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QUALITY PRODUCTS & SERVICES VOLTECH MANUFACTURING COMPANY LTD.

Relay Catalogue - Booklet.cdr

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QUALITYPRODUCTS & SERVICES

VOLTECH MANUFACTURINGCOMPANY LTD.

been established as a brand in the field of electrical engineering confined not just to India, we render engineering services across Middle East Countries such as UAE, Qatar, Kuwait, Saudi, Oman etc, Eastern Countries such as Malaysia, Indonesia, Thailand, Australia etc, African Countries such as Kenya, Uganda, Zambia, Nigeria, Algeria etc, United Kingdom in Europian Country, Srilanka in SAARC Country, literally trespassing all geographical barriers.

we are pleased to enclose here with our profile as a ready reference for your kind perusal. we are in high spirits to associate with you and pleased to invite you to be our customers andexperience our service.

NUMERICAL RELAYS

NON-DIRECTIONAL OVER CURRENT AND EARTH FAULT RELAY

VN 100R

The relay VN100R is suitable for all the applications where over-current and earth-fault protection are required.

Applications

The VN100R relay provide a comprehensive suite of automation features for easy and flexible adaptation under different operating conditions.

Protection Functions

Features• Micro-Controller based numerical design.• Very High Operating Accuracy.• Design Flexibility for easy selection of operating characteristics.• Both 1A & 5A CT Inputs in a relay.• Both AC & DC auxiliary supply available.• RS232 serial port for Program loading.• Password Protected.

Function Symbol ANSI Code

Three-phase over current protection

Low - set stage (IDMT or DT) I > 51

Three –phase over current protection

High - set stage (DT) I >> 50

Earth fault protection

Low - set stage (IDMT or DT) Io > 51N

Earth fault protection

High - set stage (DT) Io >> 50N

Time - Current graded over current and earth fault protection of distribution systems, backup protection for generators, transformers, transmission lines etc.,

Description

The relay VN100R is designed primarily for Over Current and Earth Fault protection, using the well accepted time-current grading principle.

A versatile and simple relay offering different inverse time-current and definite time-current characteristics, which are selectable at site as per the requirements.

The relay VN100R have an in-built continuous supervision feature that has find any internal fault in the relay circuits is indicating by means of ‘Relay Faulty’ LED on the front panel of the relay.

Type TestsThe Relay VN100R Type tested at Central Power Research Institute (CPRI) - Bengaluru, as per the requirements of IEC 60255, for electrical performance. Also been type tested successfully at Electronic Test And Development Centre (ETDC) - Chennai and Bengaluru, for Disturbance withstand, Mechanical Environment and Atmospheric Environment.

Technical Data

Relay Rating

Rated Current (In) : 1A/5A ACRated Voltage (Vaux) : 18 - 260 VAC/DCFrequency : 50/60 Hz

Rated Burden

Current Circuit : 0.05 VA for 1A

: 1.00 VA for 5A VAux Circuit : 15W maximum

Durability Loaded Contact - 10,000 Operations minimum.Un-Loaded Contact - 100,000 Operations minimum.

Case Drawout/ Non-Drawout/ plug-in type cases, suitable for Flush/Projection mounting on panels.

I – Over Current Elements

I>Set – Phase OC (IDMT) – Low set 0.10 - 3.20 x In, insteps of 0.01

I> Curve - Operating Characteristics

NI (Normal Inverse )

VI (Very Inverse)

EI (Extremely Inverse)

LTI (Long Time Inverse)

DT (Definite Time)

3.0s – Normal Inverse

1.3s – Normal Inverse

0.6s- Normal Inverse

t> Time Multiplier Setting - Low set 0.01 – 2.00 in steps of 0.01

I>> Set – OC – High set 0.5 - 40.0 x In, in steps of 0.01

t>> DMT – High set 0.01 – 2.00 sec. in steps of 0.01 sec.

II - Earth Fault Element

Io> Set – E/F (IDMT) –Low set 0.10 – 1.00 x In, in steps of 0.01

Io>Curve –Operating characteristics NI (Normal Inverse )

VI (Very Inverse)

EI (Extremely Inverse)

LTI (Long Time Inverse)

DT (Definite Time)

3.0s – Normal Inverse

1.3s – Normal Inverse

0.6s- Normal Inverse

to> Time Multiplier Setting – Low set 0.01 – 2.00 in steps of 0.01

Io>> Set – E/F –High set 0.50 -20.00 x In, in steps of 0.01

to>>DMT – E/F –High set 0.01 – 2.00 sec. in steps of 0.01 sec.

Relay Settings

VN100R

High Voltage Withstand

Dielectric Withstand

IEC 60255-5:1977

2KV RMS for 1 minute between all terminals and case earth2KV RMS for 1 minute between terminals of independent circuits with terminals on each independent circuit connected together.1KV RMS for 1 minute across normally open - contacts.

Impulse Withstand

Insulation Withstand

: 5KV,1.2/50µs, (IEC 60255-5)

: >100Mohm at 500VDC (IEC 60255-5)

Reset time of Inverse Time Element

Overshoot time

: <100 msec

: <25 msec

Contact Ratings

AC DC

Make and Carry

Continuously

1250VA with maxima of 5A and

300V

1250W with maxima of 5A and

300V

Make and Carry for 3.0

Seconds

7500VA with maxima of 30A and

300V

7500W with maxima of 30A and

300V

Break 1250VA with maxima of 5A and

300V

110W (resistive) or 50W (inductive

L/R=0.04s) with maxima of 5A and

300V

Contacts

2 pairs normally OPEN and 3 change-over, self reset, output contacts are provided.

ONE Binary input and ONE Binary output.

ONE contact for Relay Faulty (IRF)alarm

Atmospheric Environment Mechanical Environment

Vibration IEC 60255-21-1:1988 Response Class 2 Endurance Class 2 Seismic IEC 60255-21-3:1993 Class 2

Temperature IEC 60255-1 Storage and Transit -20°C to +70°COperating -10°C to +55°CHumidity upto 95% RH & +40°CEnclosure Protection IP50 (dust protected) IEC 60529:1989.

MODEL VN100R

CT RATINGS 1A 5A

CASING NON-DRAWOUT DRAWOUT

18 - 260 VAC/DCAUX. VOLTAGE

Cu

t-O

ut

De

tails

Top View Front View Side View Cutout Details

97+1

154+

1

FO

R N

ON

-DR

AW

OU

T

Wir

ing

Dia

gra

m

Top View Front View Side View Cutout Details

97+1

154+

1

FO

R D

RA

WO

UT

235

A1

A2A3

A4

A5

A6A7

A8

A9

A10A11

A12

A13

A14A15

A16

Rl 1

Rl 2

Rl 3

Rl 4

Rl 5

Rl 6

AUXSUPPLY

BI 1

BI 2

A25

A26

A28

B1

B2

B3

B4

B8

B5

B6

B12

B9

B10B16

B13

B14B20

B17

B18

B21

B22

B23

B24

VN100R - DRAWOUT Rph

Yph

Bph

E/F

A3

A4

A5

A6

A7

A8

A9

B1

B2

B3

RL 1

RL 2

RL 3

RL 4

RL 5

RL 6

AUXSUPPLY

BI 1

BI 2

B8

B9

B10

C1

C2

C3

C4

C7

C5

C6

C10

C8

C9C13

C11

C12C16

C14

C15

C17

C18

C19

C20

A1

A2

AUXSUPPLY

BI 1

BI 2

VN100R

1A

5A

Rph

Yph

Bph

E/F

1A

5A

1A

5A

1A

5A

MADE IN INDIAMADE IN INDIA

Description

The relay VN200R is designed primarily for Over Current and Earth Fault protection, Over Voltage and Under Voltage Protection using the well accepted time-current grading principle.

A versatile and simple relay offering different inverse time-current and definite time-current characteristics, which are selectable at site as per the requirements.

The relay VN200R have an in-built continuous supervision feature that has find anyinternal fault in the relay circuits is indicating by means of ‘Relay Faulty’ LED on the front panel of the relay.

DIRECTIONAL/NON-DIRECTIONAL OVERCURRENT AND EARTH FAULT RELAY

VN 200R

Features• Micro-Controller based numerical design.• Very High Operating Accuracy.• Design Flexibility for easy selection of operating characteristics.• Both 1A & 5A CT Inputs in a relay.• Both AC & DC auxiliary supply available.• Communication Protocol 61850 for SCADA (RS485) and USB port for Program loading. • Password Protected.

Applications

The VN200R relay is suitable for all the applications where over-current and earth-fault protection are required. Directional & Non-Directional,voltage, frequency protections and power measurement.

1A and 5A dual rated CT inputs are available with all VN200R relays using separate terminals. The auxiliary voltage for the power supply and the digital inputs is a wide-range design from 20 to 250 V AC/DC.

The three phase over current and earth fault relay VN200R is used for short circuit and earth fault protection based on the time – current grading principle, at power plants and electrical substations of utilities as well as industries.

The relay VN200R is generally used for over current & earth fault protection of distributionfeeders, and for back up protection of generators, transformers,transmission lines etc.

Standards

• IEC - 60255-151 O/C & E/F.• IEC - 60255-127 U/V & O/V.• DIRECTIONAL - 60255-12.

Type Tests

Technical Data

Relay RatingRated Current (In) : 1A/5A ACRated Voltage (Vaux) : 18 - 260 VAC/DCFrequency : 50/60 Hz

Rated Burden

Current Circuit : 0.05 VA for 1A

: 1.00 VA for 5A VAux Circuit : 15W maximum

DurabilityLoaded Contact - 10,000 Operations minimum.Un-Loaded Contact - 100,000 Operations minimum.

CaseDrawout/ Non-Drawout/ plug-in type cases, suitable for Flush/Projection mounting on panels.

Reset time of Inverse Time Element

Overshoot Time

: <100 msec : <25 msec

Contacts

2 pairs normally OPEN and 3 change-over, self reset, output contacts are provided.

4 Binary input and 4 Binary output.

1 contact for Relay Faulty alarm.

The Relay VN200R Type tested at Central Power Research Institute (CPRI) - Bengaluru, as per the requirements of IEC 60255, for electrical performance.

Function ANSI Code

3 Phase Overcurrent

Earth Overcurrent

Directional Three-phase over current protection

Directional Earth Fault protection 67N

Under Voltage Protection 27

Over Voltage Protection 59

Trip Circuit Supervision 95

Breaker Backup Protection (LBB) 50BF

Protection Functions

Hardware4 CT inputs.3 PT inputs with internal open delta.4 Digital Inputs.

8 Output relays selectable.8 LED selectable.

50/51

50/51 N

67P

I – Over Current Elements

I>Set – Phase OC (IDMT) – Low set 0.10 – 2.50 x In, insteps of 0.01

I> Curve - Operating Characteristics

NI (Normal Inverse )

VI (Very Inverse)

EI (Extremely Inverse)

MI(IEEE Modularity Inverse)

VI(IEEE Very Inverse)

EI(IEEE Extremely Inverse)

DT (Definite Time)

1.3s :Normal Inverse

3..s :Normal Inverse

t> Time Multiplier Setting

DMT

0.02 – 1.00 in steps of 0.01

0.05 – 120s in steps of 0.01

I dir I>> Set

Pick up Current I>> 0.5 - 25.0 x In, in steps of 0.01

Time multiplier 0.01 – 5.00 in steps of 0.01 sec.

Io> Set

Pick up Current Io> 0.1 – 1.0 x In, in steps of 0.01

IDMT Curve

Io>curve-operating characteristics

NI (Normal Inverse )

VI (Very Inverse)

EI (Extremely Inverse)

MI(IEEE Modularity Inverse)

VI(IEEE Very Inverse)

EI(IEEE Extremely Inverse)

DT (Definite Time)

1.3s :Normal Inverse

3..s :Normal Inverse

Time multiplier

DMT

0.02-1.0xIn in steps of 0.01

0.05-2.0 in steps of 0.01

I dir Io>> Set

Pick up Current 0.25 - 10.0 x In, in steps of 0.01

Time multiplier 0.01 – 2.00 in steps of 0.01 sec.

Direction Protection

Angle Range I> 0-360o in steps of 1.0

Angle Range I>> 0-360o in steps of 1.0

Io> Range 0-360o in steps of 1.0

Under voltage protection U<

B re a k e r F a il P ro te ctio n

D M T 0 .0 1 -2 .00 sec in steps of 0 .0 1

T rip circu it su p e rv isio n p ro te ctio n

D M T 0 .0 1 -2 .00 sec in steps of 0 .0 1

VN200R

Contact Ratings

AC DC

Make and Carry

Continuously

1250VA with maxima of 5A and

300V

1250W with maxima of 5A and

300V

Make and Carry for

3.0 Seconds

7500VA with maxima of 30A

and 300V

7500W with maxima of 30A and

300V

Break 1250VA with maxima of 5A and

300V

110W (resistive) or 50W

(inductive L/R=0.04s) with

maxima of 5A and 300V

Measurement Monitoring

R,Y,B & N currents/ CT Pry/ Sec

R,Y,B & N volts/ PT Pry/ Sec

Frequency

Power Factor (Active & Reactive Power)

Direction

Power

Time and Date

General Feature Self-Monitoring.

Password Protection-2 Levels.

User programmable Relay output.

User programmable Digital Input.

High Voltage Withstand

Dielectric Withstand

IEC 60255-5:1977

2KV RMS for 1 minute between all terminals and case earth2KV RMS for 1 minute between terminals of independent circuits with terminals on each independent circuit connected together.1KV RMS for 1 minute across normally open - contacts.

Impulse Withstand

Insulation Withstand

: 5KV,1.2/50µs, (IEC 60255-5)

: >100Mohm at 500VDC (IEC 60255-5)

VN200R

Atmospheric Environment

Mechanical Environment

Vibration IEC 60255-21-1:1988 Response Class 2 Endurance Class 2 Seismic IEC 60255-21-3:1993 Class 2

Temperature IEC 60255-1 Storage and Transit -20°C to +70°COperating -10°C to +55°CHumidity upto 95% RH & +40°CEnclosure Protection IP50 (dust protected) IEC 60529:1989.

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tails

Disturbance Withstand

High Frequency 1MHz Disturbance test according to IEC 255-22-1, class III Common Mode : 2.5KVDifferential Mode : 1.0KV Fast Transients test according to IEC 255-22-4, class III and IEC 801-4, level 4 Power supply inputs : 4KV, 5/50ns Other inputs : 2KV, 5/50ns Electrostatic discharge test according to IEC 255-22-2, and IEC 801-2, class III Air Discharge : 8KVContact Discharge : 6KV

MODEL VN200R

CT RATINGS 1A 5A

AUX. VOLTAGE 18 - 260 VAC/DC

CASING NON-DRAWOUT DRAWOUT

Wiring Diagram

AUXSUPPLY

Rl 1

Rl 2

2930

3132

Rl 1

Rl 2

2930

3132

B11

B12

B13

B14

RS485

47

48

49

50

51

52

53

54

Rl 3

Rl 4

3334

3536

Rl 5

Rl 6

3738

3940

Rl 7

Rl 8

4142

4443

1

234

5678

9101112

13141516

R

Y

B

E/F

VOLTAGE TERMINALS

1

32

19

2021

22

23

24

R

Y

B

(PH)(+V) 25

(NE)(-V) 26

28

VN200R

1A

5A

1A

5A

1A

5A

1A

5A

Description

Features

• Micro-Controller based numerical design.• IEC-60255-149 Standard.• Very High Operating Accuracy.• Design Flexibility for easy selection of operating characteristics.• Both 1A & 5A CT inputs in a relay.• Universal wide range power supply unit.• Fault indication via LEDs.• Communication Protocol 61850 for SCADA (RS485)and RS232 serial port for Program loading.• Password Protected.

Applications

The relay VN500R is mainly aligned for protection, control, measurement and supervision of asynchronous motors and the associated drivers. Typically the motor protection relay is used with circuit breaker, contactor controlled HV & LV motors in a variety of drives, such as pumps, conveyors, fans and Crushers etc.,The relay shall be of a numerical communicating type offering extensive protection, control and measuring functions in one enclosed unit. The protection relay design and data modeling shall be based on the standard. IEC 60255-149

The relay VN500R is a dedicated motor protection and control IED (intelligent electronic device) designed for protection, Control and supervision of a motor.

The multifunction motor protection relay is a secondary relay device which is connected to the current transformers of the protected motor drive. The three phase currents and the neutral current of the protected device are continuously measured and on the basis of this measurement, the thermal condition of the motor is calculated and the faults of the network are detected. In fault situations the protective units of the relay provide alarm or trip the circuit-breaker. Each start or trip provided by the relay must generate clear and reliable indications.

The motor protection relay contains one external logic control input, which is activated by a control signal on the auxiliary voltage level. The influence of the control input on the relay is determined by programming switches of the measuring module. The control input can be used either for blocking one or more of the protective stages, for carrying out an external trip order, for inhibiting a restart attempt or for resetting a latched output relay in the manual reset mode.

MOTOR PROTECTION RELAY

VN 500R

VN500R

Contact Ratings AC DC

Make and Carry

Continuously

1250VA with maxima of 5A

and 330V

1250W with maxima of 5A

and 300V

Make and Carry for

3.0 Seconds

7500VA with maxima of 30A

and 300V

7500W with maxima of 30A

and 300V

Break 1250VA with maxima of 5A

and 300V

110W (resistive) or 50W

(inductive L/R=0.04s) with

maxima of 5A and 300V

Measurement Monitoring

R,Y,B & N currents/ CT Pry/ Sec

R,Y,B & N volts/ PT Pry/ Sec

Frequency

Power Factor (Active & Reactive

Power)

Power

Time and Date

General Feature Self-Monitoring.

Password Protection-2 Levels.

User programmable Relay output.

User programmable Digital Input.

Function No of Parameters UART Number

Start Supervision 5 s

Time Between 2 Startups 2 S

Re-Acceleration with Auto Restart 4 r

Anti-Back Spin K

Presence of Bus Voltage Prior to Start Up 2 B

Breaker Failure 2 f

Trip Circuit Supervision 2 c

Monitoring Functions

System Settings

Function No of Parameters UART Number

Motor Start Detection 1 d

Digital Input Configuration 6 D

Relay Configuration 46 R

LED Configuration 39 L

Ct Ratio 2 C

PT Ratio 2 P

Protection Function

Type Tests

Technical Data

Relay RatingRated Current (In) : 1A/5A ACRated Voltage (Vaux) : 18 - 260 VAC/DCFrequency : 50/60 Hz

Rated Burden

Current Circuit : 0.05 VA for 1A

: 1.00 VA for 5A VAux Circuit : 15W maximum

DurabilityLoaded Contact - 10,000 Operations minimum.Un-Loaded Contact - 100,000 Operations minimum.

CaseDrawout/ Non-Drawout/ plug-in type cases, suitable for Flush/Projection mounting on panels.

Reset time of Inverse Time Element

Overshoot Time: <100 msec : <25 msec

Contacts

2 pairs normally OPEN and 3 change-over, self reset, output contacts are provided.

4 Binary input and 4 Binary output.

1 contact for Relay Faulty alarm.

The Relay VN500R Type tested at Central Power Research Institute (CPRI) - Bengaluru, as per the requirements of IEC 60255-149, for electrical performance.

Function No of Parameters UART Number

Thermal Overload 11 t

Excess Long Start 3 e

Blocked/Stalled Rotor 5 b

Current Unbalance Low-Set 3 u

Current Unbalance High-Set 3 U

Over Current Low-Set 4 o

Over Current High-Set 3 O

Earth Current Low-Set 3 n

Earth Current High-Set 3 N

Under Current 5 I

Under Voltage 4 v

Over Voltage 3 V

Protection Functions

Hardware4 CT inputs.3 PT inputs with internal open delta.4 Digital Inputs.

8 Output relays selectable.8 LED selectable.

Under voltage protection U<

U< setting range OFF, 0.45 - 0.95xUn in steps of 0.01

Delay 0.00-5.0 sec in steps of 0.01

Blocking voltage 15 volts

Over voltage protection U>

U> setting range 1.05-1.55xUn in steps of 0.01

Delay 0.00-5.0 sec in steps of 0.01

Trip circuit supervision protection

DMT 0.00-2.00 sec in steps of 0.01

High Voltage Withstand

Impulse Withstand : 5KV,1.2/50µs, 0.5J (IEC 60255-5)

Dielectric Withstand IEC 60255-5:1977

2KV RMS for 1 minute between all terminals and case earth2KV RMS for 1 minute between terminals of independent circuits with terminals on each independent circuit connected together.1KV RMS for 1 minute across normally open - contacts.

Insulation Withstand : >100Mohm at 500VDC (IEC 60255-5)

PROTECTION FUNCTIONS IEC-61850-7-4 IEEE C37.2

Thermal Overload Protection PTTR 49

Rotor Thermal Overload Protection PROL 49R

Stator Thermal Overload Protection PSOL 49S

Thermal Protection

Thermal Protection function covered by this standard are as follows.

Thermal Protection : IEC 60255-149-4.4.3

Cold Curve : IEC 60255-149-4.4.4.2

Hot Curve : IEC 60255-149-4.4.4.3

Time - Current Characteristics Curves.

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Disturbance Withstand

High Frequency 1MHz Disturbance test according to IEC 255-22-1, class III Common Mode : 2.5KV Differential Mode : 1.0KV

Atmospheric Environment

Mechanical Environment

Vibration IEC 60255-21-1:1988 Response Class 2 Endurance Class 2 Seismic IEC 60255-21-3:1993 Class 2

Temperature IEC 60255-1 Storage and Transit -20°C to +70°COperating -10°C to +55°CHumidity upto 95% RH & +40°CEnclosure Protection IP50 (dust protected) IEC 60529:1989.

Fast Transients test according to IEC 255-22-4, class III and IEC 801-4, level 4 Power supply inputs : 4KV, 5/50ns Other inputs : 2KV, 5/50ns Electrostatic discharge test according to IEC 255-22-2, and IEC 801-2, class III Air Discharge : 8KV Contact Discharge : 6KV

VN500R

MODEL VN500R

CT RATINGS 1A 5A

AUX. VOLTAGE 18 - 260 VAC/DC

CASING NON-DRAWOUT DRAWOUT

AUXSUPPLY

Rl 1

Rl 2

2930

3132

Rl 1

Rl 2

2930

3132

B11

B12

B13

B14

RS485

47

48

49

50

51

52

53

54

Rl 3

Rl 4

3334

3536

Rl 5

Rl 6

3738

3940

Rl 7

Rl 8

4142

4443

1

23456789

10111213141516

R

Y

B

E/F

VOLTAGE TERMINALS

1

32

19

2021

2223

24

R

Y

B

(PH)(+V)25

(NE)(-V)26

28

VN500R

Wiring Diagram

STATIC RELAYS

• Pre and Post closing supervision of Circuit Breaker trip circuit.• Supervision of tripping relay operating coil.

Applications

Features

• Micro Controller Based Economic design.• Very High Operating Accuracy.• Design Flexibility for easy operating characteristics.• Monitors circuit breaker 52a & 52b auxiliary switches in open and close position.• >300ms time delay to avoid nuisance alarms during normal CB operation.• De-mountable terminal blocks complete with locking screws.• Universal auxiliary voltage (20 - 250 VAC/DC) with Low Burden.• Wide range of Supervision Voltage operates in both ac & dc.• Seperate LED indications for Healthy & Unhealthy.• Compact robust construction and panel mounting case.• Cost Effective.

The relay VS95R is basically a micro controller based economical relay which is used to monitor and supervise the integrity of Circuit breaker’s trip coil. The relay is connected with a circuit breaker to monitor the trip circuit conditions(Open or Close).

Description

The essential requirement of the relay V95RS is that it should have a maximum pick-up current which will not be sufficient to energies either the CB trip coil or the tripping relay coil and at the same time will be able to supervise the healthiness of the entire trip circuit comprising DC supply, tripping cable, CB auxiliary contacts and the CB trip coil or the tripping relay coil and the DC supply to which it is connected.

Trip circuit supervision relay VS95R generates a trip circuit failure alarm, either if the trip circuit supply is disconnected or if the trip circuit connection is changed to an open circuit.

TRIP CIRCUIT SUPERVISION RELAY VS95R

The Circuit breaker contact indicates the status of relay whether the circuit breaker is in open position or closed position. The front panel of Trip circuit supervision relay VS95R having two LEDs to indicate the status of process.

In a healthy condition, the HEALTHY LED glows and the output relay remain normal condition.In the fault condition, the UNHEALTHY LED flashes and the output relay reaches the Pick-up condition and operates after a delay of >300ms

Operation

Technical Data

Rated Burden3 - Watts nominal at rated voltage.

Coil Rating : 18 - 230 VAC/DC.Operating Range : 20 - 120% of rated voltage.

Operating Time : 15 - 20 msec typical at rated voltage.

Maximum pick-up Current : <5 mA.

Reset Time : >300 msec.

Type Tests The Relay V80R Type tested at Central Power Research Institute (CPRI) - Bengaluru, for electrical performance.

DurabilityLoaded Contact - 10,000 Operations minimum.Un-Loaded Contact - 100,000 Operations minimum.

Case suitable for Flush/Projection mounting on panels.

Supervision Operation

Pre Closing Condition

After the tripping circuit is completed, a small amount of sensing current flows through PC1,circuit breaker auxiliary contact(52a) and tripping coil. The trip circuit supervision relay indicate aHEALTHY condition by glowing of HEALTHY LED.

If the tripping circuit becomes an open circuit or loss of the supply voltage, the UNHEALTHY condition trip circuit supervision relay is indicated by flashing of UNHEALTHY LED and issue a control command by pick-up contacts.

Trip circuit supervision relay contact operates in the following three supervision conditions.

Post Closing Condition

Latched Trip Condition

After the tripping circuit is completed a small amount of sensing current flows through Pc2, circuit breaker auxiliary contacts(52b) and tripping coil. The trip circuit supervision relay indicates aHEALTHY condition glowing HEALTHY LED.

If the tripping circuit becomes an open circuit or loss of supply voltage, the UNHEALTHY condition of the trip circuit supervision relay is indicated by flashing UNHEALTHY LED and issue a control command by pick-up contacts.

After the tripping circuit is completed, a small amount of sensing current flows through PC1, PC2 circuit breaker auxiliary contact(52b), and tripping coil. Trip circuit supervision relay indicates ahealth condition by glowing HEALTHY indication.

If the tripping circuit becomes an open circuit or loss of supply voltage, on UNHEALTHY condition of trip circuit supervision relay is indicated by flashing UNHEALTHY LED and issue a control command by Pick-up contacts.

VS95R

High Voltage Withstand

Dielectric Withstand IEC 60255-5:1977

2KV RMS for 1 minute between all terminals and case earth2KV RMS for 1 minute between terminals of independent circuits with terminals on each independent circuit connected together.1KV RMS for 1 minute across normally open - contacts.

Atmospheric Environment

Temperature IEC 60255-1 Storage and Transit -20°C to +70°COperating -10°C to +55°CHumidity upto 95% RH & +40°CEnclosure IP50 (dust protected)Protection IEC 60529:1989.

Mechanical Environment

Vibration IEC 60255-21-1:1988 Response Class 2 Endurance Class 2 Seismic IEC 60255-21-3:1993 Class 2

Cut-Out Details

2 change over contacts.

Contacts :

Contact Ratings

REAR VIEWCUTOUT DETAILS

AC DC

Make and Carry

Continuously

1250VA with maxima of 5A and

300V

1250W with maxima of 5A and

300V

Make and Carry for 3.0

Seconds

7500VA with maxima of 30A and

300V

7500W with maxima of 30A and

300V

Break 1250VA with maxima of 5A and

300V

110W (resistive) or 50W (inductive

L/R=0.04s) with maxima of 5A and

300V

Connection diagram

Scheme diagram

4

1

2

NO

COM

NC

8

5

6

9

10

1516

17

18

NO

COM

NC

TRIP CIRCUIT SUPERVISIONRELAY - VS95R

Coil A

Coil B

MADE IN INDIA

SCHEME DRAWING - VS95R

LEGENDS:CS-CB CONTROL SWITCH86-PROTECTIVE RELAY CONTACTa,b&c - EXTERNAL CABLESPC-1&PC-2 - PHOTO COUPLERS52a,52b-CB AUXILIARY CONTACTSTC-TRIP COIL

4

1

2

NO

COM

NC

8

5

6

NO

COM

NC

+CS

T N C

86

PC-1

R - 1

R - 2

PC-1

PC-2

52a TC

R - 3

52b

RELAYOUTPUT

CONTACTS

9

15

16

17

18

+9

++10

c

a

b

c

MADE IN INDIA

PC-2

AUX18-230VAC/DC

Description

FUSE FAILURE RELAY VS97RS3

Features

Applications

The VS97RS3 is a three phase fuse failure Relay, used for monitoring the healthiness of the PT secondary circuit fuses continuously. If the supply is interrupted or unbalanced due to failure of fuses in the PT circuits, the relay will trip and indicates that in which phase the fuse has failed.

The relay VS97RS3 continuously sensing the voltage across the three phase fuse individually. If the voltage is interrupted or unbalanced due to failure of fuses in the PT circuits, the relay will trip and indicates that in which phase the fuse has failed and the corresponding LED will glow.

Y

B

R

FUSEFAILURECIRCUIT

R

Y

B

AUXUNIT

o

o

o

LEDCIRCUIT

RELAYCONTACTS

• Micro-Controller based economical design.• Very High Speed Operation.• Detects 1, 2 and 3 phase fuse failure in <8msecs.• Universal auxiliary voltage (20 - 250 VAC/DC) with Low Burden.• Less Burden on PT.• Separate LED indications for all Three phases.• Compact robust construction.• Cost Effective.

Technical Data

Rated Burden

PT : <0.5 VA per Phase at rated voltage

Durability Loaded Contact - 10,000 Operations minimum.Un-Loaded Contact - 100,000 Operations minimum.

Case

Operating Time

<7 msec between failure or removal of PT secondary fuse and operating of relay

Contact Ratings

Relay Rating

Rated Voltage (Vaux) : 18 - 230 VAC/DC PT Voltage : 110 - 230 VAC/DC

Frequency : 50Hz

Operation Indicators

Separate LED indications for each Three Phase PT fuse status.

High Voltage Withstand

Dielectric Withstand

IEC 60255-5:1977

2KV RMS for 1 minute between all terminals and case earth2KV RMS for 1 minute between terminals of independent circuits with terminals on each independent circuit connected together.1KV RMS for 1 minute across normally open - contacts.

Impulse Withstand

Insulation Withstand

: 5KV,1.2/50µs, (IEC 60255-5)

: >100Mohm at 500VDC (IEC 60255-5)

Suitable for Flush/Projection mounting on panels.

AC DC

Make and Carry

Continuously

1250VA with maxima of 5A and

300V

1250W with maxima of 5A and

300V

Make and Carry for 3.0

Seconds

7500VA with maxima of 30A and

300V

7500W with maxima of 30A and

300V

Break 1250VA with maxima of 5A and

300V

110W (resistive) or 50W (inductive

L/R=0.04s) with maxima of 5A and

300V

VS97RS3

Atmospheric Environment

Mechanical Environment

Vibration IEC 60255-21-1:1988 Response Class 2 Endurance Class 2Seismic IEC 60255-21-3:1993 Class 2

Temperature IEC 60255-1 Storage and Transit -20°C to +70°COperating -10°C to +55°CHumidity upto 95% RH & +40°CEnclosure Protection IP50 (dust protected) IEC 60529:1989.

Cut-Out Details

Disturbance Withstand

High Frequency 1MHz Disturbance test according to IEC 255-22-1, class III Common Mode : 2.5KVDifferential Mode : 1.0KV Fast Transients test according to IEC 255-22-4, class III and IEC 801-4, level 4 Power supply inputs : 4KV, 5/50ns Other inputs : 2KV, 5/50ns Electrostatic discharge test according to IEC 255-22-2, and IEC 801-2, class III Air Discharge : 8KVContact Discharge : 6KV

REAR VIEWCUTOUT DETAILS

Connection Diagram

scheme Diagram

R ph

Y ph

Bph

4

1

2

8

5

6

9

10

1314

15

16

17

18MADE IN INDIA

R

Y

B

PT INPUT

FUSE

13 14

15 16

17 18

LO

AD

N

SCHEME DRAWING - VS97RS3

MADE IN INDIA

AUX18-230VAC/DC

Description

Contact Ratings

AC DC

Make and Carry

Continuously

1250VA with maxima of 5A and

300V

1250W with maxima of 5A and

300V

Make and Carry for 3.0

Seconds

7500VA with maxima of 30A and

300V

7500W with maxima of 30A and

300V

Break 1250VA with maxima of 5A and

300V

110W (resistive) or 50W (inductive

L/R=0.04s) with maxima of 5A and

300V

ON/OFF DELAY TIMER VS62R

Features

• Micro-Controller based economical design.• Very High Speed Operation.• Time settings easily selected by means of Selected switches.• Output relay freely configurable for desired relay operation such us Pick-Up/Drop-Off.• Both AC & DC auxiliary supply available.• Compact robust construction.

Applications

The relay VS62R is a control relay with a time delay built in. The relay intended to be used for protection and control an event based on time in electrical power stations and sub stations.

The relay VS62R is Initiated by an external contact which connects the DC Supply to therelay terminals and the DC supply is permanently connected to the relay terminal 9and10.The Relay closer from the external contacts causes the counter to be reset immediately and start the CMOS oscillator which generates the square wave output to the binary coded decimal counter

When the comparator detects that the accumulator count has reached the set count determined by the selected switch setting, then the output element is energized and the internal oscillator inhibited

The relay resets instantaneously when the external contact is reopened

Technical Data

Relay Rating

Rated Burden

Durability

Loaded Contact - 10,000 Operations minimum.Un-Loaded Contact - 100,000 Operations minimum.

Case

Non-Drawout/ Projection mounting on panels.

Operating Range

Range : 0.5 - 10.0 secPick-up Accuracy : ±2% of setting.

Rated Voltage (Vaux) : 18-230 VAC/DC

High Voltage Withstand

Dielectric Withstand

IEC 60255-5:1977

2KV RMS for 1 minute between all terminals and case earth2KV RMS for 1 minute between terminals of independent circuits with terminals on each independent circuit connected together.1KV RMS for 1 minute across normally open - contacts.

Impulse Withstand

Insulation Withstand

: 5KV,1.2/50µs, 0.5J (IEC 60255-5)

: >100Mohm at 500VDC (IEC 60255-5)

VAux Circuit : 15W maximum

Atmospheric Environment

Mechanical Environment

Vibration IEC 60255-21-1:1988 Response Class 2 Endurance Class 2Seismic IEC 60255-21-3:1993 Class 2

Temperature IEC 60255-1 Storage and Transit -20°C to +70°COperating -10°C to +55°CHumidity upto 95% RH & +40°CEnclosure Protection IP50 (dust protected) IEC 60529:1989.

Disturbance Withstand

High Frequency 1MHz Disturbance test according to IEC 255-22-1, class III Common Mode : 2.5KVDifferential Mode : 1.0KV

Fast Transients test according to IEC 255-22-4, class III and IEC 801-4, level 4 Power supply inputs : 4KV, 5/50ns Other inputs : 2KV, 5/50ns

Electrostatic discharge test according to IEC 255-22-2, and IEC 801-2, class III Air Discharge : 8KVContact Discharge : 6KV

VS62R

Connection Diagram

Cut-Out Details

ON/OFF DELAY TIMER VS62R

AUX18-230VAC/DC

4

1

2

NO

COM

NC

8

5

6

9

10

NO

COM

NC

NO

ON DELAY OFF DELAY17 18

NC

17 18

NC: CONTACT OFF DELAY

NO: CONTACT ON DELAY

MADE IN INDIA

MODEL VS95R

COIL VOLTAGE 110 230

CASING FLUSH MOUNTING

MODEL VS97RS3

PT RATINGS 110 - 230 VAC/DC 50Hz

AUX. VOLTAGE 18 - 260 VAC/DC

CASING FLUSH MOUNTING

MODEL VS62R

AUX. VOLTAGE

CASING FLUSH MOUNTING

18 - 260 VAC/DC

AUX. VOLTAGE 18 - 260 VAC/DC

ELECTRO-MECHANICALRELAYS

AUXILIARY RELAYS

Control, alarm, indication and other Auxiliary duties in AC or DC systems.Contact Multiplication.

ApplicationsFeatures

Electro-mechanical design.Very High Operating Accuracy.Design Flexibility for easy operating characteristics.Self or Hand reset Contacts.Simple and Reliable Construction.Compact panel mounting case.

Single Element

Design

Three Element

Design

The relay V80R is basically a hinged armature, electro-mechanical relay working on the attracted armature principle. The operating element consists of armature, yoke, core and a hinge piece forming the electromagnetic path. The operating coil is wound over a bobbin through which the core is passed. when the coil is energized, the core will magnetized and attracts the hinged armature which in turn actuates the closing and opening of the contacts.

The coil is wound with super enameled copper wires having high thermal rating. Auxiliary relays can be supplied with delay on pick-up or drop-off, on specific request.

Description

Available Contact Ratings

Self Reset Hand Reset

: V80RS : V80RH

Contacts are made of Silver/Cadmium Oxide alloy

V80R

Technical Data Rated Burden

3 - Watts nominal at rated voltage

Type Tests The Relay V80R Type tested at Central Power Research Institute (CPRI) - Bengaluru, for electrical performance.

Coil Rating : 24, 30, 48, 100/125 & 200/250 VDC. : 63.5, 110 & 220/240 VAC/50Hz.Operating Range : 75 - 120% of rated voltage for DC relays.

: 80 - 115% of rated voltage for AC relays

Operating Time : 15 - 20 msec at rated voltage.

Upto 6 pairs of self or hand reset contacts can be provided in any combination of Make and Break subject to a maximum of 3 Break contacts. Available Combinations: 2M, 2B, 1M1B, 2M2B, 3M1B, 4M, 1M3B, 4M2B, 3M3B, 5M1B and 6M.

Contacts

Contact Ratings

AC DC

Make and Carry

Continuously

1250VA with maxima of 5A and

660V

1250W with maxima of 5A and

660V

Make and Carry for 3.0

Seconds

7500VA with maxima of 30A and

660V

7500W with maxima of 30A and

660V

Break 1250VA with maxima of 5A and

660V

110W (resistive) or 50W (inductive

L/R=0.04s) with maxima of 5A and

660V

DurabilityLoaded Contact - 10,000 Operations minimum.Un-Loaded Contact - 100,000 Operations minimum.

CaseNon-Drawout/plug-in type cases, suitable for Flush/Projection mounting on panels.

V80R

High Voltage Withstand

Dielectric Withstand

IEC 60255-5:1977

2KV RMS for 1 minute between all terminals and case earth2KV RMS for 1 minute between terminals of independent circuits with terminals on each independent circuit connected together.1KV RMS for 1 minute across normally open - contacts.

Atmospheric Environment

Temperature IEC 60255-1 Storage and Transit -20°C to +70°COperating -10°C to +55°CHumidity upto 95% RH & +40°CEnclosure Protection IP50 (dust protected) IEC 60529:1989.

Mechanical Environment

Vibration IEC 60255-21-1:1988 Response Class 2 Endurance Class 2 Seismic IEC 60255-21-3:1993 Class 2

Cu

t-O

ut

De

tail

s

Sin

gle

ele

ment

Th

ree

ele

ment

High speed tripping duties where a number of simultaneous switchingoperations are required.

ApplicationsFeatures

Electro-mechanical design.Very High Operating Accuracy.Design Flexibility for easy operating characteristics.Hand reset Contacts with mechanical flag.Simple and Reliable Construction.Compact panel mounting case.

The relay V86RH is basically a hinged armature, electro-mechanical relay working on the attracted armature principle. The operating element consists of armature, yoke, core and a hinge piece forming the electromagnetic path. The operating coil is wound over a bobbin through which the core is passed. when the coil is energized, the core will magnetized and attracts the hinged armature which in turn actuates the closing and opening of the contacts.The coil is wound with super enameled copper wires having high thermal rating and is designed to be a high burden coil with a short time thermal rating so that the relay has a very fast operating time. A coil cut-off contact with adequate break rating is internally connected in series with the coil so that it is not continuously energized on operation.

The relay V86RH is designed to have a minimum operating current in excess of 0.025A, so that it can be used on DC supplies fitted with a negative potential biasing device.

Description

Available Contact Ratings

Hand Reset : V86RH

Contacts are made of Silver/Cadmium Oxide alloy

Single Element

Design

Two Element

Design

TRIPPING RELAYS V86RH

Technical Data

Coil Rating : 24, 30, 48, 100/125 & 220/250 VDC.Operating Range : 50 - 120% of rated voltage.Minimum Operating Current : >25 mA.

Rated Burden

<45 Watts at rated voltage

Operating Time : <45 watts at rated voltage.

Upto 4 pairs of hand reset contacts can be provided in any combinationof Make and Break subject to a maximum of 3 Break contacts. Available Combinations: 3M1B, 2M2B or 4M.

Contacts

Contact Ratings

AC DC

Make and Carry

Continuously

1250VA with maxima of 5A

and 660V

1250W with maxima of 5A

and 660V

Make and Carry for

3.0 Seconds

7500VA with maxima of 30A

and 660V

7500W with maxima of 30A

and 660V

Break 1250VA with maxima of 5A

and 660V

110W (resistive) or 50W

(inductive L/R=0.04s) with

maxima of 5A and 660V

Type Tests The Relay V80R Type tested at Central Power Research Institute (CPRI) - Bengaluru, for electrical performance.

DurabilityLoaded Contact - 10,000 Operations minimum.Un-Loaded Contact - 100,000 Operations minimum.

CaseNon-Drawout/plug-in type cases, suitable for Flush/Projection mounting on panels.

High Voltage Withstand

Dielectric Withstand

IEC 60255-5:1977

2KV RMS for 1 minute between all terminals and case earth2KV RMS for 1 minute between terminals of independent circuits with terminals on each independent circuit connected together.1KV RMS for 1 minute across normally open - contacts.

Atmospheric Environment Mechanical Environment

Vibration IEC 60255-21-1:1988 Response Class 2 Endurance Class 2 Seismic IEC 60255-21-3:1993 Class 2

Cu

t-O

ut

De

tail

s

Temperature IEC 60255-1 Storage and Transit -20°C to +70°COperating -10°C to +55°CHumidity upto 95% RH & +40°CEnclosure Protection IP50 (dust protected) IEC 60529:1989.

V86RHS

ingle

ele

ment

Tw

o e

lem

ent

d

c

a

COIL CUT OFF CONTACT

b3 4

7 8

9

R

5 6

m

L

j

COIL CUT OFF CONTACT

k23 24

27 28

11

R

25 26 C

21 22

PART NO:CONTACT COMBINATION

PER ELEMENTDETAILS OF CONTACT

01

02

03

3M,1B

2M,2B

4M

NO NC

a,b,c,d,j,k,L

a,b,j,k

a,b,c,d,j,k,L,m

d,m

c,d,L,m

CONTACT DETAILS

2

TRIPPING 6 H2V86RH2

MODEL V80R

COIL VOLTAGE

S H

NO OF ELEMENTS 1 2 3

CONTACT COMBINATION PER ELEMENT

MODEL V80R

COIL VOLTAGE

S H

NO OF ELEMENTS 1 2 3

CONTACT COMBINATION PER ELEMENT

MODEL V86R

COIL VOLTAGE

H

NO OF ELEMENTS 1 2

CONTACT COMBINATION PER ELEMENT

Voltech Eco TowerNo.2/429, Mount Poonamalle Road,Ayyappanthangal, Chennai - 600 056.Contact: 044 43978000.e-mail: [email protected].

Voltech Techno-park132,133,134 Sri kumaran Nagar,Kundrathur Main Road, Kovur, Chennai- 600 122.Contact: 044 64586126.Website: www.voltechgroup.com

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