘s
establishment. At that time their specialisation was
building construction and the renovation of church
roofs. Through numerous patents and registered
designs the founding fathers spurred the company
forward.
Within only two generations the company evolved
into an internationally active industrial enterprise
in the metalworking sector with more than 800
employees at nine locations in six countries. Part
of the group includes Zambelli RIB-ROOF GmbH
& Co. KG: with over 30 years of manufacturing
experience and over 15 million square meters of
roof surfacing that has been made so far. It is now
one of Europe´s leading producers of metal roofi ng.
THE BASIS OF SUCCESS
ACHIEVE EXTRAORDINARY AIMS
MADE IN GERMANY
Zambelli has more than 50 years hands-on experience
in the fi eld of metal roofs.
MADE IN GERMANY www.zambelli.de
RIB-ROOF
METALLDACH
SYSTEME
Stahl: Nr. Z-14.1-473
Aluminium: Nr Z-14.1-474
Allgemeine bauaufsichtliche ZulassungRIB-ROOF Speed 500 Gleit-Falz-Profi ldach
EU-Konformitätserklärung
5
A SAFE SYSTEM SOLUTION
DOING THINGS IN THE RIGHT WAY
RIB-ROOF metal roofi ng systems is distinguished
by the innovative sliding slot connection with
its own sliding clip system. The high degree of
prefabrication substantially reduces construction
time. In comparison with conventional standing
seam profi les, RIB-ROOF offers maximum security
in planning the installation and in its functionality.
The characteristics of RIB-ROOF metal roofi ng systems
are cleverness and simplicity.
Strakerjahn-school
Lübeck
material
aluminium
colour caoted “Patina matt”
6
A metaloid con-
nection between
the upper shell
of the roof and
the supporting
shell of the roof
(trapezoidal
sheet)
245 mm
conventional standing seam profi les
Leverage
effect
65 mm
180 mm
In the year 1978 the RIB-ROOF metal roofi ng systems
received the fi rst authorisation approved by the buil-
ding authorities. This means tested quality and safety:
Despite wide clip distances a RIB-ROOF roof is still
walkable and self-supporting. This is an advantage
you will appreciate for renovation projects.
Get on your roof – using RIB-ROOF metal roofi ng systems this is not a problem at all.
RIB-ROOF standard clip
By installing
standard clips
onto distance
constructions the
high leverage
effect between
the upper shell
and the sup-
porting shell is
omitted.
Low thermal
bridge effect
heat
7
THE RIB-ROOF PRINCIPLE
BENEFIT FROM EXPERIENCES
BUILT SAFELY – LONG TERM PROTECTION
Airport “SkyWorld Plaza”
Hamburg
material
aluminium
stucco-embossed
protective plating on both sides
forced curved
95 m length of profi le sheets
execution of a fi xed point
by using a clip bar
✔ No lever action of the sliding clip on the
roofi ng with pressure and tensile loads that
might arise from dilatation*
✔ Sliding seam and sliding clip allow for
dilatation of the profi le sheet, thus avoiding
tension in metal roofs
✔ The “Clicking into Place Mechanic” ensures
permanent connection to the profi le sheet
through closed linkage
✔ Self-supporting and walkable
✔ Permanent waterproofi ng through
impenetrable installation with no
transverse joints
✔ Impenetrable installation of fi ttings
onto the profi l sheet substructure
✔ Additional item diffusion-open layer possible
without to change the roof construction
✔ With high wind-drag loads, e.g. in coastal
and mountainous regions a suitable
solution of system fi ttings
can be selected
* Dilatation (from Latin dilatare = extend, expand)
is a term used in physics to denote linear
expansion due to heat or warmth.
Clip bar for a safe execution
of the fi xed point
8
On your marks, get set, go! With RIB-ROOF metal
roofi ng systems you can use the single clips to save
time otherwise spent on extensive measuring and
pre-assembly. The uniquely developed sliding clip
is screwed directly into the profi le sheet. Fast work
is possible. Mistakes in measuring are avoided.
RIB-ROOF metal roofi ng systems always provide
different optimal clamping applications. The opti-
mised Profi le-Clip geometry stays in place perfectly
no matter the type of roof construction or substruc-
ture under each sheet. In this way, material expan-
sion caused by possible changes in temperature can
be balanced out. This is a superior advantage of the
RIB-ROOF system when laying long sheet panels.
Using the RIB-ROOF standard clip you can pull up.
While others are still fl anging, you can already see the result.
All you need to install RIB-ROOF metal roofi ng
systems are hands that can tackle work. It is
not necessary to join the standing seams again
neither a mechanical fl anging is necessary. This
makes it possible to install the roofs perennial.
Furthermore the profi le sheets are not rigidly
coupled so a thermal expansion is possible.
You can be absolutely sure that your RIB-ROOF roof
will keep the shape over years.
No pre-assembly necessaryDirect installation of the clips
Have a closer look at
installation principle RIB-ROOF Speed 500.
Watch the following video clip:
Direct link for mobile phones
with QR-code application
9
Norma-supermarket
Hünstetten-Kesselbach
material
aluminium colour coated
RAL 9006 whitealuminium
THE RIB-ROOF PRINCIPLE
BENEFIT FROM EXPERIENCES
✔ Immediate start of installing the profi le
sheets as there is no pre-assembly
of clips necessary
✔ Calculation errors as well as measuring
errors can be excluded totally as the
profi le sheet pretends the perfect position
for the clip
✔ Quick process of construction without
fi nal mechanical fl anging
✔ Installation is even possible at low
temperature
✔ Production and curving of the profi le sheets
is also possible directly at construction site
SAVING TIME – BUILDING AS EFFICIENTLY
AS POSSIBLE
Record breaking:
1200 m2 in 3 hours
Optimisation of costs and deadlines is an important factor
when having to construct a supermarket as quickly as
possible - normally it already takes 4 months from laying
the foundation to opening day – an important aspect
to consider. That is why Aldi, Lidl, Norma as well as the
Rewe and Edeka groups all rely on RIB-ROOF metal roofi ng
systems. With over 100 projects in Germany and Europe,
it is not only the time-tested quality and the wide range
of material that have made RIB-ROOF one of the favorite
producers of roofi ng systems. It is also the simple instal-
lation design without any complicated adjustment and
pre-setting up of clips that give our system an unbea-
table advantage in time. The roof profi le of this Norma
Supermarket was put into place by 11 technicians in only
three hours.
10
The roof shapes the character of the entire
structure. It defi nes the style and infl uences the
impact on the viewer. RIB-ROOF metal roofi ng sys-
tems allows room for your own ideas. RIB-ROOF
metal roofi ng systems can be adapted exactly to
fi t ground plan and roof geometry. Two RIB-ROOF
systems, Speed 500 und 465, with different
profi le sheet designs are available. All lengths of
profi le sheets can be used with both systems be-
cause they are laid without any transverse joints.
Almost anything is possible with RIB-ROOF metal
roofi ng systems.
RIB-ROOF metal roofi ng systems are as fl exible
as our customer requires.
Football stadium:
“Wörtherseestadion
Klagenfurt”
material
aluminium
stucco-embossed
conical curved
One system – varied creation
✔ Adaptable to the ground plan of a building
and the roof shape
✔ Two different profi les choosable:
Speed 500 and 465. Available in different
shapes and executions
✔ Flat roof; applicable from 1.5 ° roof pitch
✔ All lengths of profi le sheets are possible
to produce; execution without transverse
impact and overlapping of profi le sheets
Phot
ogra
phy:
St
adtp
ress
e Kl
agen
furt
/ H
orst
The football stadium of Klagenfurt was honored with the “IOC/IAKS Award Bronze 2009”
11
THE ARCHITECTURAL FREEDOM
TAKING NEW PATHS
Standard width = 500 mm; special width is possible
RIB-ROOF Speed 500
straight conical conical curved (convex)curved (convex) curved (concave)
THE SYSTEM AT A GLANCE
RIB-ROOF 465Standard width = 465 mm
straight curved (convex) curved (concave)bended curved
(that means that in equal distances
the profi le sheet has a bend)
12
Aluminiummill fi nish / stucco-embossed
Aluminiummill fi nish / stucco-embossed,
protective plating on both sides
Aluminium-zincsteel sheet with aluminium-zinc coating
corrosion protection class III
Titanium zincmill fi nish or pre-weathered
CopperTECU®
MATERIALS
Patina look
Zinc look
Stucco-embossed patina matt
SPECIAL SURFACES
Steel galvanised and coil coated on both sides:
Top side: 25μm RAL-colours; underside: light protective laquer
Aluminium
mill fi nish; coil coated on both sides:
Top side: 25μm RAL-colours; underside: light protective laquer
metal trade
Grassmayr
Innsbruck
material
steel sheet with
an aluminium-
zinc coating
conical
The individual grade for your construction project
Use your advantage by using RIB-ROOF metal
roofi ng systems with its wide range of materials
and surfaces. Only tested materials are used.
Zambelli takes an external control carried out by
the Institute for Material Testing Hannover (MPA).
Therefore a high corrosion resistance and long
operating life are guaranteed.
13
Create highlights!
The surfaces zinc-look or stucco-embossed patina
matt give your roof a look of high quality. For
everyone who has courage for colour:
For the materials steel and aluminium there is
additionally the whole range of RAL-colours for a
coating in different qualities available.
THE ARCHITECTURAL FREEDOM
TAKING NEW PATHS
residential and commercial building
Marburg
material
titanium-zinc
pre-weathered
curved
residential building
Ottweiler
material
aluminium
colour coated RAL 3009
curved
14
RIB-ROOF metal roofi ng systems provide the
perfect solution for a wide clientele. From func-
tional buildings for the industry; trade and craft to
modern housing and housebuilding up to architec-
turally impressive representative buildings for
institutions and infrastructure. It doesn´t matter
whether it is a new construction or a renovation.
RIB-ROOF will put your requirements and wishes
world wide into practice.
Individual planned –
world wide appreciated.
offi ce building Wilo
NL-Westzaan
material
aluminium
stucco-embossed
curved
Phot
ogra
phy:
Ja
nnes
Lin
ders
Pho
togr
aphe
r
15
THE ARCHITECTURAL FREEDOM
TAKING NEW PATHS
The society is in motion. Due to the higher traffi c
volumes airports; train stations and public buildings
often reach their capacity limits. In these cases
construction projects have to be realized trouble-
free; without increasing budgets and absolutely in
time. RIB-ROOF metal roofi ng systems are impres-
sive where others only have to prove themselves.
Centres of mobility –
realised world wide.
Airport
Budapest Ferihegy
material
aluminium
colour coated with
PVDF-coating RAL 9006
curved
16
www.ref
erenzen-surfen.dewwww
ww..rreefee rrfeen.ddddeee
With Google Earth you can take a ride through the
world of RIB-ROOF metal roofs.
Have a close look at several RIB-ROOF projects.
Come and fi nd out the architectural masterwork
yourself, clever calculated industrial buildings and
well studied special constructions.
Start now
our virtual “sightseeing tour” via Google Earth.
central train station
Frankfurt/Main
material
aluminium
stucco-embossed
curved
17
THE ARCHITECTURAL FREEDOM
TAKING NEW PATHS
Moving forward means overcoming barriers.
Our mobile rollforming machines are making
this possible. Profi le sheets 33 meters or longer
can be rollformed and produced directly at
construction site.
Exact measuring to fi t special projects can also be
done with this technique. RIB-ROOF metal roofi ng
systems move any construction project quickly
and effi ciently forward, anywhere in the world.
Mobile rollforming –
globally active.
Join it!
Check out our website and see how RIB-ROOF
sheets are produced and set exactly into
place on location with a system of mobile roll-
forming machines. A short video will show you
the unique advantages when roofi ng a large area.
Watch the following
video clip here:
Direct link for mobile phones
with QR-code application
mobile rollforming
18
new trade fair halls
Karlsruhe
material
aluminium
stucco-embossed
curved
fi tness gym
Attendorn
material
aluminium
stucco-embossed
bended curved
19
Hengelo,
Pop- en Cultuurcentrum
Metropool
material
aluminium colour coated
RAL 9006 whitealuminium
curved
RIB-ROOF offers a wide range of facade design
with a variety of material, colours and surfacing
possibilities. Different types of profi les as well as
numerous embossing options with small bending
radius make distinctive building silhouettes
possible. Furthermore, the building surface has a
clearly structured appearance with RIB-ROOF ele-
ments installed both vertically or horizontally: This
is a design possibility that embodies any facade
with a high degree of elegance. The impenetrable
installation of all elements and accessories en-
sures a fl awless facade since there are no visible
mounting parts.
Modern architectural concepts lift barriers
between roofs and facades.
THE ARCHITECTURAL FREEDOM
TAKING NEW PATHS
20
Safety on the roof!
Working on the roof must be approached with
special care, particularly as building engineering
services are more frequently being installed on
roof surfaces. That is why building laws have been
changed since 1998 to ensure that owners and
contractors take more responsibility to avoid the
high number of accidents due to falling off, or
through, roofs when carrying out repair, inspection
or cleaning work.
RIB-ROOF has its own special system of security
features to prevent accidents on new buildings
and, of course, to upgrade and retrofi t metal roofs
that have already been built. With this system you
can fulfi ll your responsibilities as building owners
and contractors easily and quickly.
RIB-ROOF SYSTEM ACCESSORIES
TO PERFECT DETAILS
Perfection can be found in even the smallest
detail. It goes without saying that you will
achieve your goal in the most direct way possible.
RIB-ROOF metal roofi ng systems provide you with
a comprehensive range of functional features to
fi t all of your building and roofi ng requirements.
Shapely surfacing for the roof ridge, eaves or
rainwater pipe and gableboard will
Take advantage of a tried-and-true system with a wide spectrum
of accessory features and numerous individual solutions.
optimise the overall impression. Roof penetra-
tion for artifi cial ventilation, roofl ight domes, or
chimneys can be realised according to all norm and
security standards. Snow guard system, lightning
protection, walkway and tread support as well
as RIB-ROOF´s specially developed and tested fall
arrest system are completing the system.
21
ECOLOGICAL AND ECONOMICAL CONSTRUCTION AND RENOVATION
ACT RESPONSIBLY
Mounting photovoltaic and solar modules onto a
rooftop increases value in a sustainable manner.
Whether it is a new building, roof renovation or
upgrading an older structure, RIB-ROOF metal
roofi ng systems allow you to choose from a wide
variety of possibilities: Elevated or modules that
are parallel to the roof, UniSolar fi lm laminate is
directly installed on the roof surface or mounted
on plates. The solar-laminated option blends in
decently and is ideal for curved and rounded roof
forms. We would be happy to show you how to
get the most out of your roof. Just contact us!
Using New Potential Effectively:
Generating Energy with Photovoltaic and Solar Modules.
22
While others are still looking for answers,
we have already solutions.
None of us should close our eyes to the challen-
ges of climate change. RIB-ROOF metal roofi ng
systems pay off not only from a fi nancial point of
view. Ecologically speaking, RIB-ROOF also always
fi nds the right solution, for example, by using
renewable resources such as wood for distance
construction, thereby reducing emission by decre-
asing thermal bridges.
23
This has always been our goal for supply and
disposal which is why our products not only
always use state-of-the-art technology, but are
integrated with quality and our own environ-
mental management system. We are continually
developing our manufacturing technology further
in order to achieve a longer life for our products
along with optimal energy recovery, therefore
avoiding risks to the environment.
The Zambelli company was awarded with
the Bavarian State Prize in 2004 which
was a successful confi rmation of our
responsible way we deal with
nature and environmental
resources.
Technology and progress in harmony with nature
Energy reduction measures put high demands on
new buildings and renovation of older structures.
While energy-reducing measures are required
by several of the metal roofi ng systems that
are currently available on the market in order to
fulfi ll legal requirements, RIB-ROOF metal roofi ng
systems need no further adjustment. A RIB-ROOF
surface has optimal values concerning thermal
transmittance, without any further complicated
additional measures such the installation of
thermoclips serving as thermal bridges, as recently
shown by studies from the “Forschungsinstitute für
Wärmeschutz e.V.”.
Buildings with RIB-ROOF metal roofi ng system
are good for both the environment and your bank
account.
EnEV 2009 German Energy Saving Ordinance:
Compliance without requiring additional measures
thickness of insulation 180 mm 180 mm for 0.240 W/m2K
description of construction
Heat transfer
coeffi cient for the
quiet areas
Heat transfer
coeffi cient including
thermal bridges
required thickness
of insulation to
reach EnEV 2009
chart 1; line 4a
W/(m2 x K) W/(m2 x K) mm
RIB-ROOF Speed 500
installation by using standard
clips onto a double layer
wooden underconstruction
construction 1*
B = 1.19 m 0.189 0.204** 160
RIB-ROOF Speed 500
by using a clip border onto a
walkable heat insulation
construction 2
B = 1.80 m 0.188 0.202** 160
RIB-ROOF by using standard clips
onto double layer Z-profi les
construction 3
B = 1.80 m 0.189 0.229** 180
B = 1.20 m 0.189 0.262** 200
onto a single layer Z-profi le
construction 4
(adjustment of
calculation B1-17/97)
B = 1.20 m
0.189 0.432** 250
* calculation according to DIN EN ISO 6946
**Source: FIW 18.03.2010 each value is calculated with the heat insulation 180 mm and WLG 035
(exception: walkable heat insulation for construction 2 is WLG 040)
ECOLOGICAL AND ECONOMICAL CONSTRUCTION AND RENOVATION
ACT RESPONSIBLY
24242424242422424224422424244444444
25
MODULAR PROJECT SUPPORT
MOVING FORWARD TOGETHER
roofer company. From our large projects, our
engineers and skilled experts know exactly what
is important. We work together with you on the
planning and successful installation of customised
RIB-ROOF metal roofi ng.
Our team of experts is always at your disposal,
at any time, anywhere.
Our team of experts is alwaysOur team of experts is always
Vienna Airport “Skylink Vienna”
Wien
material
aluminium
stucco-embossed
conical curved
Staff Support of Installation
If things get tough, then we all work together!
Particularly with large projects both in Germany
and internationally, installation companies like
using our staff to help with the mounting of
RIB-ROOF.
They are able to profi t in two ways:
■ Knowledge transfer through experienced
specialists
■ On schedule project development
Implementing architectural visions often means
going over rocky roads to achieve one´s goals.
Know-how is needed as well as practical expe-
rience. Our comprehensive range of services is
based on our roots as a skilled trade business
when we started in 1957 as a plumbing and
26
Only those who plan practical will reach a perfect result. Our team will support you with the following
services already during the preliminary phase of a project:
■ Preparation of detailed solution proposals
■ Support in detailed CAD planning
■ Preparation of individual specifi cations
■ Development of special solutions, specifi cations and construction of sample roof structures
■ Statics and physical construction advice
■ Preparation of cost estimations and support for calculation themes
■ Solution proposals for a perfect scheduling of the project
Calculation hotline
Some issues can not wait. Especially when it is about the receipt of an offer promptly.
Therefore our consult for calculations will gladly be at your disposal via telephone.
So do not hesitate to contact us at any time.
Projecting
27
Planning and carrying out complex projects and international construction always presents huge challenges.
Our roof experts give their support to building owners, planners and construction companies, depending on the
needs of each particular situation, in the following ways:
Construction planning and coordination
■ Setting up roofi ng plans and details as well as developing customised solutions
■ Planning project details
■ Ascertaining necessary materials, setting up a time schedule, making a list of parts
■ Project leadership (human resources, costs and construction schedule monitoring)
Installation Support
■ Carrying out Training for Installation
■ Supervision of construction and quality assurance on-site
■ Allocation of installation experts
■ Logistcal support (e.g. creating a Just-in-Time-supply plan)
■ Allocation of special traverse equipment to lift profi le sheets up to 80 m total length
■ Carrying-out Alu-Welding for roof penetration
■ Allocation of trained staff for abestos removal TRG 42
■ Installation of fall arrest systems
Construction Coordination, Site Supervision and Installation Support
MODULAR PROJECT SUPPORT
WALKING PATHS TOGETHER
installation
Airport Lviv
Ukraine
2010
Zambelli
RIB-ROOF GmbH & Co. KG
Hans-Sachs-Straße 3 + 5
D-94569 Stephansposching
+49 (0) 99 31 8 95 90 - 0
+49 (0) 99 31 8 95 90 - 49
zambelli.de
Telefon
Fax
www
03|2
011
Erro
rs a
nd p
rint
ing
mis
take
s ar
e re
serv
ed.
RIB-ROOF
Metal roofi ng systems
Roof Drainage Shelving Systems Industrial
Metal Works
