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REFRACTORY INSTALLATION

REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

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Page 1: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

REFRACTORY INSTALLATION

Page 2: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Presentation Contents

1

2 Products and Services

3

Refractory Installation

4 Scope

Introduction

Industrial Sectors

5

6 Package Benefits and Partnership

Page 3: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Introduction

Dickinson Group of Companies was founded in 1910 followed by the

establishment of its furnace service business in 1928. The company has

more than 85 years experience in providing Specialist Furnace and

Industrial Services to the mining, metals smelting, mineral processing,

thermal power generation and petrochemical refining industries.

VISION

Dickinson Group of Companies’ Vision is to be a Leading provider of

Furnace and Industrial Services

MISSION

Dickinson Group of Companies’ purpose is to provide an integrated and

multidisciplinary “One Personalised Solution” by offering essential

furnace and industrial services, which increase productivity and

performance together with reducing costs for our customers.

CERTIFICATION

Dickinson Group of Companies is certified to OSHAS 18001

Page 4: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Dickinson Geographic Presence - Footprint

Representative Offices

• Ethiopia

• DRC

Office Locations

• Dickinson South Africa

• Dickinson Mozambique

• Dickinson Zambia

• Dickinson Kenya

• Dickinson Mauritius

• Dickinson Tanzania

• Dickinson Indonesia

• Dickinson Philippines

• Dickinson Tianjin China

Page 5: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Dickinson Office & Workshops

Page 6: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Products and Services

Page 7: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Industrial Sectors

Page 8: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Industries we serve

Aluminium Glass Platinum Iron ,Coke and Steel Copper Ferrochrome & Ferromanganese Cobalt Heavy Sands Nickel Power Plants Lead Smelter Cement & Lime Chemical & Petrochemical Power Generation Vanadium Ceramic Refractory Manufacturing

Page 9: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Global References

Page 10: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Refractory Installation Services

Over 80 years of experience

Meeting critical project completion schedules

Exceeding safety and environment expectations

Delivering projects within budget and deadlines

Technical support

Project management

Stock management

Procurement

Supply of skilled artisans and labour

Page 11: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Scope of Work

Pre-shutdown Inspection and scope identification

Refractory Materials Management including selection,procurement, and testing

Installation of Refractory materials

Specialized Refractory Bricklaying

Vibrocasting and Installation of castables

Shotcreting, high density and Pneumatic gunning

Ramming Installations

Dense Pneumatically Applied Castable

Specialized formwork manufacturing -Steel / Wood / Polystyrene / Polyurethane

Drying and curing of refractory linings

Dickinson Group of Companies provides a consolidated and

integrated Refractory Installation solution

Page 12: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Integrated Project Solutions: Benefits

Benefits:

Safe project implementation – Zero Harm is the goal

Rapid response times

Reduced downtime and higher plant availability

Project quality and completion guarantees

Dedicated team with a wide variety of skills andexpertise

Page 13: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Furnace Types

Dickinson Group has undertaken numerous major furnacerebuild projects on various pyromettalurgical vessels including:

Electric arc furnaces

Six-in-line furnaces

Isamelt furnaces

Blast furnaces

Combustion stoves

Holding and melting furnaces

Roasters and Sinter plants

Anode baking furnaces

Flash furnaces

Induction furnaces

Rotary kilns and Cement plants

Glass furnaces

Reheating furnaces and Boilers

Page 14: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Electric Arc Furnace Refractory Installation

BrickingRamming

Page 15: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Furnace Bottom Reline

Page 16: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Furnace Walls Erection

Page 17: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Furnace Walls and Tap Holes Erection

Page 18: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

AC Electric Arc Furnace Rebuild

Refractory Installation on the Floor

Installation on the Sidewalls Installation on the Tapholes

Refractory Installation Reline in Progress

Bottom Reline

Page 19: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Six-In-Line Furnace Reline

Platinum Furnace Rebuild

Page 20: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Six-In-Line Furnace

Page 21: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Isasmelt Refractory Installation by use of

6061-T6 Aluminum Multi-point Suspended

Platform

Isasmelt Refractory Installation

Isasmelt

Page 22: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Isasmelt Refractory Installation

Page 23: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Glass Furnace Rebuilds

Page 24: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Glass Furnace Rebuilds

Page 25: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Cement

Kiln Hood and Kiln Outlet Cyclone

Page 26: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Cement

Page 27: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Precast Bull Nose Installation

Page 28: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Precast Kiln Hood Installation

Modular Design

Faster Installation

Ease of Repair

Controlled Dry Out

Page 29: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Roasters

Refractory Installation Ceramic Fiber Installation

Page 30: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Roasters

Page 31: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Dome Rebuilds

Mould Installation

Page 32: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Dome Rebuilds

Refractory Installation

Page 33: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Dome Rebuilds

Refractory Installation

Page 34: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Aluminium

Anode Baking Furnace

Page 35: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Aluminium

Refractory Installation

Page 36: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Specialized Formwork and Drying Facilities

Page 37: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Business Alliances

USAFRANCE

AUSTRALIA

CHINA

NETHERLANDS

ITALYPOLAND

UKGERMANY

Page 38: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Dickinson Group Attributes and Benefits

Dickinson Group Attributes Benefits

OSHAS 18001 Certification Enhanced safety and health record

World class maintenance practices

Company :More than 85 years’ experience in specialist

furnace and industrial services

Quality, guaranteed,

Reduce down time and frequency of short shutdowns on an annual basis

Enhanced Preventative Maintenance planning

Over 1 million man working hours per year on maintenance services

Global Alliances Latest technology applications

State of the art maintenance equipment

Competitive pricing on refractory materials ,equipment and spares

State of the Art Equipment Increased shutdown efficiency

Reduce down time

Global Footprint Access ,experience and availability across the world

Priority service convenience

ISO9001 Certified products Quality guaranteed

Specialist and experienced personnel Reduced shutdown duration

Confident budgeting

Maintains highest level of optimum equipment performance

Inherent Innovative Culture Continual focus on product and methods development

One Personalised Solution Consolidated and Integrated Plant Maintenance Services

Page 39: REFRACTORY INSTALLATION · Cement Kiln Hood and Kiln Outlet Cyclone. Cement. Precast Bull Nose Installation. Precast Kiln Hood Installation Modular Design Faster Installation Ease

Dickinson Group of Companies provides a “One Personalised Solution” and strives to be

your preferred partner and supplier.

www.dgrpint.com

DICKINSON GROUP OF COMPANIES

Corporate Head Office

10 Smuts Avenue

P.O. Box 63

Vereeniging

1930

South Africa

Tel: +27 16 421 3720

Fax: +27 16 422 1038

Email: [email protected]