RE-DEFINING INDUSTRIAL BOLTING & MACHINING

Since 1998

Advanced Bolting Solutions Pvt. Ltd.

www.absgroup.in

RE-DEFINING INDUSTRIAL BOLTING & MACHINING

EXPERIENCE EXCELLENCE

Advanced Bolting Solutions Pvt Ltd (ABS) is the One Stop Solution to your productivity

needs when it comes to precision bolting and on-site machining.

Established in 1998, we are a leading multinational organisation in consultative sales of

torqueing systems, tensioning systems, and on-site machining systems , through

technological leadership of international brands and unique customer support initiatives.

We are also a leading on-site mechanical services contractor providing controlled

bolting, machining and joint integrity services for Oil & Gas sector.

With skilled human capital of over 250 employees, we serve major industries including

Oil & Gas, Wind, Power, Automobile Manufacturing & Assembly, Railways, Construction,

Heavy Engineering, Steel, Mining, Shipping, Defence, to name a few.

We focus diligently on quality of deliverance through our quality management system

comprising of standard certifications like ISO 9001:2015, ISO 45001:2018 and

ISO/IEC 17025.

We at ABS have the vision to be the leader in Industrial

bolting and machining systems committed to achieve

assurance of joint reliability.

ABOUT US

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VISION

MISSION

| | | Entrepreneurship

`

Expansion Ethics Excellence

Authorized Training Providers

9001:2015

45001:2018

WE O

FFER

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BOLTING SYSTEMSHydraulic, Pneumatic, Electric,Flange Maintenance Tools

MACHINING SYSTEMS

Pipe Cutting & Beveling, Flange Facing, Line Boring & Welding,

Valve Repair & Testing, Milling

ON-SITESERVICESControlled Bolting, Portable Machining, Nut Splitting, Joint Integrity Management

SUPPORT SERVICES

Tool Audit, Repairs, Calibration, Training, Data Management

SERVICE SUPPORT

Committed to customer satisfaction, we provide the best service support in industry. Our State-of-the-Art service centres at multiple locations in India (Navi Mumbai, Chennai, Bengaluru and Jamnagar) and Gulf Region (Sharjah, Abu Dhabi), promise timely and quality support.

We undertake thorough analysis of the cause of defect (RCA Analysis), document it in standard formats and share with the customer for understanding. The service is

REPAIR AND TOOL MAINTENANCE

TOOL CALIBRATION

Tool reliability is a crucial factor in ensuring quality of job.

We are proud to be accredited by NABL (ISO/IEC 17025 standard) for tool calibration services* through our in-house lab for Hydraulic, Pneumatic, Electric, Battery Operated and Manual torquing tools; and pressure gauges upto 700 bar capacity.

Tool calibration is done by certified technicians.

*(NABL approved range 2000 – 20000 Nm)

provided in defined SLA and with customer feedback. One of the key features of our service support is the provision of information on the 'Do's and Don'ts' to avoid frequent breakdown of tools.

We also have the provision of Annual Maintenance Contract for tool services, to ensure you get optimum return on your maintenance investment.

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CALL / REGISTER Your Complaints at:-

1800-212-1715

[email protected]

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MOBILE SERVICE VAN

SERVICE AT YOUR DOOR-STEP

Our Mobile Service Van is a unique initiative towards customer delight. The Service Van is equipped with infrastructure for tool repair, NABL approved calibration (up to 27000 Nm), and is manned by highly skilled professionals on the move. The customers can also avail services like training and tool audit when the van is deployed at the site.

You may write to us at [email protected] or call on our Toll Free Number-18002121715, to know about mobile van visit schedule in your area.

True to our vision of making the industry a safer place to work, we emphasise on competency development of bolting professionals. Companies now require certain levels of training for tool operators before they are permitted to work on the job. Whether it's a simple on-site training on safe and proper tool handling, or a comprehensive classroom training, we can deliver training modules to match the suitability to different levels of customer's personnel- operators, supervisors, engineers and managers.

When it comes to bolting in Indian market, our technical competence is unparalleled. We are the only bolting company in the country today as ASME Authorised Training Providers, and have our own resources as ASME Authorised Training Instructors.

We also offer customized training programs as per requirement of customers based on their TNI (Training Need Identification).

Our suite of Training Services is built on the sound principles of application based learning. Our team of bolting specialists offer the following courses (classroom/ onsite) with utmost effectiveness and efficiency-

• ASME Bolting Specialist Qualification Program• Safe Bolting Methods• Safe Tool Operation• Safe upkeep and maintenance of tools

Customers prefer to conduct their training programs at our facility due to well-equipped infrastructure and training capabilities.

Write to us at [email protected] to know more.

TRAINING

BUILDING THE BOLTING COMPETENCY6

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We are proud to partner with world's premium brands to deliver quality with excellence.

PRODUCT RANGE

PROMISE OF TOOL RELIABILITY

§ Rigorously tested for performance

§ Calibrated as per NABL standards§ High on operational safety

§ User friendly experience

www.equalizerinternational.com

www.hydratron.com

www.absgroup.in

www.hytorc.com

www.climaxportable.comwww.aimco-global.com

www.clecotools.com

Production Tools

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Dedicated to providing its customers with the best torque/ tension tools in hydraulic, pneumatic and electric range and associated services, HYTORC has created innovations that feature more efficient & robust designs and technological improvements to provide better value for money.

*Details available on request.

HYDRAULIC Square Drive Torquing Systems

*AVAILABLE TORQUE RANGE: 144Nm to 187794Nm

AVAILABLE MODELS: ICE, AVANTI, MXT, EDGE

HYTORC ICE

Total-freedom

uniswivel

Auto releasesystem

Multi-usesystem

Slim design

Hands-free Operation

Dual piston Power

HYDRAULIC Low Clearance (Hex) Torquing Systems


AVAILABLE MODELS: STEALTH, XLCT, VERSA

HYTORC STEALTH

www.hytorc.com

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HYTORC has significantly improved bolting precision, speed and safety parameters with its more than 100 international patents and trademarks.

ELECTRIC Torquing Systems


HYTORC LiON GUN

Unmatched

Portability

Industrial-Grade Power

Data Recording

ELECTRIC Torquing Systems


HYTORC LITHIUM SERIES II

Greater Durability

BluetoothConnectivity

Intuitive

Usability

www.hytorc.com

PUMPS & ACCESSORIES

VECTOR (With LCD Pendant Control and Documentation)

The world’s most advanced hydraulic power pack, the Vector Pump stands alone as the fastest fully automatic Hydraulic Power System thanks to its 3-stage high-speed flow motor. Gauge-free operation allows the operator to simply select the HYTORC tool they are using and the desired torque on the remote. As the first pump to offer LCD pendant control and automated regulation, HYTORC Vector pumps are fully upgradeable and more intuitive than ever. Push the button and let the pump to do all the work.

DigitalReadout

Built-in

Torque adjustment

Industrial Grade motor

PNEUMATIC Torquing Systems


AVAILABLE MODELS: jGUN Single Speed, jGUN Double Speed

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jGUN DIGITAL

*AVAILABLE MODELS (HYDRAULIC/PNEUMATIC MOTORS):

VECTOR, HYSTREAM 230/AIR, HYSTREAM 230V (FA), HY-EX-230-50HZ, JET STREAM (230-W-HS-TA-DOC), JETPRO 12.3, HY-230 ECONO

www.hytorc.com

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REACTION FREE BOLTINGInnovation In Bolting

HYTORC WASHER

Tool longevity

SafetySpeed

Bolt tensioner

Calibrated load accuracy

Gall-freeRemoval

Tool longevity

The HYTORC Washer is the simplest upgrade for instant improvements in safety, speed and accuracy. This unique, patented system eliminates the need for reaction arms and other custom fixtures required to hold the tool in place. Additionally, the precision machined surface reduces variation in bolt load across the flange for improved accuracy and loosening prevention.

MECHANICAL TENSIONING SYSTEMSInnovation In Bolting

HYTORC NUT

For critical applications requiring the highest level of bolt load control, the patented HYTORC Nut system provides industry-leading joint integrity. This three-piece fastener applies pure tension to the bolt to prevent thread damage and ensure bolt load accuracy. Available in a variety of materials to suit all applications, from extreme temperatures to harsh climates.

www.hytorc.com

HYDRAULIC TENSIONING SYSTEMSTopside Standard

Strong, Dependable Tooling

Wide Rangeof Sizing

Customizableto Any Specification

The standard series of topside tensioners provide our customers with a quality, cost-efcient solution to their tensioning needs. Designed to t most standard anges, the standard series tensioners are compact and easy to handle.

Topside Spring ReturnThe spring return tensioner line offers the customer the same quality as our standard series, but incorporates a spring-return function and a more robust design. These improvements increase efciency and enhance the tools load capabilities.

Designed for Long Life

Time & Energy Saving

Customizableto Any Specification

Wind Single StageWind turbine tensioners are designed to provide our customers with uncompromising performance. Our single stage tensioners are made to help our customers with the bolting applications that have limited overhead clearance.

CompactDesign

ManufacturerSpecific Designs Available

www.hytorc.com

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HYDRAULIC TENSIONING SYSTEMSWind Multi StageWind turbine tensioners are designed to provide our customers with uncompromising performance. Our multi stage tensioners are made to help our customers with the bolting applications that have limited radial clearance.

ManufacturerSpecific Designs Available

SlimDesign

Wind FoundationHYTORC has many designs available to meet your foundation tensioning needs. We can provide foundation tensioning solutions for almost every type of foundation used on wind turbines. We stock tooling for foundation studs from 1” up to 3” rock anchor studs.

Made for

Wind TurbinesLight

but Strong

SubseaHYTORC subsea tensioners are designed for continuous use in demanding environments. They are manufactured from high quality materials and are easy to use. Our subsea tensioners can be suited to t a variety of sizes and budgets.

Long,

Stroke30mm Easy Handling

Solid & Split NutsAvailable

www.hytorc.com

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Durable

Economical

Low Maintenance

Resolver Control

Brushless Operation

Memory

Intelligence

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Cleco's expertise is the culmination of 120 plus years of delivering assembly tools and systems for a wide range of applications in the Automotive, Energy, Aerospace, and General Industries. This expertise is differentiated by the superior quality and performance in a wide range of tools that consistently offer innovative, long-lasting, and safe solutions.

PNEUMATICAssembly Tools

PULSETOOLS


AVAILABLE MODELS: H-Series (Shut-Off & Non-Shut-Off), C-Series, In-Line, Hign Torque Pistol Grip – Non-Shut-Off Models

DC ELECTRICAssembly Tools

18 SERIES - CORDED ELECTRIC - PISTOL

*AVAILABLE TORQUE RANGE: 1.3Nm to 4050Nm

AVAILABLE MODELS: Push-to-Start, Right Angle, Right Angle Floating, Tube Nut, Pistol Grip, Inline Floating, Flush Socket, Hold & Drive, Inline Non-Floating, Crowfoot

www.clecotools.com

Fully Programmable

Graphic Interface

Local storage of 10,000 cycles

Resolver Control

Brushless Operation

Memory

Intelligence

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DC ELECTRICAssembly Tools

47 SERIES - CORDLESS ELECTRIC - RIGHT ANGLE

GLOBAL CONTROLLERS

mPro400GC GLOBAL CONTROLLERS

*TOOL CAPACITY: Up to 32 corded, cordless or Fixtured tools at once

AVAILABLE MODELS: Primary, Master, Secondary, Fixtured Spindles Size 1/2, Primary - Fixtured Spindles Size 1/2, Secondary - Fixtured Spindles Size 1/2, Current Control


TMAVAILABLE MODELS: LiveWire - Right Angle, Pistol Grip, Crowfoot, Tube

Nut, Inline

TM LiveWire 2 - Right Angle, Pistol

Cleco's solutions are focused on increasing productivity while enhancing the users' experience with simplicity of set-up, ease of use, and focus on comfort and safety.

www.clecotools.com

High Performance

Repeatable Torque Performance

Unmatched

Accuracy Multi-Stage Job Functionality

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AIMCO offers one of the most comprehensive product portfolios for critical fastening and bolting needs. Their manufacturing division, AcraDyne®, produces one of the most cutting edge and complete line of D/C Controlled Tools, Data Management Systems and custom built multiple spindle systems.

POWER TOOLSignature Series

*AVAILABLE TORQUE RANGE: 0.8Nm to 120 Nm

AVAILABLE MODELS: SIW, SPC

CORDLESS TOOL

*AVAILABLE TORQUE RANGE: 1.5Nm to120Nm

AVAILABLE MODELS: FIXED GEARCASE MODEL, CLUTCHED GEARCASE MODEL

CORDLESS TOOL

CONTROLLED TOOLAcraDyne Series

www.aimco-global.com

Built-in Transducer

Data Retrieval

Ergonomic, Robust Design

Durable

Compact

Highly Accurate

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DC NUTRUNNERS

1000 SERIES ANGLE DC NUTRUNNERS

HT SERIES

DC NUTRUNNERS


AVAILABLE MODELS: HT Series Angle, Dual Lever

*AVAILABLE TORQUE RANGE: 0.8Nm to 635Nm

AVAILABLE MODELS: Angle, In-Line, Push-to-Start, Fixtured, Pistol Grip, Hold & Drive, DC Rivet, Tubenut

AIMCO caters to the General Industry, Aerospace, Energy Services, Motor Vehicle and Off Road/AG industries.

www.aimco-global.com

TM

No Finger

Pinch-Points

Forged Key Components for Strength & Reliability

Unique Expanding Collet Technology

Secure Bolt-hole Locking Mechanism

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Equalizer's patented, award-winning maintenance tools provide quick, safe, cost-effective and simple solutions for flange management. An extensive array of tools for flange alignment, flange spreading and flange pulling requirements have proven to achieve considerable savings for customers.

HYDRAULIC & MECHANICALFlange Spreading Tools

SWi20/25 TEMINEX

*SPREADING FORCE RANGE: 12 TON to 24 TON

AVAILABLE MODELS: SWi5TE, SWi12/14TMEX, SWi20/25TEEX, SWi20/25TIEX


HYDRAULIC & MECHANICALFlange Spreading Tools

*SPREADING FORCE RANGE: 3.7 TON to 25 TON

AVAILABLE MODELS: SG4, 6 & 11TM, SG13 & 15TE, SG18 & 25TE,

Secure Grip Valve Change Out - VC10, 13 & 18TE

VC10, 13 & 18TE

TM

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With over 60 active patents, trademarks, and design registrations to their credit, Equalizer International's tools are distributed globally and are used by many of the world's biggest energy producers and contractors.

Guaranteed100 Cuts

For Heavy Hex Nuts

Lightest Nut Splitter

High-strengthSafety Bond

HYDRAULIC Nut Splitter

*FOR NUTS: 19 MM to 75 MM

AVAILABLE MODELS: External - NS12TE, NS15TE, NS20TE, NS36TE, NS50TE

Integral - NS12TI, NS15TI

NS15TI

Subsea

CompatibleQuick & Easy To Use

HYDRAULICFlange Closing Tool

*CLOSING FORCE RANGE: 10 TON

AVAILABLE MODELS: FC10TE

FC10TE



9T (90kn)Aligning Force

Securing Strap

HYDRAULIC & MECHANICALFlange Alignment Tools

*ALIGNING FORCE RANGE: 1 TON to 9 TON

AVAILABLE MODELS: FA1TM, FA4TM, FA9TE

FA9TE

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For mission-critical machining, welding, or valve testing projects, CLIMAX is the world's premier choice for tools designed to reduce downtime and increase productivity. The powerful combination of CLIMAX, BORTECH, CALDER and H&S TOOL offers an unrivaled suite of equipment and end-to-end solutions.

FLANGE FACER

ID MOUNT FLANGE FACER - FF5300

PIPE CUTTING & BEVELLING

AFC SPLIT-FRAME MACHINE

Diameter Range

1” - 42”Highest Strength to Weight Ratio

www.climaxportable.com


BFC SPLIT-FRAME MACHINE

Diameter Range

48” - 86”Patent Protected Pocket Style Motor Mount

Facing Diameters

5.7” - 40”

Compact Swing Diameter with a Min.

Clearance Of 22.75”

OD MOUNT FLANGE FACER - FF3600

Flanges up to

36.4” in Diameter

Infinitely Variable

Feed Rate

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www.climaxportable.com


Light WeightEasy Handling

and Installation

Available For All Types of Valves

TAT TURN-AROUND-TESTER™

VALVE REPAIR & TESTING

VM5800 STATIONARY GRINDING & LAPPING

3-AxisMilling

Any Position

Operation

MILLING

LM6200 LINEAR/GANTRY MILL

3-AxisMilling

Any Position

Operation

LATHES / DRILLS

PL4000 LATHE

LINE BORING & WELDING

BB8100 BORING MACHINE

CLIMAX pioneered the portable machining revolution in 1966. Customers trust CLIMAX for mission-critical manufacturing and repair work in a wide variety of industries including Oil & Gas, Mining & Heavy Construction, Power Generation, Ship Building & Repair, Aerospace & Defense, and many others.

Single SetupMachining and Welding

AutomatedHigh Quality & Affordable

Support boring diameters from

1.375” - 80”

Working ranges for gate valves from 1.3 to 39.4 inches (32 to 1000 mm) and Globe valves from 0.4 to 24 inches (10 to 600 mm)

Powerful & Precise

MinimalClearance

Re-turn Shafts and Roll Journals from

1.5” to 24”

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*Details available on request. Non-standard sizes can also be provided.

The Boltstrong range of manual tools and accessories is a unique brand specifically designed, customized, manufactured and marketed by ABS in accordance to ISO 9001: 2015 standards and are molded for safe, incident-free usage.

www.absgroup.in

IMPACT SOCKETS

*Bi-Hex Sockets also available in imperial/metric sizes

½'', 3/4'', 1”, 1 ½'', IMPACT SOCKETS 2 ½'' DEEP IMPACT SOCKETS

ALLEN KEY SOCKETS½'', 3/4'', 1”, 1 ½''

STACK SOCKETS* As per requirement

SQUARE DRIVE HEXADAPTER½'', 3/4'', 1”, 1 ½'', 2 ½''

LOW CLEARANCE HEX INSERT* As per requirement

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Hydratron is a global leader in the manufacture of High Pressure Air Driven Liquid Pumps, Gas Boosters and associated Systems.

In addition to its proprietary range of Standard Pump and Gas Booster equipment, Hydratron prides itself on adopting latest technologies and best practices, working in partnership with its customers to evolve custom designed and engineered solutions.


LIQUID PUMPS

OUTPUT PRESSURE RANGE: 465 psi to 45000 psi

AVAILABLE MODELS: AZ-1 Series, Az-2 Series, Double Acting Series,

Double Head Double Acting Series, Hand Pump

Series

AutomaticControls

No Riskof Flame or Spark

GAS BOOSTERS

OUTPUT PRESSURE RANGE: 400 psi to 21000 psi

AVAILABLE MODELS: Single Acting, Double Acting, 2 Stage Double

Acting

AutomaticControls

No Riskof Flame or Spark

Touch Screen Control

Custom DesignRigs & Systems

ENGINEERED SYSTEMS

AVAILABLE MODELS: Custom Designed Test Systems, Hose Test Systems, Test Manifolds

www.hydratron.com

SPECIALIZED INDUSTRIAL SERVICES

Bolt tensioning services with provision of 50% tensioning sets across the flange, for stud size: 1½” - 4”

TENSIONING

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Utilizing the highest-standards of bolt torqueing and tensioning technology, with the combination of skilled manpower we offer:

Bolt torqueing services through field proven hydraulic/ pneumatic/ electric systems (5 Nm - 1,80,000 Nm) for nut size range of 32mm-145 mm

TORQUING

Our hydraulic nut splitting service is an easy, quick and efficient way of cold cutting of seized up nuts in a corroded environment.

NUT SPLITTING

Our flange spreading services utilize hydraulic and mechanical flange spreaders to ensure spreading of the flange in a quick and effective manner.

FLANGE SPREADING

WHY BOLTING NEEDS TO BE

“CONTROLLED”?

CONTROLLED BOLTING is a method of tightening fasteners at a known measurable value; which ensures that fasteners in a joint are tightened evenly thus, maintaining joint integrity.

In uncontrolled method of bolting, the joint integrity is compromised as the tightening process would depend heavily on the operators judgement.

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Flange Joint Preparation | Onsite Milling | Onsite boring and bore welding | Valve testing and repairing

Comprehensive onsite services like shaft machining, key way cutting and complete bespoke solutions

OTHER SERVICES

Our technically strong and experienced team, equipped with the tools and processes needed for superior performance; is capable of working in close synergy with the customer's personnel to deliver efficiency, enhance productivity, and optimize costs.

MANPOWER

SAFETY

Being ISO 45001:2018 certified, HSE excellence is engrained as a key component of our organizational DNA.

Crew Competence-

§ Company roll Site Incharge / Supervisor- experience of 10+ years

§ Company roll Technicians- experience of 7+ years

§ Trained in BS ISO 45001:2018 HSE Framework, trained by NEBOSH certified trainers

§ Experts in documentation (record keeping)

§ Disciplined, fitness of body and mind, well behaved, ethical working and soft skills

§ Trained in BOSIET (Basic Offshore Safety Induction & Emergency Training)

§ Third party validated

PIPE CUTTING FLANGE FACING

In association with CLIMAX Tools, we provide wide range of portable machining equipment and skilled manpower (trained by Climax) to meet the customer requirements of precision, safety, decreased downtime and overall savings.

Our field-proven tools and services deliver unmatched efficiency, performance and reliability.

SPECIALIZED INDUSTRIAL SERVICES

ISO 45001:2018

QUALITY ASSURANCE- CERTIFICATIONS

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We believe an effective Quality Management System is the cornerstone of organisational effectiveness in delivering value to our customers. In line with our motto of Continual Improvement, we work relentlessly to maintain our strong quality management system.

With international standards certifications such as ISO 9001:2015 , ISO 45001:2018 and ISO/IEC 17025, we ensure quality in our service delivery.

We are the Only Company in India to have:§ NABL accreditation- tool calibration capacity upto 27000 Nm§ ASME Authorised Training Provider

QUALITY POLICY

We at ABS have the vision to be the leader in,

Industrial bolting and machining systems committed to achieve assurance of joint stability; through supply of high quality products and skilful service within the agreed time schedule, and by adhering to environmental & legal regulations, thereby achieving customer satisfaction, and work towards continual improvement of quality systems and process.

ISO 45001:2018

ISO 9001:2015

ISO/IEC 17025

Certificate of Testing and Calibration

Certificate of Quality Management System

Certificate of Occupational Health & Safety (OH&S) Management System

CERTIFICATIONS

Tool ReliabilityProcess QualitySafety at Work

Since our inception, we have worked with the biggest names in all major industries and enjoy credible customer confidence.

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Infrastructure Mining Shipping

INDUSTRIESWe Serve

Oil & GasWind Power

Steel Heavy Engineering EPC

CLIENTELE

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and more...

Navi Mumbai (HO)

Pune

Bangalore Chennai

Kolkata

Delhi

Jamnagar

Abu Dhabi, UAE

Sharjah, UAE

Hyderabad

Oman

Since 1998

“ABS House”, Plot No. W-116 (A), T.T.C. Industrial Area, MIDC Khairane, Navi Mumbai - 400 708. INDIA.

Tel: +91 22 4171 4444 | Fax: +91 22 2761 0167 | Email: [email protected] | Web: www.absgroup.in

CIN: U29130MH2008PTC182826

ADVANCED BOLTING SOLUTIONS PVT. LTD.

Documents

RE-DEFINING INDUSTRIAL BOLTING & MACHINING