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© 2018 ON Semiconductor Corporation 27W PD protocol EVB Adaptiv e Charger Reference design for FAN608+FAN6390 PD3.0 Evaluation Board 27W APG TA Team Featured ON-Semi Product: FAN608 & FAN6390 www.onsemi.com

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Page 1: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 27W PD protocol EVB Adaptiv e Charger

Reference design for

FAN608+FAN6390

PD3.0 Evaluation Board 27W

APG TA Team

Featured ON-Semi Product:

FAN608 & FAN6390

www.onsemi.com

Page 2: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 2 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

Outline

1. Introduction 3

2. Evaluation Board Specifications 4

3. Photographs 6

4. Printing Circuits 7

5. Schematic 8

6. Bill of Materials 9

7. Transformer Specifications 11

8. Testing Facility Information 12

9. Performance of EVB 13

9.1. Input Power at Minimum Load Condition 13

9.2. Dynamic Response 14

9.3. Output Ripple & Noise 16

9.4. VDD Voltage Level 17

9.5. Voltage Stress on MOSFET & Rectifiers 17

9.6. Constant Current Regulation (CC) 18

9.7. Constant Voltage Regulation (CV) 18

9.8. Efficiency 19

9.9. Output over voltage protection (OVP) 20

9.10. Output under voltage protection (UVP) 23

9.11. Conduction EMI test 24

9.12. Temperature with open frame 28

9.13. PD test for output voltage mode change 29

9.14. PD test for Hard Reset 31

9.15. PPS Voltage Change 32

10. Revision history 32

Page 3: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 3 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

1. Introduction

This user guide supports the PD and PPS protocol evaluation board of the FAN608, FAN6390 for

adaptive charger application which is only applied to PPS/QC4.0 3V~5.9V/3A, 3V~9V/3A,12V/2.25A

20mV per step change, PD 5V/3A, 9V/3A, Maximum power fixed 27W. It should be used in conjunction

with the FAN608MX and FAN6390M6X datasheets as well as ON-Semi’s application notes.

FAN608

The FAN608 is an advanced PWM controller aimed at achieving power density of ≥10W/in3 in

universal input range AC/DC Flyback isolated power supplies. It incorporates Quasi-Resonant (QR)

control with proprietary Valley Switching with a limited frequency variation. QR switching provides

high efficiency by reducing switching losses while Valley Switching with a limited frequency variation

bounds the frequency band to overcome the inherent limitation of QR switching.

FAN608 features mWSaver® burst mode operation with extremely low operating current (300 μA)

and significantly reduces standby power consumption to meet the most stringent efficiency

regulations such as Energy Star’s 5- Star Level and CoC Tier II specifications. For adaptive output

system design, FAN608 integrated CCR function that can help optimize transformer design to get

higher efficiency and to minimize the transformer overdesign, while it also provides rich protections,

such as over-voltage protection (OVP), precise constant output current regulation (CC), the new

added Line-OVP for some specific area’s TA design, and an accurate SD function allowing accurate

OTP triggering through an external NTC setting.

FAN6390 (TID : 615)

FAN6390 is highly integrated, secondary-side power adaptor controllers. It implements state

machines of Power Delivery 3.0 and Type-C. This PD3.0 state machine is designed for Source only

and it supports PPS as well. In order to meet PPS specification, FAN6390 supports minimum 3 V

output voltage control and maximum 20V output voltage control. FAN6390 internally adopts

synchronous rectifier control for less BOM counts as well as easy design. It includes Constant

Voltage (CV) and Constant Current (CC) control blocks, and they consist of two operational

amplifiers for voltage-loop and current-loop regulation with adjustable references. The references

are supported from DAC. The outputs of the CV and CC amplifiers are tied together in open-drain

configuration.

Page 4: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 4 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

2. Evaluation Board Specifications

All data for this table was measured at an ambient temperature of 25°C.

Table 1. Summary of Features and Performance

Description Protocol

Type Mode Specification Test result Comments

Output Voltage

(CV) PD

5V

(0A~3A) - 5.14V~5.20V

Measured at PCB end

No cable compensation

9V

(0A~3A) - 8.95V~9.02V

12V

(0A~2.25A) - 11.98V~12.03V

Output Constant

Current

(CC)

PD

5V/3A - CC is 3.08A

Measured at PCB end

9V/3A - OCP is 3.52A

12V/2.25A - OCP is 2.60A

PPS

5V/3A - -

9V/3A - -

11V - -

Input Pow er PD 5V < 75mW 37.1mW@264Vac Detachment

Ripple Noise

PD 5V

(0A~3A)

< 150 mVp-p

Max:90mV@90VAC

Measured at PCB end PD 9V

(0A~3A) Max:138mV@90VAC

PD 12V

(0A~2.25A) Max:113mV@90VAC

Dynamic PD

5V/3A - 4.92V~5.30V@90VAC

4.93V~5.30V@264VAC

Measure at PCB end

Load change:10%~90%

<5% tolerance

9V/3A - 8.73V~9.13V@90VAC

8.73V~9.13V@264VAC

12V/2.25A - 11.71V~12.21V@90VAC

11.74V~12.24V@264VAC

Voltage stress PD 12V/2.25A 600V 582V 264VAC

100V 92.5V 264VAC

Eff iciency PD

5V (0A~3A)

- Avg. 87.27%@115VAC

Avg. 87.15%@230VAC Meets CoC V5 Tier 2

standard 9V

(0A~3A) -

Avg. 88.51%@115VAC

Avg. 88.83%@230VAC

12V - Avg. 88.69%@115VAC

Page 5: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 5 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

(0A~2.25A) Avg. 88.94%@230VAC

OV P PD

5V

(0A~3A) 130% Vo

OV P is 6.5V at 0A

OV P is 6.7V at 3A Measured at PCB end

12V

(0A~2.25A)

OV P is 14.67V at 0A

OV P is 14.87V at 2.25A

OCP PD 9V

12V -

OCP = 3.52A @9V

OCP = 2.6A @12V -

UV P PD/PPS

5V

(0A~3A) -

3.14V

Vo*65% 9V &

12V CC limited by OCP

Conduction EMI

PPS 9V/3.0A

12V/2.25A

Quasi-peak

spec<

EN55022Q

Average

spec<

EN55022A

QP has 0 dB margin Measured at PCB end

Temperature measurement

PPS 9V/3A Hot spot <

90C

89.3 degree at primary side MOSFET

230Vac-

Page 6: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 6 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

3. Photographs

Figure 1. Photograph ( W x L : 63mm x 44.4mm ) Top View

Figure 2. Photograph (W x L : 63mm x 44.4mm) Bottom View

Figure 3. Photograph ( H: 20mm ) Side View

Page 7: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 7 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

4. Printing Circuits

Figure 4. PCB Top view

Figure 5. PCB Bottom view

Page 8: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 8 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

5. Schematic

Figure 6. Evaluation Board Schematic

Page 9: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 9 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

6. Bill of Materials

Table 2. BOM of the EVB

ON-Semi Component

Part Name Part No. Specification Manufacturing Qty.

Bridge rectifier BR1 MDB10SV ON-Semi 1

NMOSFET Q1 FCU900N60Z ON-Semi 1

SR MOSFET Q3 FDMS86150 ON-Semi 1

NMOSFET Q4 FDMS7580 ON-Semi 1

PWM IC controller U1 FAN608 ON-Semi 1

SR & protocol IC controller

U2 FAN6390 ON-Semi 1

Photo Coupler U3 EL1018 ON-Semi 1

Diode D3 1N4148WS

150mA/100V D-SMA ON-Semi 1

Others Component (A)

Part Name Part No. Specification Manufacturing Qty.

Transformer TX1 RM7 - 1

Fast Recovery Diode

D1,D2 FFM107 - 2

Thermistor TH1 SCK053 - 1

Fuse F1 3.15A 250V CQ MST,

FUSE-SF8.4*5 - 1

ESD Protection Diode

ZD1,ZD2 VCUT05B1-DD1 - 2

USB TYPE C J1 USB TYPE C - 1

Precision resistors R23 0.005R/1%/1206 - 1

Y1-Cap CY 100pF/250V - 1

Solid-Cap C14, C15 330uF/16V - 2

Bulk E-Cap C1, C2 22uF/400V - 2

Axis Inductor L1 100uH - 1

Common Mode choke

LF1 80uH - 1

VDD E-cap C4 10uF/63V - 1

Others Component (B)

Part Name Part No. Specification Manufacturing Qty.

SMD 0603 Res

R30, R31,R40,R41 0R/ 0603

- 4

R24,R25 10R/0603 - 2

R6 47R/0603 - 1

R7 174R/0603 - 1

R43,R44,R20 1.5k/0603 - 3

R11 3.4k/0603 - 1

Page 10: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 10 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

R27 7.15k/0603 - 1

R5,R22 10k/0603 - 2

R18 13.3k/0603 - 1

R19 82.5k/0603 - 1

R26 97.6k/0603 - 1

R17 120k/0603 - 1

SMD 0805 Res

R13,R35,R39 0R/0805 - 3

R8,R9 0.7R/0805 - 2

R36 1.1R/0805 - 1

R16 33R/0805 - 1

R10 43k/0805 - 1

R1,R2 75k/0805 - 2

R32 200k/0805 - 1

SMD 1206 Res

R15,Q5 0R/1206 - 2

R23 0.005R/1206 - 1

R4,R34 68R/1206 - 2

R14 5.1k/1206 - 1

R3 300k/1206 - 1

R28,R29 15M/1206 - 2

SMD 0603 Cap

C12 100nF/0603/16V - 1

C24,C18 10nF/0603/16V - 2

C10 2.2nF/0603/16V - 1

C7 22pF/0603/16V - 1

C20, C21 220pF/0603/16V - 2

C6 470pF/0603V/16V - 1

C11 33nF/0603V/16V - 1

C13 47nF/0603/16V - 1

C22 3.3nF/0603/16V - 1

C23 1uF/0603/16V - 1

SMD 0805 Cap

C8 104p/0805/100V - 1

C19 1uF/0805/25V - 1

C9 221pF/0805/100V - 1

SMD 1206 Cap C3 1nF/1206/1kV - 1

Page 11: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 11 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

7. Transformer Specifications

Core:TPW33

Bobbin: RM7

Winding

Margin

Tape

(mm)

Terminal(pin) Wire Gauge

(mm)

Turns

(T) Note

Start End

Bobbin

N1 NC 4 5 ɸ0.22*1 25 -

Mylar Tape *2T

N2 NC 12 11 ɸ0.12*1 17 -

11 X ɸ0.12*2 17 -

Mylar Tape *2T

N3 NC FLY+ FLY- ɸ0.7*1 6 -

Mylar Tape *2T

N4 NC 11 X ɸ0.18*3 9 -

Mylar Tape *2T

N5 NC 5 6 ɸ0.22*1 25 -

Mylar Tape *2T

Specifications Terminal

(pin)

Inductance

(µH) Remark

Primary-side Inductance 2-1 330H ± 5% 100kHz, 1V

Primary-side Effective Leakage Inductance

2-1 < 10 µH Max. Short All Other Pins

Page 12: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 12 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

8. Testing Facility Information

Table 3. Test environment & Test Equipment

Evaluation Board FAN608 & FAN6390

Test Date 2018-12-26

Temperature 25℃

Test Equipments

AC source : 6800 A C POWER SOURCE

Electronic load : Chroma 63030

Pow er meter : WT210

Oscilloscope : LeCory 24MXs-B

Page 13: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 13 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

9. Performance of EVB

9.1. Input Power at Minimum Load Condition

Test Condition

Measure the input power at No load condition. Burn-in 5 minutes.

Table 4. Test Result

Output Voltage

Output Power

Input Power (mW) Cable status

90VAC/60Hz 115VAC/60Hz 230VAC/50Hz 264VAC/50Hz

PD 5V 0W 29 30.2 36.1 37.1 Detachment

Figure 7. Input power Curve

0

5

10

15

20

25

30

35

40

90Vac 115Vac 230Vac 264Vac

No

load

Inp

ut

Po

we

r

Input Voltge

Page 14: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 14 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

9.2. Dynamic Response

Test condition

Dynamic loading (10%~90%), 10ms duty cycle, 2.5 A/μs slew rate

Measure voltage at board end. PD: 5V/3A, 9V/3A, 12V/2.25A.

Table 5. Test Result

Mode Input Voltage Over shoot Under shoot Specification

5V/3A 90VAC/60Hz 5.298V 4.919V

>4.75V 264VAC/50Hz 5.299V 4.927V

9V/3A 90VAC/60Hz 9.133V 8.725V

>8.55V 264VAC/50Hz 9.133V 8.732V

12V/2.25A 90VAC/60Hz 12.21V 11.71V

>11.4V 264VAC/50Hz 12.24V 11.74V

Waveforms:

Figure 19. 90VAC/60Hz &Vo=12V &load

change between 0.225A~2.025A C4[VBUS]

Figure 20. 264VAC / 50Hz &Vo=12V &load

Change between0.225A~2.025A C4[VBUS]

Figure 21. 90VAC/60Hz&Vo=9V &load

change between 0.3A~2.7A C4[VBUS] Figure 22. 264VAC/50Hz&Vo=9V &load

change between 0.3A~2.7A C4[VBUS]

Page 15: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 15 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

Figure 23. 90VAC/60Hz&Vo=5V &load

change between 0.3A~2.7A C4[VBUS]

Figure 24. 264VAC/50Hz&Vo=5V &load

change between 0.3A~2.7A

C4[VBUS]

Page 16: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 16 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

9.3. Output Ripple & Noise

Test Condition

Measure the output voltage ripple in full load at EVB end with 10uF elec. cap and 0.1uF

MLCC,20MHz BW.

Table 6. Test Result

Figure 25. 90VAC / 60Hz & Vo=12V/2.25A

C4[VO]

Figure 26. 264VAC / 50Hz & Vo=12V/2.25A

C4[VO]

Figure 27. 90VAC / 60Hz &9V/3A

C4[VO]

Figure 28. 264VAC / 50Hz &Vo=9V/3A

C4[VO]

Input Voltage 5V/3A 9V/3A 12V/2.25A Specification

90VAC/60Hz 90 138 113

< 150mV 115VAC/60Hz 90 100 100

230VAC/50Hz 85 103 105

264VAC/50Hz 85 111 110

Page 17: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 17 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

9.4. VDD Voltage Level

Test condition:

Measure VDD level at 3V and 12V mode system in minimum load and OCP point

Table 7. Test Result of VDD Level

5V/3A Mode

Input Voltage Minimum Load Maximum Load Specification

90VAC / 60Hz 12 21.7 6.5V <VDD<55V

264VAC / 50Hz 12 19.4

12V/2.25A Mode

Input Voltage Minimum Load Maximum Load Specification

90VAC / 60Hz 31 44 6.5V <VDD<55V

264VAC / 50Hz 31 41

9.5. Voltage Stress on MOSFET & Rectifiers

Test Condition

Measure the voltage and current stress on MOSFET and secondary SR MOSFET when output

voltage is 12V, which has maximum voltage stress.

Table 8. Test Result

Conditions 264VAC/ 50Hz Specification

MOSFET 582V VDS<600V

SR MOSFET 92.5V VDS<100V

Waveforms:

Figure 59. 264VAC/50Hz, 12V Point C2[Io] C3[VDS] C4[VBUS]

Page 18: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 18 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

9.6. Constant Current Regulation (CC)

Test Condition

Measure the output over current point at 5V , 9V ,12V mode.

With CR mode E-load.

Table 9. CC test result

CC test result- PD constant power 27W

Input Voltage - 5V/3A Mode 9V/3A Mode 12V/2.25A Mode

90VAC / 60Hz - 3.08A OCP(3.52A) OCP(2.62A)

115VAC / 60Hz - 3.08A OCP(3.52A) OCP(2.62A)

230VAC / 50Hz - 3.08A OCP(3.52A) OCP(2.62A)

264VAC / 50Hz - 3.08A OCP(3.52A) OCP(2.60A)

Specification - - - -

9.7. Constant Voltage Regulation (CV)

Test Condition

Aging five seconds at minimum load and max load, and measure the output voltage at board end

when output loading is 0%~100% period.

Table 10. test result

5/3A Mode

Input Voltage Maximum Voltage Minimum Voltage Cable Compensation Specif ication

90VAC / 60Hz 5.2V 5.14V -

No cable

compensation

115VAC / 60Hz 5.2V 5.14V -

230VAC / 50Hz 5.2V 5.14V -

264VAC / 50Hz 5.2V 5.14V -

12V/2.25A Mode

Input Voltage Maximum Voltage Minimum Voltage Cable Compensation Specif ication

90VAC / 60Hz 12.03V 11.98V -

No cable compensation

115VAC / 60Hz 12.03V 11.98V -

230VAC / 50Hz 12.03V 11.98V -

264VAC / 50Hz 12.03V 11.98V -

Page 19: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 19 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

9.8. Efficiency

Test Condition

Measure input wattage and output wattage at PCB end. Average efficiency only included 25%,

50%, 75% and 100% efficiency.

Table 11. Test result

9V/3A Mode

Vin 10% 25% 50% 75% 100% Avg Specification

90VAC/60Hz 86.05 87.76 87.95 87.68 86.63 87.51 Meet CoC-VI Tier2 :

115VAC/230VAC Average >87.30%

10% >77.30%

115VAC/60Hz 86.31 88.42 88.71 88.66 88.26 88.51

230VAC/50Hz 84.55 88.23 88.85 89.07 89.16 88.83

264VAC/50Hz 83.43 87.69 88.41 88.63 88.72 88.36

5V/3A Mode

Vin 10% 25% 50% 75% 100% Avg Specification

90VAC/60Hz 85.54 87.04 86.76 86.35 85.96 86.53 Meet CoC-VI Tier2 :

115VAC/230VAC Average >81.84%

10% >72.48%

115VAC/60Hz 85.34 87.59 87.46 87.17 86.85 87.27

230VAC/50Hz 81.89 86.87 87.37 87.27 87.08 87.15

264VAC/50Hz 79.92 86.15 86.92 86.92 86.81 86.70

12V/2.25A Mode

Vin 10% 25% 50% 75% 100% Avg Specification

90VAC/60Hz 84.53 87.41 88.00 88.01 87.65 87.77 Meet CoC-VI Tier2 :

115VAC/230VAC Average >87.30%

10% >77.30%

115VAC/60Hz 84.97 88.10 88.81 88.97 88.86 88.69

230VAC/50Hz 83.09 87.88 88.93 89.33 89.63 88.94

264VAC/50Hz 82.19 87.42 88.52 89.01 89.35 88.58

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© 2018 ON Semiconductor Corporation 20 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

9.9. Output over voltage protection (OVP)

Test Condition

Measure the maximum output voltage when second side VFB pin be shorted to GND.

When trigger Vo OVP, CATH will pull low and let FB signal pull low. PMOS would be turned off as

well.

Table 1. test result

5V Mode

Input Voltage Minimum load Maximum load Specification

90VAC / 60Hz 6.44V 6.64V <130 %

Vo@nominal 264VAC / 50Hz 6.50V 6.70V

12V Mode

Input Voltage Minimum load Maximum load Specification

90VAC / 60Hz 14.67V 14.80V <130 %

Vo@nominal 264VAC / 50Hz 14.67V 14.87V

Figure 81. 90VAC / 60Hz Vo OVP test

5V/0A C2[Io]C3[] C4[VO]

Figure 82. 90VAC / 60Hz Vo OVP test

5V/3A C2[Io]C3[] C4[VO]

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© 2018 ON Semiconductor Corporation 21 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

Figure 83. 264VAC / 50Hz Vo OVP test

@ 5V/0A C2[Io]C3[] C4[VO]

Figure 84. 264VAC / 50Hz Vo OVP test

@ 5V/3A C2[Io]C3[] C4[VO]

Figure 85. 90VAC / 60Hz Vo OVP test

@ 12V/0A C2[Io]C3[] C4[VO]

Figure 86. 90VAC / 60Hz Vo OVP test

@ 12V/2.2A C2[Io]C3[] C4[VO]

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© 2018 ON Semiconductor Corporation 22 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

Figure 87. 264VAC / 50Hz Vo OVP test

@ 12V/0A C4[VO] C3[Io]

Figure 88. 264VAC / 50Hz Vo OVP test

@ 12V/2.2A C4[VO] C3[Io]

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© 2018 ON Semiconductor Corporation 23 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

9.10. Output under voltage protection (UVP)

Test Condition

Using E-load CR mode to enter CC region first, and then decrease output voltage to trigger UVP

function. When trigger Vo UVP, CATH will pull low and let FB signal pull low. PMOS would be

turned off as well.

Table 2. test result

Input Voltage UVP level comment

PD 5V

90VAC / 60Hz 3.14V -

264VAC / 50Hz 3.14V

PD 9V

90VAC / 60Hz No UV P Limit by OCP

264VAC / 50Hz No UV P

PD 12V 90VAC / 60Hz No UV P

Limit by OCP 264VAC / 50Hz No UV P

Page 24: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 24 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

9.11. Conduction EMI test

Test Condition

Measure maximum power 12V/2.25A and 9V/3A conduction EMI result from 150kHz to 30MHz.

Figure 59. 115VAC/60Hz L-Conduction EMI

test at 12V/2.25A

Figure 60. 115VAC/60Hz L-Conduction EMI test

at 12V/2.25A

Figure 61. 115VAC/50Hz N-Conduction EMI

test at 12V/2.25A

Figure 62. 115VAC/50Hz N-Conduction EMI test

at 12V/2.25A

150 kHz 30 MHz

1 PK

CLRWR

2 AV

CLRWRTDF

6DB

dBµV

dBµV

RBW 9 kHz

MT 100 ms

PREAMP OFFAtt 10 dB

PRN

1 MHz 10 MHz

0

10

20

30

40

50

60

70

80

90

100

LIMIT CHECK FAIL

LINE EN55022Q FAIL

EN55022A

EN55022Q

Date: 18.DEC.2018 16:07:07

EDIT PEAK LIST (Final Measurement Results)

Trace1: EN55022Q

Trace2: EN55022A

Trace3: ---

TRACE FREQUENCY LEVEL dBµV DELTA LIMIT dB

1 Quasi Peak 658 kHz 51.77 -4.22

1 Quasi Peak 866 kHz 53.43 -2.56

1 Quasi Peak 1.046 MHz 50.20 -5.79

1 Quasi Peak 2.082 MHz 49.58 -6.41

1 Quasi Peak 2.518 MHz 48.36 -7.63

1 Quasi Peak 2.846 MHz 48.00 -7.99

Date: 18.DEC.2018 16:07:51

150 kHz 30 MHz

1 PK

CLRWR

2 AV

CLRWRTDF

6DB

dBµV

dBµV

RBW 9 kHz

MT 100 ms

PREAMP OFFAtt 10 dB

PRN

1 MHz 10 MHz

0

10

20

30

40

50

60

70

80

90

100

LIMIT CHECK PASS

EN55022A

EN55022Q

Date: 18.DEC.2018 16:02:37

EDIT PEAK LIST (Final Measurement Results)

Trace1: EN55022Q

Trace2: EN55022A

Trace3: ---

TRACE FREQUENCY LEVEL dBµV DELTA LIMIT dB

1 Quasi Peak 862 kHz 50.81 -5.18

Date: 18.DEC.2018 16:04:56

Page 25: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 25 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

Figure 63. 230VAC/50Hz L-Conduction EMI

test at 12V/2.25A

Figure 64. 230VAC/50Hz L-Conduction EMI test

at 12V/2.25A

Figure 65. 230VAC/50Hz N-Conduction EMI

test at 12V/2.25A

Figure 66. 230VAC/50Hz N-Conduction EMI test

at 12V/2.25A

150 kHz 30 MHz

1 PK

CLRWR

2 AV

CLRWRTDF

6DB

dBµV

dBµV

RBW 9 kHz

MT 100 ms

PREAMP OFFAtt 10 dB

PRN

1 MHz 10 MHz

0

10

20

30

40

50

60

70

80

90

100

LIMIT CHECK FAIL

LINE EN55022Q FAIL

EN55022A

EN55022Q

Date: 18.DEC.2018 16:13:07

EDIT PEAK LIST (Final Measurement Results)

Trace1: EN55022Q

Trace2: EN55022A

Trace3: ---

TRACE FREQUENCY LEVEL dBµV DELTA LIMIT dB

2 Average 902 kHz 45.72 -0.27

1 Quasi Peak 906 kHz 57.90 1.90

1 Quasi Peak 7.042 MHz 46.89 -13.10

1 Quasi Peak 7.166 MHz 52.82 -7.17

1 Quasi Peak 9.826 MHz 51.70 -8.29

1 Quasi Peak 9.942 MHz 52.24 -7.75

1 Quasi Peak 10.062 MHz 52.07 -7.92

1 Quasi Peak 10.178 MHz 50.61 -9.38

1 Quasi Peak 10.29 MHz 48.74 -11.25

1 Quasi Peak 10.314 MHz 52.99 -7.00

1 Quasi Peak 10.454 MHz 51.20 -8.79

1 Quasi Peak 10.638 MHz 53.19 -6.80

1 Quasi Peak 10.726 MHz 51.05 -8.94

1 Quasi Peak 10.85 MHz 51.34 -8.65

1 Quasi Peak 10.962 MHz 49.98 -10.01

1 Quasi Peak 11.13 MHz 51.91 -8.08

1 Quasi Peak 11.402 MHz 52.26 -7.73

1 Quasi Peak 11.522 MHz 52.42 -7.57

1 Quasi Peak 11.638 MHz 52.32 -7.67

1 Quasi Peak 11.734 MHz 45.96 -14.03

Date: 18.DEC.2018 16:15:22

150 kHz 30 MHz

1 PK

CLRWR

2 AV

CLRWRTDF

6DB

dBµV

dBµV

RBW 9 kHz

MT 100 ms

PREAMP OFFAtt 10 dB

PRN

1 MHz 10 MHz

0

10

20

30

40

50

60

70

80

90

100

LIMIT CHECK FAIL

LINE EN55022A FAIL

LINE EN55022Q FAIL

EN55022A

EN55022Q

Date: 18.DEC.2018 16:17:54

EDIT PEAK LIST (Final Measurement Results)

Trace1: EN55022Q

Trace2: EN55022A

Trace3: ---

TRACE FREQUENCY LEVEL dBµV DELTA LIMIT dB

2 Average 902 kHz 45.85 -0.14

1 Quasi Peak 910 kHz 55.04 -0.96

1 Quasi Peak 11.902 MHz 51.11 -8.88

1 Quasi Peak 12.186 MHz 49.78 -10.21

1 Quasi Peak 12.33 MHz 50.42 -9.57

1 Quasi Peak 12.442 MHz 50.75 -9.24

1 Quasi Peak 12.57 MHz 52.21 -7.78

1 Quasi Peak 12.702 MHz 53.72 -6.27

1 Quasi Peak 12.802 MHz 52.64 -7.35

1 Quasi Peak 12.878 MHz 51.28 -8.71

1 Quasi Peak 12.978 MHz 51.91 -8.08

1 Quasi Peak 13.15 MHz 53.77 -6.22

1 Quasi Peak 13.238 MHz 54.07 -5.92

1 Quasi Peak 13.378 MHz 55.77 -4.22

1 Quasi Peak 13.478 MHz 54.59 -5.40

1 Quasi Peak 13.614 MHz 54.88 -5.11

1 Quasi Peak 13.73 MHz 53.89 -6.10

1 Quasi Peak 14.15 MHz 54.15 -5.84

2 Average 14.158 MHz 45.78 -4.21

2 Average 14.27 MHz 45.66 -4.33

Date: 18.DEC.2018 16:19:05

Page 26: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 26 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

Figure 67. 115VAC/60Hz L-Conduction EMI

test at 9V/3A

Figure 68. 115VAC/60Hz L-Conduction EMI test

at 9V/3A

Figure 69. 115VAC/60Hz N-Conduction EMI

test at 9V/3A

Figure 70. 115VAC/60Hz N-Conduction EMI test

at 9V/3A

150 kHz 30 MHz

1 PK

CLRWR

2 AV

CLRWRTDF

6DB

dBµV

dBµV

RBW 9 kHz

MT 100 ms

PREAMP OFFAtt 10 dB

PRN

1 MHz 10 MHz

0

10

20

30

40

50

60

70

80

90

100

LIMIT CHECK PASS

EN55022A

EN55022Q

Date: 18.DEC.2018 16:55:53

EDIT PEAK LIST (Final Measurement Results)

Trace1: EN55022Q

Trace2: EN55022A

Trace3: ---

TRACE FREQUENCY LEVEL dBµV DELTA LIMIT dB

1 Quasi Peak 2.802 MHz 47.59 -8.40

Date: 18.DEC.2018 16:56:17

150 kHz 30 MHz

1 PK

CLRWR

2 AV

CLRWRTDF

6DB

dBµV

dBµV

RBW 9 kHz

MT 100 ms

PREAMP OFFAtt 10 dB

PRN

1 MHz 10 MHz

0

10

20

30

40

50

60

70

80

90

100

LIMIT CHECK PASS

EN55022A

EN55022Q

Date: 18.DEC.2018 16:58:20

EDIT PEAK LIST (Final Measurement Results)

Trace1: EN55022Q

Trace2: EN55022A

Trace3: ---

TRACE FREQUENCY LEVEL dBµV DELTA LIMIT dB

1 Quasi Peak 8.274 MHz 47.27 -12.73

Date: 18.DEC.2018 17:00:13

Page 27: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 27 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

Figure 71. 230VAC/50Hz L-Conduction EMI

test at 9V/3A

Figure 72. 230VAC/50Hz L-Conduction EMI test

at 9V/3A

Figure 73. 230VAC/50Hz N-Conduction EMI

test at 9V/3A

Figure 74. 230VAC/50Hz N-Conduction EMI test

at 9V/3A

150 kHz 30 MHz

1 PK

CLRWR

2 AV

CLRWRTDF

6DB

dBµV

dBµV

RBW 9 kHz

MT 100 ms

PREAMP OFFAtt 10 dB

PRN

1 MHz 10 MHz

0

10

20

30

40

50

60

70

80

90

100

LIMIT CHECK FAIL

LINE EN55022Q FAIL

EN55022A

EN55022Q

Date: 18.DEC.2018 16:30:46

EDIT PEAK LIST (Final Measurement Results)

Trace1: EN55022Q

Trace2: EN55022A

Trace3: ---

TRACE FREQUENCY LEVEL dBµV DELTA LIMIT dB

1 Quasi Peak 12.506 MHz 53.70 -6.29

1 Quasi Peak 12.674 MHz 53.89 -6.10

1 Quasi Peak 12.794 MHz 53.51 -6.48

2 Average 12.898 MHz 45.37 -4.62

1 Quasi Peak 12.926 MHz 56.05 -3.94

1 Quasi Peak 12.978 MHz 54.94 -5.05

2 Average 12.998 MHz 47.15 -2.84

1 Quasi Peak 13.154 MHz 58.72 -1.28

1 Quasi Peak 13.19 MHz 51.19 -8.80

1 Quasi Peak 13.262 MHz 58.10 -1.89

1 Quasi Peak 13.382 MHz 56.20 -3.79

1 Quasi Peak 13.446 MHz 55.91 -4.08

1 Quasi Peak 13.498 MHz 55.97 -4.02

1 Quasi Peak 13.59 MHz 54.81 -5.18

1 Quasi Peak 13.694 MHz 55.43 -4.56

1 Quasi Peak 13.806 MHz 56.87 -3.12

2 Average 13.902 MHz 47.35 -2.64

1 Quasi Peak 13.918 MHz 58.17 -1.82

1 Quasi Peak 14.046 MHz 56.82 -3.17

1 Quasi Peak 14.134 MHz 57.46 -2.53

Date: 18.DEC.2018 16:32:35

150 kHz 30 MHz

1 PK

CLRWR

2 AV

CLRWRTDF

6DB

dBµV

dBµV

RBW 9 kHz

MT 10 ms

PREAMP OFFAtt 10 dB

PRN

1 MHz 10 MHz

0

10

20

30

40

50

60

70

80

90

100

LIMIT CHECK FAIL

LINE EN55022Q FAIL

EN55022A

EN55022Q

Date: 18.DEC.2018 16:28:32

EDIT PEAK LIST (Final Measurement Results)

Trace1: EN55022Q

Trace2: EN55022A

Trace3: ---

TRACE FREQUENCY LEVEL dBµV DELTA LIMIT dB

1 Quasi Peak 902 kHz 52.67 -3.32

1 Quasi Peak 1.014 MHz 48.66 -7.33

1 Quasi Peak 10.722 MHz 50.16 -9.83

1 Quasi Peak 10.934 MHz 49.97 -10.02

1 Quasi Peak 11.598 MHz 49.64 -10.35

1 Quasi Peak 12.29 MHz 51.60 -8.39

1 Quasi Peak 12.402 MHz 52.46 -7.53

1 Quasi Peak 12.518 MHz 53.14 -6.85

1 Quasi Peak 12.614 MHz 52.71 -7.28

1 Quasi Peak 12.858 MHz 53.98 -6.01

1 Quasi Peak 12.934 MHz 50.97 -9.02

1 Quasi Peak 13.002 MHz 53.79 -6.20

1 Quasi Peak 13.194 MHz 54.37 -5.62

1 Quasi Peak 13.266 MHz 51.97 -8.02

1 Quasi Peak 13.41 MHz 55.17 -4.82

1 Quasi Peak 13.538 MHz 56.07 -3.92

1 Quasi Peak 13.654 MHz 55.86 -4.13

1 Quasi Peak 13.75 MHz 54.00 -5.99

1 Quasi Peak 13.786 MHz 55.12 -4.87

1 Quasi Peak 13.894 MHz 54.36 -5.63

Date: 18.DEC.2018 16:28:02

Page 28: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 28 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

9.12. Temperature with open frame

Test Condition

Measure components hot spot point with room temperature 25 degree Celsius and 30min full load

burning condition.

AC line 115VAC/230VAC, Vo=9V / Io=3A, MAX power 27W.

Mode AC Line 1

st

MOSFET Transformer Bridge

Diode Line NTC

1st

Snubber

SR

MOSFET

Load

Sw itch FA N608

9V/3A 115VAC 86.2 78.3 83.0 70.8 82.4 70.9 57.8 78.1

230VAC 89.3 84.5 59.4 55.9 81.7 77.0 61.1 81.1

Figure 59. 115VAC/60Hz Top side temperature

measurement at 9V/3A

Figure 60. 115VAC/60Hz Bottom side

temperature measurement at 9V/3A

Figure 61. 230VAC/60Hz Top side temperature measurement at 9V/3A

Figure 62. 230VAC/60Hz Bottom side temperature measurement at 9V/3A

Page 29: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 29 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

9.13 PD test for output voltage mode change

Test Condition

Measure transient waveform when output voltage changes.

Output voltage increase from 5V to 9V, 5V to 12V, 9V to 12V.

Output voltage decrease from 12V to 9V, 12V to 5V, 9V to 5V.

Figure 89. PD: 5V to 9V

C2[CC2] C4[VBUS]

Figure 90. PD: 5V to 12V

C2[CC2] C4[VBUS]

Figure 91. PD: 9V to 12V

C2[CC2] C4[VBUS]

Page 30: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 30 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

Figure 81. PD: 12V to 9V

C2[CC2] C4[VBUS]

Figure 82. PD: 12V to 5V

C2[CC2] C4[VBUS]

Figure 83. PD:9V to 5V

C2[CC2] C4[VBUS]

Page 31: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 31 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

9.14 PD test for Hard Reset

Test Condition

Measure transient waveform when send hard reset signal to TA.

Send Hard reset signal when output voltage operate at 5V,9V,12V.

Figure 81. Send hard reset at 5V

C1[VIN] C2[CC2] C3[LGATE] C4[VBUS]

Figure 81. Send hard reset at 9V

C1[VIN] C2[CC2] C3[LGATE] C4[VBUS]

Figure 82. Send hard reset at 12V

C1[VIN] C2[CC2] C3[LGATE] C4[VBUS]

Page 32: Reference design for FAN608+FAN6390 PD3.0 Evaluation Board ... · This PD3.0 state machine is designed for Source only and it supports PPS as well. In order to meet PPS specification,

© 2018 ON Semiconductor Corporation 32 27W PPS +PD protocol EVB Adaptiv e Charger

• Rev. 1.0

9.15 PPS voltage change

Test Condition

Measure transient waveform when voltage change with 20mV

Voltage change from 3.3V to 11V

Single step is 20mV

Figure 82. 3.3V to 11Vvoltage change

C4[VBUS]

Figure 83. Increase One step is 20mV

C4[VBUS]

Figure 84. 11V to 3.3V voltage change

C4[VBUS]

Figure 85. Decrease One step is 20mV

C4[VBUS]

10. Revision history

Date Rev. # Description

2018/12/26 1.0. Init ial release