Upload
others
View
17
Download
0
Embed Size (px)
Citation preview
REVITALIZING GLOBAL CAREStyrenic solutions for the Healthcare industry
* NOC: Notification of Change
• Up to 36 months NOC*, with signed long term supply contract
• Locked formulations as defined in the Drug Master File (DMF)
• Enhanced quality control processes
• Food contact statements, USP Class VI, ISO 10993, DMF
• Security of supply, long-term and global availability
• Increased technical support (color & application
development, design support etc.)
NOVODUR® HD & LUSTRAN® ABS
FULL SERVICE HD PACKAGE (RISK CLASS 1 & 2)
TERLUX® HD
LURAN® HD
Based on a deep understanding of the medical industry, its
applications, value chains and regulatory requirements, INEOS
Styrolution has a proven track record in supporting and working
with our customers in the innovative use and application of its
materials. Therefore, INEOS Styrolution offers various healthcare
service packages, which vary according to customer requirements.
HEALTHCARE PACKAGES
06
HOW INEOS STYROLUTION SERVES YOU
CUSTOMER REQUIREMENTS
• Up to 12 months NOC*, with signed long term supply contract
• Food contact statements, USP Class VI, ISO 10993, DMF
• FDA and EU food contact statements available
• no NOC* guarantees
STYROLUTION® PS
STANDARD FOOD CONTACT PACKAGE (RISK CLASS 1)
NAS®
ESSENTIAL HD PACKAGE (RISK CLASS 1 & 2)
TERLURAN®LUSTRAN® SAN
NOVODUR®ZYLAR® & CLEARBLEND®
STYROFLEX®
STYROLUX®
LUSTRAN® ABS
TERLUX®
LURAN®
07
CUSTOMER REQUIREMENTS
Whether for vaccines, transfusions or nebulizers, the healthcare applications of styrenics are plentiful. It is not just cleanliness and safety
that make styrenics attractive for healthcare solutions providers. They also exhibit great strength and resistance, easy processability, the highest
quality standards and an attractive appearance. Here is a sampling:
IV SYSTEMS & FLUID DELIVERY
• IV tubing, lumen tubes, co-ex tubes
• IV bags
• IV drip chambers
• Spikes
• Connectors (rigid/flexible, Y, valves)
• Stopcocks
• Rollerclamps
• Dialyzers
• Blood filters and reservoirs
LABWARE• Titer plates, petri dishes, pipettes
• Sample spoons
• Cell growth bottles
• Cuvettes
• Centrifuge tubes, caps and closures
• Anesthesia-, blood analysis trays
• Diagnostic test kits
• Retinal surgery cassette
SURGICAL INSTRUMENTS• Handle grips
• Vaginal specular
• Electro surgical pencils
• Trocars
• Arthroscopes
• Endoscopes
• Microlaparoscopy instruments
• Anesthesia devices
• Endoscopy tube and parts
• Prosthesis
RESPIRATORY & DRUG DELIVERY
• Inhalers
• Sleep apnea devices
• Insulin pens
• Insulin pumps
• Injection pens
• Needleless injection devices
• Syringes
• Nebulizers
MOBILE & DIGITAL HEALTH
• Medical monitoring
• Diagnostic systems
• CT scanners
• Blood pressure monitors
• Thermometers, pulse oximeters
• Fitness devices
• Glucometers, AED
• Ultrasound instruments
• Wireless-, remote devices
MEDICAL PACKAGING• Medical trays
• Pouches
• Blisters
• Films
• Overwraps
• Film/multi layer film applications
STYRENICS APPLICATIONS
BUILDING A CLEAN, SAFE PATH TO GOOD HEALTH
08
10
STYRENICSOLUTIONS
CHEMICAL RESISTANCE
DIMENSIONAL STABILITY
PROCESSABILITY
BONDABILITY
HEAT RESISTANCE
CHEMICAL RESISTANCE
PROCESSABILITY
SURFACE QUALITY AND BRILLIANCE
CLARITY
HIGH TOUGHNESS
BONDABILITY
TOUGHNESS
ELASTICITY
CLARITY
BONDABILITY
EASY PROCESSING
COLORABLE
HEAT RESISTANCE
GENERAL CHEMICAL RESISTANCE
CLARITY
COLOR CONSISTENCY
PROCESSABILITY
EN
HA
NC
ED
P
OLY
ME
RS
IMPACTMODIFIED
HIGHSTIFFNESS
TRA
NSP
AR
EN
T
PO
LYM
ER
SST
AN
DA
RD
FO
OD
C
ON
TAC
T PA
CK
AG
E
INEOS STYROLUTION’S PRODUCT PORTFOLIO
INEOS Styrolution offers the world’s largest styrenic specialties portfolio, reliable global supply and the commitment to collaborate with
our customers to even create new grades with the exact properties required. This also includes a broad range of medical grade portfolios
and top quality styrenic solutions for new applications.
NOVODUR® HD (ABS) LUSTRAN® ABS
TERLUX® HD (MABS)
ZYLAR® (MBS)CLEARBLEND® (MBS)
STYROLUX® (SBC)
STYROFLEX® (S-TPE)
LUSTRAN® SAN LURAN® HD (SAN)
NAS® (SMMA)
STYROLUTION® PS TERLURAN® (ABS)
NOVODUR HD AND LUSTRAN ABS ARE INEOS STYROLUTION’S
ACRYLONITRILE BUTADIENE STYRENE COPOLYMERS
TERLUX HD IS INEOS STYROLUTION’S METHYL METHACRYLATE
ACRYLONITRILE BUTADIENE STYRENE (MABS) COPOLYMER
ZYLAR AND CLEARBLEND ARE INEOS STYROLUTION’S METHYL
METHACRYLATE BUTADIENE STYRENE (MBS) COPOLYMERS
STYROLUX IS INEOS STYROLUTION’S THERMOPLASTIC STYRENE
BUTADIENE BLOCK COPOLYMER (SBC)
STYROFLEX IS INEOS STYROLUTION’S STYRENIC THERMOPLASTIC
ELASTOMER, A STYRENE BUTADIENE BLOCK COPOLYMER
WITH TAILOR-MADE ARCHITECTURE
LUSTRAN SAN AND LURAN HD ARE INEOS STYROLUTION´S
STYRENE ACRYLONITRILE COPOLYMERS
NAS IS INEOS STYROLUTION’S STYRENE METHYL METHACRYLATE
COPOLYMER (SMMA)
STYROLUTION PS IS INEOS STYROLUTION`S POLYSTYRENE POLYMER
AND TERLURAN IS INEOS STYROLUTION’S ACRYLONITRILE
BUTADIENE STYRENE COPOLYMER
CHEMICAL RESISTANCE
DIMENSIONAL STABILITY
PROCESSABILITY
BONDABILITY
HEAT RESISTANCE
CHEMICAL RESISTANCE
PROCESSABILITY
SURFACE QUALITY AND BRILLIANCE
CLARITY
HIGH TOUGHNESS
BONDABILITY
TOUGHNESS
ELASTICITY
CLARITY
BONDABILITY
EASY PROCESSING
COLORABLE
HEAT RESISTANCE
GENERAL CHEMICAL RESISTANCE
CLARITY
COLOR CONSISTENCY
PROCESSABILITY
11
NOVODUR® HDAND LUSTRAN® ABS
Selected Novodur® HD and Lustran® ABS grades are available
in the broadest range of colors for medical applications – off the
shelf or custom colored.
KEY FEATURES• Reliability – consistent products proven in numerous medical
devices
• Excellent property retention after gamma-radiation, E-beam,
NO2 , or EtO sterilization
• Great ESCR to common healthcare disinfectants and cleaners,
including bleach, betadine (glutaraldehyde, lipids, and
isopropyl alcohol)
• Excellent balance of properties
– Impact strength
– Flexural modulus and flexural strength
– Tensile modulus (good stiffness and strength)
• Dimensional stability
• Processibility – easy to mold, fast cycle times
• Bondability – ultrasonic, solvent, adhesive
INEOS STYROLUTION’S FULL SERVICE HD GRADES OF ACRYLONITRILE BUTADIENE
STYRENE (ABS) RESINS DEMONSTRATE A GOOD BALANCE OF PHYSICAL AND
MECHANICAL PROPERTIES. MOST GRADES EXHIBIT EXCELLENT CHEMICAL
RESISTANCE TO COMMON HEALTHCARE CLEANERS AND DISINFECTANTS.
12
13
Novodur® HD and Lustran® ABS are part of the INEOS Styrolution Full Service HD Package which can be offered with
Notification of Change (NOC) term up to 36 months when signing a long term supply contract. Full regulatory compliance
(USP class VI, ISO 10993, EU and US food contact statements, Drug Master File (DMF)) can be provided with this package.
Furthermore, Novodur® HD and Lustran® ABS grades are available in pre-colored versions, some of which are listed in the
DMF and have been assessed according to the above mentioned regulations. For more information please contact your
sales representative.
Test Method UnitsLustran® ABS
248FCLustran® ABS
348Novodur® HD
M203FCNovodur® HD
M205FCNovodur® HD
15
Melt volume-flow rate 220°C/10kg
ISO 1133 cm3/10min 23 16 31 20 15
ASTM D 1238 g/10min 21 14 28 18 14
Tensile modulus
ISO 527–1/–2 MPa 2620 2660 2400 2550 2300
ASTM D 638 psi × 103 380 380 325 360 –
Izod (23°C)
Charpy Notched
ISO 179-1eAkJ/m2 20 18 15 16 14
Notched Izod ASTM D 256
ft-lb/in 4.2 4 4 3 –
Vicat softeningtemperature VST B 50
ISO 306 °C 100 100 99 98 100
Vicat softening temperature B10
ASTM D 648 °F 227 225 226 225 –
APPLICATION FIELDS• Inhalers
• Instrument handles
• Drug delivery housings
• Insulin and injection pens
NO
VO
DU
R® H
DLU
STRA
N® A
BS
TERLUX® HD
KEY FEATURES• Reliability – consistent products proven in numerous
medical devices
• Injection molding/extrusion/blow-molding
• High impact strength
• Excellent transparency
• High heat resistance
• Good mechanical strength and stiffness
• Excellent chemical resistance and good environmental
stress cracking resistance (ESCR)
• Outstanding surface quality, excellent feel and appearance
• Good processability
• Thermal stability
• Good solvent bonding to PVC
INEOS STYROLUTION`S TERLUX® HD (MABS) PRODUCTS STAND OUT FOR
THEIR BALANCED TOUGHNESS-TO-STIFFNESS RATIO AND HIGH OPTICAL
CLARITY. THIS COMBINATION OF PROPERTIES AND EASE OF PROCESSING
MAKES TERLUX® HD AN OPTIMAL CHOICE FOR UPSCALE AND DESIGN-ORIEN-
TED HEALTHCARE APPLICATIONS.
14
15
Terlux® HD belongs to the INEOS Styrolution Full Service HD Package which can be offered with Notification of Change
(NOC) term up to 36 months when signing a long term supply contract. Full regulatory compliance (USP class VI, ISO 10993,
EU and US food contact statement, Drug Master File (DMF)) can be provided with this package. For more information please
contact your sales representative.
Test method UnitTerlux® HD
2812 (Easy flow)
Terlux® HD 2802/2822
(Standard flow)
Melt volume-flow rate 220°C/10kg
ISO 1133 cm3/10min 8 2
ASTM D 1238 g/10min 7 2
Tensile modulus 1mm/min
ISO 527-1-2 MPa 1900 2000
ASTM D 638 psi × 103 275 295
Izod notched impact strength (23°C)
ISO 180-1A J/m 7 7
Charpy impact strengthUnnotchedNotched
ISO 179/1eU kJ/m2110
5120
5
Vicat softening temperature
ISO 306 (B/2 120°C/h, 50N)
°C 87 93
ASTM D 648 (B10 (120°C/hour, 10 N))
°F 220 220
Light transmission 4mm thick
ASTM D 1003 % 89 89
APPLICATION FIELDS• Connectors
• Transparent housings
• Stopcocks
• Valves
• Mouthpieces
TER
LUX
® HD
16
KEY FEATURES• Practical toughness and excellent clarity
• Low specific gravity (more parts per kg of resin)
• Lower moisture retention means little or no pre-drying
• Low processing temperatures
• Superior flow properties
• Excellent thermal stability
• Outstanding property retention after gamma, E-beam, NO2 ,
or EtO sterilization
• Excellent color consistency after gamma and E-beam, sterilization
• Good chemical resistance: particularly to many detergents,
cleaning solutions, and alcohols
INEOS STYROLUTION’S CLEAR IMPACT MODIFIED STYRENE ACRYLIC (MBS)
COPOLYMERS OFFER PRACTICAL TOUGHNESS, EXCELLENT CLARITY,
AND SUPERIOR PROCESSING. IN SPIRAL FLOW TESTS, ZYLAR® AND
CLEARBLEND® RESINS FLOW THE SAME DISTANCE AS POLYCARBONATE AT
SIGNIFICANTLY LOWER TEMPERATURES, LEADING TO HIGHER PRODUCTIVITY,
LOWER ENERGY CONSUMPTION AND LESS MOLDED-IN STRESS.
ZYLAR® ANDCLEARBLEND®
17
Zylar® and Clearblend® are a part of the Essential HD Package that can be provided with EU and US food contact statements,
USP Class VI, ISO 10993 compliance and a Drug Master File (DMF). Notification of Change (NOC) term up to 12 months can
also be offered when signing a long term supply contract. For more information please contact your sales representative.
PropertyTest
methodUnit
Zylar® 550
Zylar®
650Zylar®
670Zylar® 960
Clearblend® 145
Clearblend® 155
Clearblend® 165
Melt volume-flow rate 220°C/10kg(*200°C/5kg)
ISO 1133 cm3/10min555*
454*
556*
65 6*
40–
––
60–
ASTM D 1238 g/10 min505*
414*
506*
596*
–3.5*
–6*
–5*
Tensile modulus1mm/min
ISO 527-1-2 MPa 2100 2100 1800 1640 2400 – 1700
ASTM D 638 psi × 103 290 310 265 250 325 270 220
Charpy impact strengthUnnotched*Notched
ISO 179/1eU kJ/m2n.b.4*
n.b.4*
n.b.4*
n.b.16*
402*
––
n.b.14*
Notched Izod
ASTM D 256 ft-lb/in 1 3 2 11 1 2 5
Vicat softening temperature
ISO 306 (B/2 120°C/h,
50N)°C 73 75 100 60 82 – 67
ASTM D 648 (B10 (120 C°/hour, 10 N))
°F 207 210 208 201 208 208 201
Light transmission 4mm thick
ASTM D 1003 % 89 89 90 89 91 91 91
APPLICATION FIELDS• Transparent reservoirs
• Housings
• Urine containers
• Connectors
• Mouth pieces
• Enclosures
ZY
LAR
®
CLE
AR
BLE
ND
®
18
KEY FEATURES• Clarity
• Toughness
• Ease in processing
• Low density (1020 kg/m3)
• Cost performance
• Excellent bonding performance
• Can be used as a modifier to GPPS and SMMA
• Outstanding retention after gamma, E-beam, NO2 , or
EtO sterilization
• Excellent color consistency after gamma and E-beam,
sterilization
STYROLUX® IS INEOS STYROLUTION‘S BRAND OF CRYSTAL-CLEAR
THERMOPLASTIC STYRENE BUTADIENE COPOLYMERS (SBC). IT HAS
VERY HIGH TRANSPARENCY AND IMPACT RESISTANCE, AND ITS
PERFECT MISCIBILITY WITH STANDARD POLYSTYRENE (PS) GIVES IT
AN EXTREMELY WIDE APPLICATION FIELD.
19
Styrolux® is a part of the Essential HD Package that can be provided with EU and US food contact statements, USP Class
VI, ISO 10993 compliance and a Drug Master File (DMF). Notification of Change (NOC) term up to 12 months can also be
offered when signing a long term supply contract. For more information please contact your sales representative.
Property Test method Unit Styrolux® 3G46 Styrolux® 656C Styrolux® 684D
Melt volume-flow rate 200°C/5kg
ISO 1133 cm3/10min 12 16 11
ASTM D 1238 g/10 min 11 15 10
Tensile modulus1mm/min
ISO 527-1-2 MPa 1550 1800 1500
ASTM D 638 psi × 103 238 244 190
Tensile strength at yield
ISO 527-1/2 MPa 27 35 26
ASTM D 638 psi 3700 4060 3770
Light transmission ASTM D 1003 91 90 90
Charpy impact strengthUnnotched*Notched
ISO 179/1eU kJ/m2n.b.3*
252*
n.b.4*
Izod impact strength (Notched)23 °C (73 °F)
ASTM D 256 ft-lb/in 0.6 0.3 0.8
Tensile elongation at break
ISO 527-1/2 % 180 20 160
ASTM D 638 % 220 40 250
APPLICATION FIELDS• Containers for IV and dialysis fluids
• Rigid extruded luers and containers
• Infusion drip chambers
• Labware
• Oxygen delivery equipment
• Filter housings
• Drainage containers STYR
OLU
X®
20
KEY FEATURES• Good processability
• Rubber-like mechanics
• Outstanding toughness
• Extremely high tear and perforation resistance
• Low density (~1002 kg/m3)
• Excellent bonding to other polymers
• Sterilizable
• High oxygen and water vapor permeability
• Great transparency and low yellowness index
• Toughness modifier and compatibilizer (improved mechanics)
• Higher polarity due to randomized soft phase:
– Good compatibility with other polymers
– Great compatibility with styrenics as well as polyolefins
STYROFLEX® IS INEOS STYROLUTION’S UNIQUELY DESIGNED STYRENE
THERMOPLASTIC ELASTOMER (S-TPE) THAT COMBINES TRANSPARENCY,
ELASTICITY AND EXCELLENT PROCESSABILITY. DUE TO ITS OUTSTANDING
THERMAL STABILITY, STYROFLEX® IS SUITABLE FOR BOTH FILM EXTRUSION
AND INJECTION MOLDING.
STYROFLEX®
21
Styroflex® is a part of the Essential HD Package that can be provided with EU and US food contact statements, USP Class
VI, ISO 10993 compliance and a Drug Master File (DMF). Notification of Change (NOC) term up to 12 months can also be
offered when signing a long term supply contract. For more information please contact your sales representative.
Property Test method Unit Styroflex® 2G66
Melt volume-flow rate 200 °C/10kg
ISO 1133 cm3/10min 14
ASTM D 1238 g/10 min 13
Tensile modulus1mm/min
ISO 527-1-2 MPa 120
ASTM D 638 psi × 103 18.6
Tensile stress at yield
ISO 527-1/2 MPa 4
ASTM D 638 psi 450
Light transmission
ASTM D 1003 % 80
Charpy impact strengthUnnotched*Notched
ISO 179/1eU kJ/m2n.b.*n.b.
Tensile elongation at breakISO 527-1/2 % >500
ASTM D 638 % 500
APPLICATION FIELDS• Drip chambers
• Catheters*
• Connectors
• Tubes
• Collection bags
• Infusion bags*
• Film applications
• Soft touch (2K molding)
* Pure or as additives
STYR
OFLE
X®
22
KEY FEATURES• High stiffness
• Heat resistance
• Transparency – allows easy visual,
automated inspection
• Processability – high flow, fast cycle time
• Dimensional stability – rigidity and
tensile strength
• Sterilizability – EtO, Gamma, E-beam, NO2
• Bondability – ultrasonic, solvent, or adhesive
• Excellent light transmission
• Parts are printable
• Chemical resistance – saline, bleach, betadine,
glutaraldehyde, lipids
• Cost effectiveness with proven performance
LUSTRAN® SAN AND LURAN® HD ARE INEOS STYROLUTION‘S BRANDS
OF STYRENE ACRYLONITRILE (SAN). THEY HAVE A UNIQUE BALANCE OF
COST/PERFORMANCE PROPERTIES, DEMONSTRATING TRANSPARENCY
WITH HIGH RIGIDITY AND OUTSTANDING RESISTANCE TO HEAT
DEFORMATION, SCRATCHING, AND CHEMICAL ATTACK.
4
5
Heat Resistance
Bes
t in
Cas
es
Luran® HD & Lustran® SAN
StiffnessClarityDensityProcessingScratch Resistance
Chemical Resistance
3
2
1
0
NAS® (SMMA) PMMA
LUSTRAN® SAN ANDLURAN® HD
23
Luran® HD, as a part of Full Service HD Package, is offered with Notification of Change (NOC) term up to 36 months when
signing a long term supply contract. Lustran® SAN belongs to Essential HD Package and can be offered with NOC term up
to 12 months under the same conditions. Luran® HD and Lustran® SAN can be provided with full regulatory compliance (USP
class VI, ISO 10993, EU and US food contact statement, Drug Master File (DMF)). For more information please contact your
sales representative.
Property of Styrene Acrylonitrile
Test method Unit Luran® HD 20 Lustran® SAN 29 Lustran® SAN 31Lustran® SAN
Sparkle
Melt volume-flow rate 220 °C/10kg
ISO 1133 cm3/10min 22 16 24 44
MFR 220 °C/10kg
ASTM D 1238 g/10min 20 15 22 39
Tensile modulus
ISO 527 – 1/-2 MPa 3700 3830 3580 3630
ASTM D 638 psi × 103 520 475 475 470
Impact (23°C)
Charpy, notched,
ISO 179/1eAkJ/m2 2 1.5 1.5 1.5
Izod notched impact
ft-lb/in 0.4 0.4 0.4 0.4
Light transmission 1/8" thick*4mm thick
ASTM 1003 %90
90*88
86*88
86*90
88*
LUSTR
AN
® SAN
LUR
AN
® HD
APPLICATION FIELDS• Cell growth bottles
• Cuvettes
• Centrifuge tubes
• Caps and closures
• Anesthesia trays
• Diagnostic test kits
• Blood analysis trays
• Labware
24
KEY FEATURES• Extreme clarity and transparency
• Excellent flow properties
• Hydrophobic (no pre-drying)
• Virtually no molded-in stress
• Outstanding property retention after sterilization:
EtO, Gamma, E-beam, NO2
• High chemical resistance to alcohols
• Clarity and color consistency/neutrality
• Ease of processing
INEOS STYROLUTION’S BEST-IN-CLASS TRANSPARENT STYRENE-METHYL-
METHACRYLATE-COPOLYMERS (SMMA) ARE A PREMIUM CHOICE FOR
APPLICATIONS DEMANDING A STRONG, STIFF, WATER-CLEAR PLASTIC.
NAS® IS HYDROPHOBIC, PROVIDES EXCELLENT THERMAL STABILITY, AND
VERY GOOD ALCOHOL RESISTANCE.
NAS®
NAS® is a part of the Essential HD Package that can be provided with EU and US food contact statements, USP Class VI, ISO
10993 compliance and a Drug Master File (DMF). Notification of Change (NOC) term up to 12 months can also be provided
when signing a long term supply contract. For more information please contact your sales representative.
Property Test Method Unit NAS® 21 NAS® 30 NAS® 90
Melt volume- flow rate 220 °C/10 kg(*200°C/5 kg)
ISO 1133 cm3/10min24
2.1*30
2.4*16
1.7*
ASTM D 1238 g/10min22
1.9*27
2.2*14
1.5*
Tensile modulus1mm/min
ISO 527-1-2 MPa 3300 3300 3100
ASTM D 638 psi × 103 470 470 490
Charpy impact strengthUnnotchedNotched
ISO 179/1eU kJ/m2121.5
121.5
131.5
Vicat softening temperature
ISO 306 (B/2 120°C/h, 50N)
°C 98 98 90
ASTM D 648 (B10 (120 C°/hour, 10 N))
°F 222 220 207
Flexural modulus ASTM D 790 psi × 103 450 460 490
Light transmission 4mm thick
ASTM D 1003 % 91 91 91
25
APPLICATION FIELDS• Filters
• Connectors
• Adapters
• Nebulizer housings
• Specimen holders
NA
S®