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REVIEW
OF RESEARCH
AND BUSINESS RESULTS
OF THE IMS INSTITUTE
IN 2015
PREGLED
NAUČNIH I STRUČNIH
REZULTATA
INSTITUTA IMS
U 2015. GODINI
Institut za ispitivanje materijala a.d.
Beograd, decembar 2015.
PREGLED NAUČNIH I STRUČNIH REZULTATA
INSTITUTA IMS U 2015. GODINI
REVIEW OF RESEARCH AND BUSINESS RESULTS
OF THE IMS INSTITUTE IN 2015
Izdavač
Institut IMS a.d.
Beograd, Bulevar vojvode Mišića 43
www.institutims.rs
Za izdavača
Dr Vencislav Grabulov
Urednici
Dr Vencislav Grabulov
Dr Aleksandra Mitrović
Goran Petrović
Štampa
Razvojno-istraživački centar grafičkog inženjerstva
Tehnološko-metalurški fakultet, Beograd, Karnegijeva 4
Tiraž
250 primeraka
ISBN 978-86-82081-25-8
Karakteristika poslovanja Instituta za ispitivanje materijala za 2015. godinu je
povećan obim stručnih poslova koji je doveo do uvećanja prihoda. Pored
Centra za materijale i Sertifikacionog tela, koji svake godine beleže napredak,
poseban je rezultat je postigao Centar za puteve i geotehniku (sve celine) i deo
Centra za metale i energetiku. Odabrane stručne reference su, kao i svake
godine, impresivne. Uz sve probleme sa kojima je suočena domaća privreda, a
posebno građevinska industrija, Institut IMS je uspeo da obezbedi učešće u
najznačajnijim projektima u zemlji i regionu. U skladu sa višedecenijskom
tradicijom i ugledom, kao i širokim spektrom usluga koje pružamo, bili smo
angažovani na projektovanju, ispitivanjima i istraživanjima građevinskih
objekata, materijala i proizvoda, primeni tehnologija građenja i sistema
prednaprezanja.
Nabrojimo kao najznačajnije aktivnosti na koridorima X i XI i značajno učešće
u sanaciji brojnih klizišta. Posebno ističemo aktivnosti u realizaciji
makroprojekta brze pruge Beograd – Budimpešta. Nastavili smo rad na zaštiti
graditeljskog nasleđa, obnovi i izgradnji putnih objekata duž autoputeva i
magistralnih i regionalnih puteva u Srbiji, na revitalizaciji HE Đerdap 1 u
Kostolcu i na drugim hidro i termo-elektranama, povratili smo svoje mesto u
delu ispitivanja metalnih materijala razaranjem.
Što se naučno istraživačkog rada tiče, postignuti su rezultati na koje je Institut
IMS već navikao. Značajno je učešće naših saradnika ne realizaciji sedam
projekata tehnološkog razvoja, jedog projekta integralnih i interdisciplinarnih
istraživanja i četiri projekta iz programa osnovnih istraživanja.
Tokom 2015. godine, Naučno veće Instituta je usvojilo Program
naučnoistraživačkog rada i Program razvoja naučnoistraživačkog podmlatka za
period 2015-2019. godine. Osnova za donošenje ovih dokumenata je bilo
strateško opredeljenje rukovodstva Instituta ka daljem razvoju naučno-
istraživačke i inovacione delatnosti, kao i primeni rezultata istraživanja uz
poštovanje principa multidisciplinarnosti koja odlikuje Institut IMS, kao i
usmerena kadrovska politika. Ovu godinu posebno korakterišu napori
istraživača da se proširi međunarodna saradnja kroz učešće na projektima
Horizon 2020, COST i IPA. Naučni kadar je značajno poboljšan, pre svega
kroz opredeljenje mladih istraživača za dalje naučno usavršavanje koje se
reflektovalo na povećan broj istraživača sa istraživačkim zvanjima. Rezultati
istraživačkog rada su u skladu sa dosadašnjim trendom rasta broja publikacija
u međunarodnim časopisima i učešća istraživača na vodećim međunarodnim
skupovima.
Urednici
Pregled naučnih i stručnih rezultata u 2015. godini 1
SADRŽAJ
REZULTATI NAUČNO-ISTRAŽIVAČKOG RADA .................................. 5
T 150 TEHNOLOGIJA MATERIJALA ............................................................ 7
Saopštenje sa međunarodnog skupa štampano u celini (M33) ............................ 8
Saopštenje sa međunarodnog skupa štampano u izvodu (M34) ........................ 10
T 152 KOMPOZITNI MATERIJALI ............................................................. 11
Saopštenje sa međunarodnog skupa štampano u celini (M33) .......................... 12
Saopštenje sa međunarodnog skupa štampano u izvodu (M34) ........................ 13
Saopštenje sa skupa nacionalnog značaja štampano u celini (M63) ................. 17
Bitno poboljšan proizvod ili tehnologija (M84) ............................................... 18
T 153 KERAMIČKI I PRAŠKASTI MATERIJALI ...................................... 19
Rad u vrhunskom međunarodnom časopisu (M21) ........................................... 20
Saopštenje sa međunarodnog skupa štampano u celini (M33) .......................... 24
Saopštenje sa međunarodnog skupa štampano u izvodu (M34) ........................ 27
Saopštenje sa skupa nacionalnog značaja štampano u celini (M63) ................. 31
T 210 MAŠINSTVO, HIDRAULIKA, VAKUUMSKA TEHNOLOGIJA,
VIBRACIJE I AKUSTIČKI INŽENJERING .................................................. 33
Saopštenje sa skupa nacionalnog značaja štampano u celini (M63) ................. 34
2 Institut za ispitivanje materijala a.d. Beograd
T 220 GRAĐEVINARSTVO, HIDRAULIKA, PRIOBALNA
TEHNOLOGIJA, MEHANIKA TLA ............................................................... 39
Rad u tematskom zborniku vodećeg međunarodnog značaja (M13)................. 40
Rad u međunarodnom časopisu (M23).............................................................. 41
Saopštenje sa međunarodnog skupa štampano u celini (M33) .......................... 44
Rad u časopisu nacionalnog značaja (M52) ...................................................... 47
Saopštenje sa skupa nacionalnog značaja štampano u celini (M63) ................. 48
Bitno poboljšan proizvod ili tehnologija (M84) ............................................... 50
T 230 VISOKA GRADNJA ............................................................................. 51
Saopštenje sa skupa nacionalnog značaja štampano u celini (M63) ................. 52
T450 TEHNOLOGIJA METALA, METALURGIJA, PROIZVODI OD
METALA .......................................................................................................... 53
Rad u vrhunskom međunarodnom časopisu (M21) ........................................... 54
Rad u međunarodnom časopisu (M23).............................................................. 57
Predavanje po pozivu sa međunarodnog skupa štampano u celini (M31)......... 60
Saopštenje sa međunarodnog skupa štampano u celini (M33) .......................... 61
Rad u vodećem časopisu nacionalnog značaja (M51) ....................................... 68
B 003 EKOLOGIJA ......................................................................................... 71
Saopštenje sa međunarodnog skupa štampano u izvodu (M34) ........................ 72
T 150 PETROLOGIJA, MINERALOGIJA, GEOHEMIJA ........................... 73
Saopštenje sa međunarodnog skupa štampano u celini (M33) .......................... 74
Rad u vodećem časopisu nacionalnog značaja (M51) ....................................... 78
Saopštenje sa skupa nacionalnog značaja štampano u celini (M63) ................. 79
Pregled naučnih i stručnih rezultata u 2015. godini 3
DOKTORSKE DISERTACIJE ......................................................................... 83
ORGANIZACIJA STRUČNIH SKUPOVA .................................................... 85
NAUČNI PROJEKTI FINANSIRANI OD STRANE MINISTARSTVA
PROSVETE, NAUKE I TEHNOLOŠKOG RAZVOJA .................................. 89
NAGRADE I PRIZNANJA .............................................................................. 93
ODABRANE STRUČNE REFERENCE ..................................................... 97
CENTAR ZA MATERIJALE .......................................................................... 99
CENTAR ZA METALE I ENERGETIKU ................................................... 109
CENTAR ZA PUTEVE I GEOTEHNIKU ................................................... 113
CENTAR ZA KONSTRUKCIJE I PREDNAPREZANJE ............................ 117
SERTIFIKACIONO TELO ............................................................................. 123
KONTROLNO TELO ..................................................................................... 125
PT PROVAJDER ............................................................................................ 127
4 Institut za ispitivanje materijala a.d. Beograd
Pregled naučnih i stručnih rezultata u 2015. godini 5
RESULTS
OF SCIENTIFIC RESEARCH
WORK
REZULTATI
NAUČNO-ISTRAŽIVAČKOG
RADA
6 Institut za ispitivanje materijala a.d. Beograd
Pregled naučnih i stručnih rezultata u 2015. godini 7
T 150
MATERIAL
TECHNOLOGY
T 150
TEHNOLOGIJA
MATERIJALA
8 Institut za ispitivanje materijala a.d. Beograd
SAOPŠTENJE SA MEĐUNARODNOG SKUPA
ŠTAMPANO U CELINI (M33)
K. Janković, D. Bojović, M. Stojanović, Lj. Lončar
THE USE OF MINE TAILINGS AS A PARTIAL AGGREGATE
REPLACEMENT IN SCC CONCRETE
International Conference Contemporary Achievement in Civil Engineering,
Subotica, 2015, 67-72.
In previous work, we found the tailings has no pozzolanic activity and that its
application in mortar and concrete can be made in the form of replacement of
participation in a certain percentage of aggregates. In this paper we discuss the
possibility of applying tailings in self-compacting concrete (SCC). Testing of
some properties of fresh and hardened SCC concrete in which 10 and 20%
fractions of 0/4 mm aggregate was replaced with tailings was performed. The test
results of compressive strength were compared with the standard.
Key words: talings, self-compacting concrete, aggregate.
K. Janković, D. Bojović, M. Stojanović, Lj. Lončar, L. Antić
THE INFLUENCE OF TAILINGS AS A PARTIAL SUBSTITUENTE IN
AGGREGATE WITH SUPLHATE-RESISTANT CEMENT TO SCC
CONCRETE DURABILITY
XVI International Symposium MASE, Ohrid, Macedonia, 2015, 319-324.
Tailings test results showed no pozzolanic activity and that its application in
concrete can be a partial replacement of aggregate. This paper presents the
possibility of using tailings in self-compacting concrete made with sulphate
resistant cement. Concrete specimens in which the aggregate fraction 0/4 mm was
replaced with 10 and 20% of tailings were examined. The resistance on freezing
and thawing with de-icing salts is used as an indicator of concrete durability.
Key words: talings, self-compacting concrete, aggregate.
Pregled naučnih i stručnih rezultata u 2015. godini 9
K. Janković, M. Stojanović, D. Bojović, Lj. Lončar, L. Antić
THE POSSIBILITY OF THE USE OF CEM IV IN AGGRESSIVE
ENVIRONMENTS
XVI International Symposium MASE, Ohrid, Macedonia, 2015, 325-331.
Durability and exploitation life of a structure depends on the aggressiveness of
the environment in which it is located. The possibility of using CEM IV in
aggressive environments was investigated in this study. Two concrete mixtures
were made with pozzolanic cement with quantities of 310 and 360 kg/m3. The
results of testing the influence of aggressive solutions on concrete and its
freeze/thaw resistance were presented.
Key words: pozzolanic cement, chemical resistance, freeze/thaw resistance.
10 Institut za ispitivanje materijala a.d. Beograd
SAOPŠTENJE SA MEĐUNARODNOG SKUPA
ŠTAMPANO U IZVODU (M34)
K. Janković, S. Stanković, D. Bojović, M. Stojanović, Lj. Miličić
THE INFLUENCE OF NANO-SILICA AND BARITE AGGREGATE ON
PROPERTIES OF ULTRA HIGH PERFORMANCE CONCRETE
Seventeenth Annual Conference YUCOMAT, Herceg Novi, Montenegro, 2015,
74.
Development of building materials with improving characteristics and its
application on increasing structure durability and sustainability is one of goals in
civil engineering. Application of nano-silica in concrete is one of the possibilities
to improve concrete properties. Concrete with nano-silica has denser and compact
microstructure. Nano-silica has higher pozzolanic reactivity than silica fume and
can reduce cement content in ultra high performance concrete (UHPC). Nano-
silica in cementitious materials influences on cement hydration and modify pore
structure. The main objective of this paper is to evaluate the influence of different
content of nano-silica and barite aggregate on properties of UHPC. Two types of
aggregate were used: quartz and barite. As a heavy-weight aggregate barite is
used to increase concrete density. By combining the properties of concrete with
nano-silica and concrete with heavy-weight aggregate, ultra high performance
concrete can be produced which have advantages of both types of concrete, i.e.
higher durability and radiation protection.
Key words: nano-silica, UHPC, barite, radiation protection.
Pregled naučnih i stručnih rezultata u 2015. godini 11
T 152
COMPOSITE
MATERIALS
T 152
KOMPOZITNI
MATERIJALI
12 Institut za ispitivanje materijala a.d. Beograd
SAOPŠTENJE SA MEĐUNARODNOG SKUPA
ŠTAMPANO U CELINI (M33)
A.Mitrović, M. Zdujić
EVALUATION OF SELECTED SERBIAN KAOLIN CLAYS AS A RAW
MATERIAL FOR THE CEMENT AND CONCRETE INDYSTRY
XVI Balkan Mineral Processing Congress, Belgrade, 2015, Vol. I, 579-583.
This study presents the results related to the evaluation of selected kaolin clay
deposits in Serbia for production of metakaolin (MK). Three deposits, Vrbica and
Garaši from Aranđelovac basin, and Miličnica from Kolubara basin were
investigated, since it is well known that the development of pozzolanic properties
in calcined clays mainly depends on the nature and abundance of clay minerals
in the raw material. They were selected as they differ in kaolinite content,
presence of impurities, and crystallinity of the original kaolinite. Vrbica, high
quality kaolin clay, contains 80% of a medium ordered kaolinite and loss of
ignitation of 12.33%. Garaši and Miličnica, medium-quality kaolin clay, have
nearly the same mineralogical composition, 52–53% kaolinite and about 40%
quartz. The main difference between these clays is the degree of crystallinity.
Kaolinite of Garaši is a poorly ordered one, while kaolinite of Miličnica is a
medium ordered. Reactivity of the calcined clays also depends on the calcination
conditions and on the fineness of the final product.
The optimal calcination parameters, temperature and heating time are: 650 °C
and 90 min for Vrbica, 600 oC and 120 min for Garaši, and 650 oC and 120 min
for Miličnica, for which pozzolanic activities expressed in g Ca(OH)2/g MK are
0.65, 0.60, and 0.45, respectively.
According to pozzolanic activity, Vrbica and Garaši clays are valuable raw
material for obtaining pozzolanic additive in a form of metakaolin.
Keywords: kaolin clay, calcination, pozzolan.
Pregled naučnih i stručnih rezultata u 2015. godini 13
SAOPŠTENJE SA MEĐUNARODNOG SKUPA
ŠTAMPANO U IZVODU (M34)
A. Terzić, V. Mitić, Lj. Kocić
FRACTAL ANALYSIS OF HETEROGENEOUS CERAMIC
COMPOSITE MATERIALS
Materials Science & Technology 2015 (MS&T15), Columbus, OH, USA, 2015,
G-4.
Fractal dimensions theory employed in the surface topography analysis as a
means of explanation of composite materials mechanical and microstructural
characteristics has been studied. Fractal dimensions method is introduced by
employing a fractal concept of curvature radii of surfaces, depending on the
observation scale and horizontal lines intercepted by the investigated profile. The
structure of a ceramic composite material appears as a chaotically distributed
multiplicity of grains and pores. However, the recent investigations enabled
previewing structure of such materials via fractal dimension calculation in three
dimensions. The fractal dimension evaluated by grains’ profilographs obtained
by SEM micrographs are slightly above 1, which corresponds to the line
dimension. The fractal dimension of ceramic composite surface fragment
extracted from the SEM microphotograph is slightly higher than 2, while the
same photographs after the surface reconstruction procedure reveals surface
dimension that is typically between 2.5 and 2.8 which is pretty rough. Since
ceramic composite materials exhibit variety of mechanical and thermo-
mechanical properties like compressive and flexural strength, refractoriness,
refractoriness under load etc., it is important to investigate influence of fractal
structure on these properties. One of the main goals is to explore distribution of
micro-sized properties through a ceramic bulk. The new approach of 3D fractal
networks is applied and investigated on bauxite based refractory composite.
Keywords: ceramics, defects, roughness, inclusions, curvature radius, fractals.
14 Institut za ispitivanje materijala a.d. Beograd
A. Terzić, Z. Radojević, M.Arsenović, V. Mitić, S. Pašalić
APPLICATION OF THE FRACTAL METHOD IN THE CERAMIC
COMPOSITES SURFACE FLAWS CHARACTERIZATION
9th Int'l Conf & Expo on Advanced Ceramics & Composites (ICACC 2015),
Daytona, USA, 2015, 55.
Fractal dimensions theory employed in surface analysis as a means of structural
defects origin explanation was studied. This paper proposes new method of
roughness peaks curvature radii calculation and its application to glazed ceramic
composites surface tribological analysis. Fractal dimensions method is
introduced via asperity radius calculation by fractal concept of surfaces curvature
radii. Dependence of calculated radii on fractal dimension of studied curves was
established and notion of peak is mathematically formulated. The method
efficiency was tested by fractal curves simulations described by Brownian
motions. Microstructural investigations were conducted using SEM equipped
with EDS. Correlation between defects microstructure and ceramic composite
properties, based on fractal geometry and contact surface probability, has been
developed. Using fractals and grains contact surface statistics a reconstruction of
microstructure configurations has been successfully performed. Obtained results
indicated that fractal analysis and statistics model for contact surfaces of different
shapes were important for prognosis of ceramics properties and identifying
defects origin. The novel statistical approach to investigation of ceramic defects
was successfully conducted, as a result introducing fractal identification as means
of evaluating performance of ceramic composites.
Keywords: traditional ceramics, defects, roughness, inclusions, curvature radius,
fractals.
B. Ilić, A. Mitrović, M. Zdujić
THE EFFECT OF „AMORPHOUS KAOLIN“ ON PROPERTIES OF
CEMENT-BASED COMPOSITES
3rd Conference of The Serbian Society for Ceramic Materials, Belgrade, 2015,
118.
Although pozzolanic materials are used successfully in many countries,
nowadays the goal of many studies is to manufacture new pozzolans for making
Pregled naučnih i stručnih rezultata u 2015. godini 15
high strength composites. In that sense, influence of different cement replacement
level with the amorphous kaolin, obtained by mechanochemical treatment, in the
cement-based composites was investigated. The cement-based composites, made
with amorphous kaolin and addition of hydrated lime, water glass, standardized
quartz sand and superplasticizer, were exposed to autoclaving curing. The
obtained result of the compressive strength 91.2MPa, in composite with cement
replacement level of 50% of amorphous kaolin, is slightly higher than those
obtained on control sample. It was concluded that amorphous kaolin can be
classified as advanced material, which use in cement-based composites have
numerous technical and ecological advantages.
Lj. Miličić, A. Terzić, Z. Radojević
THE INVESTIGATION OF HEAVY METALS LEACHING FROM
COAL ASH
Serbian Ceramic Society Conference Advanced Ceramic and Application IV –
New frontiers in multifunctional material science and processing, Belgrade,
2015, 76.
The production and the disposal of the coal ash that is generated and processed
in the power-plants represent a remarkable hazard in terms of the environmental
pollution. Both fly ash that is produced in electrostatic filters of the power plant
and the coal ash that is landfilled can be submitted to recycling and reusing
procedure in order to diminish the consequences which their disposal might have
on air, soil and underground water. The coal ash normally contains certain
quantity of heavy metals in the chemical composition. The heavy metals can be
regarded as toxic pollutants due to the high risk of their leaching when the ash is
in contact with water. Also, there is a certain risk of toxic elements leaching even
when coal ash is built-in the construction composites. However, the recycling and
reapplication of fly ash in building materials industry is only sustainable
economic solution for the ash disposal problem. Fly ash can be used as a
component in cement, mortar, concrete and bricks. Utilization potential of the fly
ash and landfilled ash, as the main residue from the lignite coal combustion in
Serbian power plants, was investigated in this study. Ash from filters from five
different power plants and four landfills were applied in several composite
samples (mortar, concrete and brick) without any physical or thermal pre-
treatment. The leachability of thepotentially toxic pollutants from the ash and ash
16 Institut za ispitivanje materijala a.d. Beograd
based products was investigated. The leaching behavior and potential
environmental impact of the following potentially hazardous elements was
tracked: Pb, Cd, Zn, Cu, Ni, Cr, Hg, As, Ba, Sb and Se. A detailed study of
physico-chemical characteristics of the ash, with accent on trace elements and the
chemical composition investigation is included. The results show that most of the
elements are more easily leachable from the ash in comparison with the ash based
composites. The leaching of investigated pollutants is within allowed range thus
investigated coal ashes can be reused in construction materials production.
Kywords: composite materials; fly ash; leaching; mechanical characteristics;
recycling.
Pregled naučnih i stručnih rezultata u 2015. godini 17
SAOPŠTENJE SA SKUPA NACIONALNOG
ZNAČAJA ŠTAMPANO U CELINI (M63)
D. Jevtić, A. Mitrović, J. Markićević, A. Savić
SVOJSTVA CEMENTNIH MALTERA SA DODATKOM AMORFNOG
KAOLINA
International Conference Contemporary Achievements in Civil Engineering
2015, Subotica, 2015.
U radu su dati rezultati eksperimentalnih istraživanja fizičko-mehaničkih
svojstava maltera sa dodatkom amorfnog kaolina, koji je dobijen preradom
kaolinskih glina Aranđelovačkih basena. Posebna pažnja bila je posvećena
dominantnim mehaničkim parametrima maltera, čvrstoći pri pritisku, čvrstoći pri
savijanju i adheziji maltera za podlogu.
Ključne reči: amorfni kaolin, malter, kaolinska glina, fizičko-mehanička
svojstva.
18 Institut za ispitivanje materijala a.d. Beograd
BITNO POBOLJŠAN PROIZVOD
ILI TEHNOLOGIJA (M84)
A. Terzić, Z. Radojević, Lj. Miličić
PROIZVODNJA VATROSTALNOG TORKRET BETONA SA
DODATKOM LETEĆEG PEPELA KAO OTPADNOG MATERIJALA
ZA PRIMENU U INDUSTRIJSKIM TERMIČKIM AGREGATIMA
Tehničko rešenje je rezultat Projekta III 45008, Institut IMS a.d., Beograd;
Korisnik/naručilac: Fabrika „Šamot“ d.o.o., Aranđelovac; Godina izrade 2014,
godina prihvatanja TR od strane MNOTR 2015.
Pregled naučnih i stručnih rezultata u 2015. godini 19
T 153
CERAMIC MATERIALS
AND POWDERS
T 153
KERAMIČKI
I PRAŠKASTI MATERIJALI
20 Institut za ispitivanje materijala a.d. Beograd
RAD U VRHUNSKOM MEĐUNARODNOM
ČASOPISU (M21)
A. Terzić, L. Pezo, Lj. Andrić, M. Arsenović
EFFECTS OF MECHANICAL ACTIVATION ON THE PARAMETERS
OF TALC QUALITY FOR CERAMICS PRODUCTION -
CHEMOMETRIC APPROACH
Composites: Part B: Engineering, 2015, Vol. 79, 660-666.
Talc is broadly used in the ceramic materials industry, either as a basic raw
material, or as filler, due to its chemical inertia, fragmentation proneness, thermal
stability, and refractoriness. The mechanical activation is frequently employed in
the direct enhancement of talc properties, and thereby in the design of talc based
composites with advanced performances. The differences in the set of the process
parameters measured before and after talc activation via ultra-centrifugal mill
Retsch ZM-1, and their influence on the grain-size distribution related
characteristics have been investigated. The mechanical treatments are
energetically unsustainable procedures, therefore the talc activation was
optimized on basis of assessment of the process variables (number of rotor
revolutions, current intensity, activation period, circumferential rotor speed and
mill capacity) effect on the final quality of product parameters (mesh sizes,
cumulative oversizes, average grain size, level of micronization kinetics, mesh
size appropriate to 95% micronized product cumulative undersize and specific
surface area). The activated product parameters in all experimental sequences
were obtained by the analytical procedure based on Rosin-Rammler-Sperling
equation. Response surface method, standard score analysis and principal
component analysis were used as a means of the optimization. Developed models
showed r2 values in the range of 0.714-0.908 and they were able to accurately
predict quality parameters in a wide range of process parameters. Standard score
analysis highlighted that the optimal sample was obtained using sieve mesh of
120 μm set of processing parameters (SS=1.0). Multiple comparison tests
revealed that the optimal variation in the processing parameters could reduce the
negative effect of talc samples inherent properties on the final score and improve
the activation procedure energetic and economic sustainability.
Pregled naučnih i stručnih rezultata u 2015. godini 21
Keywords: fragmentation; analytical modeling; powder processing;
optimization; response surface analysis; principal component analysis.
M. Arsenović, L. Pezo, S. Stanković, Z. Radojević,
FACTOR SPACE DIFFERENTIATION OF BRICK CLAYS
ACCORDING TO MINERAL CONTENT: PREDICTION OF FINAL
BRICK PRODUCT QUALITY
Applied Clay Science, 2015, Vol. 115, 108-114.
Chemical composition and XRD qualitative analysis were used to calculate
mineral contents of 139 brick clay raw materials using LPNORM. The second
order polynomial models (SOP) for all the samples, which express the relation
between mineral contents and the characteristics of fired laboratory products, did
not fit to experimental data satisfactorily, due to low coefficients of determination
(r2). In order to improve the models, the samples are divided into four groups in
factor space (four quadrants), according to their mineral content similarity, using
principal component analysis (PCA). Predictive models of compressive strength
(CS), water absorption (WA), firing shrinkage (FS), weight loss during firing
(WLF) and volume mass of cubes (VMC) are obtained for each of the groups.
Second order polynomial (SOP) models are developed, and the influence of
certain minerals to brick clay bricks quality within the groups is discussed.
Developed models were able to predict the final quality of products in a wide
range of mineral content and temperature treatment data, showing coefficient of
determination (r2) in range between 0.704–0.995. In order to estimate the
adequacy of these models, the results were applied to the experimental data and
compared according to additional statistical tests, so the next values are
determined: coefficients of determination, reduced chi-square (χ2), mean bias
error (MBE), mean percent error (MPE) and root mean square error (RMSE).
Keywords: brick clay, minerals content, prediction of quality, Principal
Component Analyses, mathematical modeling.
http://www.kobson.nb.rs.proxy.kobson.nb.rs/nauka_u_srbiji.132.html?autor=Arsenovic%20Milica%20V
22 Institut za ispitivanje materijala a.d. Beograd
M. Arsenović, Z. Radojević, Ž. Jakšić, L. Pezo
MATHEMATICAL APPROACH TO APPLICATION OF INDUSTRIAL
WASTES IN CLAY BRICK PRODUCTION - PART I: TESTING AND
ANALYSIS
Ceramics International, 2015, Vol. 41, No. 3, 4890-4898.
The objective of this study was to investigate utilization potential of organic and
inorganic industrial wastes in clay bricks. Mineral composition of starting heavy
clay sample is tested using an X-ray diffractometer. Chemical content and loss
on ignition were determined in sludges, coal dust, fly and landfill ashes, soybean
crust, sawdust, sunflower hulls and their ash. Different ratios of wastes were
added to heavy clay, while the applied firing temperatures were in the range 850–
1000 °C. The laboratory samples (tiles, solid bricks and hollow blocks) were
tested by using the standard test methods. Changes in product׳s quality were
studied in terms of relative differences to ceramic-technological parameters
compared to samples without waste materials addition. It is noticed that all of the
additives increased weight loss, firing shrinkage and water absorption, while
decreasing compressive strength and volume mass. The greatest changes in
performances were observed with addition of organic materials, whereas, among
them, sunflower hulls initiated the lowest compressive strength. Inorganic
additives introduced fewer changes to fired products, while fly ash caused the
lowest decrease in compressive strength.
Response Surface Methodology (RSM) was applied and Second Order
Polynomial models (SOP) were used to show the effects of firing temperature,
waste materials addition and their quantity on characteristics of fired products.
High prediction accuracy was obtained, with coefficient of determination in the
range of 0.896–0.999. It was concluded that all of the analyzed materials can
generally be used in building bricks by taking advantage of low cost and
environmental protection, whereby thermal conductivity decreases.
Keywords: industrial wastes, heavy clay bricks, Response Surface Method,
Second Order Polynomial models.
http://www.kobson.nb.rs.proxy.kobson.nb.rs/nauka_u_srbiji.132.html?autor=Arsenovic%20Milica%20V
Pregled naučnih i stručnih rezultata u 2015. godini 23
M. Arsenović, Z. Radojević, Ž. Jakšić, L. Pezo
MATHEMATICAL APPROACH TO APPLICATION OF INDUSTRIAL
WASTES IN CLAY BRICK PRODUCTION-PART II: OPTIMIZATION
Ceramics International, 2015, Vol. 41, No. 3, 4899-4905.
The effects of organic and inorganic waste sludges, coal dust, fly and landfill
ashes, soybean crust, sawdust, sunflower flakes and their ash addition to
representative heavy clay were investigated. Changes introduced to shaping moist
(SM), shrinkage (ΔSk) and weight loss (ΔGk) in Bigot’s curve critical point, and
plasticity coefficient (PC) by Pfefferkorn were studied. The highest sensitivity to
drying showed samples with coal dust addition, while the greatest plasticity and
shaping moist was detected in samples with 50 wt% of fly and landfill ashes.
The influence of waste material used, its’ content and also firing temperature were
independent parameters that influenced compressive strength, water absorption,
firing shrinkage, weight loss during firing and volume mass as dependent
parameters. Second order polynomial mathematical models predicted fired
products characteristics, and were later used to determine the optimum conditions
by Response Surface Method (RSM), coupled with Fuzzy Synthetic Evaluation
algorithm (FSE), using trapezoidal function. The choice of the parameters
optimal interval that characterized fired products (water absorption, compressive
strength, weight loss during firing, firing shrinkage and volume mass), depended
on a final usage of the raw material in heavy clay brick industry. The optimization
results showed that sunflower hulls, wood sawdust, soybean husks and saturation
sludge are best to be used in solid bricks production. Coal dust, landfill ashes and
neutralization (inorganic) sludges are best to be used in hollow bricks production.
Sunflower hulls ash can be added in higher quantity to heavy clay to produce
blocks or in lower quantity in roof tiles. Fly ashes addition of 50 wt% allows roof
tiles production. The optimal temperature for solid bricks and hollow blocks
production is found to be 900–950 °C.
Keywords: industrial wastes, heavy clay industry, properties prediction, process
optimization.
http://www.kobson.nb.rs.proxy.kobson.nb.rs/nauka_u_srbiji.132.html?autor=Arsenovic%20Milica%20V
24 Institut za ispitivanje materijala a.d. Beograd
SAOPŠTENJE SA MEĐUNARODNOG SKUPA
ŠTAMPANO U CELINI (M33)
A. Terzić, L. Pezo, Lj. Andrić, M. Trumić, G.Bogadanović
EFFECTS OF MECHANICAL ACTIVATION ON THE PARAMETERS
OF MICA QUALITY FOR APPLICATION IN INSULATION
MATERIALS - CHEMOMETRIC APPROACH
XVI Balkan Mineral Processing Congress, Belgrade, 2015, 1131-1137.
Mica is widely utilized in the production of insulation materials as filler due to
its chemical inertia, fragmentation proneness and dielectric properties.
Mechanical activation is frequently applied procedure for achieving direct
enhancement in a variety of mica properties and indirect improving of the mica
based composites characteristics. In this paper, the influence of the process
parameters on the grain-size distribution related characteristics of mica was
investigated for the mechanical activation performed using ultra-centrifugal mill
Retsch ZM-1. The initial and activated mica samples were thoroughly analyzed
and the activation induced changes in the properties were recorded. The
activation is energetically and economically unlikely sustainable procedure
therefore it is necessary that the process is optimized. Optimization of the mica
activation was based on the assessment of the effects of processing parameters
(number of rotor revolutions, current intensity, activation period, circumferential
rotor speed and mill capacity) on the product quality parameters (mesh sizes,
cumulative oversizes, average grain size, level of micronization kinetics, mesh
size appropriate to 95% micronized product cumulative undersize and specific
surface area). The activation product parameters in all experimental sequences
were obtained by analytical procedure based on Rosin-Rammler-Sperling
equation. Response surface method, Standard score analysis and Principal
component analysis were used for assessing the effect of process variables on the
final quality of product parameters. Developed models showed r2 values in the
range of 0.677-0.962 and they were able to accurately predict quality parameters
in a wide range of processing parameters. Standard score analysis highlighted that
the optimal sample was obtained using sieve mesh of 80μm set of processing
parameters (SS=0.81). Multiple comparison tests revealed that the optimal
variation in the processing parameters could reduce the negative effect of mica
Pregled naučnih i stručnih rezultata u 2015. godini 25
samples inherent properties on the final score and improve activation procedure
energetic and economic sustainability.
Keywords: milling; grain size; optimization; response surface analysis; principal
component analysis.
A. Terzić, L. Pezo, Z. Radojević, Lj. Andrić
OPTIMIZATION OF AL2O3 SYNTHESIS PROCEDURE USED IN
PRODUCTION OF COMPOSITE CERAMIC MATERIALS
47th International October Conference on Mining and Metallurgy, Bor, 2015,
191-196.
Activation process variables influence on final quality of the product parameters
assessment was conveyed in order to optimize of Al2O3 thermo-mechanical
synthesis. Response surface method, Standard score analysis and Principal
component analysis were used for optimization. Established mathematical
models precisely predicted quality parameters in a broad range of processing
parameters. Standard Score Analysis showed that the optimal output was
obtained with sieve mesh of 120μm set of processing parameters. Diverse
comparison analyses disclosed that optimal set of activation process parameters
could reduce negative effect of γ-Al2O3 immanent properties on final score, and
enhance rate of γ to α transition which would improve energetic and economic
sustainability of activation applied in processing of alumina used in production
of high-temperature ceramics.
Keywords: Al2O3; milling; thermal applications; statistical analysis, analytical
modeling.
Lj. Andrić, A. Terzić, S. Pašalić, M. Petrov, D. Radulović
ACTIVATION OF PHOSPHATES FOR APPLICATION IN
COMPOSITE CERAMIC MATERIALS
47th International October Conference on Mining and Metallurgy, Bor, 2015, 77-
82.
The aim of the investigation was to increase the reactivity of the comminuted
phosphate ore for application in composite ceramic materials. The vibratory and
26 Institut za ispitivanje materijala a.d. Beograd
planetary mills were used as mechanical activators during experimental research.
The obtained results highlighted presence of both amorphous and crystallized
forms appearing in the observed phosphate ore mixture due to the specific genetic
conditions which rarely occur in deposits. The heterogenic composition of the ore
useful phosphoric part gave optimal results during the leaching test. For the first
time, the experiments of phosphate mechano-chemical activation from Lisina ore
deposit were performed in order to improve its reactivity.
Keywords: planetary mill, vibratory mill, reactivity, crystal structure, apatite.
M. Vasić, Z. Radojević
NON - ISOTHERMAL DRYING PROCESS OPTIMISATION - DRYING
OF CLAY TILES
IOP Conf. Series: Materials Science and Engineering 95, 2015, 12-25.
doi:10.1088/1757-897X/95/1/012025
In our previous studies we have developed a model for determination of the
variable effective diffusivity and identification of the exact transition points
between possible drying mechanisms. The next goal was to develop a drying
regime which could in advance characterize the real non isothermal process of
drying clay tiles. In order to do this four isothermal experiments were recorded.
Temperature and humidity were maintained at 350C / 75%; 450C / 70%; 450C /
60% and 500C / 60%; respectively in each experiment. All experimentally
collected data were analyzed and the exact transition points between possible
drying mechanisms were detected. Characteristic drying period (time) for each
isothermal drying mechanism was also detected. The real, non isothermal drying
process was approximated by 5 segments. In each of these segments
approximately isothermal drying condition were maintained. Temperature and
humidity of the drying air, in the first four segments, was maintained on the same
level as in recorded isothermal experiments while in the fifth segment, it were
maintained at 700C / 40%. The duration of the first four segments were calculated
from the diagrams Deff – t respectively for each experiment. The clay tile in
experiment five was dried without cracking using the proposed non isothermal
drying regime.
Pregled naučnih i stručnih rezultata u 2015. godini 27
SAOPŠTENJE SA MEĐUNARODNOG SKUPA
ŠTAMPANO U IZVODU (M34)
A. Terzić, L. Pezo, Lj. Andrić, Z. Radojević
OPTIMIZATION OF MECHANICAL ACTIVATION OF DIFFERENT
RAW MATERIALS USED IN PRODUCTION OF HIGH-
TEMPERATURE CERAMICS
Serbian Ceramic Society Conference Advanced Ceramic and Application IV –
New frontiers in multifunctional material science and processing, Belgrade,
2015, 69.
The assessment of the activation process variables influence on the final quality
of the product parameters was conveyed in order to optimize the mechanical
treatments of the different raw materials (mica, talc and alumina) used in the
production of high-temperature ceramics. The modification in the behavior of
activated samples has been correlated to the particle size distribution effect
produced by activation via an ultra-centrifugal mill. The differences in the set of
the process parameters determined before and after raw materials activation and
their influence on the grain-size distribution related characteristics have been
studied. The mechanical treatments are regarded as either energetically or
economically unsustainable procedures, therefore the activations were optimized
on basis of assessment of the process variables (number of rotor revolutions,
current intensity, activation period, circumferential rotor speed and mill capacity)
effect on the final quality of product parameters (mesh sizes of the sieves,
accumulated retained masses, average grain size, level of micronization kinetics,
mesh size appropriate to 95% of accumulated passing mass and specific surface
area). The activated product parameters in all experimental sequences were
obtained by the analytical procedure based on Rosin-Rammler-Sperling equation.
Response Surface Method, Standard Score Analysis and Principal Component
Analysis were used as means of the optimization. The established mathematical
models were able to precisely predict the quality parameters in a broad range of
processing parameters. Developed models showed r2 values in the range of 0.714-
0.988 for investigated raw materials. Standard Score Analysis highlighted that
the optimal sample was obtained using sieve mesh of 80μm set of processing
parameters (SS=0.81) for mica, sieve mesh of 120μm set of processing
28 Institut za ispitivanje materijala a.d. Beograd
parameters (SS=1.0) for talc, and sieve mesh of 120μm set of processing
parameters (SS=0.96) for alumina. Multiple comparison tests revealed that the
optimal variation in the processing parameters could reduce the negative effect
of raw materials inherent properties on the final score which would improve
energetic and economic sustainability of the activation applied for the processing
of raw materials utilized in production of high-temperature ceramics.
Keywords: mica; talc; alumina; ceramics; grain size; thermal applications;
analytical modeling.
A. Terzić, Lj. Andrić, Lj. Miličić, Z. Radojević
ENERGY TRANSFER AND CONVERSION RECORDED ON
MECHANICALLY ACTIVATED FLY ASH GRAINS
3rd International Conference Modern Technologies in Industrial Engineering –
Mod Tech 2015, Mamaia, Romania, 2015, 64.
The fly ash activation through mechanical milling is usually applied to improve
the ash properties in order to get composite materials with higher characteristics.
The activation technology based on mechanical energy action applied on treated
materials and is conducted by ultra-fine milling. In order to increase the reactivity
of lignite coal fly ash this paper focuses on optimization of mechanical activation
period. Also, the influence of the ash activation parameters on the grain-size
distribution related characteristics was studied during this research. The ash grain
inertia measurement through automatic grain counter (AGC) was performed. Due
this mechanically activated grains are the most convenient mineral form for
measurement of grain inertia since energy change that occurs in the mill material
system is recorded by them. The ash grains energy and properties could be
changed by mechanical forces. The ash was thoroughly analyzed, particularly in
its activated state, primarily by means of the X-ray diffraction method for a
reliable identification of the crystal phases and changes in the crystallinity,
followed by comparison of the SEM microphotographs of its initial and activated
state.
Keywords: milling; grain size; ceramic materials; mechanical activator;
recycling.
Pregled naučnih i stručnih rezultata u 2015. godini 29
Z. Radojević, A. Terzić, M. Vasić, M. Arsenović
NON-TYPICAL DEFECTS ON SURFACES OF CERAMIC AND ROOF
TILES: NATURE AND THE CAUSES
3rd International Conference Modern Technologies in Industrial Engineering –
Mod Tech 2015, Mamaia, Romania, 2015, 255.
This research was conducted to identify the nature and the cause of non-typical
defects which appeared on the visible surfaces of ceramic and roof tiles.
Microstructural analysis was conducted via optical microscope and scanning
electron microscope coupled with energy dispersive spectrometer. Ceramic tiles
contained black spots and dark brown clusters with yellow halos. Black spots
originated from carbon contained in starting glaze raw materials. EDS analysis
of clusters of dark-brown color in the pores showed the presence of Fe, which is
found to affect the quality of the visible tile surface. Non-homogeneities on the
roof tiles surfaces appeared in the form of stains and manifested after immersions
in water or aspersing water on the tile surface. The cause of inhomogeneities was
a local phenomenon due to the porous structure of micro cracks caused by coarse
metallic grains that are imported with the raw materials.
Keywords: ceramic tiles; roof tiles; surface defects; impurities; microstructural
analysis.
A. Terzić, Lj.Kocić, V. Mitić, Z.Radojević, Lj. Pavlović, V. Pavlović
THE APPLICATION OF FRACTAL ANALYSIS IN INVESTIGATION
OF SYNTHESIZED Α-ALUMINA MICROSTRUCTURE AND
PROPERTIES
Serbian Ceramic Society Conference Advanced Ceramic and Application IV –
New frontiers in multifunctional material science and processing, Belgrade,
2015, 70.
The structure and performances of high temperature ceramic materials based on
alumina is controlled by application of different technological methods for
induction of transition of Al2O3 from its gamma to alpha phase. The thermo-
mechanical synthesis is one of the most frequently applied methods in the
production of α-Al2O3. This procedure requires extensive mechanical milling of
the γ-Al2O3, which is combined with thermal treatment. In this paper, the
30 Institut za ispitivanje materijala a.d. Beograd
microstructure and grain-size related properties of alumina in a variety of its
transformations have been investigated. Also, the impact of the mechanical
processing parameters on the alumina grain-size distribution affiliated
characteristics and on the γ to α phase transformation rate were studied. The
moderation in the alumina samples behavior has been correlated to the
granulometric and mineralogical changes induced by activation via an ultra-
centrifugal mill. Microstructural investigations were carried out using scanning
electron microscope equipped with energy dispersive spectrometer. Grain size
distribution was determined via cyclo-sizer. The new correlation between
microstructure and obtained properties of activated alumina, based on fractal
geometry and contact surface probability, has been developed. Using the fractals
and statistics of the grains contact surface, a reconstruction of microstructure
configurations, as grains shapes or intergranular contacts, has been successfully
done. Obtained results indicated that fractal analysis and statistics model for
contact surfaces of different shapes were very important for the prognosis of α-
Al2O3 microstructure and properties. The morphology of alumina grains
highlighted the validity of developing new structure analytical methods, based on
different grains’ shape geometries. The grains contact model based on ellipsoidal
geometry was presented as new modeling tool for structure research of activated
alumina. The directions of possible material properties prognosis are determined
according to the correlations synthesis–structure–property. The statistical
approach to the investigation of activated Al2O3 grains will improve energetic
and economic sustainability of the activation applied in the processing of alumina
used in production of high-temperature ceramics.
Kywords: Al2O3; high-temperaturte ceramics; grain size; thermal applications;
microstructure; fractals; grain contact surface.
Pregled naučnih i stručnih rezultata u 2015. godini 31
SAOPŠTENJE SA SKUPA NACIONALNOG
ZNAČAJA ŠTAMPANO U CELINI (M63)
M. Arsenović, L. Pezo, S. Stanković, Z. Radojević
PREDVIĐANJE KVALITETA OPEKARSKIH PROIZVODA NA
OSNOVU HEMIJSKOG SASTAVA POLAZNE SIROVINE
Nacionalna konferencija sa međunarodnim učešćem Građevinski materijali u
savremenom graditeljstvu, DIMK, Beograd, 2015, 59-66.
Kvalitet opekarskih sirovina značajno varira u pogledu hemijskih, mineraloških,
granulometrijskih i keramičko-tehnoloških karakteristika. Da bi se utvrdile
matematičke zakonitosti, analizirano je 139 uzoraka opekarskih sirovina iz Srbije.
Utvrđeno je da je matematički model koji najbolje opisuje vezu između sadržaja
makro oksida u sirovinama i osobina pečenih proizvoda u obliku polinoma
drugog reda (r2 vrednosti između 0,926-0,967). Razvijeni modeli su u stanju da
predvide osobine pečenih opekarskih proizvoda u širokom spektru sadržaja
oksida i temperature pečenja. Pomoću analize varijanse dobijenih modela
utvrđeno je da su najvažniji parametri koji utiču na čvrstoću pri pritisku
temperatura pečenja (kvadratni članovi u modelu), kao i sadržaj CaO i SiO2. Na
upijanje vode se pokazalo da su najuticajniji sadržaji CaO i SiO2 (kvadratni
članovi).
Ključne reči: opekarske sirovine, gotovi proizvodi, predviđanje osobina.
M. Vasić, Z. Radojević
PROUČAVANJE UTICAJA REŽIMA SUŠENJA NA KVALITET
OPEKARSKIH PROIZVODA
Građevinski materijali u savremenom graditeljstvu, Beograd, 2015, 101-110.
Proces sušenja opekarskih proizvoda u komornim i tunelskim sušarama spada u
procese sa znatnim utroškom energije. Uvođenje novih termotehničkih
postrojenja visokih performansi zahteva definisanje režima sušenja u zavisnosti
od svojstava sirovine od koje je proizvod oblikovan. U radu su prikazani rezultati
istraživanja keramičko – tehnoloških svojstava jedne domaće opekarske sirovine
a zatim i rezultati proučavanja ponašanja pri sušenju oblikovanih uzoraka.
32 Institut za ispitivanje materijala a.d. Beograd
Eksperimentalna istraživanja su obuhvatila praćenje linearnog skupljanja,
kinetike sušenja oblikovanih pločica kao i određivanje fizičko – mehaničkih
karakteristika osušenih i naknadno pečenih pločica. Analiza dobijenih podataka
omogućila je definisanje predloga režima sušenja koji je usklađen sa prirodom i
karakteristikama ispitivane opekarske sirovine.
Ključne reči: sušenje, opekarski proizvodi, režim sušenja.
Pregled naučnih i stručnih rezultata u 2015. godini 33
T 210
MECHANICAL
ENGINEERING,
HYDRAULICS,
VACUUM TECHNOLOGY,
VIBRATION AND ACOUSTIC
ENGINEERING
T 210
MAŠINSTVO,
HIDRAULIKA,
VAKUUMSKA
TEHNOLOGIJA,
VIBRACIJE
I AKUSTIČKI INŽENJERING
34 Institut za ispitivanje materijala a.d. Beograd
SAOPŠTENJE SA SKUPA NACIONALNOG
ZNAČAJA ŠTAMPANO U CELINI (M63)
A. Milenković, D. Boljević
PRIKAZ SOFTVERA ZA STATISTIČKU ANALIZU REZULTATA
MONITORINGA BUKE U ŽIVOTNOJ SREDINI
59. konferencija ETRAN 2015. i 2. internacionalna konferencija IcETRAN 2015,
Srebrno jezero, 2015.
U ovom radu je prikazano softversko rešenje SAN−B ver. 2.1 (Statistička analiza
nivoa buke) koje omogućava obradu rezultata monitoringa buke u životnoj
sredini. Softver je napravljen u skladu sa standardima SRPS ISO 1996-1 i SRPS
ISO 1996-2 i njime se vrši obrada i analiza podataka kontinualnih merenja buke.
U radu su obrađeni tehnički detalji koji su u vezi sa samom problematikom obrade
podataka, a najveći deo pažnje je posvećen objašnjenju samog softvera. Grafički
korisnički interfejs (GUI) je urađen u programskom paketu Visual Basic 6.0.
Ključne reči: monitoring buke u životnoj sredini; softver.
Aleksandar Milenković, Danica Boljević, Damir Savković
KAMENA VUNA KAO IZOLACIONI MATERIJAL U
GRAĐEVINSKOJ AKUSTICI
Nacionalna konferencija sa međunarodnim učešćem Građevinski materijali u
savremenom graditeljstvu, Beograd, 2015.
U građevinskoj akustici, odnosno zvučnoj zaštiti objekata, koriste se raznorodni
materijali za izolaciju od zvuka, kako vazdušnog kroz zidove i tavanice tako i
zvuka udara kroz međuspratne konstrukcije, a sve u cilju poboljšanja uslova
prijatnijeg življenja i rada u zgradama. Postoji više mogućih načina poboljšanja
tih uslova i u ovom radu će akcenat biti stavljen na izbor ispune za zvučnu
izolaciju u zidovima i podovima. U radu će biti prikazani rezultati laboratorijskih
ispitivanja akustičkih parametara pregradnih zidova i plivajućih podova sa
kamenom vunom različitih zapreminskih gustina, debljina i koeficijenata zvučne
apsorpcije, a u cilju odabira optimalnog rešenja za zahtevani kriterijum zvučne
zaštite.
Pregled naučnih i stručnih rezultata u 2015. godini 35
Ključne reči: zvučna izolacija, kamena vuna, koeficijent zvučne apsorpcije,
pregradni zid, plivajući pod.
D. Boljević, A. Milenković, D. Savković
UTICAJ MINERALNE VUNE NA POBOLJŠANJE ZVUČNE
IZOLACIONE MOĆI LAKIH MONTAŽNIH ZIDOVA
OD GIPS-KARTONSKIH PLOČA
59. konferencija ETRAN 2015. i 2. internacionalna konferencija IcETRAN 2015,
Srebrno jezero, 2015.
U poslovnim objektima laki montažni pregradni zidovi od gipskartonskih ploča
su uglavnom zamenili teške homogene zidove od opeke i bloka. U stambenim
objektima istina i dalje se kao pregradni koriste homogeni zidovi od cigle i bloka,
ali svakako pri adaptaciji stanova laki montažni zidovi su prvi izbor. Ono što
ovakve zidove izdvaja je njihova laka konstrukcija, iako se njihove akustičke
osobine mogu porediti sa „teškim“ zidovima. U zavisnosti od zahteva za vrstom
pregrade odnosno od položaja takvog zida u objektu izbor tipa montažnog zida
nije nimalo lak, s obzirom na to da njihove akustičke osobine zavise od vrste
gipskartonskih ploča, njihove debljine, broja, ali i izbora ispune od mineralne
vune kao izolacionog materijala. U radu su prikazani eksperimentalni rezultati
merenja izolacione moći zida koji pokazuju doprinos mineralne vune kao i uticaj
izbora vrste mineralne vune u zidu od gips-kartonskih ploča, na zvučnu izolaciju.
Ključne reči: zvučna izolacija, mineralna vuna, zvučna apsorpcija, laki montažni
pregradni zid.
D. Boljević, A. Milenković, D. Savković
PRIKAZ REZULTATA MEĐULABORATORIJSKOG POREĐENJA
NACIONALNIH AKREDITOVANIH LABORATORIJA IZ OBLASTI
MERENJA NIVOA BUKE NA OTVORENOM PROSTORU
23. telekomunikacioni forum TELFOR 2015, Beograd, 2015.
Međulaboratorijska poređenja iz oblasti merenja nivoa buke u životnoj sredini u
organizaciji Provajdera za ispitivanje osposobljenosti Instituta IMS u Beogradu
organizovana su u avgustu mesecu ove godine na otvorenom prostoru kao deo
36 Institut za ispitivanje materijala a.d. Beograd
standardnog monitoringa nivoa buke prema ažurnoj verziji metode date u
standardu (SRPS) ISO 1996-2 i za slučaj koji odgovara merenju nivoa buke u
slobodnom polju. U međulaboratorijskom poređenju učestvovalo je sedam
akreditovanih laboratorija, od kojih su četiri bile inostrane, a tri laboratorije iz
Srbije.
Ključne reči: međulaboratorijsko poređenje, monitoring buke, vrednovanje
performansi učesnika.
H. Kurtović, A. Milenković, D. Boljević
PROVERA MOGUĆNOSTI DA SE PRORAČUNOM ODREDI
LABORATORIJSKA VREDNOST IZOLACIONE MOĆI LAKE
DVOSTRUKE PREGRADE
Zbornik radova 59. konferencija ETRAN 2015. i 2. internacionalna konferencija
IcETRAN 2015, Srebrno jezero, 2015.
U proračunima zvučne izolacije između prostorija na osnovu normi EN12354
polazi se od izolacione moći pregrada izmerene u laboratoriji, pa bilo bi od velike
koristi da kao orijentacija može da posluži neki računski postupak koji bi se takve
vrednosti mogle dobiti. Pokazalo se da ni u novijoj ni u starijoj literaturi nema
obrazaca po kojima bi se, bar približno, proračunala laboratorijska izolaciona
moć dvostruke pregrade izložene difuznom zvučnom polju, što je osnovni
podatak potreban za proračun. Izuzetak od male koristi za praksu je slučaj
normalne incidencije. U ovom radu su prikazani rezultati merenja izolacione
moći raznih tipova lakih gipsanih pregrada. Na osnovu dobijenih rezultata
analiziran je jedna metod proračuna izolacione moći koji bi dao približno iste
rezultate. U radu je prikazano šta je sve potrebno poznavati i u čemu su poteškoće
da se ovaj cilj postigne.
Ključne reči: zvučna izolacija, pregrade između prostorija, merenja, proračun.
Pregled naučnih i stručnih rezultata u 2015. godini 37
M. Mijić, A. Milenković, D. Boljević, Ž. Flajs, D. Šumarac
DINAMIČKA POBUDA ENTERIJERSKIH OBLOGA U
PROSTORIJAMA SA OZVUČENJEM U KOME SE KORISTE
SABVUFER ZVUČNICI
Zbornik radova 59. konferencija ETRAN 2015. i 2. internacionalna konferencija
IcETRAN 2015, Srebrno jezero, 2015.
Savremena tehnologija audio sistema ustanovila je kao standard upotrebu
sabvufera u sistemima za ozvučavanja koncertnih i pozorišnih sala. Vremenom
je to postalo sastavni deo estetike savremene muzike, pa su sabvuferi neizostavni
čak i u kafićima. U takvim prostorima je konstatovano da se pri uobičajenim
nivoima reprodukcije zvuka javljaju značajne vibracije enterijerskih obloga, pa
su registrovane pojave oštećenja staklenih svetiljki i sličnih detalja u enterijeru.
Zbog toga je organizovano merenje nivoa vibracija na enterijerskim oblogama u
prostorima u kojima se koriste sabvuferi. U radu su prikazani rezultati takvih
merenja. Zaključeno je da postoji potreba za definisanjem minimalnih
mehaničkih kriterijuma za realizaciju enterijera gipsanim oblogama kojim bise
sprečile negativne posledice nastale primenom sabvufera.
Ključne reči: dinamička pobuda, prostorije sa ozvučenjem, sabvufer zvučnici,
enterijerske obloge.
38 Institut za ispitivanje materijala a.d. Beograd
Pregled naučnih i stručnih rezultata u 2015. godini 39
T 220
CIVIL ENGINEERING,
HYDRAULIC ENGINEERING,
OFFSHORE TECHNOLOGY,
SOIL MECHANICS
T 220
GRAĐEVINARSTVO,
HIDRAULIKA,
PRIOBALNA
TEHNOLOGIJA,
MEHANIKA TLA
40 Institut za ispitivanje materijala a.d. Beograd
RAD U TEMATSKOM ZBORNIKU VODEĆEG
MEĐUNARODNOG ZNAČAJA (M13)
D. Berisavljević, N. Šušić, D. Rakić
SDMT – A TOOL FOR IN SITU IDENTIFICATION OF COLLAPSIBLE
SOILS
Third international conference on the flat dilatometer, DMT’15, Rome, 2015,
457-463.
Loess is a wind blown sediment characterized by an open structure. When
moistured or excessively loaded loess structure may collapse causing major
problems for engineering structures. Identification of vertical and horizontal
distribution of collapse prone zones in this type of soil is a first task of
geotechnical investigations. The paper presents two possible ways of identifying
collapse prone zones based on SDMT results. Reliability of constrained modulus
determined from DMT is also addressed.
Keywords: dilatometer, loess, collapse, intermediate parameters, constrained
modulus.
Pregled naučnih i stručnih rezultata u 2015. godini 41
RAD U MEĐUNARODNOM ČASOPISU (M23)
G. Hadži-Niković, K. Ðoković, S. Vujić.
EFFECT OF MATRIC SUCTION ON ACTIVE EARTH PRESSURE IN
SILTY SOIL
Journal of Mining Science, 2015, Vol. 2, No. 2, 66-75.
Retaining structures are often driven at shallow depth well above the ground
water table where the soil is in a state of unsaturated condition. Estimation of
active earth pressure, which is very important in design of these structures, is
based on extending Rankine theory of earth pressure with respect a functional
relationship between the active pressure for an unsaturated soil and matric
suction. For an unsaturated silty soil, well and long-term above the ground water
table, it was determined the angle b on the basis of soil water characteristic
curves SWCC. For different depth of retaining walls and various matric suction
values, which can be constant or linear decreasing with depth, active earth
pressure and critical height of vertical unsupported excavation were determined.
The results in this paper confirm that matric suction in terrain decreases the value
of active pressure force on the retaining wall and considerably increases the
critical height of vertical unsupported slope.
Keywords: unsaturated soil, matric suction, soil-water characteristic curve,
laboratory testing, active pressure, stability of vertical slope.
J. Ćirilović, G. Mladenović, C. Queroz
IMPLEMENTATION OF PREVENTIVE MAINTENANCE IN
NETWORK-LEVEL OPTIMIZATION, CASE STUDY OF THE
SERBIAN LOW-VOLUME ROAD NETWORK
Transport Research Record, Vol. 2, 49-55.
Application of appropriate preventive maintenance (PM) treatments, at the right
time, extends the service life of pavements, resulting also in various benefits: (i)
to road users in terms of increase of ride comfort and safety; and (ii) to road
agencies, in the reduction of future maintenance costs and improvement of the
network condition. While PM treatments have usually been applied on the highly
42 Institut za ispitivanje materijala a.d. Beograd
trafficked sections of the Serbian national road network, they have not been
applied on the low volume part of the network.
The objective of this paper is to identify appropriate PM treatments for low
volume roads (LVR), model them into pavement management system (PMS), and
assess the potential benefits of their application compared to the current practice,
using the Serbian LVR network as a case study.
The World Bank’s Road Network Evaluation Tools (RONET) model, designed
to assess the current characteristics of road networks and their future performance
depending on different levels of interventions (and budgets), was selected for this
study. The model was modified under the study to incorporate use of PM
treatments. Modifications included adjustment of the pavement deterioration
curves to incorporate slower deterioration rate due to the application of crack
sealing and pothole patching, as well as surface dressings or thin overlays while
the pavement is still in good condition.
The results indicate that the use of preventive maintenance treatment would
result in increased net benefits and substantial reduction in future road agency
costs compared to the maintenance scenario without preventive maintenance.
Keywords: preventive maintenance, road agency costs, RONET.
Z. Berisavljević, D. Berisavljević, V. Čebašek
SHEAR STRENGTH PROPERTIES OF DIMITROVGRAD FLYSCH,
SOUTHEASTERN SERBIA
Bull. eng. geol. environ., Springer, Vol. 74 (3), 2015, 759-773.
Flysch deposits are common in Serbia. Approximately 15 % of the 250 km of
highways currently under construction will be constructed in flysch. In the most
southern part of the E80 project, close to the border crossing with Bulgaria,
construction of 3-km long cuts, often over 30 m high, is foreseen by the design.
The geology of this part of Serbia is mainly characterized by flysch deposits
represented by a sequence of sandstone and siltstone, interchanging in different
proportions. After excavation of a majority of the cuts, several slopes suffered
from global and structural instabilities. This required re-design of one part of the
cuts. For this purpose, a geological strength index (GSI) was estimated and the
structural features of rock discontinuities were observed on the faces of the
Pregled naučnih i stručnih rezultata u 2015. godini 43
surface excavations. This information and data obtained from laboratory testing
enabled the determination of five characteristic rock mass types. For every type,
shear strength properties were determined based on three criteria: the Hoek–
Brown failure criterion; the Mohr–Coulomb criterion; and an hyperbolic
nonlinear envelope. During the process of converting the Hoek–Brown
parameters to the parameters of hyperbolic envelope, the Levenberg–Marquardt
algorithm (LMA) was utilized to solve for the nonlinear regression problem.
Verification of the parameters was performed on several examples. The median
angle pressure increases exponentially with the GSI value and ranges between
the value characteristic for clays and well-graded gravel. The maximum angle
difference is obtained for a GSI value of 30. The average normal effective stress
acting on the failed slopes, expressed in the form of the stress level ratio (SLR),
is below 0.5. This indicates that the curved part of the shear strength envelope is
utilized during the shearing. As such, the linear segment overestimates the shear
strength.
Keywords: Road cut, GSI, Shear strength, Nonlinear envelope.
44 Institut za ispitivanje materijala a.d. Beograd
SAOPŠTENJE SA MEĐUNARODNOG SKUPA
ŠTAMPANO U CELINI (M33)
Hadži-Niković G ., Rakić D., Đoković K.
EFFECT OF CHANGES IN MATRIC SUCTION ON SLOPE
STABILITY IN NATURAL UNSATURATED SOIL
XVI Conf. ECSMGE – Geotechnical Engineering for Infrastructure and
Development, Edinburgh, 2015, 1561-1566.
Stability analyses were performed for a real engineering-geological cross-section
of unsaturated Quaternary silt sediments. Unsaturated shear strength is a function
of the two stress variables: net normal stress and matric suction. Constitutive
equations (unsaturated shear strength – matric suction) and (angle b – matric
suction) were defined for these silty soils. These equations were established on
the basis of primary constitutive relationships for unsaturated soils by soil-water
characteristic curves (effective degree of saturation – matric suction). Soil-water
characteristic curves were obtained from results of experimental tests on draining
saturated soil samples under different pressures, performed for the first time in
Serbia, in a 15 bar pressure plate extractor, according ASTM. Effective shear
strength parameters c’ and ’ were also experimentally obtained from direct shear
tests. Stability analyses were performed using the GLE method for different
climate conditions, before and after rainfall, i.e. for different values of matric
suction. Stability analyses were performed for the same groundwater level, too.
It was confirmed that rainfall decreases the angle b and stability of natural
unsaturated soil slopes. Decreasing the b angle of unsaturated soil, due to
rainfall, decreases the safety factor of the slope faster for coarse-grained soil than
for finegrained soil.
Keywords: unsaturated soil, matric suction, slope stability, natural unsaturated
soil.
Pregled naučnih i stručnih rezultata u 2015. godini 45
K. Đoković, J. Ćirilović, N. Šušić, G. Hadži-Niković
CORRELATIONS DEPENDENCE OF INDEX PROPERTIES AND
COMPACTION PARAMETERS OF SOIL
9th International Conference: Assesment, maintance and rehabilitation of
structures and settlements, Zlatibor, Serbia, 2015, 99-106.
The paper presents an application of regression analysis for the estimation of the
compaction parameters: maximum dry density (MDD) and optimum moisture
content (OMC) from index properties of the soils: liquid limit (LL), plastic limit
(LP), plasticity index (PI), grain-size distribution and specific gravity (Gs). The
samples belong to various clay types, and were obtained from cores from four
earthfill dams: Rovni, Selova, Prvonek and Barje, and were control samples
during soil compaction. The developed models can be used to estimate the
compaction parameters: (i) in the preliminary stages of the project development,
and (ii) in the course of the preliminary assessment of the suitability of a material
from borrow pits for use in earthfill structures.
Keywords: clay, compaction, earthfill dams, regression analyses.
K. Đoković, L. Čaki, N. Šušić, G. Hadži-Niković
RESEARCH DISPERSIVE FINEGRAIN SOILS BY PINHOLE TEST
6th International Conference Geotechnics in Civil Engineering, Vršac, 2015, 169-
174.
Dispersive clays are unfavorable soils for the construction of earth structures,
especially the core of earth dams, river embankments and road embankments. In
the study of dispersive soils one of the main problems is the identification of this
soil. Namely, the dispersive soils can not be identified by the standard
identification-classification tests such as sieve analysis or tests of plasticity. The
paper presents the results of identification and classification dispersive fine grain
soil by pinhole test.
Keywords: dispersive clays, pinhole test.
46 Institut za ispitivanje materijala a.d. Beograd
N. Šušić, D. Berisavljević, M. Prica, K. Đoković
DLT-TEST: DETERMINING PILE BEARING CAPACITY USING A
DYNAMIC METHOD
Over the past several years, the use of DLT method for determining pile load-
bearing capacity has been intensified both globally and domestically, as an
alternative to static load tests. The main advantage of the DLT over static tests is
reflected in the fact that it saves both time and money. The paper presents
theoretical bases of the DLT method as well as the manner of its application in-
situ. In conclusion, the paper offers an analysis of results and a procedure for
determining bearing capacity of piles, using the DLT method.
Keywords: pile, bearing capacity, dynamic method, principles, stress waves,
weights, sensors.
R. Spielhofer, N. Vajdić, J. Ćirilović, G. Mladenović
CROSS-ASSET RISK ASSESSMENT (X-ARA)
IABSE Conference – Structural Engineering: Providing Solutions to Global
Challenges, 2015, Geneva, Switzerland, 977-985.
This paper presents an outline of the CEDR Transnational Road Research
Programme funded research project “X-ARA – cross asset risk assessment”.
Objective and scope of the project are described and the approach is outlined. The
main part of this paper presents the findings of a desk study, carried out during
the project, on literature related to risk assessment in asset management and the
current practice on risk assessment of several European road operators.
Keywords: Asset management, cross asset management, risk assessment, road
infrastructure.
Pregled naučnih i stručnih rezultata u 2015. godini 47
RAD U ČASOPISU NACIONALNOG
ZNAČAJA (M52)
Z. Berisavljević, D. Berisavljević, V. Čebašek, D. Rakić
ANALIZE STABILNOSTI POKOSA METODAMA GRANIČNE
RAVNOTEŽE I SMANJENJA PARAMETARA ČVRSTOĆE TLA
Građevinar, Croatian association of civil engineers, Vol. 67, 2015, 975-983.
U ovom su radu predstavljeni rezultati usporedne analize stabilnosti pokosa
metodama granične ravnoteže i smanjenja parametara čvrstoće tla. Razmatrano
je nekoliko pokosa uzetih iz literature ili iz geotehničke prakse. Analiziran je
utjecaj vlačnog naprezanja, raspodijeljenog opterećenja, veličina konačnog
elementa i parametri modela na lokaciji te oblik kritičnog loma i odgovarajuće
vrijednosti faktora sigurnosti. Obje navedene metode daju slične rezultate ako se
ispravno primijene u odgovarajućim računalnim programima.
Ključne reči: granična ravnoteža, smanjenje parametara čvrstoće, dilatancija,
optimizacija, Bezijeova krivulja, vlačna zona.
48 Institut za ispitivanje materijala a.d. Beograd
SAOPŠTENJE SA SKUPA NACIONALNOG
ZNAČAJA ŠTAMPANO U CELINI (M63)
D. Berisavljević, N. Šušić, D. Rakić, G. Hadži-Niković, Z. Berisavljević
ODREĐIVANJE VRSTE TLA I MIROSTRUKTURE IZ SDMT OPITA
Šesto naučno-stručno međunarodno savetovanje Geotehnički aspekti
građevinarstva, Savez građevinskih inženjera Srbije, 2015, 175-185.
U radu je prikazan dijagram za određivanje vrste tla i prisustva mikrostrukture u
tlu na osnovu rezultata SDMT opita. Vrsta tla se određuje iz veličina prelaznih
parametara (ID i KD) koji su rezultat mehaničkog DMT opita, a prisustvo
mikrostrukture se određuje na osnovu veličine maksimalnog modula smicanja
(G0) koji se dobija merenjem brzine smičućih talasa (Vs) u tlu korišćenem
seizmičkog modula prilikom izvođenja opita. Validacija dijagrama izvršena je
primenom rezultata dobijenih iz SDMT opita izvedenih na teritoriji Republike
Srbije i rezultata preuzetih iz literature.
Ključne reči: seizmički dilatometar (SDMT), mikrostruktura, maksimalni modul
smicanja (G0).
Z.Berisavljević, D.Rakić, N.Šušić, D.Berisavljević
DEFINISANJE PARAMETARA ČVRSTOĆE NA SMICANJE
HETEROGENE FLIŠNE STENSKE MASE - DEO I (INŽENJERSKO
GEOLOŠKE KARAKTERISTIKE)
Šesto naučno-stručno međunarodno savetovanje Geotehnički aspekti
građevinarstva, Savez građevinskih inženjera Srbije, 2015, 129-139.
Ovo je prvi deo studije pod nazivom: “Definisanje parametara čvrstoće na
smicanje heterogene flišne stenske mase”. U ovom delu prikazane su
inženjerskogeološke karakteristike heterogenih flišnih sedimenata okoline
Dimitrovgrada. Flišni sedimenti su veoma zastupljeni u našoj zemlji. Procenjuje
se da je oko 15-20% trase autoputnih koridora izvedeno, ili će biti izvedeno, u
flišu. Iz ovog razloga je veoma važno poznavati parametre smičuće čvrstoće fliša,
koji su neophodni za procenu stabilnosti kosina. Litološka heterogenost i
tektonska oštećenost čini ove materijale izuzetno nezahvalnim za rad. U
zavisnosti od procentualnog učešća pešćčara i siltita izdvojeno je pet bitno
Pregled naučnih i stručnih rezultata u 2015. godini 49
različitih strukturnih tipova. GSI vrednost je određena na bazi kvantifikovanog
GSI dijagrama. Ispitivanje mineraloškog sastava pod mikroskopom omogućilo je
detaljniju karakterizaciju stenske mase.
Ključne reči: smičuća čvrstoća, GSI, SCR parameter.
Z.Berisavljević, D.Rakić, N.Šušić, D.Berisavljević
DEFINISANJE PARAMETARA ČVRSTOĆE NA SMICANJE
HETEROGENE FLIŠNE STENSKE MASE - DEO I (GEOTEHNIČKE
KARAKTERISTIKE)
Šesto naučno-stručno međunarodno savetovanje Geotehnički aspekti
građevinarstva, Savez građevinskih inženjera Srbije, 2015, 139-150.
Ovo je drugi deo studije pod nazivom: “Definisanje parametara čvrstoće na
smicanje heterogene flišne stenske mase”. Parametri smičuće čvrstoće definisani
su prema tri kriterijuma: Mohr-Coulomb-ovom, Hoek-Brown-ovom i nelinearnoj
anvelopi hiperboličkog tipa. Koristeći dostupne literaturne podatke određene su
gornja i donja granična vrednost parametara za generalnu flišnu sekvencu uz
pomoć nelinearne hiperboličke anvelope. Verifikacija parametara prikazana je u
posebnom radu i ovde nije detaljnije razmatrana.
Ključne reči: smičuća čvrstoća, GSI, hiperbolička anvelopa, LMA algoritam.
50 Institut za ispitivanje materijala a.d. Beograd
BITNO POBOLJŠAN PROIZVOD
ILI TEHNOLOGIJA (M84)
K. Đoković, L. Čaki, N. Šušić, G. Hadži-Niković
MODIFIKOVANI PIN-HOLE APARAT ZA ODREĐIVANJE
DISPERZIVNOSTI FINOZRNOG TLA
Odluka Instituta IMS br. 3-15670 od 31.12.2014.
Pregled naučnih i stručnih rezultata u 2015. godini 51
T 230
BUILDING CONSTRUCTION T 230
VISOKA GRADNJA
52 Institut za ispitivanje materijala a.d. Beograd
SAOPŠTENJE SA SKUPA NACIONALNOG
ZNAČAJA ŠTAMPANO U CELINI (M63)
M. Drpić, D. Ivanišević
PASIVNA ZAŠTITA OD POŽARA U GRAĐEVINARSTVU U OKVIRU
TEHNIČKE REGULATIVE U SRBIJI I U EVROPI
Građevinski materijali u savremenom graditeljstvu, Beograd, 2015, 11-18.
Pasivna zaštita od požara u građevinarstvu u skladu sa tehničkom regulativom u
Srbiji propisana je u okviru nekoliko pravilnika i SRPS standarda. U
međuvremenu, preuzet je veliki broj EN standarda i Evrokodova – kao SRPS EN.
Uloga nacionalne regulative u okviru pasivne zaštite od požara u građevinarstvu
je da se preuzmu opšti principi i da se uspostave specifična nacionalna pravila.
Ključne reči: pasivna zaštita od požara; građevinarstvo; nacionalna pravila.
M. Todorović
TEHNIČKI PREGLED OBJEKTA
IX međunarodno naučno-stručno savetovanje Ocena stanja, održavanje i
sanacija građevinskih objekata i naselja, Zlatibor, 2015, 509-516.
U radu je prikazana zakonska osnova za proceduru tehničkog pregleda objekata
kroz različite periode, od 1931.god. do danas važećeg Zakona o planiranju i
izgradnji i Pravilnika koji reguliše tehnički pregled objekta. Na jednom
konkretnom primeru iz prakse date su manjkavosti ili propusti istog kao i neki
predlozi za nova rešenja u ovoj oblasti.
Ključne reči: tehnički pregled, upotrebna dozvola, petlja Radnička.
Pregled naučnih i stručnih rezultata u 2015. godini 53
T 450
METAL TECHNOLOGY,
METALLURGY,
METAL PRODUCTS
T450
TEHNOLOGIJA METALA,
METALURGIJA,
PROIZVODI OD METALA
54 Institut za ispitivanje materijala a.d. Beograd
RAD U VRHUNSKOM MEĐUNARODNOM
ČASOPISU (M21)
B. Međo, M. Rakin, N. Gubeljak, Y. Matvienko, M. Arsić, Ž. Šarkoćević,
A. Sedmak
FAILURE RESISTANCE OF DRILLING RIG CASING PIPES WITH
AN AXIAL CRACK
Engineering Failure Analysis, Elsevier, 2015.
Working conditions of casing pipes in drilling rigs can significantly influence the
initiation and development of damage in the material, and therefore also the safe
service of the entire system. In this work, an integrity assessment of a pipe with
initial defect (machined surface crack) is presented. The position of this defect is
on the external surface; unlike transport pipes, where internal surface is often
endangered due to the contact with the fluid, casing pipes are also often exposed
to damages at the external surface. A pipe segment exposed to internal pressure
is examined experimentally and numerically, using the finite element method.
Experimental setup included tracking of crack mouth opening displacement
(CMOD) values, as well as J integral. Criteria for pipe failure are determined on
the finite element (FE) models of the pipe; fracture initiation and plastic collapse
are considered as failure mechanisms. Several 3D models with different crack
sizes are evaluated. 2D plane strain models are also examined, to determine the
applicability limits of this simpli-fied approach. Integrity assessment criteria for
the analysed geometries are discussed. Assessment of fracture resistance of the
pipeline material is also considered in this work. Besides the standard SENB
specimens, Ring specimens cut from the pipe are tested, and the results are
compared. Both specimen geometries are modelled using local approach to
fracture, by application of the micromechanical Complete Gurson model (CGM),
devel-oped by Z.L. Zhang. It is shown that the Ring specimens have similar
fracture conditions under bending load as SENB specimens. Since they are much
simpler to fabricate from the pipe than standard specimens, it is concluded that
they can be used for assessment of fracture of the pipes with axial cracks.
Keywords: Cracked pipe, Finite element analysis, Pipe-ring specimen,
Micromechanical modelling.
Pregled naučnih i stručnih rezultata u 2015. godini 55
Z. Odanović, M. Ristivojević, V. Milošević-Mitić
INVESTIGATION INTO THE CAUSES OF FRACTURE IN RAILWAY
FREIGHT CAR AXLE
Engineering Failure Analysis, 2015, Vol. 55, 169–181.
Railway axles are vital parts of railway. Their failure in the form of dynamic
fracture is commonly of disastrous outcomes for railway vehicles. Accordingly,
railway axles are designed to be highly reliable, while the maintenance system
requires regular inspection in terms of crack initiation. However, due to complex
exploitation conditions, complex stress state and multiple stress concentration,
railway axles often experience fatigue failures. This occurrence has been studied
in a large number of papers. This paper too sheds light on the causes of fracture
occurrence in the axle of railway freight car for coal transport in a thermal power
plant. Detailed analyses were conducted on the axle fracture surface and
mechanical properties. Also, microstructure of the axle material, as well as on
exploitation conditions and stress state was examined. Calculations indicated
that, apart from working load impact, the influence of press fit joints, especially
of the one between the labyrinth seal and the axle is of crucial importance for the
analysis of railway axle stress state. The entire numerical–experimental analysis
has shown that the considered axle failure was caused by inadequate
maintenance, insufficient axle strength and adverse stress state in the railway axle
critical cross-sections.
Keywords: railway engineering, stress concentrations, failurediagnostics, finite
element analysis, non-destructive testing
M. Burzić, M. Mango, J. Bernetić, Z. Burzić, M. Arsić
EFFECT OF VARIABLE LOAD ON CRACK INITIATION
MICROALLOYED STEEL S 690-QL
Metallurgy, Croatian Metallurgical Society, 2015, Vol. 54, No. 1, 55-58.
The accumulation of damage in the form of initiation and growth of micro-cracks
is the first stage of destruction that ends when the merger microcracks form macro
cracks. Cracks formed in the cycle number N=104-105 are the result of low cycle
fatigue. From the need to evaluate low cycle fatigue life was carried out to
investigate the low cycle fatigue microalloyed high-strength steel S690QL in the
56 Institut za ispitivanje materijala a.d. Beograd
heat-treated. The development of new methods of testing materials, and methods
relevant for assessing the behavior of structural material exploitation, enabled
better