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Realize Full Potential of Bifacial PERC Technology Hongbin Fang Director of Product and Technology Amsterdam, Netherlands September 16, 2019

Realize Full Potential of Bifacial PERC Technologynpv-workshop.com/fileadmin/layout/images/bifiPV/... · 15 Bifacial PERC Module Field Monitoring Data ⚫5 modules fixed tilt system

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  • Realize Full Potential of

    Bifacial PERC Technology

    Hongbin Fang

    Director of Product and Technology

    Amsterdam, Netherlands

    September 16, 2019

  • 2019201820172016

    2

    Bifacial PERC at LONGi

    2016Started R&D on Bifacial

    2017 December1st Bifacial project (20MW) COD

    2018 Q41st overseas Bifacial project

    2017 SNECLaunch HiMO2 Bifacial Module

  • 3

    Bifacial PERC: another way to improve efficiency

  • Improve Cell Efficiency

    4

  • Control Power Degradation

    5

    • LeTID is generally believed to be related to metal impurity and H defect in the wafer substrate

    • LONGi Solar, as integrated ingot/wafer/cell/module manufacturer, has tackled this issue from multiple directions: improve wafer quality and optimize cell processes

    Module LeTID performance

    3rd party LeTID testing results at 75C

  • 6

    Cell w/ M6 wafer (166mm)

    ✓ Upgraded Bifacial PERC technology

    ✓ Efficiency up to 22.5%

    ✓ 6 busbars

    ✓ Better light receptionFront power up to 440W

    Module

    Hi-MO4: Bifacial Module with Power up to 440W

  • Jan.2019

    Mono/Bifacial PERC Efficiency Record

    Module Efficiency

    20.83%Cell Efficiency

    24.06%

    7

    Apr. 2019 Nov. 2018

    72-Cell Module Power

    450.4W

  • Optimize Bifacial Module Design

    JBox outside active cell area

    ◼ Minimize backside shading from JBox

    Higher Loading Performance

    ◼ Static Loading can reach 5400Pa

    ◼ Higher protection

    No C surface on short edge frame

    ◼ Minimize backside shading from

    frame

    ◼ Bifacial modules with frame can reduce module breakage rate during transportation and installation

    ◼ Bifacial modules with frame can save labor cost and are compatible with tracker system

  • 9

    LONGi Manufacturing Capacity (GW)

    28

    36

    50

    65

    8.8

    16

    2530

    2018 2019 2020 2021

    Ingot/wafer Module

  • Bifacial Technology is not only about Module

    10

    Source: NREL

    InverterStorage

    Racking/tracker

    System integration plays a key role in improving bifacial gain

  • Backside Energy Yield: Albedo

    Bifacial gain improves with increasing ground Albedo

    11

    GrasslandAlbedo:0.26

    New SnowAlbedo:0.82

    Dry asphaltAlbedo:0.09-0.15

    Dry SandAlbedo:0.2-0.35

    CementAlbedo:0.25-0.35

    Red TilesAlbedo:0.33

    Source: PVSyst

  • Backside Energy Yield: Albedo and Height

    ⚫ Bifacial module backside energy

    yield improves with increasing

    Albedo (background reflectivity).

    Selecting site with more reflective

    background can improve overall

    system energy yield

    ⚫ Increasing module height

    improves backside energy yield,

    as well as backside irradiance

    uniformity

    ⚫ Module height (clearance from

    ground) of 1m and above is

    recommendedIrradiance at backside - Clearance 8 cm Irradiance at backside - Clearance 108 cm

    12

  • Simulation Result of Optical Loss with

    Rack Clearance and Thickness

    Field Test Result and Simulation

    Result Comparison

    Bifacial System Design: Shading Impact

    ⚫ Based on the simulation result, increasing the rack clearance or decreasing the rack thickness can reduce optical loss

    ⚫ Field measurement matches simulation result well

    ⚫ If backside rack shading is unavoidable, setting the rack clearance larger than 40mm is highly recommended

    13

  • Energy yield gain at 1m racking height:

    TPO (12.34%) > Concrete (9.82%) > Grass (6.84%)Energy yield gain (TPO floor):

    2m (22.97%) > 1.5m (18.94%) > 1m (12.34%)

    Bifacial PERC Module

    Field Monitoring Data

    Energy yield comparison Bifacial vs. mono PERC

    Sept. Oct. Nov. Dec. Jan. Feb. Total

    Grass Concrete TPO

    En

    erg

    y g

    ain

    pe

    r w

    att

    Energ

    y gain

    per

    watt

    Sept. Oct. Nov. Dec. Jan. Feb. Total

    1m 1.5m 2m

    Energy yield comparison Bifacial vs. mono PERC

    14

    Taizhou test site (N32.5°/ E119.9°)

  • 0%

    2%

    4%

    6%

    8%

    10%

    12%

    0

    3

    6

    9

    12

    15

    18

    BiFi

    Gai

    n (%

    )

    Spec

    Yie

    ld b

    y Bi

    n (k

    Wh/

    kWp)

    Dark

    Bin BiFi Spec Yld (kWh/kW) Bin Mono Spec Yld (kWh/kW) Bin Spec Yld BiFi Gain

    3%

    6%

    9%

    12%

    15%

    18%

    21%

    0

    3

    6

    9

    12

    15

    18

    4/27/2019 4/28/2019 4/29/2019 4/30/2019 5/1/2019 5/2/2019 5/3/2019 5/4/2019 5/5/2019 5/6/2019 5/7/2019

    BiFi

    Gai

    n (%

    )

    Spec

    Yie

    ld b

    y Bi

    n (k

    Wh/

    kWp)

    White

    Bin BiFi Spec Yld (kWh/kW) Bin Mono Spec Yld (kWh/kW) Bin Spec Yld BiFi Gain

    15

    Bifacial PERC Module

    Field Monitoring Data

    ⚫ 5 modules fixed tilt system established and monitored by 3rd party lab RETC/B&V in California (N37.5, W122.0)

    ⚫ Bifacial gain correlates to surface Albedo: − White/Asphalt/Dark rooftop, Albedo 60.5%/22.9%/7.6%− White/Asphalt/Dark rooftop, bifacial gain15.4%/10.8%/4.2%

    Dark: +4.2%

    Site Fremont, CA

    Sample Size 5 Mono + 5 BiFi

    Mounting Type Fixed Tilt

    Surface Type

    White: Albedo 60.5%

    Asphalt: Albedo 22.9%

    Dark: Albedo 7.6%

    Data

    Resolution

    Module-level (via DC

    Optimizer)

    0%

    3%

    6%

    9%

    12%

    15%

    18%

    0

    3

    6

    9

    12

    15

    18

    BiFi

    Gai

    n (%

    )

    Spec

    Yie

    ld b

    y Bi

    n (k

    Wh/

    kWp)

    Asphalt

    Bin BiFi Spec Yld (kWh/kW) Bin Mono Spec Yld (kWh/kW) Bin Spec Yld BiFi Gain

    Asphalt: +10.8%

    White: +15.4%

  • 0%

    2%

    4%

    6%

    8%

    10%

    12%

    14%

    0

    2

    4

    6

    8

    10

    12

    14

    10

    /23

    /20

    18

    10/2

    6/2

    018

    10

    /29

    /20

    18

    11

    /1/2

    01

    8

    11

    /4/2

    01

    8

    11

    /7/2

    01

    8

    11

    /10

    /20

    18

    11

    /13

    /20

    18

    11

    /16

    /20

    18

    11

    /19

    /20

    18

    12

    /1/2

    01

    8

    12

    /4/2

    01

    8

    12

    /7/2

    01

    8

    12

    /10

    /20

    18

    12

    /13

    /20

    18

    12/1

    6/2

    018

    12

    /19

    /20

    18

    12

    /22

    /20

    18

    12

    /25

    /20

    18

    12

    /28

    /20

    18

    12/3

    1/2

    018

    1/3

    /20

    19

    1/6

    /20

    19

    1/9

    /20

    19

    1/1

    2/2

    01

    9

    1/1

    5/2

    01

    9

    1/1

    8/2

    01

    9

    1/2

    1/2

    01

    9

    1/2

    4/2

    01

    9

    1/2

    7/2

    01

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    0/2

    01

    9

    2/2

    /20

    19

    2/5

    /20

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    2/8

    /20

    19

    2/1

    1/2

    019

    2/1

    4/2

    01

    9

    2/1

    7/2

    01

    9

    2/2

    0/2

    01

    9

    2/2

    3/2

    01

    9

    2/2

    6/2

    019

    3/1

    /20

    19

    3/4

    /20

    19

    3/7

    /20

    19

    3/1

    0/2

    01

    9

    3/1

    3/2

    01

    9

    3/1

    6/2

    01

    9

    3/1

    9/2

    01

    9

    3/2

    2/2

    01

    9

    3/2

    5/2

    01

    9

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    8/2

    01

    9

    3/3

    1/2

    01

    9

    4/3

    /20

    19

    4/6

    /20

    19

    4/9

    /20

    19

    4/1

    2/2

    01

    9

    4/1

    5/2

    01

    9

    4/1

    8/2

    01

    9

    4/2

    1/2

    01

    9

    4/2

    4/2

    019

    4/2

    7/2

    01

    9

    4/3

    0/2

    01

    9

    BiF

    i G

    ain

    (%

    )

    Spe

    c Y

    ield

    by

    Bin

    (kW

    h/k

    Wp

    )

    Spec Yield (by Bin) Comparison

    Bin BiFi Spec Yld (kWh/kW) Bin Mono Spec Yld (kWh/kW) Bin Spec Yld BiFi Gain

    16

    Bifacial PERC Module

    Field Monitoring Data

    Site Pahrump, NV

    Sample Size 8 Mono + 8 BiFi

    Mounting Type Fixed Tilt, 1m clearance

    Surface TypeWhite Gravel

    (Albedo 34.5%)

    Data

    ResolutionString-level via Inverter

    ⚫ 8 module fixed tilt system established and monitored by 3rd party lab RETC/B&V in Nevada (N36.2, W116.0)

    ⚫ Bifacial gain of 9.8% has been demonstrated with 6 months data acquisition

    +9.8%

  • 0.0%

    2.0%

    4.0%

    6.0%

    8.0%

    10.0%

    12.0%

    14.0%

    0.0

    2.0

    4.0

    6.0

    8.0

    10.0

    12.0

    14.0

    BiF

    i Ga

    in/S

    hd

    Alb

    ed

    o R

    ati

    o (%

    )

    Spe

    c Y

    ield

    by

    Pm

    ax

    (kW

    h/k

    Wp

    )

    BiFi spec yield (kWh/kWp) Mono PERC spec yield (kWh/kWp) BiFi gain (%)

    17

    Bifacial PERC Module

    Field Monitoring Data

    ⚫ 6 modules on SAT system established and monitored by 3rd party lab RETC/B&V in California (N37.7, W121.7)

    ⚫ Bifacial gain of 8.0% has been demonstrated with 3 months data acquisition

    +8.0%

    Site Livermore, CA

    Sample Size 6 Mono + 6 BiFi

    Mounting Type Single-Axis Tracker

    Surface Type Gravel

    Data Resolution Module-level (via DC

    Optimizer)

  • ⚫ Bifacial PERC project (336kw on single axis tracker) in Kubuchi, Inner Mongolia (N45.36°/E118.36°), China

    ⚫ 18-month energy yield by Bifacial module + tracker is 26.6% higher than Multi module/fixed tilt and 16.2% higher than Multi/tracker

    +16.2%

    Bifacial PERC Module

    Field Monitoring Data

    18

  • 19

    ▪ Bifacial technology has been widely deployed globally− Bifacial PERC technology effectively achieved advanced n-type efficiency at p-type

    cost, offering competitive system economics

    − Significant backside energy yield has been demonstrated through field data collection

    ▪ To realize full potential of bifacial PERC technology− Cell efficiency and module power output will continue to improve

    − Module reliability and power degradation need to be controlled well

    − Continuous capacity expansion will ensure sufficient bifacial module supply

    − System integration plays a key role in improving bifacial gain

    Summary