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Recent Advances in Riser Monitoring Systems
Shreenaath Natarajan2H Offshore
Riser and Conductor VIV
Why Monitor RisersRisers are fatigue critical structures
Complex interfaces at the vessel and the seabed
Multiple assumptions involved in design data and methodologiesRiser failure is totally unacceptable
Courtesy: SPE 2005SCR Trench Parted Drilling Riser
Riser Monitoring System Design
Monitoring PurposeEnvironment / Vessel motion induced riser responseRiser/soil interactionSpecific component performanceCapture uncertainties in extreme event responseFatigue concern
Suitable instrumentationData processing requirementsData communication requirements
Real time / quasi-real time / log & retrieve
CostInstallation
Retrofit / Pre-installation / during riser installation
Recent Achievements
Cost-effective subsea strain sensorAcoustic data transmissionSubsea microphone based flexible armour wire monitoring
Strain MeasurementFeatures
Conventional electrical foil strain gauges in pressure balanced cylindrical tubeBending strains along 2 planes3 micro-strain accuracy
Strain MeasurementBenefits
3000m depth rating Conventional electrical foil strain gauges are restricted to above surface / near surface
High resolution suitable to capture small strains causing riser fatigueExtremely low power consumptionSuitable for both standalone and real-time applicationsCheapest strain gauge option for subsea application
GoM Tahiti SCR Real Time Monitoring System
5 Strain and Motion Sensors Top
11 Strain and Motion Sensors TDZ
Acoustic LoggingFeatures
Acoustic transponder and sensors powered by self-contained battery unitAcoustic receiver on deck Software to process and display on-boardLow power and high precision accelerometer/inclinometer arrangementElectronics adaptable for any type of measurements
Acoustic LoggingBenefits
Acoustic link enables data communication near quasi-real timeReduces complex cabling and risk of damaging the cablesLow power electronics minimizes power consumptionAcoustic link enables data logger switching on/off as required, maximizing the battery lifeProvides easy retrofit options using ROV/diverOff the shelve monitoring product
Mooring Line Monitoring System
Shell BC-10 Mooring Line Monitoring System
Flexible Riser Monitoring Features
1D Axial acceleration sensor2D Angle rate and inclination sensorsMicrophone
Laboratory Tests
Flexible riser on a test rig to maintain static tension and apply dynamic tension cyclesArmour wires cut initiated using hand held tools
Laboratory Test Results
All 30 wire break tests are recorded by the instrumentation package
Acceleration Microphone
Offshore TestsInstalled near the bend stiffener to measure the background offshore noise detectedArmour wire break noise is clearly distinguishable compared to:
Background noiseImpact due to dropped objects or collision
Flexible riser monitoring system
Conclusions
Low power and more reliable electronicsHigh resolutionCost effective
Acoustic transmission reducing complex cablingReduced risk of cable failure compared to a hardwired systemInstrumentation is away from critical path of installationField proven technology
Novel concept turned in to a realityCapture flexible riser response near critical riser-vessel interfaceEarly identification of armour wire rupture